YK Style C, D & E Millennium Centrifugal Liquid Chillers ...cgproducts.johnsoncontrols.com/yorkdoc/160.49-rp4.pdf · york international 5 form 160.49-rp4 unit components (con’t)

RENEWAL PARTS

MILLENNIUM ®

CENTRIFUGAL LIQUID CHILLERS

Supersedes: 160.49-RP4 (898) Form 160.49-RP4 (799)

UNIT COMPONENTSMODEL YK (STYLES C, D, & E)

STYLE C

27385A

28815A

STYLE D

STYLE E

29420A

2 YORK INTERNATIONAL

NOMENCLATURE ...................................................................................................................... 3

UNIT COMPONENTS, STYLE C UNITS ........................................................................ 4, 5, 6, 7

SYSTEM CONTROL COMPONENTS, STYLE C UNITS ................................................... 5, 7, 8

ORIFICE, FIXED PLATE, STYLE C UNITS ........................................................................ 5, 8, 9

ORIFICE, VARIABLE, STYLE C UNITS.................................................................................. 5, 8

UNIT COMPONENTS, STYLE D & E UNITS ....................................... 10, 11, 12, 13, 14, 15, 17

SYSTEM CONTROL COMPONENTS, STYLE D & E UNITS ............................................ 11, 16

ORIFICE, FIXED PLATE, STYLE D & E UNITS ........................................................... 11, 13, 18

ORIFICE, VARIABLE, STYLE D & E UNITS ....................................................................... 11, 13

HOT GAS BYPASS OPTION .............................................................................................. 11, 17

ISOLATORS, STYLES C, D, & E UNITS .................................................................................. 18

INLET STRAINER, STYLES C, D, & E UNITS ......................................................................... 19

OIL PUMP STARTER OVERLOADS, STYLE C UNITS ........................................................... 20

CURRENT TRANSFORMERS/KITS, STYLES C, D, & E UNITS ............................................. 20

VARIABLE SPEED OIL PUMP CONTROL PANEL, STYLE D & E UNITS ............................... 21

COOLER TUBES, STYLES C, D, & E UNITS .................................................................... 22, 23

CONDENSER TUBES, STYLES C, D, & E UNITS ............................................................. 24, 25

WATER BOX GASKETS, STYLE C UNITS .................................................................. 26, 27, 30

WATER BOX GASKETS, STYLE D & E UNITS...................................................... 28, 29, 31, 32

MULTIPLE-UNIT SEQUENCE CONTROL OPTION, STYLES C, D, & E UNITS ..................... 33

MISCELLANEOUS & ACCESSORIES, STYLES C, D, & E UNITS .......................................... 34

TABLE OF CONTENTSPAGE

YORK INTERNATIONAL 3

FORM 160.49-RP4

NOMENCLATURE VARIABLES

VARIABLE STYLE C STYLE D OR E

60HZCH,CJ,CK,CL,CM,CN,CP,CR,CS,CT,CU,CV,CW, CH,CJ,CK,CL,CM,CN,CP,CR,CS,CT,CU,CV,CW,CX,CY,CZ,CA,CB CX,CY,CZ,CA,CB,DA,DB,DC,DD,DE,DF,DH,DJ

MOTOR CODE 5CE,5CF,5CG,5CH,5CI,5CJ,5CK,5CL,5CM,5CN, 5CE,5CF,5CG,5CH,5CI,5CJ,5CK,5CL,5CM,5CN,50HZ 5CO,5CP,5CQ,5CR,5CS,5CT,5CU,5CV,5CW,5CX, 5CO,5CP,5CQ,5CR,5CS,5CT,5CU,5CV,5CW,5CX,

5DA,5DB,5DC,5DD,5DE,5DF,5DG,5DH 5DA,5DB,5DC,5DD,5DE,5DF,5DG,5DH

G4 G4COMPRESSOR CODE H0,H1,H2,H3 H0, H1, H2,H3, H4, H5, H6, H8

J1,J2,J3,J4 JI, J2, J3, J4

R-22M3,M4 P3,P4 R3,R4

Not ApplicableN3,N4 Q3,Q4 S3,S4

CONDENSER CODE LB,LC PB,PC RB,RC CB,CC,CD FA,FB,FC,FD JB, JC, JD

R-134A MB,MC QB,QC SB,SC DB,DC,DD GB,GC,GD TB, TC, TDNB,NC EB,EC,ED HB, HC, HD VB, VC, VD

R-22M3,M4 P3,P4,P5,P6 R3,R4,R5,R6

Not ApplicableN3,N4 Q3,Q4,Q5,Q6 S5,S6

CB,CC,CD,CE HB,HC, HF, HHCOOLER CODE LB,LC PB,PC,PD,PE RA,RB,RC,RD,RE DB,DC,DD,DE JF, JG, JH

R134a MB,MC QB,QC,QD,QE SD,SE EB,EC,ED TF, TG, THNB,NC FB,FC,FD VF, VH

GB,GC,GD,GF, GH WF, WH

SPECIAL FEATURES S

DESIGN LEVEL C, D, or E

MOTOR CODE See Table Below

POWER SUPPLY- = 60 HZ5 = 50 HZ

MODEL

COOLER CODE See Table Below

CONDENSOR CODE See Table Below

COMPRESSOR CODE See Table Below

YK FB FB H2 5 CX D S

NOMENCLATURE


UNIT COMPONENTSSTYLE C UNITS

TABLE CONTINUED ON PAGE 5

ITEM DESCRIPTION PART NUMBER QUAN/ REF.NO. UNIT FIG.

