YANMAR AMERICA Training Catalog Spring 2016files.ctctcdn.com/80a0fc42201/dd3640e4-cfbf-4288-bcef-8dc560c12c6d.pdfYANMAR AMERICA CORPORATION, 101 INTERNATIONAL PARKWAY, ADAIRSVILLE,

YANMAR AMERICATraining Catalog Spring 2016

YANMAR AMERICA CORPORATION, 101 INTERNATIONAL PARKWAY, ADAIRSVILLE, GA 30103 TEL: 770.877.9894 FAX: 770.877.7572

YANMAR America Factory Training

YANMAR America is pleased to release this Training Catalog for Spring 2016. Classes will be held at the YANMAR America Corporate Headquarters in Adairsville, GA. Adairsville is located in scenic Northwest Georgia, between Atlanta and Chattanooga, TN along I-75.

Included in the following pages will be course descriptions for each class, as well as a schedule and registration form. Please refer to the registration form for class pricing.

Training is offered on a first come, first served basis. Class size is limited.

Registration:

All registrations MUST go directly to the YANMAR Training office. Registration MUST be emailed to [email protected] (see attached form). When you register you must include:

• Students full name:• Company name• Company full address - Street, City, State, Postal Code:• Email for confirmation and additional Information:• Business phone:• Student’s cell phone is requested but not required:

Once the registration has been received by the YANMAR Training Department the student will either be registered in the requested class or put on a waiting list. An email will be sent within 5 business days. In that email will be either:

1. A letter confirming that a seat in the class has been reserved along with a Training Visitors Guide with hotel information and directions to YANMAR America.

Or

2. Notification the class is full and the student has been assigned a position on the waiting list.

Most classes are limited to 8 people; this will ensure plenty of room for hands-on activity for each student. Included in Training Visitors Guide will be directions to YANMAR from Atlanta’s Hartsfield Airport and the Chattanooga Airport, a list of local hotels that YANMAR guests will receive a special rate, and local restaurant information.

*Please note that travel time from Adairsville to Atlanta Hartsfield Airport is about 3 hours including the return of a rental car. For classes that end on Thursday, return flights should be planned for Friday morning. Depending on flight time, it may be advantageous to relocate to a hotel near the airport on Thursday evening.


Future Training:

YANMAR America is continuing to build our training catalog. We are currently building the following training:

• YT-Series Tractors• ViO Excavators• Compact Track Loaders• SmartAssist-Direct (Video Series)

Training Requests:

YANMAR America is willing to conduct training on location. Training on location may not exactly match the courses conducted at YANMAR America. Requests to train on location will be considered based on the following factors:

• Schedule Availabillity• Facilities• Equipment Availability• Number of Participants

To inquire about hosting a YANMAR training at your location, please contact the YANMAR America Training Department at [email protected] or call 1-855-416-7091 and press 8 for Training.


SmartAssist-Direct

SmartAssist-Direct (SA-D) is a computer based electronic diagnostic tool designed to connect to many of the newer YANMAR Electronically Controlled engines. This training will benefit any technician that works on YANMAR Equipment including but not limited to Tractors, Construction Equipment, Industrial Engines and Marine Engines. The SmartAssist-Direct training will give the technician the basic information to start diagnosing failures on YANMAR Electronic Engines. We will start with the basic operation of the tool and finish with how to generate reports for warranty and service. This training is open to all dealers. It is highly recommended that dealers bring their own tool to the class. If the dealer is not able, a tool can be provided for the training session.

The technician will work on live engines and be able to see faults, live data and all functions of the SA-D.

Proper operation of this tool will save time and money.

Some of the areas to be covered are:

• Basic Tool Operation• Saving Files• ECU Information• Diagnostic Codes and Troubleshooting• Diagnostic Tests and Interpretation of test

results

• Data Logging• Historical Data• System Settings on Marine Engines• ECU Reprogramming (Flash)• Trim Data for Injectors and Pumps

Each technician will connect to at least one engine during the training to see how to download operational data, trouble codes and make adjustments.

When the technician returns to the shop, they should be able to operate the SA-D tool and be able to provide failure information to the customer. This will greatly reduce down time and repair cost.

This training will be provided during the 6LY3, 8LV, JH-CR, TNV engine training classes and during the S190R-1, S220R-1, S270V-1 Skid Steer training class. There is no extra charge for this training.

Revised 10/19/2015


TNV Engine Training

The TNV Engine Training class has been developed for technicians that have some experience in diesel engines. Recent changes in EPA exhaust emissions regulations have resulted in a shift in technology used on YANMAR TNV engines, including the use of Common Rail Fuel Injection and Diesel Particulate Filters. This class will familiarize the technician with these new technologies, while still reviewing the previous to provide a complete TNV Engine Training.

