Yamaha XVZ`1300A Manual

7/23/2019 Yamaha XVZ`1300A Manual

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2/91

Welcome to the Yamaha world of motorcycling!

As the owner of a XVZ1300A, you are benefiting from Ya

and newest technology for the design and the manufactu

which have earned Yamaha a reputation for dependability

Please take the time to read this manual thoroughly

XVZ1300As advantages. The owners manual does not

operate, inspect and maintain your motorcycle, but also in

and others from trouble and injury.

In addition, the many tips given in this manual will help

the best possible condition. If you have any further questi

tact your Yamaha dealer.

Th Y h t i h f d l t

EAU00001


3/91

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT

INVOLVED!

WARNING Failure to follow WARNING instructions could result in severe

motorcycle operator, a bystander or a person inspecting or repairing

CAUTION: A CAUTION indicates special precautions that must be taken to

motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clea

NOTE:@

q This manual should be considered a permanent part of this motorc

ith it if th t l i b tl ld


4/91

IMPORTANT MANU

WARNING@

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY

THIS MOTORCYCLE.@


5/91

IMPORTANT MANUAL INFORMATION

EAU00008

XVZ1300A

OWNERS MANUAL

1999 b Y h M C L d


6/91

TAB

1 GIVE SAFETY THE RIGHT O

2 DESCRIPTION

3 INSTRUMENT AND CONTRO

4 PRE-OPERATION CHECKS

5 OPERATION AND IMPORTAN

6 PERIODIC MAINTENANCE A

7 MOTORCYCLE CARE AND ST

8 SPECIFICATIONS


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8/91

GIVE SAFETY T

GIVE SAFETY THE RIGHT OF WAY.........


9/91

1

1 -GIVE SAFETY THE RIGHT OF WAY

Motorcycles are fascinating vehicles, which can give you an unsu

freedom. However, they also impose certain limits, which you must acdoes not ignore the laws of physics.

Regular care and maintenance are essential for preserving your mo

condition. Moreover, what is true for the motorcycle is also true fo

depends on being in good shape. Riding under the influence of med

course, out of the question. Motorcycle riders - more than car drivers

and physical best. Under the influence of even small amounts of alcodangerous risks.

Protective clothing is as essential for the motorcycle rider as sea

passengers. Always wear a complete motorcycle suit (whether ma

synthetic materials with protectors), sturdy boots, motorcycle glove

Optimum protective wear, however, should not encourage carelehelmets and suits, in particular, create an illusion of total safety analways be vulnerable. Riders who lack critical self-control run the risk

take chances. This is even more dangerous in wet weather. The

predictably and defensively - avoiding all dangers, including those ca

E j id !


10/91

Left view.....................................................Right view...................................................

Controls/Instruments..................................


11/91

2

2-DESCRIPTION

Left view

1 Shift d l ( 3 6) 6 S t l k


12/91

Right view

11 P f t t 18 H dli ht


13/91

DESCRIPTION

2

Controls/Instruments

1 Cl t h l ( 3 5) 4 Ri ht h dl b it h


14/91

INSTRUMENT AND CON

Main switch.................................................Indicator lights ............................................

Speedometer..............................................

Antitheft alarm (optional)............................

Handlebar switches....................................

Clutch lever ................................................

Shift pedal ..................................................

Front brake lever.........................................

Rear brake pedal........................................

Fuel tank cap..............................................

Fuel ............................................................

Fuel cock....................................................Starter (choke) knob...................................

Steering lock ..............................................

Rider seat...................................................

Helmet holders ...........................................

Adj ti f t f k l d


15/91

3

3-INSTRUMENT AND CONTROL FUNCTIONS

EAU00028

Main switchThe main switch controls the ignition

and lighting systems. Its operation isdescribed below.

EAU00036

ON

Electrical circuits are switched on. The

engine can be started. The key cannot

EAU00054*

(Parking)

The taillight and auxiliary light come onbut all other circuits are off. With the

key at OFF, push it into the main

switch, turn it counterclockwise to ,

and remove it. To cancel the parking,

turn the key clockwise.

Indic

1. Hig

This iheadlig

2. Fue

When

i


16/91

INSTRUMENT AND CON

EAU00057

4. Turn indicator light

This indicator flashes when the turnswitch is moved to the left or right.

EAU01209

5. Oil level indicator light

This indicator light will come on if the oil

level is low. To check that the indicatorlight is working properly:

q Turn the engine stop switch to

and the main switch to ON.

q Put the transmission in neutral or

apply the clutch lever.

q Push the start switch.If the indicator light does not come on

while pushing the start switch, have a

Yamaha dealer inspect the electrical

circuit.

NOTE

EAU01257

6. Engine overheat indicator light

This indicator light will come on if the

engine overheats. If the light comes on,

stop the engine immediately and allow

the engine to cool. To check that the in-

dicator light is working properly:

q Turn the engine stop switch to

d h i i h ON

7. Ov

torq T

w

d

q T

o

e

a

Y

a


17/91

INSTRUMENT AND CONTROL FUNCTIONS

3

EAU01202

SpeedometerThis speedometer is equipped with an

odometer and a trip meter. Pushing the

TRIP button will change the display

from one to the other. When set to

ODO, it indicates the motorcycles to-

tal mileage. When set to TRIP, it indi-

h l il i

To reset the trip meter to 0, push the

TRIP button until it displays TRIP,

then push it once again and hold it

down for at least one second.

NOTE:@

This motorcycle does not have a ta-

chometer. However, it is equipped with

an engine speed limiter, which pre-

h i d f d

Antith

An antthis mo

dealer

1. TRIP button

2. Odometer/Trip meter


18/91

INSTRUMENT AND CON

EAU00118

Handlebar switchesEAU00119

1. Pass switch

Press the switch to operate the passinglight.

EAU00121

2. Dimmer switch

Turn the switch to for the high

b d f h l b

EAU00127

3. Turn signal switch

To signal a right-hand turn, push theswitch to . To signal a left-hand

turn, push the switch to . Once the

switch is released it will return to the

center position. To cancel the signal,

push the switch in after it has returned

to the center position.

EAU00129

4. Horn switch

Press the switch to sound the horn.