1 OIL COOLER 026-32833-000 1 22 VALVE, SOLENOID, 2-WAY 025-29152-000 2 1, 43 VALVE, THERMOSTATIC CONTROL 022-08867-000 1 24 VALVE, BALL, 3/4 022-08738-000 1 25 VALVE, BALL, 1 022-06873-000 2 1, 26 VALVE, GLOBE, EXPANSION — — —

FIXED ORIFICE 022-01230-000 1 5 VARIABLE ORIFICE Not Required — —

7 VALVE, ANGLE STOP, 1/4 022-05089-000 2 18 VALVE, ANGLE STOP, 1/4 022-03836-000 3 1, 2, 39 VALVE, ANGLE STOP, 3/8 022-01582-000 1 110 VALVE, ANGLE STOP, 1/4 022-04158-000 1 311 DEHYDRATOR (FILTER DRIER) 026-13508-000 2 1, 312 EDUCTOR, OIL RETURN — 1 1

R-22 366-78307-000 R-134a 366-78306-000

13 EDUCTOR, OIL RETURN 364-18241-000 1 314 STRAINER 029-16764-000 1 115 VALVE, CHECK 022-09559-000 1 316 GASKET, OIL DRAIN 028-13800-000 1 217 FILTER, OIL 026-31684-000 1 2

17A FILTER ELEMENT (Used with Item 17) 026-32386-000 1 218 VALVE, ANGLE STOP, 3/4 022-03850-000 2 219 BOTTLE, OIL 028-10579-000 1 220 VALVE, DUAL RELIEF STOP Size Refrig. Cooler/Cond. Shells — 1 1

1 x 3/4R-22

M/M thru P/Q 022-07892-002

1-1/2 x 1-1/4Q/P thru S/S 022-07892-003

R-134a ALL 022-07892-00321 RELIEF VALVE Size Refrig. Cooler/Cond. Shells — 2 1

1 x 1-1/4R-22

M/M thru P/Q 022-07893-0431-1/4 x 1-1/2 Q/P thru S/S 022-07893-0441-1/4 x 1-1/2

R-134aL/L thru Q/Q 022-07893-025

1-1/4 x 2 Q/R thru S/S 022-07893-035SHIM, MOTOR MOUNTING — — 1

22 067-85256-000 423 067-85257-000 424 067-85258-000 425 067-85259-000 826 067-85260-000 827 SEAL, O-RING 028-12597-000 1 228 GASKET, COMPRESSOR SUCTION — 1 2

G4, H0, H1 COMPRESSOR 028-13806-000 — — H2, H3 COMPRESSOR 028-13806-000 — — J1, J2 COMPRESSOR 028-13804-000 — — J3, J4 COMPRESSOR 028-13802-000 — —


FORM 160.49-RP4

UNIT COMPONENTS (Con’t)STYLE C UNITS

SYSTEM CONTROL COMPONENTS1

STYLE C UNITS

38 SENSOR, LEVEL (VARIABLE ORIFICE CONTROL) — 1 3 R-22 025-34170-000 R-134a 025-31712-000

39 CONTROL, HIGH PRESSURE CUTOUT — 1 4 R-22 025-29165-000 R-134a 025-29165-002

40 ISOLATOR 028-08972-000 3 641 STARTER, OIL PUMP 024-19119-022 1 4, 642 VARISTER, METAL OXIDE 366-87030-000 — —

FIXED ORIFICE 2 6 VARIABLE ORIFICE 4 6

43 SUPPRESSOR 031-00808-000 5 61 See, also, Form 160.49-RP3 for Additional Information and Control Parts Listing

ITEM DESCRIPTION PART NUMBER QUAN/ REF.NO. UNIT FIG.

29 GASKET, COMPRESSOR SUCTION AT COOLER — 1 2 G4, H0, H1 COMPRESSOR 028-13808-000 H2, H3 COMPRESSOR 028-13808-000 J1, J2 COMPRESSOR 028-13809-000 J3, J4 COMPRESSOR 028-13801-000

30 GASKET, COMPRESSOR DISCHARGE — 1 2 G4, H0, H1 COMPRESSOR 028-13574-000 H2, H3 COMPRESSOR 028-13805-000 J1, J2 COMPRESSOR 028-13805-000 J3, J4 COMPRESSOR 028-13803-000

31 GASKET — 1 1 G4, H0, H1 COMPRESSOR 028-13807-000 H2, H3 COMPRESSOR 028-13807-000 J1, J2 COMPRESSOR 028-13810-000 J3, J4 COMPRESSOR 028-13810-000SIGHT GLASS — — —