The TNV Engine Training class will benefit all YANMAR Tractor Dealers, Construction Dealers and Industrial Engine Dealers. This training will provide the technician with the skills needed to fully understand teh YANMAR TNV engine and what controls it to help service and diagnose issues.

During the course the technician will partially tear down an engine and inspect the parts to help them understand the failure, how to fix the failure, and how many failures can be prevented. The tech will not just tear things apart, they will then reassemble the engine and make all necessary adustments.

YANMAR has several training engines so each student can work with an engine. We will also have a live running engine to do some failure analysis just like in the field.

Time is money. Knowledge of new products and their systems will keep your customers up and running. Keep your technician in the forefront of this ever changing technology.

Areas to be covered are:

• General Service Information• Periodic Maintenance• Basic Engine• Fuel System - Common Rail, ECO Governor and

Mechanical• Cooling System• Lubrication System• Electrical - Sensors• Troubleshooting • Electronic Service Tools

This class runs four (4) days and will include the SmartAssist-Direct Training Course to understand SA-D operation and how it interacts with the TNV engine and controls. It is highly recommeded that the technician bring their SmartAssist-Direct with them for class.

The TNV Engine Training is open to all YANMAR Industrial, Construction and Tractor Dealers.Revised 10/19/2015


S190R-1, S220R-1, and S270V-1 Training

YANMAR recently released new Tier 4 compliant Skid Steer Loaders. This training will provide the technician with the skills needed to fully understand the Skid Steer Loader and the controls to help service and diagnose the equipment. During the course the technician will be taught the basics of engine service and control system set up. This course is designed to show the similarities and differences among the three machines.

There will be plenty of hands-on training so each student can work on the Machine, Electrical, Engine and Controls. Time is money. Knowledge of new products and their systems will keep your customer up and running. Keep your technicians in the forefront of this ever changing technology.

Areas to be covered include:

• Engine and Machine Servicing• Scheduled Maintenance• Electrical System• Electronic Displays and Monitors• Engine Overview (Common Rail and DPF)• Hydraulic System• Hydraulic Equipment and Controls• Adjustment and Repair• Review of SmartAssist-Direct Operation and Navigation• Troubleshooting with SmartAssist-Direct

At the conclusion of training, there will be a written test to evaluate the technicians knowledge and skills. When the technician returns to the shop, they should be able to completely service and repair the S190R-1, S220R-1 and S270V-1.

Students are encouraged to bring a laptop with SmartAssist-Direct installed to use during the diagnostic training. If you have not yet purchased SmartAssist-Direct, please contact our SmartAssist Administrator at [email protected].

This is a five (5) day course. Class should end by early afternoon, return flights should not be scheduled before 5:00 PM.

The S190R-1, S220R-1, S270V-1 Training class is open to all YANMAR Construction Equipment Dealers.

Revised 10/19/2015


SA-Series Tractor Training

The YANMAR SA-Series Tractor Training class was designed to provde the technician with the necessary skills to properly service and repair the SA-Series tractor. From basic service to dissassembly and reassembly of major components, the technician will learn how to diagnose failures quickly and more efficiently to keep customers up and running. During the class the technician will learn the required maintenance and service intervals and procedures. Additionally, the technician will disassble, inspect and reassemble a transmission, complete a wet brake replacement and replace a fuel injection pump.

There will be plenty of hands on training so each student can work on live major components. They will be able to see how each component works and how it integrates with the rest of the tractor.

Time is money. Knowledge of new tractors and their systems will keep your customer up and rnning. Keep our technicians in the forefront of this ever changing technology. The YANMAR SA-Series Tractor has many unique features which make it a leader in the world of compact tractors.


• General Description• Electrical Troubleshooting• Maintenance and Repair• Hydraulic Troubleshooting• Powertrain Repair• Engine Repair

At the end of the class there will be a written test to evaluate their knowledge. When the technician returns to the shop, they should be able to service and repair the SA-Series Tractor completely.

The SA-Series Tractor Training is a four (4) day course and is open to all YANMAR Tractor Dealers.

Revised 10/19/2015


8LV / VCS Training

The YANMAR 8LV / VCS training course will provide the technician with the training needed to service and troubleshoot the YANMAR 8LV engine and the latest version of the VCS system. There are several different features on this engine and control system that make it different from any other YANMAR Marine engine. The technician will get training on both the engine and controls. Understanding how the systems work together and the many differences from the old electronic control systems will enable the technician to tackle customer service issues with confidence. We will review basic setup of the controls and how to make the customer convenience changes. We will also focus on how the new SmartAssist-Direct (SA-D) is used in troubleshooting both the engine and the controls.

There will be plenty of hands-on training so each student can work on an engine and control system.

Time is money, knowledge of new engines and their systems will keep your customer up and running. Keep your technicians on the forefront of this age of ever changing technology.