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3

EAU00138

1. Engine stop switch

The engine stop switch is a safety de-

vice for use in an emergency such as

when the motorcycle overturns or if

trouble occurs in the throttle system.

Turn the switch to to start the en-

gine. In case of emergency, turn the

switch to to stop the engine.

EAU00143

3. Start switch

The starter motor cranks the enginewhen pushing the start switch.

EC000005

CAUTION:@

See starting instructions prior to

starting the engine.@

ClutcThe cl

handleoff sys

lever h

handle

release

The le

l

1. Clutc


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INSTRUMENT AND CON

EAU01215

Shift pedalThe shift pedal is located on the left

side of the engine and is used in com-bination with the clutch when shifting.

Use your toe or heel to shift up and

your toe to shift down.

EAU00158

Front brake leverThe front brake lever is located on the

right handlebar. Pull it toward the han-dlebar to apply the front brake.

ReaThe

side othe br

1. Shift pedal 1. Front brake lever


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3

EAU02917

Fuel tank capTo remove

Slide the lock cover open, insert the

key and turn it 1/4 turn clockwise. The

lock will be released and the cap can

be removed.

To install

M k h k h k

NOTE:@

This tank cap cannot be closed unless

the key is in the lock. The key cannot

be removed if the cap is not locked

properly.@

EW000023

WARNING@

Be sure the cap is properly installedand locked in place before riding the

motorcycle.@

FuelMake s

tank. F

the fille

tion.

W@

D

1. Filler

2. Fuel


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INSTRUMENT AND CON

EAU00185

CAUTION:@

Always wipe off spilled fuel immedi-

ately with a dry and clean soft cloth.

Fuel may deteriorate painted surfac-

es or plastic parts.@

EAU00191

NOTE:@

If k ki i i dif

EAU02969

Fuel cockThe fuel cock supplies fuel from the

tank to the carburetors while filtering it

also.

The fuel cock has three positions,

which should be set as shown in the il-

lustrations.

OFF

ON

With

flows

cock engin

Recommended fuel:

Regular unleaded gasoline with a

research octane number of 91 or

higher.

Fuel tank capacity:

Total:18 L

Reserve:

3.5 L

1. Pointed end positioned over OFF

OFF: closed position

1. Poin

ON:


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3

RES

This indicates reserve. If you run out of

fuel while riding, set the fuel cock to this

position. Fill the tank at the first oppor-tunity. Be sure to set the fuel cock back

to ON after refueling!

EAU03032

Starter (choke) knobStarting a cold engine requires a richer

air-fuel mixture, which is supplied by

the starter (choke).

Move the knob in directiona to turn on


Move the knob in directionb to turn off


SteerThe st

side of

To loc

1. Tu

th

2. O

1. Pointed end positioned over RES

RES: reserve position

1. Steer


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INSTRUMENT AND CON

To unlock the steering

1. Open the steering lock cover.

2. Insert the key, turn it counterclock-

wise 1/8 turn, and let go of it. (It au-

tomatically moves to where it can

be removed.)

3. Remove the key and close the

steering lock cover.

On the right side of the headpipe, there

is also a place to lock the steering with

a padlock. Turn the handlebars to align

the holes in the two brackets and lockthe steering with a suitable padlock.

RideThe r

the rid

To op

seat

Then

To re

tion o


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3

EAU01636

Helmet holdersThere are two helmet holders under the

rider seat. To secure a helmet on the

right side holder, simply hook the buck-

le of the helmet strap over the holder

and close the seat securely.

To secure a helmet on the left side

holder, use the helmet holding cable lo-

cated beside the tool kit. Pass the ca-

ble through the buckle on the helmetstrap, then place both cable loops over

the holder and close the seat securely.

W@

Never

the sejects,

possib@

1. Helmet holder ( 2) 1. Helmet holding cable


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INSTRUMENT AND CON

EAU01605

Adjusting front fork preloadEach fork leg is equipped with an air

valve to adjust the spring preload. The

spring preload is adjusted by changing

the air pressure in each fork leg. In-

creasing the air pressure increases the

spring preload, decreasing air pressure

decreases spring preload. Special

NOTE:@

In order to check or adjust the air pres-

sure, the motorcycle must be elevated

so the front wheel is not in contact with

the ground.@

EW000037

WARNING@

Each fork leg must be set to thesame pressure. Uneven setting can

cause poor handling and loss of sta-

bility.@

CAU@

Neve

1. Air valve

Min

set

Z

Ma

5


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3

EAU01694

Adjusting rear shock

absorber preload

This shock absorber is equipped with aspring preload adjusting nut. Use the

special wrench located in the owners

tool kit to adjust the spring preload.

1. Loosen the locknut.2. Tu

di

lo

crpr

sp

Sh

in

en

1. Special wrench 1. Locknut

2. Adjusting nut

A. Dista


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INSTRUMENT AND CON

EC000015

CAUTION:@

Never attempt to turn an adjuster

beyond the maximum or minimum

setting.@

3. Tighten the locknut to the speci-

fied torque.

EAU00315

WARNING@

This shock absorber contains high-

ly pressurized nitrogen gas. Readand understand the following infor-

mation before handling the shock

absorber. The manufacturer cannot

be held responsible for property

damage or personal injury that may

q D

c

d

d

q T

Y@

Spring preload:

Minimum (soft):Distance A = 48.5 mm

Standard:

Distance A = 45.5 mm

Maximum (hard):

Distance A = 40.5 mm

Tightening torque:

Locknut:


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3

EAU00330

Sidestand

This model is equipped with an ignitioncircuit cut-off system. The motorcycle

must not be ridden when the sidestand

is down. The sidestand is located on

the left side of the frame. (Refer to

page 5-1 for an explanation of this sys-

tem.)EW000044

WARNING@

This motorcycle must not be operat-

ed with the sidestand in the down

position. If the stand is not properly

retracted, it could contact the

ground and distract the operator, re-

sulting in a possible loss of control.

Yamaha has designed into this

motorcycle a lockout system to as-

EAU00331

Sidestand/clutch switch

operation checkCheck the operation of the sidestand

switch and clutch switch against the in-

formation below.CD-11E

CD-11E

W@

If impr

sult a @

TURN THE MAIN SWITCH TO ON

AND THE ENGINE STOP SWITCH TO .