32 COOLER 026-18004-000 2 233 CONDENSER 026-17581-000 1 2

COMPONENTS, ORIFICE , FIXED34 GASKET COMPRESSOR LINE SIZE — 1 5

G, H 4" 028-12267-000J 6" 028-12273-000

COMPONENTS, ORIFICE , VARIABLE35 VALVE, BUTTERFLY VALVE SIZE — 1 5

2" 022-09510-0003" 022-09511-0004" 022-09513-000

36 MOTOR, VALVE ACTUATOR 025-17175-000 1 537 CRANK ARM, VALVE ACTUATOR 025-17073-000 1 5


STYLE C UNITS

FIG. 1 –

FIG. 2 –

LD03239

LD03240


FORM 160.49-RP4

FIG. 3 –

FIG. 4 – SYSTEM CONTROLS

LD03241

LD03242

STYLE C UNITS


FIG. 5 – ORIFICE DETAIL

FIG. 6 – SYSTEM CONTROL WIRING DETAIL

LD03243

LD03244

STYLE C UNITS

VARIABLE ORIFICE FIXED ORIFICE

VIEW E-E


FORM 160.49-RP4

ORIFICE, FIXED PLATESTYLE C UNITS

COMPRESSORORIFICE

PARTCODE

PLATE NUMBERCODE

24 075-05383-02425 075-05383-025

26 075-05383-02627 075-05383-02728 075-05383-028

29 075-05383-02930 075-05383-03031 075-05383-031

32 075-05383-03233 075-05383-03334 075-05383-034

35 075-05383-03536 075-05383-03637 075-05383-037

38 075-05383-03839 075-05383-03940 075-05383-040

41 075-05383-04142 075-05383-04243 075-05383-043

44 075-05383-044G4, H0, 45 075-05383-045H1 & H2 46 075-05383-046

47 075-05383-04748 075-05383-04849 075-05383-049

50 075-05383-05051 075-05383-05152 075-05383-052

53 075-05383-05354 075-05383-05455 075-05383-055

56 075-05383-05657 075-05383-05758 075-05383-058

59 075-05383-05960 075-05383-06061 075-05383-061

62 075-05383-06263 075-05383-06364 075-05383-064

66 075-05383-06668 075-05383-06870 075-05383-070

72 075-05383-072

COMPRESSORORIFICE

PARTCODE

PLATE NUMBERCODE

24 075-05384-02425 075-05384-025

26 075-05384-02627 075-05384-02728 075-05384-028

29 075-05384-02930 075-05384-03031 075-05384-031

32 075-05384-03233 075-05384-03334 075-05384-034

35 075-05384-03536 075-05384-03637 075-05384-037

38 075-05384-03839 075-05384-03940 075-05384-040

41 075-05384-04142 075-05384-04243 075-05384-043

44 075-05384-044J1, J2, 45 075-05384-045J3 & J4 46 075-05384-046

47 075-05384-04748 075-05384-04849 075-05384-049

50 075-05384-05051 075-05384-05152 075-05384-052

53 075-05384-05354 075-05384-05455 075-05384-055

56 075-05384-05657 075-05384-05758 075-05384-058

59 075-05384-05960 075-05384-06061 075-05384-061

62 075-05384-06263 075-05384-06364 075-05384-064

66 075-05384-06668 075-05384-06870 075-05384-070

72 075-05384-072


UNIT COMPONENTSSTYLE D & E UNITS

TABLE CONTINUED ON PAGE 11

ITEM DESCRIPTION PART NUMBERQUAN/ REF.NO. UNIT FIG.

1 OIL COOLER 026-32833-000 1 9, 11, 122 EDUCTOR, OIL RETURN 375-24548-000 1 10

2A NOZZLE 026-33656-000 1 10

2B ORIFICE 026-33657-000 1 102C SPRING, COMPRESSION 029-22453-000 2 102D SEAL, O-RING 028-12961-006 2 10

3 VALVE, THERMOSTATIC CONTROL 022-09569-000 1 11, 124 VALVE, VERTICAL ANGLE STOP, 7/16 x 1/2 022-09577-000 2 7, 125 VALVE, VERTICAL ANGLE STOP, 3/4 x 3/8 022-09570-000 2 12, 13

6 VALVE, VERTICAL ANGLE STOP, 1/4 x 3/4 022-09573-000 2 77 VALVE, BALL, 3/4 022-09580-000 1 118 VALVE, BALL, 1 022-06873-000 1 7

9 VALVE, SOLENOID, 2-WAY 025-29152-000 1 1010 VALVE, CHECK, 1/2 x 3/8 022-09559-000 1 1011 DEHYDRATOR (FILTER DRIER) 026-13508-000 1 10

12 FILTER, OIL (Includes Filter Element, Item 12A) 026-31684-000 1 712A FILTER ELEMENT (Used with Item 12) 026-32386-000 1 713 VALVE, ANGLE STOP, 3/4 022-03850-000 2 7

14 VALVE, ANGLE STOP, 1/4 022-03836-000 1 715 BOTTLE, OIL 028-10579-000 1 716 GASKET, FLARE 028-01258-000 6 7, 10, 11, 13

17 GASKET, FLARE 028-09211-000 3 718 GASKET 028-13814-000 2 12, 1319 SEAL, O-RING 028-12597-000 1 7, 12

20 GASKET 028-04836-000 2 721 SEAL, O-RING 028-12961-006 6 11, 1322 SEAL, O-RING 028-12961-015 8 7, 11, 13

23 SEAL, O-RING 028-12961-008 4 7, 11, 1224 SEAL, O-RING 028-12961-016 2 7, 1125 SEAL, O-RING 028-12961-001 4 7, 12

26 VALVE, SHUTOFF, 1-5/8 022-09256-000 1 1227 VALVE, RELIEF, CONDENSER CODES C – J 022-09706-000 2 12

CONDENSER CODES T & V 022-09707-000 2 12

VALVE, RELIEF, COOLER Size Cooler/Cond. Shells — — —28 C/C, C/D 1 9

1-5/8 x 1-1/4G/F, G/G, H/G,

022-09566-000H/H, H/J, J/H, J/J, T/T, 2 9

T/V, V/T, V/V, W/V

29 1-5/8 x 1-1/2D/C, D/D, D/E, E/D, E/E,

022-09567-000 1 8, 9E/F, F/E, F/F, F/G

30 SEAL, O-RING Cooler/Cond. Shells 028-12961-017 — 8, 9, 12C/C, C/D 7

All Others 831 VALVE, BALL, 7/8 022-09565-000 1 932 SEAL, O-RING 028-12961-009 2 7, 8, 12

33 SIGHT GLASS 023-17197-000 2 7, 8, 1234 ISOLATION VALVE, BALL, 2 022-08752-000 1 9


FORM 160.49-RP4

UNIT COMPONENTS (Con’t)STYLE D & E UNITS

SYSTEM CONTROL COMPONENTS1

STYLE D & E UNITS47 CONTROL PANEL, VARIABLE SPEED OIL PUMP See Page 21

48 SENSOR, LEVEL (VARIABLE ORIFICE CONTROL) 025-31712-000 1 1548A LEVEL SENSOR BOARD 025-34146-000 1 —49 VARISTER, METAL OXIDE 366-87030-000 2 14

50 SUPPRESSOR 031-00808-000 1 14

COMPONENTS, HOT GAS BYPASS OPTION51 WELL, THERMO 026-32328-000 2 16

52 WELL, THERMO 026-35045-000 153 SENSOR, TEMPERATURE 025-29964-000 354 VALVE, BUTTERFLY, 3 022-05743-000 1

55 MOTOR, VALVE ACTUATOR 025-17521-000 156 CONTROL, VALVE ACTUATOR MOTOR 025-20799-000 157 CRANK ARM, VALVE ACTUATOR 025-17073-000 1

58 CONTROL, HOT GAS BYPASS 031-00239-000 11 See, also, Form 160.49-RP3 (Style C Units) or 160.54-RP1 (Style D Units) for Additional Information and Control Parts Listing

ITEM DESCRIPTION PART NUMBER QUAN/ REF.NO. UNIT FIG.35 ISOLATION VALVE, Butterfly, Size Compressor — 1 9

