90894-62981-55298155

RIGGING GUIDE 2002

NOTICE

2002 by Yamaha Motor Co., Ltd

All rights reserved.Any reprinting or unauthorized use without the written permission of

Yamaha Motor Co., Ltd. is expressly prohibited.

This guide has been published to help Yamaha dealers set up Yamaha outboard motors and the genuine accessories.The information is based on 2002 year models. The specifications, features and part number are subject to change without notice.In this guide particularly important information is distinguished in the following ways.

Failure to follow WARNING instructions could result in severe injury or death to the machineoperator, a bystander, or a person inspection or repairing the outboard motor.

NOTE:

Rigging guide 2002

1st Edition, Mar. 2002

A CAUTION indicates special precautions that must be taken to avoid damage to the out-board motor.

A NOTE provides key information to make procedures easier or clearer.

CONTENTS

DIMENSIONS..........................................................................................................1-1MOUNTING THE OUTBOARD MOTOR.......................................................................1-2MOUNTING DIMENSIONS...........................................................................................1-4

PROPELLERS..........................................................................................................2-1PROPELLER SPECIFICATIONS..................................................................................2-2PROPELLER APPLICATIONS......................................................................................2-4FULL THROTTLE OPERATING RANGE TABLE..........................................................2-7

REMOTE CONTROLS............................................................................................3-1REMOTE CONTROL APPLICATIONS .........................................................................3-2REMOTE CONTROL CABLES .....................................................................................3-6WIRE HARNESS ..........................................................................................................3-7

INSTRUMENTS........................................................................................................4-1MOUNTING THE METERS ..........................................................................................4-3ANALOG TACHOMETER .............................................................................................4-4DIGITAL TACHOMETER ..............................................................................................4-5SPEEDOMETER ..........................................................................................................4-6FUEL MANAGEMENT METER.....................................................................................4-8ANALOG TRIM METER..............................................................................................4-12WATER PRESSURE METER .....................................................................................4-13WATER TEMPERATURE METER ..............................................................................4-14HOUR METER ............................................................................................................4-17VOLTAGE METER ......................................................................................................4-18FUEL METER .............................................................................................................4-19CHARGE WARNING UNIT .........................................................................................4-20WIRE HARNESSES ...................................................................................................4-21WIRING DIAGRAMS ..................................................................................................4-23

BATTERY.................................................................................................................5-1RECOMMENDED BATTERY........................................................................................5-2TWIN BATTERY WIRING .............................................................................................5-3

APPENDIX................................................................................................................6-1MODEL NAME DESIGNATION ....................................................................................6-2FUEL SYSTEM VACUUM PRESSURE STANDARD ...................................................6-3

1-1

DIMENSIONS

MOUNTING THE OUTBOARD MOTOR ........................................................ 1-2 ADJUSTING TWIN MOTORS .................................................................. 1-3OUTBOARD MOTOR DIMENSIONS ............................................................. 1-4 ALLOVER DIMENSION ITEMS ............................................................... 1-4 ALLOVER DIMENSIONS ......................................................................... 1-5 CLAMP BRACKET DIMENSION ITEMS ............................................... 1-20 CLAMP BRACKET DIMENSIONS ......................................................... 1-21

1-2

2.Adjust the outboard motor so that the heightof the anti-cavitation plate is equal to the bot-tom of the boat transom, or is placed within25mm (1in) lowered from the bottom.

MOUNTING THEOUTBOARD MOTOR

Proper mounting of the outboard motor will meanbetter performance, maximum reliability, andmaximum customer satisfaction. This chaptercontains the specifications necessary for themotor mounting.When mounting the motor, also make sure themotor has the clearance to provide full move-ment, from both port to starboard, as well asduring trim/tilt functions. Refer to the dimensionitems.

Overpowering a boat may cause severe in-stability. Do not install an outboard motorwith more horsepower than the maximumrating on the capacity plate of the boat. Ifthe boat dose not have a capacity plate, con-sult the boat manufacturer.

When mounting twin motors, set the motorsso that the distances to both centerline of themotor from the centerlines of the boat tran-som are equal.

The distance (a) and (b) are equal length. Also,(c) and (d) are too.

NOTE:

NOTE: • The distance (e) and (f) are equal length.