TRANSMISSION IS IN GEAR AND

SIDESTAND IS UP.

PULL IN CLUTCH LEVER AND

PUSH THE START SWITCH.

ENGIN

SIDES

ENGIN

SIDES

CLUT


30/91

PRE-OP

Pre-operation check list..............................


31/91

4

4-PRE-OPERATION CHECKS

Owners are personally responsible for their vehicles condition. Your motorcycles vital fu

quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elem

loss of tire pressure could have serious consequences. Therefore, it is very important that, in

spection, you check the following points before each ride.

PRE-OPERATION CHECK LIST

ITEM CHECKS

Front brake Check operation, fluid level and vehicle for fluid leakage. Fill with DOT 4 brake fluid if necessary.

Rear brake Check operation, fluid level and vehicle for fluid leakage. Fill with DOT 4 brake fluid if necessary.

Clutch Check operation, fluid level and vehicle for fluid leakage. Fill with DOT 4 brake fluid if necessary.

Throttle grip and housing Check for smooth operation. Lubricate if necessary.

Engine oil Check oil level. Fill with oil if necessary.

Coolant reservoir tank Check coolant level. Fill with coolant if necessary.


32/91

PRE-OP

NOTE:Pre-operation checks should be made each time the motorcycle is used. Such an inspe

plished in a very short time; and the added safety it assures is more than worth the time in

WARNING

If any item in the PRE-OPERATION CHECK is not working properly, have it inspected

the motorcycle.

Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. Tighten if necessary.

Fuel Check fuel level. Fill with fuel if necessary.

Lights, signals andswitches

Check for proper operation.

ITEM CHECKS


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OPERATION AND IMPORTA

Starting the engine.....................................

Starting a warm engine..............................

Shifting .......................................................

Tips for reducing fuel consumption ............

Engine break-in ..........................................

Parking .......................................................


35/91

5

5-OPERATION AND IMPORTANT RIDING POINTS

EAU00373

WARNING@

q Before riding this motorcycle,

become thoroughly familiarwith all operating controls andtheir functions. Consult aYamaha dealer regarding anycontrol or function that you donot thoroughly understand.

q Never start your engine or let it

q Before starting out, always be

sure the sidestand is up. Failure

to retract the sidestand com-

pletely can result in a seriousaccident when you try to turn a

corner.@

Start

NOTE@

This m

starting

switch

The en

one of q Th

q Th

si

di

The m

when t@

W@

Before

steps,


36/91


1. Turn the fuel cock to ON.

2. Turn the main switch to ON and

the engine stop switch to .EC000037

CAUTION:@

If the fuel level indicator light comes

on, check the fuel level. If neces-

sary, add fuel.@

3. Shift transmission into neutral.

4. Turn on the starter (choke) and

completely close the throttle grip.

5. Start the engine by pushing the

starter switch.

NOTE:@

If the engine fails to start, release the

starter switch, wait a few seconds, then

try again. Each attempt should be as

CAU@

The o

gine come

push

start

el ind

on, im


37/91

OPERATION AND IMPORTANT RIDING POINTS

5

6. After starting the engine, move the

starter (choke) to the halfway posi-

tion.

NOTE:@

For maximum engine life, never accel-

erate hard with a cold engine!@

7. After the engine is warm, turn off

the starter (choke) completely.

NOTE:@

The engine is warm when it responds

normally to the throttle with the starter

(choke) turned off.@

EAU01258

Starting a warm engine

The starter (choke) is not requiredwhen the engine is warm.

EC000046

CAUTION:@

See the Engine break-in section

prior to operating the motorcycle for

the first time.@

ShiftiThe tr

amoun

a given

climbin

pedal i

To shi

pedal


38/91


EC000048

CAUTION:@

q Do not coast for long periodswith the engine off, and do not

tow the motorcycle a long dis-

tance. Even with gears in neu-

tral, the transmission is only

properly lubricated when the

engine is running. Inadequate

lubrication may damage the

transmission.

q Always use the clutch when

changing gears. The engine,

transmission, and driveline arenot designed to withstand the

shock of forced shifting and can

be damaged by shifting without

using the clutch.@

EAU00424

Tips for reducing fuel

consumptionYour motorcycles fuel consumption

depends to a large extent on your

riding style. The following tips can help

reduce fuel consumption:

q Warm up the engine before riding.

q Turn off the starter (choke) as

soon as possible.

q Shift up swiftly and avoid high en-

gine speeds during acceleration.

q Do not double-clutch or rev the en-

gine while shifting down and avoidhigh engine speeds with no load

on the engine.

q Turn off the engine instead of let-

ting it idle for an extended length

of time, i.e. in traffic jams, at traffic


39/91

OPERATION AND IMPORTANT RIDING POINTS

5

EAU00436

Engine break-in

There is never a more important periodin the life of your motorcycle than the

period between zero and 1,000 km. For

this reason we ask that you carefully

read the following material. Because

the engine is brand new, you must not

put an excessive load on it for the first

1,000 km. The various parts in the en-

gine wear and polish themselves to the

correct operating clearances. During

this period, prolonged full throttle oper-

ation, or any condition which might re-sult in excessive heating of the engine,

must be avoided.

EAU00444

0 ~ 150 km

Avoid operation above 1/3 throttle.

Stop the engine and let it cool for 5 to

10 minutes after every hour of opera-

tion. Vary the speed of the motorcycle

from time to time. Do not operate it at

one set throttle position.

500 ~

Avoid

3/4 thr

CAUT@

After 1

to rep

and fin@

1,000

Avoid

Vary s

CAUT@

If any

during

Yamah@


40/91


EAU00457

ParkingWhen parking the motorcycle, stop the

engine and remove the ignition key.

Turn the fuel cock to OFF whenever

stopping the engine.EW000058

WARNING@

The exhaust system is hot. Park the


41/91


42/91

PERIODIC MAINTENANCE A

Tool kit...................................................................6-1

Periodic maintenance and lubrication...................6-3

Spark plugs...........................................................6-6

Engine oil..............................................................6-7

Final gear oil .......................................................6-10

Coolant ...............................................................6-10

Carburetor adjustment ........................................6-11

Idle speed adjustment ........................................6-11

Throttle cable free play inspection ......................6-12

Valve clearance adjustment ................................6-12

Tires....................................................................6-13

Wheels................................................................6-15Clutch lever free play adjustment........................6-16

Front brake lever free play adjustment................6-17

Rear brake pedal height adjustment...................6-17

Brake light switch adjus

Checking the front and

Inspecting the brake flu

Brake fluid replacemen

Brake and shift pedal lu

Brake and clutch lever l

Sidestand lubrication...