6" G4, H0, H1, H4, H5 022-09700-0008" H2, H3, H6, H8, J1, J2 022-09701-000

10" J3, J4 022-09738-000

36 GASKET, ISOLATION VALVE G4, H0, H1, H4, H5 028-13574-000 2 9(OR DISCHARGE) H2, H3, H6, H8, J1, J2 028-13805-000

SHIM, MOTOR MOUNTING — — 1237 066-87439-000 838 066-92388-000 4

39 066-92389-000 440 SEAL, O-RING 028-12961-004 — —

STANDARD UNITS 1 12

UNITS WITH HOT GAS BYPASS 2 12, 1641 GASKET, COMPRESSOR SUCTION (G & H COMPR.) 028-13806-000

(J1 & J2 COMPR.) 028-13804-000 1 8

(J3 & J4 COMPR.) 028-13802-00042 GASKET, COMPR. SUCTION TO SHELL (G & H COMPR.) 028-13808-000

(J1 & J2 COMPR.) 028-13809-000 1 8

(J3 & J4 COMPR.) 028-13801-00043 GASKET, COMPR. DISCH. TO SHELL (G & H4, H5 COMPR.) 028-13574-000

(H6 & H7 COMPR.) 028-13805-0002 12

(J1 & J2 COMPR.) 028-13805-000(J3 & J4 COMPR.) 028-13803-000

COMPONENTS, ORIFICE , VARIABLE44 VALVE, BUTTERFLY 2" 022-09760-000

3" 022-09761-000 1 9, 114" 022-09762-000

45 MOTOR, VALVE ACTUATOR 025-34192-000 1 9, 11


FIG. 7 –

FIG. 8 –

STYLE D & E UNITS

28777A

13

12, 12A

6, 17, 20

23 (2), 48, 17144, 25 (2)

13, 22

16

28776A

41

29

30 (2)

42 32, 33


FORM 160.49-RP4

FIG. 9 – VALVE DETAILS

STYLE D & E UNITS

CONTROL PANEL

RELIEF VALVES FOR COOLERS

ISOLATION VALVE(OIL COOLER REFRIGERANT LIQUID LINE)

ISOLATION VALVE(COMPRESSOR DISCHARGE)

LD04255

LD04254


FIG. 10 –

FIG. 11 –

STYLE D & E UNITS

28784A

10

16

2

9

16

11

28783A

23, 24

21, 22

16

721, 22 3

1

4544

21, 22

21, 22 (2)


FORM 160.49-RP4

FIG. 12 –

FIG. 13 – EDUCTOR, FILTER/DRIER DETAILSLD03247

STYLE D & E UNITS

28778A

15 (LOCATION ONLY - BOTTLE NOT SHOWN)

37, 38, 39

19

5, 18 4, 25 (2)27, 30

32, 33

30 (2)

26

23

31

43


FIG. 14 – SYSTEM CONTROL WIRING DETAIL

FIG. 15 – SYSTEM CONTROLSLD03249

LD03248

STYLE D & E UNITS


FORM 160.49-RP4

FIG. 16 – HOT GAS BYPASS OPTION

LD03250

STYLE D & E UNITS


NEOPRENE VIBRATION ISOLATORSSTYLE C, D & E UNITS

SPRING ISOLATORSSTYLE C, D & E UNITS

SYSTEM OPERATING WEIGHT PART NUMBER(Includes Quantity PAD SIZE

KILOGRAMS POUNDS of 4 Pads)

7439 to 13107 16366 to 28835 028-10518-000 4 1/2" x 6"

13108 to 24332 28836 to 53530 028-10519-000 6" x 6"

24333 to 45666 53531 to 100464 028-12501-000 6" x 8"

SYSTEM OPERATING WEIGHT PART NUMBER QUANTITY(Includes Brackets (Number of Mounts

KILOGRAMS POUNDS and Bolting) Per Package)

8874 to 11093 19564 to 24457 029-21793-000 4

11094 to 13982 24458 to 30826 029-21376-000 4

13983 to 15880 30827 to 35009 029-20933-000 4

15881 to 20974 35010 to 46239 029-20934-000 4

20975 to 26467 46240 to 58349 029-20935-000 4

26468 to 35031 58350 to 77229 029-20936-000 4

35032 to 40525 77230 to 89340 029-21388-000 4


FORM 160.49-RP4

STRAINER, INLET CHILLED WATERCOMPACT HEADS AND MARINE WATER BOXES

STYLE C UNITSCOOLER SHELL CODE PASS NOZZLE SIZE PART NUMBER

1 10 029-12950-000

L 2 8 029-12949-0003 6 029-12948-0001 10 029-12950-000

M 2 8 029-12949-0003 6 029-12948-0001 14 029-14727-000

P 2 10 029-12950-0003 8 029-12949-0001 16 029-14811-000

Q 2 12 029-12951-0003 10 029-12950-0001 18 029-20932-000

R 2 14 029-14727-0003 12 029-12951-0001 18 029-20932-000

S 2 16 029-14811-0003 14 029-14727-000

COOLER SHELL CODE PASS NOZZLE SIZE PART NUMBER1 12 029-12951-000

C 2 8 029-12949-0003 6 029-12948-000

1 12 029-12951-000D 2 8 029-12949-000

3 8 029-12949-000

1 14 029-14727-000E 2 10 029-12950-000

3 8 029-12949-000

1 14 029-14727-000F 2 10 029-12950-000

3 8 029-12949-000

1 16 029-14811-000G 2 12 029-12951-000

3 10 029-12950-000

1 16 029-14811-000H 2 12 029-12951-000

3 10 029-12950-000

JF, JG, JH,1 18 029-20932-000

TF, TG, TH2 14 029-14727-0003 12 029-12951-000

1 20 029-22729-000VF, VH 2 16 029-14811-000

3 12 029-12951-000

1 20 029-22729-000WF, WH 2 18 029-20932-000

3 14 029-14727-000

STYLE D & E UNITS


OIL PUMP STARTER OVERLOAD ELEMENTS1

STYLE C UNITS

KIT CURRENT TRANSFORMERAND

TRANSFORMER ONLYSTYLES C, D & E UNITS

USE WITH FACTORY-MOUNTED MOTORS ONLY

USE WITH FIELD INSTALLED ELECTRO-MECHANICAL STARTERS ONLY

OIL PUMP VOLTAGE PART NUMBER OIL PUMP VOLTAGE PART NUMBER

200-3-60 024-18259-000 550, 575, 600-3-60 024-19164-000

208, 220, 230, 240-3-60 024-25558-000 220-3-50 024-25557-000

380-3-60 024-18679-000 346-3-50 024-18679-000

416-3-60 024-19428-000 380, 400, 415-3-50 024-19428-000

440, 460-3-60 024-19424-000 440-3-50 024-24792-000

480-3-60 024-19428-0001 Quantity of three (3) Elements required per Starter

MOTOR “CT” PART NUMBER

VOLTAGEFLA

RATIOTRANSFORMER KIT

TRANSFORMER ONLY(Includes Transformer)