• A minimun distance (T1) that is (e) plus (f) isrecommended. Refer to the dimension items.

90

13m

m (0

.5in

)

1.Set the outboard motor on the verticalcenterline of the boat transom.

C/La b

c d

T1

C/Le f

C/L:Centerline of the transom.

C/L:Centerline of the transom.

3.Mark the best suited 4 symmetrical mount-ing holes to the boat transom.

Make the mounting holes vertically on theboat transom using 13mm (0.5in) drill.

Single motor

Twin motor0~25mm (1in)

0~25mm (1in)

(a)

(a) : Anti-cavitation plate

(a)

1-3

4.Apply a sealant to the mounting holes andsecure the outboard motor with providedmounting hardware.

NOTE:Use the mounting bolt as follows for V4,V6 andF80 to F225 models, according to the thickness(T) of the transom board.55mm T 65mm : M12 115mm

(P/No.90101-12M03)

65mm T 75mm : M12 130mm

(P/No.90101-12M05)

(a)

(a)

(b)

(b)

(d)

(d)

(b)

(b)

(c)

(c)

(a) Mounting bolt(b) Small washer(c) Large washer(d) Nut

: Sealant

T

MOUNTING THEOUTBOARD MOTOR

The second hole from the top is recommendedfor the upper mounting bolt.

NOTE:

Set the engines so that the toe-out position isless than 25mm (1in) as shown in the illustra-tion.

For best result, your toe-out distance should beset so that the twin motors wake meets approxi-mately 7.5-15m (25-50ft) past the stern of theboat.

NOTE:

25mm (1in)25mm (1in)

7.5-15m (25-50ft)

ADJUSTING TWIN MOTORS

1-4

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSION ITEMS

Definition and Description

Horizontal distance from datum point to rearmost point of power head

Horizontal distance from datum point to forefront (depend on the model) of power head

Distance from datum point to farthest point on tiller handle, when the handle is in horizontal position

(in use)

Horizontal distance from datum point to rearmost point of the lower case

Minimum distance from transom board or its extension to forefront of the lower case, with motor fully

trimmed down and steered to the full

Horizontal distance from datum point to rearmost point of protrusion when motor is tilted up (over-tilt

position)

Horizontal distance from datum point to protruded forefront when motor is tilted up (over-tilt position)

Horizontal distance from datum point to lowest point of protrusion when motor is tilted up (over-tilt

position)

Horizontal forward protrusion of lower case from the datum line when PT/T is fully trimmed down

Horizontal distance from datum point to bracket shaft (bolt) center

Vertical distance from datum point to lowest point of motor

Vertical distance from datum point to highest point of power head

Vertical distance from cavitation plate undersurface to propeller shaft

Vertical distance from datum point to cavitation plate undersurface

Vertical distance from datum point to tiller handle tip when the handle is in vertical position

Vertical distance from skeg tip at H1 to the lowest point of lower unit when motor is tilted up (over-tilt

position)

Vertical distance from datum line to protruded forefront when motor is tilted up (over-tilt position)

Vertical distance from datum line to lowest point of protrusion when motor is tilted up (over-tilt posi-

tion)

Vertical distance to the highest point of the motor when it is tilted up (over-tilt position)

Vertical distance from datum point to bracket shaft (bolt) center

Difference in the height of lower unit lowest point comparing the height in the standard position and

with PT/T in the fully trimmed down position.

Leftward protrusion from center line of motor body when looking at the front face

Distance from tiller handle tip to centerline of motor body when looking at the front face

Distance from centerline to left or right edge of motor body, except for levers and handles

Distance from centerline to left or right end of motor body protrusion, except for levers and handles

Distance from centerline to the farthest point on the body when steered to the maximum angle

Distance from centerline to the farthest point on the tiller handle when steered to the maximum angle

Maximum steering angle each way (symmetrical), from centerline of motor body

Tilt up angle (whole rotating range to over-tilt angle including negative trim angle)

Maximum negative trim angle from the vertical line through the datum point

Centerline-to-centerline minimum distance of the motors in case of twin installation