Front fork inspection....

Battery.........................

Fuse replacement .......

Headlight bulb replacem

Turn signal and taillightTroubleshooting...........

Troubleshooting chart..


43/91

6

6-PERIODIC MAINTENANCE AND MINOR REPAIR

EAU00464

Periodic inspection, adjustment and lu-

brication will keep your motorcycle in

the safest and most efficient condition

possible. Safety is an obligation of the

motorcycle owner. The maintenance

and lubrication schedule chart should

be considered strictly as a guide to

general maintenance and lubrication

RONMENT. The most important points

of motorcycle inspection, adjustment,

and lubrication are explained in the fol-lowing pages.

EW000060

WARNING@

If you are not familiar with motor-

cycle service, this work should be

done by a Yamaha dealer.@

Tool The se

manua

owner

for com

ventive

pairs. T

tool kit

1. Tool


44/91


NOTE:@

If you do not have necessary tools re-

quired during a service operation, takeyour motorcycle to a Yamaha dealer for

service.@

EW000063

WARNING@

Modifications to this motorcycle notapproved by Yamaha may cause

loss of performance, and render it

unsafe for use. Consult a Yamaha

dealer before attempting any chang-

es.@


45/91

PERIODIC MAINTENANCE AND MINOR REPAIR

6

PERIODIC MAINTENANCE AND LUBRICATIONCP-01E

NO. ITEM CHECKS AND MAINTENANCE JOBSIN

(1,0

1 * Fuel line Check fuel hoses for cracks or damage.

Replace if necessary.

2 * Fuel filter Check condition. Replace if necessary.

3 Spark plugs Check condition. Clean, regap or replace if necessary.

4 * Valves Check valve clearance. Adjust if necessary.

5 Air filter Clean or replace if necessary.

6 * Clutch Check operation, fluid level and vehicle for fluid leakage.

(See NOTE on page 6-5.) Correct accordingly.

7 * Front brake

Check operation, fluid level and vehicle for fluid leakage.(See NOTE on page 6-5.)

Correct accordingly.


46/91


10 * Tires

Check tread depth and for damage. Replace if necessary. Check air pressure. Correct if necessary.

11 * Wheel bearings Check bearing for looseness or damage. Replace if necessary.

12 * Swingarm

Check swingarm pivoting point for play. Correct if necessary. Lubricate with molybdenum disulfide grease every 24,000 km or

24 months (whichever comes first).

13 * Steering bearings

Check bearing play and steering for roughness.

Correct accordingly. Lubricate with lithium soap base grease every 24,000 km

or 24 months (whichever comes first).

14 * Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. Tighten if necessary.

15 Sidestand Check operation. Lubricate and repair if necessary.

NO. ITEM CHECKS AND MAINTENANCE JOBS IN(1,


47/91


6

NOTE:@

q The air filter needs more frequent service if you are riding in unusually wet or dusty are

20 * Carburetors Check engine idling speed, synchronization and starter operation. Adjust if necessary.

21 Engine oil Check oil level and vehicle for oil leakage. Correct if necessary. Change. (Warm engine before draining.)

22 Engine oil filter cartridge Replace.

23 * Cooling system

Check coolant level and vehicle for coolant leakage. Correct if necessary. Change coolant every 24,000 km or 24 months (whichever comes

first).

24 Final gear oil Check oil level and vehicle for oil leakage. Change oil at initial 1,000 km and thereafter every 24,000 km

or 24 months (whichever comes first).

NO. ITEM CHECKS AND MAINTENANCE JOBS IN(1,0

* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.


48/91


EAU01485

Spark plugsRemoval

1. Remove the spark plug cap.

2. Use the spark plug wrench in the

tool kit to remove the spark plug as

shown.

Inspection

The spark plug is an important engine

component and is easy to inspect. The

condition of the spark plug can indicate

the condition of the engine. Normally,

ent c

wrong

to diastead

Yama

ly rem

becau

any s

and

come

er de

replac

fied p

1. Spark plug cap 1. Spark plug wrench

Sp

X


49/91


6

Installation

1. Measure the electrode gap with a

wire thickness gauge and, if nec-

essary, adjust the gap to specifica-tion.

3. Install the spark plug and tighten it

to the specified torque.

NOTE:@

If a torque wrench is not available when

you are installing a spark plug, a good

estimate of the correct torque is 1/4 to

1/2 turn past finger tight. Have the

spark plug tightened to the specified

torque as soon as possible.@

Engin

Oil lev1. P

pl

tio

ra

a. Spark plug gap

Spark plug gap:

0.8 ~ 0.9 mm

Tightening torque:

Spark plug:

17.5 Nm (1.75 mkg)

1. Oil le

2. Maxi

3. Minim


50/91


2. Stop the engine and wait for a few

minutes. Check the oil level

through the level window locatedat the lower part of the right side

crankcase cover.

NOTE:@

Wait a few minutes until the oil level

settles before checking.@

3. The oil level should be between

the maximum and minimum

marks. If the level is low, fill the en-

gine with sufficient recommended

oil to reach the specified level.

Engine oil and oil filter cartridge re-

placement

1. Warm up the engine for several

minutes.2. Stop the engine. Place an oil pan

under the engine and remove the

oil filler cap.

3. Remove the drain bolt and drain

the oil.

5. R

it

6. A

t

1. Engine oil filler cap 1. Eng

Tig


51/91


6

7. Install the new oil filter and tighten

it to the specified torque with an oil

filter wrench.

NOTE:@

When installing the oil filter, tighten it to

the proper torque by using a torque

wrench.@

8. Fill the engine with sufficient rec-

ommended oil. Install the oil filler

cap and tighten it.

EC000066

CAUTION:@

q Do not put in any chemical addi-

tives. Engine oil also lubricates

the clutch and additives could

9. St

se

up

le

im

ca

After th

indicat

1. Oil filter

Recommended oil:

See page 8-1.

