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YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464 - 00423 - ** PZ464 - G3421 - 55 Manual reference number: AIM 002 516 - 2 06DE3612B

YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

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Page 1: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

YARIS HYBRID (LHD)TPA FrontInstallation instructions

Model year: 04/2012Vehicle code: NHP13L-CHX*BW

Part number: PZ464 - B2421 - 00 PZ464 - 00423 - ** PZ464 - G3421 - 55

Manual reference number: AIM 002 516 - 2

06D

E36

12B

Page 2: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 2 of 35

Revision Record Rev. No. Date Page Picture Update New Deleted Steps

1 27/06/12 21 29 X

2 06/09/12 8 X

19 24 X

20 26 X

21 29 X

22 30 X

24 37-38 X

Page 3: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 3 of 35

Kabelisolierung

Page 4: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 4 of 35

Page 5: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 5 of 35

Page 6: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 6 of 35

BA

DT0122T01781xT0119 1x

40x

1x

C

F

H

3xT0126

I

1xT0180

4x

3x

E

T0131

1x

1xT0128T0265 7xL

1xT0191

G

PZ464-00423-**

T0169

T0195

PZ464-G3421-55

PZ464-T3420-55

OPTIONAL

82999-12010

N

T0133

P

Z

U

T4755

U1U2U3U4

U5

M

O

Z1Z2

Z3

Z4

Z8

B

Z5

R

Z7

Z6V

L

Page 7: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 7 of 35

T1092

10 mm

T0001

T0002

T0003T0004

CLEANER

T0005

T0006 T0007

T0009

T0134

T0012

Würth Art. No.0558130

T3514

T4756

2x

BOnly PZ464-00423-**

T3491T3659 T4973

Page 8: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 8 of 35

T5283

RH

LH

B

U1U2U3U4

U5

Z1Z2

Z3

Z4

Z8

B

Z5

R

Z7

Z6V

L

U3

U4Z6

Z7

U

Z1

Z4

Z5

Z2

Z

Z8

U

Z4

N

P

P

OPTIONAL

M O

U1

U2

A

Page 9: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 9 of 35

T4764

1x22

STOP

≥ 90”

