~,®,~", YO 1485 DIESEL ENGINE PARTS CATALOGUE

YANGDONG CO.,LTO.

§ ilCONTENTS

1. m1*.J~'~ Engine Body Assy( 1)··············· ············1

2. .iE.Bt"&~~J~,~ Timing Gear Case Assy 'II 'II" •• , 6

3. ~ftiI.~J~,~ Cylinder Head Assy ..................•...............................•..........•••.......•......•..•........ 9

4. m£it.ffJ~'~ Piston - Connecting Rod. Assy ......••..................................•.•.................. , 13

5. DB~-~~J~'~ Crankshaft - flywheel Assy ..•............•..................................••........... ' 15

6. 8 ~~J~'~ Camshaft A~sy .....................................•............. 'II" 17

7. *~~J~'~ Intake Pipe Assy ··················'19

8. ~~~~J~'~ Exhaust Pipe Assy ..............•...............•..............•....................•.......•................... 20

9. ~m¥~J~'~ Lubricating System Assy 21

10. ~'ilIJ¥~J~,~ Fuel System Assy 24

11. ~~¥~J~'~ Coooling System Assy 26

12. ~~¥~Jg,~ Electric System Assy ...•........ .•... 29

13. 7~FBJ~,~ Silencer Assy .......•............................. ;. •........ •..... 31

Engine Body Assy

- 1 -

•

Engine Body Assy

J¥~ III c:::I Ii E:I !~ j±-.:;; !It

I~ ~ Name of PartsSer No Parts No Qty Remarks

1 YD1485 - 01005 ffiI~~ti Cylinder head bolt 10

2 YD1485 - 01002 '9:{fiI~~Jt Cylinder head gasket 10

3 GB62 -88 _m.-Bt M6 Butterfly nut M6 1

4 GB848 - 85 ~il6 -140HV Washer 6 -140HV 1

5 480G -01201 ~Pl:B~ Respirator cover 1

6 illJij] Filter gauze 1

7 480G - 01202 ~P}kBIfMt& Respirator partition I

8 YDt485 - 01210A ~PJkBmttc{LJ: Respirator weldment I

9 GB5783 - 86 ~ti M8 x20 Bolt M8 x 20 I

10 GB848 - 85 mil 8 - 140H\T Washer 8 -140HV 24

II YDJ485 - 01022 ",l!&fSmJt Respirator gasket 54

12 480G - Ol703A ~rmt~~ Oil drain plug 1

13 480G - 01704A ~III Washer 1

14 480G - Ol701A rmmE% Oil SUlnp 1

15 480G - 01024 8 $efjirmJ11If Front camshaft bush 1

16 Y380Q - 37 - 01025 8 ~ tfIJ r:p11:g: Middle camshaft bush 1

17 480G - 01026 8~tflJE1t:g: Rear camshaft bush 1

18 GB5783 - 86 .tt M8 x20 Bolt M8 x 20 7

19 GB5782 -86 tlti M8 x60 Bolt M8 x 60 8

- 2 -

J¥~ If) c~ :II lIft tt"'IS"