Oil quantity:

Total amount:

4.3 L

Periodic oil change:

3.5 L

With oil filter replacement:

3.7 L


52/91


EAU01220

Final gear oilCheck for oil leakage. If any leakage is

found, take the motorcycle to aYamaha dealer for repairs.

EAU01589

Coolant1. Remove the reservoir tank cover

by removing the screw.

2. Check the coolant level in the res-

ervoir tank when the engine is cold

as the coolant level will vary with

engine temperature. The coolant

level should be between the maxi-

4. I

r

5. Pt

s

1. Final gear oil filler bolt

2. Final gear oil drain bolt

1. Res

2. Max

3. Min

Re


53/91


6

NOTE:@

q If water is added, have a Yamaha

dealer check the antifreeze con-

tent of the coolant as soon as pos-sible.

q Have a Yamaha dealer change

the coolant every two years.

q The radiator fan operation is com-

pletely automatic. It is switched on

EAU00630

Carburetor adjustment

The carburetors are important parts ofthe engine and require very sophisti-

cated adjustment. Most adjustments

should be left to a Yamaha dealer who

has the professional knowledge and

experience to do so. However, the idle

speed may be adjusted by the owneras part of routine maintenance.

EC000095

CAUTION:@

The carburetors were set at the

Yamaha factory after many tests. If

they are changed, poor engine per-

formance and damage may result.@

Idle s

NOTE@

A diag

for this@

1. At

en

m2,

en

Th

ly

1. Reservoir tank cap


54/91


2. Set the idle to the specified engine

speed by adjusting the throttle

stop screw. Turn the screw in di-

rectiona

to increase enginespeed and in direction b to de-

crease engine speed.

EAU00635

Throttle cable free play

inspectionThere should be a free play of 4 ~

6 mm at the throttle grip. If the free play

is incorrect, ask a Yamaha dealer to

make this adjustment.

Valv

The cwith u

suppl

the v

regul

shoul

Yama1. Throttle stop screw

Standard idle speed:

950 ~ 1,050 r/min

a. Free play


55/91


6

EAU01226

TiresTo ensure maximum performance,

long service and safe operation, note

the following:

Tire air pressure

Always check and adjust the tire pres-

sure before operating the motorcycle.

EW000082

WARNING@

Tire inflation pressure should bechecked and adjusted when the

temperature of the tire equals the

ambient air temperature. Tire infla-

tion pressure must be adjusted ac-

cording to total weight of cargo,

rider, passenger, and accessories

(fairing, saddlebags, etc. if approved

for this model), and vehicle speed.@

CE-40E

W@

Propeis imp

tics o

handli

safety

items

your

center

tribute

to side

sion f

conditNEVE

CYCL

of the

acces

etc. if

Maximum load* 203 kg

Cold tire pressure Front Rear

Up to 90 kg load*

250 kPa

(2.50 kg/cm2,

2.50 bar)

250 kPa

(2.50 kg/cm2,

2.50 bar)

90 kg load ~

Maximum load*

250 kPa

(2.50 kg/cm2,

2.50 bar)

280 kPa

(2.80 kg/cm2,

2.80 bar)

* Load is the total weight of cargo, rider, passenger,


56/91


Tire inspection

Always check the tires before operating

the motorcycle. If center tread depth

reaches the limit as shown, if the tire

has a nail or glass fragments in it, or if

the side wall is cracked, contact a

Yamaha dealer immediately and have

the tire replaced.

EW000079

WARNING@

Operating the motorcycle with ex-cessively worn tires decrease riding

stability and can lead to loss of con-

trol. Have excessively worn tires re-

placed by a Yamaha dealer

immediately. Brakes, tires, and relat-

ed wheel parts replacement should

be left to a Yamaha Service Techni-

cian.@

CE-11E

NOTE:@

These limits may be different by regula-

tion from country to country. If so, con-

form to the limits specified by the

regulations of your own country.

Tire i

This m

less t

1. Sidewall

a. Tread depth

Minimum tire tread

depth (front and rear)1.6 mm

1. Tire

2. Valv

3. Valv


57/91


6

EW000132

WARNING@

After extensive tests, the tires men-tioned below have been approved

by Yamaha Motor Co., Ltd. for this

model. No guarantee for handling

characteristics can be given if tire

combinations other than what is ap-

proved are used on this motorcycle.

The front and rear tires should be of

the same manufacture and design.

Always use the tire valves and valve

cores listed below. Be sure to install

the valve caps securely, as theseare important to prevent air pres-

sure leakage.@

CE-41E

CE-42E

Whee

To enlong se

the foll

q Al

a

w

noco

at

w

cr

q Ti

an

ch

ha

in

dl

FRONT

Manufacturer Size Type

Dunlop 150/80-16 71H D404F

Type

Tire valve TR412

Valve core #9000A

REAR

Manufacturer Size Type

Dunlop 150/90B15M/C 74H D404

Type

Tire valve PVR59A

Valve core #9000


58/91


q After repairing or replacing the

rear tire, tighten the valve stem nut

and locknut to the specifiedtorque.

EAU00695

Clutch lever free play

adjustmentThis motorcycle has a hydraulic clutch.

There are no adjustments to perform

but the clutch system must be inspect-

ed periodically for proper fluid level and

leakage. If the control lever free play

becomes excessive and the motor-

cycle creeps or stalls when shifted into

gear, or if the clutch slips, causing ac-

celeration to lag behind engine speed,

there is probably air in the clutch sys-

tem and it must be bled out. Ask aYamaha dealer to do this service.

Tightening torque:

Valve stem nut:

1.6 Nm (0.16 mkg)

Valve stem locknut:

1.6 Nm (0.16 mkg)


59/91


6

EAU00696

Front brake lever free play

adjustmentThe free play at the front brake lever

should be 2 ~ 5 mm.