3

T4758

=

===

=

====

===

==

S

R

Installer Safety

Customer Safety

Regulation

Attention

=

2

1

Page 10: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 10 of 35

T4759

7

==

===

=

=====

=

==

S

R

Installer Safety

Customer Safety

Regulation

Attention

23

26 Nm

5.5 Nm5.5 Nm

4

4 8

11

10 9

545 max.°

6

3

Page 11: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 11 of 35

T4761

Ø 2 mm

41

1 2 3 4

5

==

=

===

=S

R

Installer Safety

Customer Safety

Regulation

Attention

2

3

1

4

Page 12: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 12 of 35

7

6

T4762

2

3

23180°

1

n.6n.5

LH

n.6n.5

RH

n.4n.3n.2n.1

n.4n.3n.2n.1

33 of 33

T4905

41

1 2

Page 13: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 13 of 35

P

T4765

N

PN P N

N

N

N

P

T4763

2 3

32

1180°

9

8

Page 14: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 14 of 35

T4768

T4767

11

10

Page 15: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 15 of 35

U T4766

14

T4906

U

13

T4770

U

12

Page 16: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 16 of 35

T4771

21

3

GG/BO

O/BL

L/BP

P/B

GG/B

OO/B

LL/BP

P/B

GZ

1x

4

H

5

6

GU

Z

Z3GU

Z3

G

G

U

GZ

U5

Z

Z3

14

15

24

Page 17: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 17 of 35

T4772

CLEANER

D49

T4820

12

UU

3

Z

F

1x

17

16

Page 18: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 18 of 35

21

T5275

CLEANER

B

A

CLEANER

26

18

24

T0607

T0608

A 20

T0364

1E 2

EA

19

Page 19: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 19 of 35

T0367

1

EA

2

A

ZZ1

24

22

23

T0365I

1I

B

2

T5276

Z

A

T0301B

25

Page 20: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 20 of 35

T3793

F2x

26

28

F

T5277

2 Z2

1x

H

3

1x

B

1

Z

27

26

27

Page 21: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 21 of 35

T3794

7 Nm

10 mm1x

Z4

27

29

28

ENGINESTARTSTOP

T5279

STANDARD-KEY

SMART-KEY

LOC

K

ACC ON START

30 - 31

37 - 37

Page 22: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 22 of 35

1234567

17 16 15 14 13 12 11 10 9 819 18

25 24 23 22 21 2027 26

33 32 31 30 29 2835 34

T5278

TOYOTA TECHNICALDRAWING

connectorn. A27

STANDARD-KEY

LOC

KACC ON START

2

1

LZ7V

V

IG2

31

30

2

1

L

L

T5281

Z7

Z7

L

L L

V

V

32 - 36

Page 23: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 23 of 35

T0373

T0220

35

32

CHECKL

T0217

34

T0219

33

T022236

Page 24: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 24 of 35

2

1

L

L

T5281

Z7

Z7

L

L L

P

P

38

37

1234567

17 16 15 14 13 12 11 10 9 819 18

25 24 23 22 21 2027 26

33 32 31 30 29 2835 34

T5280

ENGINESTARTSTOP

SMART-KEY

TOYOTA TECHNICALDRAWING

connectorn. A27

2

1

LZ7P

P

IG2

32 - 36

Page 25: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 25 of 35

40

39T4908

TOYOTA TECHNICALDRAWING

connectorn. F55

2

1

L

6 5 4 3 2 116 15 14 13 12 11 10 9 8 7

19 18 1722 21 2025 24 23

35

27 26

34 33 32 31 30 29 28

10

04202

0220400206

80 180100 160

120 140

VZ6L

2

1

L

L

T4779

Z6

Z6

L

VL

V L32 - 36

Page 26: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 26 of 35

T4909

TOYOTA TECHNICALDRAWING

connectorn. 3C

34

9

2540

2 11126

5

G

2

G

1

R Z5

42

41

2

1

L

L

T4781

Z5

G

RG

R L

Z5

32 - 36

Page 27: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 27 of 35

45

T3684

44 - 45 46 - 48

43

T3685

1

2

44

12

T3894

Z8

M

Z

F

1x

Page 28: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 28 of 35

46

47

PZ464-T3420-55

T47921

2 O

T3687

max 5 mm

1 2 3

40mm

==

Page 29: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 29 of 35

82999-12010 82999-12010

8 1

PIN 6 PIN 3

Z8

RB

B

B

R

R

L

L

L

R

5

1

2

3

4

5

R

R

2

3

4

T5004

Z

RL RL

48

Page 30: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 30 of 35

T4783

X ± 15 cm

XX

F1x

F1x

2

U4U3

U1 U2

Z

D

2

1

D

T4782

D

3x4x

50

49

51

Page 31: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 31 of 35

U

T4784

U4

U3

U2

U1

N

U

U3U1 U2

T4785

F

3x

1x

F4x

1

1

2

F

U4

52

5250

51

Page 32: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 32 of 35

53

1

F1x

U

2

T4786

U1U4

U4

D

U

U2U3

3

Page 33: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 33 of 35

55

T4787

=

===

=

====

===

==

S

R

Installer Safety

Customer Safety

Regulation

Attention

=

54

T4818

5,6 Nm

Page 34: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 34 of 35

Page 35: YARIS HYBRID (LHD) - Toyota-Tech.eu · YARIS HYBRID (LHD) TPA Front Installation instructions Model year: 04/2012 Vehicle code: NHP13L-CHX*BW Part number: PZ464 - B2421 - 00 PZ464

Manual Ref. no. AIM 002 516 - 2 35 of 35

YARISNHP13L-CHX*BW

07/2011

T4793

0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

CHECK SIZEPrint 100%

Check with Rulersbefore use.

3

2

23

RH

LH