~ ~ Name of PartsSer No Parts No Qty Remarks

20 GB5782 - 86 t~ti M8 x 55 Bolt M8 x 55 4

21 480G - 01109 ~m~h Bowl - shaped plug piece 2

22 GB119 - 86 l~ 88 x 20 Pin B8 x 20 1

23 480G - 01107A !t~ Stopper 1

24 Y485 - 01003 ~ffiI~ Cylinder sleeve 4

25 YD t 485 -01111 tJLt* Engine body 1

26 YA t480 -01102 5E11L~ Locating sleeve 2

27 480G - 01009 lS$B'iCm* FLywheel housing gasket 1

28 480G-OI101 ~h Plug piece 1

29 480G - 01103 iJ[%~J1 Bowl - shaped plug piece 8

30 480G - 01400A tIlnbR$flf: Oil level dipstick 1

31 480G - 01600 MR.~1fm1t$fLf: Dipstick sleeve weldment 1

32 GBl19-86 f~ BIG x 20 Pin BI0 x 20 2

33 GB5783 - 86 t~fi MIO x 30 Bolt MIO x 30 14

34 GB848 - 85 m;J 10 - 140HV Washer 10 - 140HV 14

35 480G - 01300 fjj:7j(7f~$fLt Water drain cock 1

36 480G - 01021 mrmffijJf~~~~1f Connecting pipe for oil pressure sensor 1

37 480G - 01500 ffjJ 7&ffl1~~B$flf: Sensor for oil gauge 1

38 480G - 01004 tJLrmtmmUmJ1 Oil filter gasket 1

- 3 -

1J¥~ III CI

I Ii It ~ >t""S'"I ~ flit Name of Parts

Ser No Parts No Qt)' Remarks

39 GB5782 - 86 t~fi M8 x55 Bolt M8 x 55 1

40 Y485 - OlOO7A ll±I~l1:mJl(J:) Upper thrust piece of ,crankshaft 2

41 Y485 - OlO08A lttJ~J1:fiEJt (r) Lower thrust piece of crankshaft 2

42 Y485 - 01015 ~~P1..tK Main bearing halfshell (upper) 5

43 Y485 - 01016 ±~ttrPL Main bearing halfshell ( lower) 5

44 480G - 01107A ±#~ 1

45 480G - Ol106A ~:?k( ll) 4

46 YD1485 - 01113 J8~~*1t Rear main bearing cap 1

47 480G - 01017 X*1fl;IJ Stand bar 2

48 YDt485 - 01115 ±~.~.ti Main bearing cap bolt 10

49 480G - 01018 1lb~1tmJt Oil sump gasket 1

50 YD1485 - 01112 3::~*JYii Main bearing cap 4

51 480G - 011056 ~!k( I) 2

52 480G - OlO10A ~~1t Flywheel housing 1

53 HG4 -692 -67 ft~~~JJ3tntI!f Cased rubber oil seal 1

54 PG80 x 100 x 12 PG80 x 100 x 12

480G -01500 .n M6 x 12 Screw M6 x 12 2

55 480G - 01004 tali 6 - 140HV Washer 6 -140HV 2

- 4 -

*~ III c D • m ;t~

~ ~ Name of PartsSer No Parts No Qty Remarks

57 480G - 01019 ~t& Cover plate 1

58 Y480G - 01104 ~~~Jt(<I>50) Bowl - shaped plug piece (<1>50 ) 7

59 Y488 -01013 lj(*BJlimJt 1

60 Y480G - 01205 ~~m*t'ff 1

61 Y480G - 01001 iEat-&~~mJ1 1

- 5 -

Timing Gear Case Assy

13

- 6 -

Timing Gear Case Assy

J¥:~ III t::I

~ • IJ# jt~

:t f$ Name of PartsSer No Parts No Qty Remarks

1 480G - 02012 8~$fbiEB1&~llit& Camshaft timing gear holddo,vn 1JJil 06 $ilt

2 Y480Q - 02011 8 ~$fbiEBi*·$B Camshaft timing gear 1Belong 10 06 unit

3 480G - 02010 8 ~$IILll:ilt& Camshaft thrust plate 1

4 480G -02002 UJitna~mJ1 Fuel injection pump gasker 1

5 GB6170 - 86 ~-flJ: M8 Nut M8 3

6 GB5783 - 86 _fi M8 x20 Bolt M8 x 20 4

7 GB848 - 85 mill 8 - 140HV Washer 8 -140HV . 17

8 5195 - 01026 ~~!k Stopper 1

9 5195 - 01025 mml Washer 1

10 480G - 02015 mtt Pointer 1