1. Loosen the locknut.

2. Turn the adjusting bolt in

directiona to increase free play

EW000099

WARNING@

q Check the brake lever free play.Be sure the brake is working

properly.

q A soft or spongy feeling in the

brake lever can indicate the

presence of air in the brake sys-

tem. This air must be removed

by bleeding the brake system

before the motorcycle is operat-

ed. Air in the system will cause

greatly diminished braking ca-

pability and can result in loss ofcontrol and an accident. Have a

Yamaha dealer inspect and

bleed the system if necessary.@

Rear

adjusThe to

positio

footres

adjust

1. Locknut

2. Adjusting bolt

c. Free play

a. Brake


60/91


EW000109

WARNING@

A soft or spongy feeling in the brakepedal can indicate the presence of

air in the brake system. This air

must be removed by bleeding the

brake system before the motorcycle

is operated. Air in the system will

cause greatly diminished braking

capability and can result in loss of

control and an accident. Have a

Yamaha dealer inspect and bleed

the system if necessary.@

EAU00713

Brake light switch adjustmentThe rear brake light switch is activated

by the brake pedal and is properly ad-justed when the brake light comes on

just before braking takes effect. To ad-

just the rear brake light switch, hold the

switch body so it does not rotate while

turning the adjusting nut.

1. Brake light switch

2. Adjusting nut


61/91


6

EAU00721

Checking the front and rear

brake padsEAU01119

Front brakeWear indicator grooves are provided

on each brake pad. These indicators

allow checking of brake pad wear with-

out disassembling the brake. Inspect

the grooves. If they have almost disap-

EAU01198

Rear brake

A wear indicator groove is provided on

each brake pad. This indicator allows

checking of brake pad wear withoutdisassembling the brake. Inspect the

groove. If the groove has almost disap-

peared, ask a Yamaha dealer to re-

place the pads.

Inspe

levelInsuffic

the br

causin

Before

is abo

when n

1. Wear indicator groove ( 2)

Front

1. Wear indicator groove

Rear

1. Minim



62/91


Observe these precautions:

q When checking the fluid level,

make sure the top of the master

cylinder is level by turning the han-dlebars.

q Use only the designated quality

brake fluid. Otherwise, the rubber

seals may deteriorate, causing

leakage and poor brake or clutch

q Refill with the same type of brake

fluid. Mixing fluids may result in a

harmful chemical reaction and

lead to poor brake or clutch perfor-mance.

q Be careful that water does not en-

ter the master cylinder when refill-

ing. Water will significantly lower

the boiling point of the fluid and

q H

c

d

1. Minimum level mark 1. Minimum level mark



63/91


6

EAU00742

Brake fluid replacement

The brake fluid should be replaced onlyby trained Yamaha service personnel.

Have the Yamaha dealer replace the

following components during periodic

maintenance or when they are dam-

aged or leaking:

q oil seals (every two years)q brake hoses (every four years)

EAU02984

Brake and shift pedal

lubricationLubricate the pivoting parts.

Recommended lubricant:

Engine oil



64/91


EAU02985

Brake and clutch lever

lubricationLubricate the pivoting parts.

SideLubric

and

Chec

and dRecommended lubricant:

Engine oilRe



65/91


6

EAU02939

Front fork inspection

Visual checkEW000115

WARNING@

Securely support the motorcycle so

there is no danger of it falling over.@

Check for scratches or damage on the

inner tube and excessive oil leakage

from the front fork.Operation check

1. Place the motorcycle on a level

place.

2. Hold the motorcycle in an upright

position and apply the front brake.

3. Push down hard on the handle-

bars several times and check if the

fork rebounds smoothly.EC000098

BatteThis m

sealed

necess

the bat

q If

ch

er

q

1. Batte



66/91


EC000101

CAUTION:@

Never try to remove the sealing capsof the battery cells. The battery will

be damaged.@

EW000116

WARNING@

Battery electrolyte is poisonous anddangerous, causing severe burns,

etc. It contains sulfuric acid. Avoid

contact with skin, eyes or clothing.

ANTIDOTE:

q EXTERNAL: Flush with water.

q INTERNAL: Drink large quanti-

ties of water or milk. Follow with

milk of magnesia, beaten egg,

or vegetable oil. Call a physi-

cian immediately.

q

EYES: Flush with water for15 minutes and get prompt

medical attention.

Batteries produce explosive gases.

Keep sparks, flame, cigarettes etc.,

away. Ventilate when charging or

Batte

When

montfully c

place

CAU@

q C

t

d

p

q U

f

Uc

a

t

y

q A



67/91


6

EAU01702

Fuse replacementSub fuse box

The sub fuse box is located behind the

upper left side panel. To remove the

panel, remove the screw and pull the

panel outward.

Main f

The m

the low

To rem

1. R

(S

2. R

re

1. Screw 1. Ignition fuse

2. Signaling system fuse

3. Headlight fuse

4. Fan fuse

5. Odometer fuse

6. Spare fuse ( 3)

Specified fuses:

Ignition fuse: 10 A

Signaling system fuse: 20 A

Headlight fuse: 20 A

Fan fuse: 10 A

1. Bolt (

2. Screw



68/91


If any fuse is blown, turn off the main

switch and the switch of the circuit in

question. Install a new fuse of specifiedamperage. Turn on the switches and

see if the electrical device operates. If

the fuse immediately blows again, con-

sult a Yamaha dealer.

EC000103

CAUTION:@

Do not use fuses of higher amper-

age rating than those recommend-

ed. Substitution of a fuse of

improper rating can cause extensive

electrical system damage and pos-

sibly a fire.@

1. Main fuse

2. Spare fuse



69/91


6

EAU00833

Headlight bulb replacementThis motorcycle is equipped with a

quartz bulb headlight.

If the headlight bulb burns out, replacethe bulb as follows:

1. Remove the headlight unit screws.

2. Remove the connectors, the head-

light unit and then the bulb cover.

3. Turn the bulb holder counterclock-

wise to remove it and remove the

defective bulb.EW000119

WARNING@

Keep flammable products and your

hands away from a bulb while it is

CAUT@

Avoid

bulb.

wise, t

life of

will be

on a b

cloth m

1. Screw ( 2) 1. Connector ( 3)



70/91


EAU00855

Turn signal and taillight bulb

replacement1. Remove the screws and the lens.

2. Push the bulb inward and turn it

counterclockwise.