200/600

65-111 200:1 375-17422-701 025-21173-001

112-224 350:1 375-17422-702 025-21173-002

225-829 700:1 375-17422-703 025-21173-003

830-1790 1400:1 375-17422-704 025-21173-004

11-18 200:1 375-17422-705 025-21173-001

19-37 200:1 375-17422-705 025-21173-001

2300/4160 38-123 200:1 375-17422-705 025-21173-001

124-264 350:1 375-17422-706 025-21173-002

265-518 700:1 375-17422-707 025-21173-005


FORM 160.49-RP4

VARIABLE SPEED OIL PUMP CONTROL PANELSTYLE D & E UNITS

FIG. 17

ITEMDESCRIPTION PART NUMBER

QUANTITYNO PER UNIT

47A CONTACTOR 024-25522-000 1

47B CONTROL RELAY 024-27806-000 1

47C SUPPRESSOR, SURGE 024-26598-000 1

47D CONTROL, HIGH PRESSURE CUTOUT 025-32952-000 1

47E TRANSFORMER (Required for 550,575,600-3-60 Only) 025-33233-000 3

47F OVERLOAD, MOTOR (Required for 550,575,600-3-60 Only) 024-27281-000 1

47G OIL PUMP DRIVE, 3 PHASE — 1

60 HZ: 200, 208, 220, 230, 240 VOLTS 024-30468-001

50 HZ: 220 VOLTS

60 HZ: 380, 416, 440, 460, 480, 550, 575, 600 VOLTS 024-30468-002

50 HZ: 346, 380, 400, 415, 440, VOLTS

28782A

47A

47B

47C

47D47E (Location Only Transformers Not Shown)

47G

47F


COOLER TUBES

STYLE D & E UNITS (G & H COMPRESSOR UNITS)

TUBE TYPESSTANDARD OPTIONS

SHELL TUBE TURBO B III TURBO BCODE QUANTITY WALL THICKNESS

.025 .028 .035 .028 .035

PART NUMBERS

CB 217 007-08466 007-08828 007-08829 007-08830 007-08644

CC 262 007-08466 007-08828 007-08829 007-08830 007-08644

CD 314 007-08466 007-08828 007-08829 007-08830 007-08644

CE 363 007-08466 007-08828 007-08829 007-08830 007-08644

DB 285 007-08466 007-08828 007-08829 007-08830 007-08644

DC 332 007-08466 007-08828 007-08829 007-08830 007-08644

DD 396 007-08466 007-08828 007-08829 007-08830 007-08644

DE 426 007-08466 007-08828 007-08829 007-08830 007-08644

EB 399 007-08466 007-08828 007-08829 007-08830 007-08644

EC 445 007-08466 007-08828 007-08829 007-08830 007-08644

ED 493 007-08466 007-08828 007-08829 007-08830 007-08644

FB 460 007-08466 007-08828 007-08829 007-08830 007-08644

FC 521 007-08466 007-08828 007-08829 007-08830 007-08644

FD 570 007-08466 007-08828 007-08829 007-08830 007-08644

GB 590 007-08466 007-08828 007-08829 007-08830 007-08644

GC 660 007-08466 007-08828 007-08829 007-08830 007-08644

GD 755 007-08466 007-08828 007-08829 007-08830 007-08644

HB 835 007-08466 007-08828 007-08829 007-08830 007-08644

HC 955 007-08466 007-08828 007-08829 007-08830 007-08644

COOLERQUANT

PARTCODE NUMBER

REFRIGERANT R-22

M3 266 007-08463

M4 309 007-08463

N3 364 007-08463

N4 426 007-08463

P3 499 007-08463

REFRIGERANT R-134a

LB 194 007-08416

LC 227 007-08416

MB 266 007-08416

MC 309 007-08416

NB 364 007-08416

NC 426 007-08416

PB 499 007-08416

COOLERQUANT

PARTCODE NUMBER

REFRIGERANT R-22

P4 583 007-08463

Q3 683 007-08463

Q4 798 007-08463

R3 933 007-08463

R4 1092 007-08463

REFRIGERANT R-134a

PC 583 007-08416

PD 499 007-08404

PE 583 007-08404

QB 683 007-08416

QC 798 007-08416

QD 683 007-08404

QE 798 007-08404

COOLERQUANT

PARTCODE NUMBER

REFRIGERANT R-22

R5 933 007-07885

R6 1092 007-07885

S5 1277 007-07885

S6 1494 007-07885

REFRIGERANT R-134a

RA 798 007-08404

RB 933 007-08416

RC 1092 007-08416

RD 933 007-08404

RE 1092 007-08404

SD 1277 007-08404

SE 1494 007-08404

STYLE C UNITS


FORM 160.49-RP4

STYLE D & E UNITS (J COMPRESSOR UNITS)