11 GBl19 -86 T~ B8 x 20 Pin B8 x 20 2

12 GB5782 - 86 tlfi M8 x 35 Bolt !\tIS x 35 6

13 480G - 02017B j£atiN~~WJ]R Front cover of timing gear case 1

14 480G - 02016 iEatiN~~WJ~~Jt Front cover gasket of timing gear case 1

15 HG4 -692 -67 71tJ!j PG55 x 75 x 12 ~ Oil seal 55 x 75 x 120r 1

SG55 x 75 x 12 SG55 x 75 x 12

16 480G - 02013 iEBtiN~~1ff Timing gear case cover 1

17 480.G - 02014 iEBt-&~~w.mJ1 Timing gear case cover gasket 1

18 480G - 02008 miN~ffit& Idle gear holddown 1

- 7 -

J¥~ 1II J:::I D :II ~ >t~

~ '* Name of PartsSer No Parts No Qty Remarks

19 Y480Q -02101 lEfJ\t1ff-W~ Timing idle gea.r 1

20 480G - 02006A iEBt1ff-W$t1t~ Timing idle gear bush 1

21 480G - 02007A iEBt1ff-W~t1B Timing idle gear shaft 1

22 GB859 - 87 mills Washer 8 3

23 Y480Q - 02009 dBt1BiEBt-W~ Clankshaft timing gear 1

24 YA480 - 02IODA QWNP P3~~tJ!WJ~msflf: 1

25 Y480Q - 02004 UM71b*iEat-&~ Fuel injecton pump timing gear seat I

26 480G - 02001 A iEBt-W~~ Timing gear case I

27 GB898 - 88 ~~!IItt M8 x 30 Stud M8 x 30 3

- 8 -

Cylinder Head Assy

2

3

4

~ 355

""11 40

6 3533

378

- 9 -

Cylinder Head Assy

J¥-9 IIJ c It :I: 11M )±~

-t ~ Name of PartsSer No Parts No Qty Remarks

1 485(; - 03008 -~flf~* Valve collets 16

2 480G - 03009 ~tl~'.L~ Valve spring seat (upper) 8

3 YD485 - 03007 ~tl~~5!(i. Valve spring (outer) 8

4 YD485 - 03017 ~tl I*J5!(!. Valve spring(inner) 8

5 Y485 - 03018 ~ r15£(1.rJ* Valve spring seat (lower) 8

6 YD485 - 03102A ~rl~iJ Valve stem guide 8

7 Y485 - 03021 P~ffrmt1

8 YD1485 - 03101 ~ffiI~ Cylinder head 1

9 YD480 - 03104 f.lF~flRt Exhaust valve seat 4

10 YD480 - 03015 ffF~fl Exhaust valve 4

11 GB6170 - 86 ~-BJ: M8 Nut M8 24

12 GB848 - 85 ~;l8 -140HV Washer 8 -140HV 32

13 480G - 03016 l)~fl.%mJ1 Thennostat housing gasket 1

14 GB898 - 88 ~~t~tt M8 x 25 Stud M8 x 25 4

15 GB898 - 88 ~~tt{tt M8 x 30 Stud M8 x 30 8

16 YD485 - 03006 ffF~iJmJt Exhaust pipe gasket 4

17 480G - 03001 ~ tf~ 1!11JEt~ fi Rocker ann seat fixed bolt 4

18 480G - 01107A 1lf~ Stoppex 4

- 10 -

J¥~ III c I5l • IJfJ jt?~ ~ Name of Parts

Ser No Parts No Qty Remarks

19 480G - 01103 1WE~~h (<1>25) Bowl - shaped plug piece (<1>25 ) 4

20 480G - 03106 1JJ[~~Jt (<1>20 ) Bowl - shaped plug piece (<1>20) 1

21 480G - 03300 Mffi Jfmti${tJ: Front hoisting ring weldment 1

22 GB5783 - 86 !I'lfi M8 x 20 Bolt M8 x 20 4

23 YD480 - 03107 it~ Stopper 1

24 480G - 01109 uJ[~~Jt (<1>44) Bowl - shaped plug piece (<1>44) 1

25 YD485 - 03105 UMYEBf~_~ 8

26 480G -03020 ~~t~tt Stud 4

27 YD485 - 03013 \tt:.ec :m;m }~_. Intake pipe gasket 1Jl!: §.=-:

28 480G - 03012A j§r9j}f Rear hoisting ring 4

29 YD480 - 03103A Jtf·~rlJ* Intake valve seat 4

30 YD480 - 03014A Jtt~fl Intake valve 2

31 GB894.1 - 86 t~tm 16 Check ring 16 8