3. Place a new bulb in the socket.

Push the bulb inward and turn it

clockwise until it engages into the

Trou

Althoa rigid

the fa

opera

Any p

or ig

startinshoot

proce

If you

bring

techn

have

how

cycle

on yo

look l

1. Screw ( 2) 1. Screw ( 3)



71/91


6

EAU02990*

Troubleshooting chartEW000125

WARNING@

Never check the fuel system while smoking or in the vicinity of an open flame.@

Check if there is fuel

in the fuel tank.

1. FuelEnough fuel.

No fuel.

Go to compression check.

Supply fuel. Engine doesnt start, go to

Use the electric starter.

2. CompressionThere is compression.

No compression.

Go to ignition check.

Ask a Yamaha dealer toinspect.

Remove sparkplugs and

3. IgnitionWet.

Wipe clean with dry cloth and correctspark gap or replace spark plugs.

Opthe



72/91


5. Engine overheating

WARNING@Do not remove the radiator cap when the engine and radiator are hot. Scalding hot

out under pressure, which could cause serious injury. Open the radiator cap as fol

cooled. Remove the radiator cap stopper by removing the screw. Place a thick rag li

and slowly rotate the cap counterclockwise to the detent. This procedure allows an

When the hissing sound has stopped, press down on the cap while turning counter@

Wait until theengine has cooled.

Check the coolant level in thereservoir tank and/or radiator.

Level is OK.

Level is low, check thecooling system for leakage.

Noleakage.

Leakage.

Restart the engine. If Yamaha dealer to ins


73/91

MOTORCYCLE CA


74/91

MOTORCYCLE CA

Care ...........................................................

Storage.......................................................

MOTORCYCLE CARE AND STORAGE


75/91

7

7-MOTORCYCLE CARE AND STORAGE

CareThe exposure of its technology makes

a motorcycle charming but also vulner-

able. Although high-quality compo-

nents are used, they are not all rust-

resistant. While a rusty exhaust pipe

may remain unnoticed on a car, it does

look unattractive on a motorcycle. Fre-

quent and proper care, however, will

Before cleaning

1. Cover up the muffler outlets with

plastic bags.2. Make sure that all caps and covers

as well as all electrical couplers

and connectors, including the

spark plug caps, are tightly in-

stalled.

3. Remove extremely stubborn dirt,

like oil burnt onto the crankcase,

with a degreasing agent and a

brush, but never apply such prod-

ucts onto seals, gaskets and

wheel axles. Always rinse the dirtand degreaser off with water.

Clean

After n

Removdeterg

then ri

Use a

reach

will co

covere

utes be

MOTORCYCLE CA


76/91

MOTORCYCLE CA

ECA00010

CAUTION:@

q Avoid using strong acidic wheelcleaners, especially on spoked

wheels. If you do use such

products for hard-to-remove

dirt, do not leave it on any long-

er than instructed, then thor-

oughly rinse it off with water,

immediately dry the area and

apply a corrosion protection

spray.

q Improper cleaning can damage

windshields, cowlings, panelsand other plastic parts. Use

only a soft, clean cloth or

sponge with mild detergent and

water to clean plastic.

q Do not use any harsh chemical

products on plastic parts. Be

sure to avoid using cloths orsponges which have been in

contact with strong or abrasive

cleaning products, solvent or

thinner, fuel (gasoline), rust re-

movers or inhibitors, brake flu-

id, antifreeze or electrolyte.

q Do not use high-pressure wash-

ers or steam-jet cleaners since

they cause water seepage and

deterioration in the following ar-

eas: seals (of wheel bearings,swingarm bearings, forks and

brakes), electric components

(couplers, connectors, instru-

ments, switches and lights),

breather hoses and vents.

q F

a

ct

s

c

l

s

s

s

l

s

t

a@

After

on sa

Since

roads



77/91


7

1. Clean your motorcycle with cold

water and soap after the engine

has cooled down.ECA00012

CAUTION:@

Do not use warm water since it in-

creases the corrosive action of the

salt.@

2. Be sure to apply a corrosion pro-

tection spray on all (even chrome-

and nickel-plated) metal surfaces

to prevent corrosion.

After cleaning

1. Dry the motorcycle with a chamois

or an absorbing cloth.2. Use a chrome polish to shine

chrome, aluminum and stainless-

steel parts, including the exhaust

system. (Even the thermally in-

duced discoloring of stainless-

steel exhaust systems can be re-

moved through polishing.)

3. To prevent corrosion, it is recom-

mended to apply a corrosion pro-

tection spray on all (even chrome-

and nickel-plated) metal surfaces.4. Use spray oil as a universal clean-

er to remove any remaining dirt.

5. Touch up minor paint damage

caused by stones, etc.

6. Wax all painted surfaces.

W@

Make on the

sary, c

ings

cleane

tires w

Then, for its

nering@

MOTORCYCLE CA


78/91

MOTORCYCLE CA

ECA00013

CAUTION:@

q Apply spray oil and wax spar-ingly and wipe off any excess.

q Never apply oil or wax on rub-

ber and plastic parts, but treat

them with a suitable care prod-

uct.

q Avoid using abrasive polishing

compounds as they wear away

the paint.@

NOTE:@

Consult a Yamaha dealer for advice on

what products to use.@

StorageShort-term

Always store your motorcycle in a cool,

dry place and, if necessary, protect it

against dust with a porous cover.ECA00014

CAUTION:@

q Storing the motorcycle in a

poorly ventilated room or cover-

Long

Befor

sever1. F

2. D

b

t

b

i

3. O

w

t4. F

s

t

f

5. P



79/91


7

a. Remove the spark plug caps and

spark plugs.

b. Pour a teaspoonful of engine oilinto each spark plug bore.

c. Install the spark plug caps onto the

spark plugs and place the spark

plugs on the cylinder head so that

the electrodes are grounded. (This

will limit sparking during the next

step.)

d. Turn the engine over several times

with the starter. (This will coat the

cylinder walls with oil.)

e. Remove the spark plug caps fromthe spark plugs, install the spark

plugs and then the spark plug

caps.EWA00003

WARNING@

6. Lubricate all control cables and

the pivoting points of all levers and

pedals as well as of the sidestand/centerstand.

7. Check and, if necessary, correct

the tire air pressure, then raise the

motorcycle so that both of its

wheels are off the ground. Alterna-

tively, turn the wheels a little every

month in order to prevent the tires

from becoming degraded in one

spot.