COOLER TUBE TURBO B III TURBO BCODE QUANTITY WALL THICKNESS

.025 .028 .035 .028 .035

PART NUMBERS

GF 499 007-08842 007-08845 007-08846 007-08849 007-08850

GH 583 007-08842 007-08845 007-08846 007-08849 007-08850

HF 683 007-08842 007-08845 007-08846 007-08849 007-08850

HH 798 007-08842 007-08845 007-08846 007-08849 007-08850

JF 933 007-08842 007-08845 007-08846 007-08849 007-08850

JG 1013 007-08842 007-08845 007-08846 007-08849 007-08850

JH 1092 007-08842 007-08845 007-08846 007-08849 007-08850

TF 933 007-08843 007-08847 007-08848 007-08851 007-08852

TG 1013 007-08843 007-08847 007-08848 007-08851 007-08852

TH 1092 007-08843 007-08847 007-08848 007-08851 007-08852

VF 1195 007-08843 007-08847 007-08848 007-08851 007-08852

VH 1307 007-08843 007-08847 007-08848 007-08851 007-08852

WF 1493 007-08843 007-08847 007-08848 007-08851 007-08852

WH 1748 007-08843 007-08847 007-08848 007-08851 007-08852

COOLER TUBES


CONDENSER TUBES

STYLE D & E UNITS (G & H COMPRESSOR UNITS)

CB 264 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

CC 278 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

CD 309 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

DB 352 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

DC 354 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

DD 418 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

EB 481 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

EC 528 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

ED 552 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

FA 552 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

FB 643 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

FC 670 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

FD 711 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

GB 837 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

GC 928 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

GD 987 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623


SHELL TUBE TURBO C IIITURBO C II TURBO CHIL

CODE QUANTSmooth Bore CuNi 90/10

WALL THICKNESS.025 .028 .035 .028 .035 .028 .035

PART NUMBERS

COOLERQUANT

PARTCODE NUMBER

REFRIGERANT R-22

M3 403 007-08098

M4 473 007-08098

N3 529 007-08098

N4 623 007-08098

REFRIGERANT R-134a

LB 283 007-08096

LC 331 007-08096

MB 403 007-08096

MC 473 007-08096

NB 529 007-08096

COOLERQUANT

PARTCODE NUMBER

REFRIGERANT R-22

P3 748 007-08098

P4 881 007-08098

Q3 988 007-08098

Q4 1160 007-08098

REFRIGERANT R-134a

NC 623 007-08096

PB 748 007-08096

PC 881 007-08096

QB 988 007-08096

QC 1160 007-08096

COOLERQUANT

PARTCODE NUMBER

REFRIGERANT R-22

R3 1384 007-08098

R4 1627 007-08098

S3 1955 007-08098

S4 2293 007-08098

REFRIGERANT R-134a

RB 1384 007-08096

RC 1627 007-08096

SB 1955 007-08096

SC 2293 007-08096

STYLE C UNITS


FORM 160.49-RP4

STYLE D & E UNITS (J COMPRESSOR UNITS)