32 480G - 03208 fmW*t~ Rocker ann bush 8

33 Y485 - 03201 ~1'll8]Jm(iffiJ~t~TJ Valve clearance adjusting screw 8

34 480G - 03203 ~fl1*'A' Valve rocker arm 3

35 YD480 - 03202 fffiW~~Pi Rockshaft carrier 3

36 480G -03204 1mW41U ~qIit Rockshaft spring 3

- 11 -

Ff~ III CI It • IJft it"'I:i"~ ffj{ Name of Parts

,Ser No Parts No Qty Remarks

37 480G - 03210 - 2 1ffiW!fW~~ Rockshaft spring 2

38 480G - 03210 - 1 tffi-W!fW Rickshaft 1

39 YD480 - 03207 1ffi.W!fWJ5i:Pl Rockshaft rear carrier 1

40 GB848 - 85 ~·ml 6 - 140HV Vlasher 6 - 140HV 1

4] 480G - 03206 1ffiW$WJE&~tr Rockshaft licating screw 1

42 GB6171 - 86 t~-Bt M8 x 1 Nut M8 x 1 8

43 YD l 485 - 03023 t~fi M8 x55 Bolt M8 x 55 4

44 480G - 03005 ~ffiI~1JmJt Cylinder head bonnet gasket 1

45 YD480 - 03004A ~ffiIldll Cylinder head honnet 1

46 480G - 03003A j]nrmo~mJt Filler cap gasket 1

47 YD2985 - 10004 1J071B (J~ Filler cap 1

48 GB923 - 88 ~%.-fl1:~18 Cap nut M8 4

49 YD480 - 03021 ~~.tt Stud M8 X 65 8

50 YDt485 - 03024 {iFAA! 1

51 GB827 - 86 tWtJ 2 x5 4

52 YD480 - 03022_-£3:

8

- 12 -

Piston - connecting Rod Assy

- 13 -

Piston - connecting Rod Assy

J¥~ III c~

Ei lIft jt-c;; All~ ~ Name of Parts

Ser No Parts No Qty Remarks

1 YD 1485 - 04001 ~-J1i~~ Top compression ring .., 4

2 Y485 -04002 ~=~-ll!~Jf 2nd and 3rd compression ring 8

3 Y485 - 04100 MJf${lf: Oil ring unit 4

4 GB893.1 - 86 fLm5'Jl1t~1II 26 Circlip for hole 26 8

5 YD1485 - 04005 ffl£ Piston 4

6 YD1485 - 04202 jtff Connecting rod 4

7 480G - 04003A jtff~PL Connecting rod bearing shell 8

8 YD t485 - 04203 Jiff~ Connecting rod cap 4

9 YD t485 - 04204 ~ff~fi Connecting rod bolt 8

10 YD t485 - 04004 m~T~ Piston pin 4

11 YDt485 - 04201 Jiff*t~ Connecting rod bush 4

- 14 -

5 . ab it~~ ,~.. f.OC Crankshaft - flywheel Assy

- 15 -

10

Crankshaft - flywheel Assy

J¥-5 III cIt: Ea P# tt~ !II.

~ ~ Name of PartsSer No Parts No Qty Remarks

1 480G - 05007 Jm~JK Starting claw 1

2 480G - 05006 Jm~JKml& Starting claw backing plate 1

3 480G - 05005A HtI41bEl1W!tB Crankshaft belt pulley 1

4 Y485 - 05003 ffB4lb Crankshaft 105003, 05003A fXfJ

ffB4lb CrankshaftJ9!~~ , PJimfflY385 - 05003(Interchangeable, on-

5 GBI096 -79 @ CIO x64 Key CIa x 64 1Iy different materials

6 480G -05004-~ Plug 4 used)

7 480G - 05102 lS~wr; Flywheel gear ring 1

8 480G - 05101A -ts~ Flywheel 1

9 GB119 --86 f~ B8 x 20 Pin B8 x 20 1

10 480G - 05001 l:S~~ti Flywheel bolt 6

- 16 -

6. ~ ~ $dJ I~ fiX Camshaft Assy

5

2

- 17 -

Camshaft Assy

~~ [II 1::1 It :I: IJff jt"'IS"~ ~ Name of Parts

Ser No Parts No Qty Remarks

1 GB5783 - 86 ~fi M12 x 30 Bolt M12 x 30 1

2 480G - 06001 8~tm Camshaft 1

-06001A {1$R$W Camshaft

3 GBI096 -79 it C8 x 22 Key C8 x 22 1

4 480G - 06002 ~fl Tappet 8

- 06002.A. mtt Tappet

5 480G -06003 tlff Push rod 8

"