8. Cover up the muffler outlets with

plastic bags to prevent moisturefrom entering.

9. R

ch

plm

an

(le

30

B

P

M

NOTE@

Make

storing@


80/91

Specifications.............................................

How to use the conversion table ................

SPECIFICATIONS


81/91

8

8-SPECIFICATIONS

Specifications

Model XVZ1300A

Dimensions

Overall length 2,480 mm

Overall width 950 mm

Overall height 1,160 mm

Seat height 715 mm

Wheelbase 1,695 mm

Ground clearance 150 mm

Minimum turning radius 3,400 mm

Basic weight (with oil and fullfuel tank) 330 kg

Engine

Engine type Liquid cooled 4-stroke, DOHC

Cylinder arrangement V type 4-cylinder

Displacement 1,294 cm3

Bore stroke 79 66 mm

Compression ratio 10:1

Engine oil

Type

Recommended engine oil

classification

CAUTION:

Be sure to use motor

modifiers. Passenger

Energy Conserving)

will cause clutch and/o

reduced component life


82/91

Final gear oil

Type SAE80API GL-4 Hypoid Gear

Oil

Quantity 0.2 L

Radiator

capacity (including all routes) 2.9 L

Air filter Dry type element

FuelType Regular unleaded gasoline

Fuel tank capacity 18 L

Reserve amount 3.5 L

Carburetor

Type quantity BDS28 4

Manufacturer MIKUNI

Spark plug

Manufacturer/Type NGK / DPR7EA-9 or

DENSO / X22EPR-U9

Gap 0.8 ~ 0.9 mm

Transmission type

Operation

Gear ratio

1

2

3

4

5

Chassis

Frame type

Caster angle

Trail

TiresFront

Type

Size

Manufacturer /

model

SPECIFICATIONS


83/91

SPECIFICATIONS

8

Maximum load* 203 kg

Air pressure (cold tire)

Up to 90 kg load*

Front 250 kPa (2.50 kg/cm2, 2.50 bar)

Rear 250 kPa (2.50 kg/cm2, 2.50 bar)

90 kg load ~ maximum load*

Front 250 kPa (2.50 kg/cm2, 2.50 bar)

Rear 280 kPa (2.80 kg/cm2, 2.80 bar)

* Load is the total weight of cargo, rider, passenger and accesso-

ries.

Wheels

Front

Type Cast

Size 16 MT3.50

Rear

Type Cast

Size 15M/C MT4.00

Brakes

Rear

Type

Operation

Fluid

Suspension

Front

Type

Rear

Type

Shock absorber

Front

Rear

Wheel travelFront

Rear

Electrical sysyem

Ignition system

Charging system


84/91

Headlight type Quartz bulb (halogen)

Bulb voltage, wattage quantity

Headlight 12 V, 60/55 W 1

Auxiliary light 12 V, 4 W 1

Tail/brake light 12 V, 5/21 W 1

Turn signal lights 12 V, 21 W 4

Meter light 14 V, 1.4 W 2

Neutral indicator light 12 V, 1.7 W 1

High beam indicator light 12 V, 1.7 W 1

Oil level indicator light 12 V, 1.7 W 1

Turn indicator light 12 V, 1.7 W 1

Fuel level indicator light 14 V, 3 W 1

Engine overheat indicator light 12 V, 1.7 W

1Overdrive / Engine trouble

indicator light 12 V, 1.7 W 1

Fuses

Main fuse 30 A

Ignition fuse 10 A

SPECIFICATIONS


85/91

SPECIFICATIONS

8

EAU01064

HOW TO USE THE CONVERSION TABLECS-02E

All specification data in this manual are listed in SI and

METRIC UNITS.

Use this table to convert METRIC unit data to IMPERIAL

unit data.

Ex.

METRIC MULTIPLIER IMPERIAL

**mm 0.03937 = **in

2 mm 0.03937 = 0.08 in

CONVERMETRIC

Metric unit

Torque

mkgmkgcmkgcmkg

Weightkgg

Speed km/hr

Distance

kmmmcmmm

Volume /Capacity

cc (cm3)cc (cm3)lt (liter)lt (liter)

Misc.kg/mmkg/cm2

Centigrade (C)

CONSUM


86/91

CONSUM

Identification number records.....................

Key identification number ...........................

Vehicle identification number......................

Model label.................................................

CONSUMER INFORMATION


87/91

9-CONSUMER INFORMATION

EAU02944

Identification number records

Record the key identification number,vehicle identification number and mod-

el label information in the spaces pro-

vided for assistance when ordering

spare parts from a Yamaha dealer or

for reference in case the vehicle is sto-

len.1. KEY IDENTIFICATION NUMBER:

CA-02E

2. VEHICLE IDENTIFICATION

NUMBER:CA-02E

EAU01041

Key identification numberThe key identification number is

stamped on the key tag. Record this

number in the space provided and useit for reference when obtaining a new

key.

VehicThe v

stampe

Recordvided.

NOTE@

The v

used t

1. Key identification number 1. Vehic

CONSUM


88/91

CONSUM

EAU01050

Model labelThe model label is affixed to the frame

under the seat. (See page 3-10 for seat

removal procedures.) Record the infor-mation on this label in the space pro-

vided. This information will be needed

to order spare parts from your Yamaha

dealer.

1. Model label


89/91
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90/91

S

Shifting .................................................... 5-3

Shift pedal ...............................................3-6Sidestand ..............................................3-15

Sidestand/clutch switch operation

check .................................................. 3-15

Sidestand lubrication .............................6-22

Spark plugs ............................................. 6-6

Specifications ..........................................8-1

Speedometer...........................................3-3Starter (choke) knob ................................3-9

Starting a warm engine............................ 5-3

Starting the engine ..................................5-1

Start switch.............................................. 3-5

Steering lock............................................ 3-9

Storage....................................................7-4

TThrottle cable free play inspection ......... 6-12

Tips for reducing fuel consumption..........5-4

Tires...................................................... 6-13

Tool kit.....................................................6-1

Troubleshooting.....................................6-28

Troubleshooting chart............................6-29

Turn indicator light 3 2

V

Valve clearance adjustment .................. 6-12

Vehicle identification number................... 9-1

W

Wheels.................................................. 6-15
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Yamaha XVZ`1300A Manual