GB 837 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

GC 928 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

GD 987 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

HB 1138 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

HC 1204 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

HD 1238 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

JB 1413 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

JC 1525 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

JD 1570 007-08819 007-08831 007-08832 007-08650 007-08641 007-08833 007-08623

TB 1413 007-08844 007-08853 007-08854 007-08657 007-08858 007-08855 007-08656

TC 1525 007-08844 007-08853 007-08854 007-08657 007-08858 007-08855 007-08656

TD 1570 007-08844 007-08853 007-08854 007-08657 007-08858 007-08855 007-08656

VB 1795 007-08844 007-08853 007-08854 007-08657 007-08858 007-08855 007-08656

VC 1870 007-08844 007-08853 007-08854 007-08657 007-08858 007-08855 007-08656

VD 2007 007-08844 007-08853 007-08854 007-08657 007-08858 007-08855 007-08656


SHELL TUBE TURBO C IIITURBO C II TURBO CHIL

CODE QUANTSmooth Bore CuNi 90/10

WALL THICKNESS.025 .028 .035 .028 .035 .028 .035

PART NUMBERS

CONDENSER TUBES


WATER BOX GASKETSSTYLE C UNITS

COOLER WITH STANDARD COMPACT WATER BOXES

LD03203

300 PSI

1 PASS 2 PASS 3 PASSSHELL CODE GASKET PART FEET GASKET PART FEET GASKET PART FEET

NUMBER REQUIRED NUMBER REQUIRED NUMBER REQUIRED

L 028-03242 17.0028-03242 17.0 028-03242 17.0028-09951 3.0 028-09951 5.0

M 028-03242 19.0028-03242 19.0 028-03242 19.0028-09951 4.0 028-09951 6.0

N 028-03242 19.0028-03242 19.0 028-03242 19.0

028-09951 4.0 028-09951 6.0

P 028-03242 22.0028-03242 22.0 028-03242 22.0028-09951 4.0 028-09951 7.0

Q 028-03242 24.0028-03242 24.0 028-03242 24.0028-09951 4.0 028-09951 8.0

R 028-03242 27.0028-03242 27.0 028-03242 27.0

028-09951 5.0 028-09951 10.0

S 028-03242 30.0028-03242 30.0 028-03242 30.0028-09951 6.0 028-09951 9.0

1 PASS 2 PASS 3 PASS

SHELL CODE GASKET PART FEET GASKET PART FEET GASKET PART FEETNUMBER REQUIRED NUMBER REQUIRED NUMBER REQUIRED

L 028-03242 18.0028-03242 18.0 028-03242 18.0

028-09951 3.5 028-09951 6.0

M 028-03242 18.0028-03242 18.0 028-03242 18.0028-09951 3.5 028-09951 6.0

N 028-03242 23.0 028-03242 23.0 028-03242 23.0028-09951 4.0 028-09951 3.5

P 028-03242 23.0028-03242 23.0 028-03242 23.0

028-09951 4.0 028-09951 4.0

Q 028-03242 24.0028-03242 24.0 028-03242 24.0028-09951 4.5 028-09951 4.5

R 028-03242 27.0028-03242 27.0 028-03242 27.0028-09951 5.5 028-09951 5.0

S 028-03242 29.0028-03242 29.0 028-03242 29.0

028-09951 5.5 028-09951 5.0

150 PSI


FORM 160.49-RP4

WATER BOX GASKETS (Con’t)STYLE C UNITS

COOLER WITH MARINE WATER BOXES150 PSI



L 028-03242 36.0028-03242 27.0 028-03242 36.0028-09951 7.0 028-09951 12.0

M 028-03242 36.0028-03242 27.0 028-03242 36.0

028-09951 7.0 028-09951 12.0

N 028-03242 45.0028-03242 45.0 028-03242 45.0028-09951 7.5 028-09951 14.0

P 028-03242 45.0028-03242 45.0 028-03242 45.0028-09951 7.5 028-09951 14.0

Q 028-03242 48.0028-03242 48.0 028-03242 48.0

028-09951 8.0 028-09951 17.0

R 028-03242 52.0028-03242 52.0 028-03242 52.0028-09951 9.0 028-09951 16.0

S 028-03242 61.0028-03242 61.0 028-03242 61.0028-09951 10.0 028-09951 18.0

300 PSI



L 028-03242 33.0028-03242 24.75 028-03242 33.0028-09951 5.25 028-09951 9.75

M 028-03242 38.0028-03242 28.5 028-03242 38.0028-09951 6.25 028-09951 11.25

N 028-03242 38.0028-03242 28.5 028-03242 38.0

028-09951 6.25 028-09951 11.25

P 028-03242 43.25028-03242 32.5 028-03242 43.25028-09951 7.25 028-09951 13.0

Q 028-03242 46.25028-03242 34.75 028-03242 46.25028-09951 7.75 028-09951 14.0

R 028-03242 53.75028-03242 40.25 028-03242 53.75

028-09951 9.25 028-09951 16.5

S 028-03242 60.0028-03242 45.0 028-03242 60.0028-09951 10.25 028-09951 18.25


WATER BOX GASKETS (Con’t)STYLE D & E UNITS

G & H COMPRESSOR UNITS

COOLER WITH STANDARD COMPACT WATER BOXES150 PSI




C 028-09951 16.5 028-09951 19.25 028-09951 21.25

D 028-09951 20.0 028-09951 23.25 028-09951 23.0

E 028-09951 20.0 028-09951 23.25 028-09951 23.0

F 028-09951 20.0 028-09951 23.25 028-09951 23.0

G 028-09951 24.75 028-09951 29.0 028-09951 32.0

H 028-09951 24.75 028-09951 29.0 028-09951 32.0



C 028-03242 34.0028-03242 17.0 028-03242 34.0

028-09951 14.0 028-09951 10.0

D 028-03242 40.0 028-03242 20.0028-03242 40.0

028-09951 16.5

E 028-03242 40.0028-03242 20.0

028-03242 40.0028-09951 16.5

F 028-03242 40.0028-03242 20.0

028-03242 40.0028-09951 16.5

G 028-03242 50.0028-03242 25.0 028-03242 50.0028-09951 21.0 028-09951 15.0

H 028-03242 50.0028-03242 25.0 028-03242 50.0028-09951 21.0 028-09951 15.0


FORM 160.49-RP4

WATER BOX GASKETS (Con’t)STYLE D & E UNITS

(J COMPRESSOR UNITS)

COOLER WITH STANDARD COMPACT WATER BOXES150 PSI




G 028-03242 45.0028-03242 45.0 028-03242 45.0

028-09951 7.5 028-09951 14.0

H 028-03242 48.0 028-03242 48.0 028-03242 48.0028-09951 8.0 028-09951 17.0

J 028-03242 52.0028-03242 52.0 028-03242 52.0028-09951 9.0 028-09951 15.0

T 028-03242 52.0028-03242 52.0 028-03242 52.0

028-09951 9.0 028-09951 15.0

V 028-03242 52.0028-03242 52.0 028-03242 52.0028-09951 9.0 028-09951 16.0

W 028-03242 59.0028-03242 44.0 028-03242 59.0028-09951 11.0 028-09951 19.0



G 028-03242 23028-03242 23 028-03242 23028-09951 4 028-09951 4

H 028-03242 24028-03242 24 028-03242 24028-09951 4.5 028-09951 4.5

J 028-03242 27028-03242 27 028-03242 27

028-09951 5.5 028-09951 5

T 028-03242 27028-03242 27 028-03242 27028-09951 5.5 028-09951 5

V 028-03242 27028-03242 27 028-03242 27028-09951 5.5 028-09951 10

W 028-03242 29028-03242 29 028-03242 29

028-09951 6 028-09951 10


WATER BOX GASKETS (Con’t)STYLE C UNITS

CONDENSER WITH STANDARD COMPACT WATER BOXES

CONDENSER WITH MARINE WATER BOXES

150 PSI

SHELL1 PASS 2 PASS

CODEGASKET FT. GASKET FT.PART NO. REQ’D PART NO. REQ’D

L 028-03242 14.0 028-03242 14.0028-09951 2.5

M 028-03242 16.0 028-03242 16.0028-09951 3.0

N 028-03242 18.0 028-03242 18.0

028-09951 3.0P 028-03242 20.0 028-03242 20.0

028-09951 3.5

Q 028-03242 22.0 028-03242 22.0028-09951 4.0

R 028-03242 26.0 028-03242 26.0

028-09951 4.0S 028-03242 29.0 028-03242 29.0

028-09951 4.5

SHELL1 PASS 2 PASS


L 028-03242 16.0028-03242 16.0

028-09951 3.0

M 028-03242 17.0028-03242 17.0

028-09951 3.0

N 028-03242 17.0028-03242 17.0028-09951 3.0

P 028-03242 19.0028-03242 19.0028-09951 3.0

Q 028-03242 22.0028-03242 22.0028-09951 4.0

R 028-03242 26.0028-03242 26.0028-09951 4.0

S 028-03242 29.0028-03242 29.5028-09951 5.0

300 PSI

SHELL1 PASS 2 PASS


L 028-03242 28.0028-03242 21.0028-09951 4.0

M 028-03242 32.0028-03242 24.0028-09951 5.0

N 028-03242 35.0028-03242 27.0

028-09951 5.0

P 028-03242 39.0028-03242 30.0028-09951 6.0

Q 028-03242 43.0028-03242 33.0028-09951 7.0

R 028-03242 52.0028-03242 39.0

028-09951 4.0

S 028-03242 58.0028-03242 44.0028-09951 4.5

150 PSI

SHELL1 PASS 2 PASS


L 028-03242 30.5028-03242 23.0028-09951 4.0

M 028-03242 32.6028-03242 24.5

028-09951 5.0

N 028-03242 32.6028-03242 24.5028-09951 5.0

P 028-03242 38.0028-03242 28.5028-09951 6.0

Q 028-03242 43.25028-03242 32.5

028-09951 6.75

R 028-03242 50.5028-03242 38.0028-09951 8.0

S 028-03242 56.75028-03242 42.75028-09951 9.0

300 PSI


FORM 160.49-RP4

WATER BOX GASKETS (Con’t)