- 18 -

Intake Pipe Assy

J¥-5 III c It • lIM )±~

~ ~ Name of PartsSer No Parts No Qty Remarks

1 Y485 -07000 i!t~tg J~~JJX Intake pipe assy 1

- 19 -

Exhaust Pipe Assy

ff~ 111 c It fI ~ jt~

~ fat Name of PartsSer No Parts No Qty Remarks

1 GB5783 - 86 tl{fi MIOx30 Bolt MIO x 30 2

2 GB859 - 87 mill 10 Washer 10 2

3 GB848 - 85 mlll 10 - 140HV Washer 10 - 140HV 2

4 Y480G - 08002A ~F~J~'1fmJt General exhaust pipe gasket 1

5 YD485 - 08001 f1F~1f Exhaust pipe 1

- 20 -

Lubricating S)Tstem Assy

6 ~-5

.. - ..--4

Q 0

l '-

18lr17

9

2212

11

21

- 21 -

Lubricating System Assy

~~ III c:::I

It • Il1'J )t~

~ ~ Name of PartsSer No Parts No Qty Remarks

1 GB6170 - 86 t~-tY: MI0 Nnt MI0 1

2 GB93 - 87 mil 10 Washer 10 1

3 GB848 - 85 mil 10 - 140HV Washer 10 - 140HV 1

4 480G - 09101 tTL iItI*1~;Jjili~ Oil pump drive gear 1

5 480G - 09111 mYfH*~ Oil pump shaft 1

6 GBI099 -79 *f2iIiJ 3 x 5 x 13 Semicircular key 3 x 5 x 13 1

7 480G - 09102 mim*1**t~ Oil pump body bush 1

8 480G - 09103 tlLnB*1* Oil pump body 1

9 480G - 09105 mllH*~Jt Oil pump gasket 1

10 480G - 09112 pq~T Inner rotor 1

11 480G - 09104 7r$!ir Outer rotor 1

12 480G - 09113 [MJttf~ Cylindrical pin 1

13 YA480 -09106 mi1tJ*W Oil pump cover 1

14 480G -09002 ili7EbIf7!~mJt Oil outlet pipe flange gasket 2

15 480G -09400 fJLMIfB!$f4= Oil line unit 1

16 GB848 - 85 mils -140HV Washer 8 - 140HV 6

17 GB5783 - 86 t'«fi M8 x 25 Bolt M8 x 25 2

18 YA480 - 09001 tJgfijJ1* Gauze filter body 1

19 GB5782 - 86 ~ft M8 x40 Bolt M8 x40 4

20 480G -09200 im~m1t{4= Gauze filter weldment 1

- 22 -

Name of Parts

Gauze support

Oil filter assy

Remarks

~~J0810H

Model J08IOH

!I It fjI

_~ I_ Qty

I 1

IIII

ilttYrfl~tf

tJLim tmmtff 1@'!iX:

21 I480G - 09003

22 480G - 09300

Ser No Parts No

I

- 23 -

2 38

Fuel System Assy

- 24 -

Fuel System Assy

-"~ III cIt • lIft )t~

~ fat Name of PartsSer No Parts No Qty Remarks

I 480G - 10500 ~7lbtmm:BJ~,n\t Fuel filter assy 2

2 GB848 - 85 mIll 8 - 140HV Washer 8 -140HV 1

3 GB5783 - 86 tlft M8 x25 Bolt M8 x 25 1

4 480G -10700 Pjfnb*~?mm~rm1J${tJ: Lines from injection pump to filter 1

5 480G -10600 tmm~~lf9trm*rm1J$f4: Lines from filter to injection pump 1

6 480G-I0200 ~ffinb1J$f4: Fuel injection pipe 4

7 480G - 10100 Pjf7lb*J~~~ Injection pump assy I

8 YD1485 - 10300 PjfnbU$f4= Injector assy 4

9 480G -10400 @]lEb1J${4= Fuel return pipe I

10 480G -10001 Pjf,nb*1l~ Injection pump fittings 1

- 25 -

Cooling System Assy

78

2322

19

26

24

- 26 -

Cooling System Assy

J¥~ III c It • lIft it-a:;;~ ~ Name of Parts

Ser No Parts No Qty Remarks

1 GB5783 - 86 ~fi M6 x 20 Bolt M6 x 20 4

2 GB848 - 85 mill 6 - 140HV Washer 6 -140HV 4

3 480G - 11301 -=pm~jt Thermostat cover 1

4 480G - 11302 iJiklfljt1t':Jt Thermostat cover gasket 1 -

5 7.K~~bY:~ (360 :ID!) Water temperature induction 1

Plug(Model 360)~ CA-IO Jim

6 480G - 11303 iJm~ 5H130 Thennostat 58130 IInterchangeable with

7 480G - 11304 iJ~~'iC Thermostat housing 1that of the CA - 10

8 480G - 11109 /J\llPF1tif Small circulating adapter 2

9 GB566 - 83 ~m B21 - 30 2

10 480G - 11001 ~~~1f Rubber bent pipe 1

II JB/7 79402 - 95 rm*F 45° MIO x I Oil cup 45° MIO x 1 I

12 GB/T276 -94 mZ)1]4lII* 6203 - 2 2 ~~~1tJ~JR13 Y488 - 11103 7.K*n1* Water pump housing 1 Double cloth rubber14 Y488 - 11107 7J<*mJt Watec pump gasket 1

15 GBI099 -79 "*lMJit4x6.5xI6 Semicircular key 4 x 6. 5 x 16 2

16 480G - 11106A 4lIIit~~ 1

17 IIF - 15 ~ Il1~E~7j(!t Ceramic graphite water seal 1

18 Y488 - 11105A 7j(*nt~ Watec pump impeller 1

19 Y488 - 11108A 7j(*E~ Watec pump rear cover 1

- 27 -

I-,.-.,.....-~.

J¥~ III CI ! Ii :II: (If{ jt~

i :8 ~ Name of PartsSer No Part~ No I

Qty RemarksI

I

-20 Y488 -11107 7j(*mh \Vasher pump gasket 1

21 GB5783 - 86 ~ti 1\18 x 20 Bolt M8 x 20 4

22 GB93 - 87 mills "·~asher 8 I 4

23 GB848 - 85 mlll 8 - 140HV ~Tasher 8 - 140flV 5

24 Y480Q - 11002Q JXt~ Fan 1

25 GB6170 - 86I

.-fij: MIG Nut MIO 1I

7J<*.Bt*$t;26 480G -11102 Water punlp belt pulley I

27 GB5783 - 86 ~fi M8 x 30 Bolt :P.18 x 30 1

i

- 28 -

12 . Jt!~ ~~ ,~ ~ Electric System Assy

6

3

45

- 29 -

Electric System Assy

ft;~ 111 r::::::I Ii • IJ1f )t-.::;Qty~ ~ Name of Parts

Ser No Parts No 480 380 Remarksi

1 480G -12300 ~~~m$#QD1315A Starting motor unit QD1315A 1 1 Model 1055 ·

2 480G - 12100a JF-11350W14V3tmt:2t~m Alternator JF -II 350WI4V 1 1

3 480G - 12003a ~~mrx# Alternator support(lower) 1 I

4 GB848 - 85 mill 8 - 140HV Washer 8 -140HV 1 1

5 GB5783 - 86 tift M8 x25 Bolt M8 x 20 1 1

6 GB6170 -86 tIl-HJ: MID Nut MIO 1 1

7 480G -12006 ~Et!m~x~ Alternator support body (upper) 1 1

8 480G - 12004 ~Et!tJL1:x#ffi~~ Holddown sleeve of alternator 1 1

9 GB848 - 85 ~1I10 - I40HV Washer 10 -140HV 1 1

10 GB5782 - 86 tlti MIO x90 Bolt MIO x 95 1 1

11 GB12732 - 91 ~$ V iff AV13 -965 1 1

- 30 -

~., .._~

Silencer Assy

2

- 31 -

Silencer Assy

J¥~ III 1:::1

ti • Iij it~

~ ~ Name of PartsSer No Parts No Qty Remarks

1 480G - 13101 flFEt:1f Exhaust pipe 1

2 480G - 13001 ffff& Cover plate 2

3 480G - 13102 rpJL"1f Center pipe 2

4 480G - 13103 IWitli Spacer plate 1

5 480G -13002 n~ Housing 1

6 480G -13201 ~JLtJi Punched plate 1

7 480G -13202 l1tEt:1f Intake pipe 1

- 32 -