• General Description• General Service Information• Periodic Maintenance• Fuel System• Cooling System• Lubrication• Turbocharger• Electrical and ECU• Troubleshooting• Electronic Test Equipment• VCS Control Systems• SmartAssist-Direct on the engine and control system

This class runs four (4) days and will include the SmartAssist-Direct training class to show how the SA-D interacts with the engine and controls.

The 8LV / VCS Training class is open to all YANMAR Marine Distributors and Dealers.

Revised 10/19/2015


JH-CR Engine Training

The YANMAR JH-CR Engine Training class was developed for technicians that have some experience in diesel engines. In late 2014, a Common Rail Fuel Delivery system was introduced in order to maintain compliance with exhaust emission regulations.

The JH-CR engine training will benefit all Yanmar Marine Distributors and Dealers. This training will provide the technician with the skills and knowledge needed to understand the JH-CR diesel engine. The course will also review which control system can be used on the JH-CR series engines. The sailboat re-power business can be very profitable. The JH-CR engine is a great re-power candidate.

During the course the engine will review how the engine is installed and areas that differ from past JH series engines. They will be shown how to set up the engine after installation using the different control systems, including the VC-10 Vessel Control System. Students will have the opportunity to work on a live running engine.

Knowledge of new products and their systems will keep your customers up and running. Keep your technicians in the forefront of this ever changing technology.


• General Service Information• Control Systems• Periodic Maintenance• Fuel System - Common Rail• Cooling System• Lubrication System• Electrical - Sensors• Troubleshooting• Electronic Service Tools

This class runs three (3) days and will include the SmartAssist-Direct training class to show how the SA-D interacts with the JH-CR engine and controls.

The JH-CR Engine Training class is open to all YANMAR Marine Distributors and Dealers.

Revised 10/19/2015


BY-Series Advanced Engine Training

The YANMAR BY-Series Advanced Engine Training Class is for the technician that has some experience in diesel engines and provides them with an understanding of what makes the BY-Series tick. It will provide them with the skills needed to diagnose failures quicker and more efficiently keeping customers up and running. During the course they will be taught the basics of YANMAR Electronic Engine Controls and how they interface with the engine. The will be taught how the control system works and how to separate it from an engine to isolate troubles.

Time is money. In this age of electronic engines technicians need to know how the engine works with the electronic controls and how to use the tools to diagnose them. The technician will get hands-on training on the latest diagnostic tools and methods for troubleshooting and repair of these engines.


• Control system - failure analysis and repair• Fuel System - failure analysis and repair• Electronic sensors - failure analysis• Cylinder Head removal• Injection pump - failure analysis and replacement• Electronic component failure analysis and replacement procedures• OBD II Scanner

The technician will experiance diagnosing a live running engine using the latest tools. They will make repairs on a live engine where their performance can be evaluated so they can see the results of their work. At the end of the class there will be a written test to evaluate their knowledge. Some engine disassembly will be performed during the class.

When the technician returns to the shop, they should be able to diagnose most failures on BY-Series engines and its control system, properly document the failure and make repairs to most systems.

This is a four (4) day course. Class should end around 12:00 Noon on the last day. Return flights should not be scheduled before 5:00 PM on the last day.

The BY-Series Advanced Engine Training class is open to all YANMAR Marine Distributors and Dealers.

Revised 10/19/2015


YANMAR Factory Training Application

Application Date:Company Name:Address:City:State/Provance:Postal Code:Phone:Mobile Phone:Technicians Name:Email:

Course:TNV Engine Training - $500

January 25 - 28, 2016February 8 - 11, 2016February 29 - March 3, 2016March 14 - 17, 2016April 4 - 7, 2016April 18 - 21, 2016May 9 - 12, 2016May 23 - 26, 2016June 13 - 16, 2016

S190R-1, S220R-1, S270V-1 Training - $500January 11 - 15, 2016February 22 - 26, 2016March 7 - 11, 2016April 4 - 8, 2016April 25 - 29, 2016May 16 - 20, 2016June 6 - 10, 2016June 20 - 24, 2016

SA Series Tractor - $500January 11 - 14, 2016February 8 - 11, 2016February 29 - March 3, 2016May 9 - 12, 2016


JH-CR Training - $400January 26 - 28, 2016 (At Cascade Engine Center - Tukwila, WA)February 2 - 4, 2016 (At Boatswain’s Locker - Costa Mesa, CA)March 15 - 17, 2016

BY Advanced Engine Training - $400February 23 - 26, 2016

8LV and VCS Training - $500March 7 - 10, 2016

For class scheduling and registration contact the YANMAR America Training Department at [email protected]

Documents

YANMAR AMERICA Training Catalog Spring 2016files.ctctcdn.com/80a0fc42201/dd3640e4-cfbf-4288-bcef-8dc560c12c6d.pdfYANMAR AMERICA CORPORATION, 101 INTERNATIONAL PARKWAY, ADAIRSVILLE,