CONDENSER WITH COMPACT WATER BOXESSTYLE D & E UNITS (G & H COMPRESSOR UNITS)

CONDENSER WITH MARINE WATER BOXES


NUMBER REQUIRED NUMBER REQUIRED NUMBER REQUIREDCB, CD 028-09951 18.0 028-09951 20.25 Not Available

CC Not Available 028-09951 22.25DB, DD 028-09951 18.0 028-09951 20.25 Not Available

DC Not Available 028-09951 20.25

EB, ED 028-09951 20.25 028-09951 23.0 Not AvailableEC Not Available 028-09951 25.5

FA, FB, FD 028-09951 22.5 028-09951 23.0 Not Available

FC Not Available 028-09951 25.5GB, GD 028-09951 25.0 028-09951 28.0 Not Available

GC Not Available 028-09951 31.0



CB, CD 028-09951 36.5028-03242 18.25

Not Available028-09951 13.25

CC Not Available028-03242 36.5028-09951 8.5

DB, DD 028-03242 36.5028-03242 18.25


DC Not Available028-03242 36.5028-09951 13.25

EB, ED 028-03242 42.0028-03242 21.0


EC Not Available028-03242 42.0

028-09951 10.0

FA, FB, FD 028-03242 46.0028-03242 23.0


FC Not Available028-03242 50.75028-09951 12.25

GB, GD 028-03242 50.75028-03242 25.375


GC Not Available028-03242 50.75028-09951 12.25


WATER BOX GASKETS (Con’t)

CONDENSER WITH COMPACT WATER BOXESSTYLE D & E UNITS (J COMPRESSOR UNITS)



G 028-09951 25.0 028-09951 28.0 028-09951 31.0

H 028-03242 21.5028-03242 21.5 028-03242 21.5028-09951 3.5 028-09951 6.5

J 028-03242 23.75028-03242 23.75 028-03242 23.75028-09951 3.75 028-09951 7.25

T 028-03242 23.75028-03242 23.75 028-03242 23.75

028-09951 3.75 028-09951 7.25

V 028-03242 26.25028-03242 26.25 028-03242 26.25028-09951 4.25 028-09951 8.0



G 028-09951 50.75028-03242 25.5 028-03242 50.75028-09951 18.5 028-09951 12.25

H 028-03242 43.5028-03242 33.0 028-03242 43.5028-09951 6.75 028-09951 13.0

J 028-03242 47.5028-03242 36.0 028-03242 47.5

028-09951 7.25 028-09951 14.0

T 028-03242 47.5028-03242 36.0 028-03242 47.5028-09951 7.25 028-09951 14.0

V 028-03242 52.75028-03242 39.75 028-03242 52.75028-09951 8.00 028-09951 15.5

CONDENSER WITH MARINE WATER BOXESSTYLE D & E UNITS (J COMPRESSOR UNITS)


FORM 160.49-RP4

MULTIPLE UNIT SEQUENCE KIT CONTROLSSTYLES C, D & E UNITS

TWO UNITS

THREE UNITS

FOUR UNITS

ITEM DESCRIPTION QUANTITY PART NUMBER11 Controller, RWT 1 025-15154-0002 Relay, Time Delay 1 024-13711-000

3 Switch, Toggle 1 024-14057-0001 Not Shown. Remote Mounted.

ITEM DESCRIPTION QUANTITY PART NUMBER1 Controller, RWT 1 025-10215-0002 Relay, Time Delay 2 024-13711-0003 Relay, Control 3 024-27246-000

4 Relay, Control 2 024-14519-0005 Switch, Toggle 1 024-11736-0006 Switch, Toggle 1 024-17026-000

LD03252

LD03253

LD03251

ITEM DESCRIPTION QUANTITY PART NUMBER

1 Controller, RWT 1 025-10214-000

2 Relay, Time Delay 3 024-13711-0003 Relay, Control 3 024-27246-000

4 Relay, Control 8 024-14519-000

5 Switch, Toggle 1 024-11736-0006 Switch, Rotary 1 024-20494-000

2

3

4 3

2 6

5

3

1

3

4

4

6

3

5

1

3

4


MISCELLANEOUS AND ACCESSORIESSTYLES C, D & E UNITS

COMPOUND

DESCRIPTION PART NUMBER QUANTITY

COMPOUND, HEAT CONDUCTIVE (For Thermometer Wells) 013-00898-000 4 Oz. Can

TOUCH-UP PAINTS - SPRAY CANS

DESCRIPTION PART NUMBER

CARIBBEAN BLUE ENAMEL 013-01835-000

BLACK (Control Center) PURCHASE LOCALLY


150 DWP 024-26116-000300 DWP 024-12144-000

FLOW SWITCH CONTROL


CONTROL, Differential Pressure* 025-30919-000

DIFFERENTIAL PRESSURE CONTROL

* 300 PSI Maximum Working Pressure

TEMPERATURE RECORDER

DESCRIPTIONPART NUMBER

HZ NUMBER OF PENS

601 025-09658-0002 025-09823-000

501 025-12650-0002 025-12330-000


FORM 160.49-RP4

Proud Sponsorof the 2000U.S. Olympic Team

36USC380

P.O. Box 1592, York, Pennsylvania USA 17405-1592 Subject to change without notice. Printed in USACopyright © by York International Corporation 1999 ALL RIGHTS RESERVEDForm 160.49-RP4 (799)Supersedes: 160.49-RP4 (898)

Documents

YK Style C, D & E Millennium Centrifugal Liquid Chillers ...cgproducts.johnsoncontrols.com/yorkdoc/160.49-rp4.pdf · york international 5 form 160.49-rp4 unit components (con’t)