Symbol

L1

L2

L3

L4

L5

L6

L7

L8

L9

L10

H1

H2

H3

H4

H5

H6

H7

H8

H9

H10

H11

W1

W2

W3

W4

W5

W6

A1

A2

A3

T1

1-5

L4

A3

H6

L6L7

L3

L2 L1

W3

W4

A1

W5

W6

W2

W1

H10 H8

H7

H2

H5

H4

H3

H11

H9

H1

L10

L8

L5

12

A2

T1

L9

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

1-6

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

2BMH, 2CMH 3AMH

4ACMH, 4BCMH, 5CMH, 5CSMH

6CMH, 6CWH, 6DMH, 8CMH, 8CWH

9.9FMH, 9.9FWH,

13.5AMH, 15FMH, 15FWC

20CMH

20DMH, 20DMHO, 20DWH, 25NWH,25NMH, 25NMHO

20DWO,25NW, 25NWOSymbol

Model

L1 mm (in) 276 (10.9) 311 (12.2) 344 (13.5) 363 (14.3) 393 (15.5) 429 (16.9) 428 (16.9) 428 (16.9)

L2 mm (in) 122 (4.8) 107 (4.2) 145 (5.7) 114 (4.5) 180 (7.1) 180 (7.1) 185 (7.3) 185 (7.3)

L3 mm (in) 331 (13.0) 317 (12.5) 333 (13.1) 439 (17.3) 479 (18.9) 420 (16.5) 508 (20.0) —

L4 mm (in) 164 (6.5) 223 (8.8) 252 (9.9) 359 (14.1) 355 (14.0) 379 (14.9) 402 (15.8) 402 (15.8)

L5 mm (in) 34 (1.3) 16 (0.6)S:16 (0.6)L:24 (0.9)

S:77 (3.0)L:83 (3.3)

79 (3.1)106 (4.2)117 (4.6)

S:121 (4.8)L/X:126 (5.0)

S:79 (3.1)L:106 (4.2)Y:117 (4.6)X:116 (4.6)

S:78 (3.1)L:104 (4.1)U:134 (5.3)

L7 mm (in) 276 (10.9) 311 (12.2) 331 (13.0) 287 (11.3) 314 (12.4) 397 (15.6) 337 (13.3) 337 (13.3)

L8 mm (in) 142 (5.6) 156 (6.1) 148 (5.8) 154 (6.1) 263 (10.4) 196 (7.7) 242 (9.5) 242 (9.5)

L10 mm (in) 50 (2.0) 68 (2.7) 68 (2.7) 65 (2.5) 75 (3.0) 74 (2.9) 78 (3.1) 78 (3.1)

H1 mm (in) 614 (24.2)S:654 (25.7)L:781 (30.7)

S:653 (25.7)L:780 (30.7)

S:707 (27.8)L:834 (32.8)

S:703 (27.7)L:830 (32.7)Y:881 (34.7)

S:682 (26.9)L:809 (31.9)X:872 (34.3)

S:703 (27.7)L:830 (32.7)Y:881 (34.7)X:919 (36.2)

S:705 (27.8)L:832 (32.8)U:974 (38.3)

H2 mm (in) 302 (11.9) 343 (13.5)358 (14.1)

5CS:325 (12.8)295 (11.6) 335 (13.2) 402 (15.8) 365 (14.4) 365 (14.4)

H3 mm (in) 100 (3.9) 103 (4.1) 105 (4.1) 123 (4.8) 135 (5.3) 148 (5.8) 144 (5.7) 144 (5.7)

H4 mm (in) 417 (16.4)S:441 (17.4)L:568 (22.4)

S:444 (17.5)L:571 (22.5)

S:419 (16.5)L:546 (21.5)

S:419 (16.5)L:546 (21.5)Y:597 (23.5)

S:436 (17.2)L:563 (22.2)X:626 (24.6)

S:419 (16.5)L:546 (21.5)Y:597 (23.5)X:635 (25.0)

S:440 (17.3)L:567 (22.3)U:709 (27.9)

H5 mm (in) 462 (18.2) 484 (19.1) 396 (15.6) 462 (18.2) 467 (18.4) 467 (18.4) 491 (19.3) —

L9 mm (in) — — — — — — — —

H6 mm (in) 503 (19.8)S:621 (24.4)L:717 (28.2)

S:623 (24.5)L:719 (28.3)

S:617 (24.3)L:697 (27.4)

S:586 (23.1)L:655 (25.8)Y:684 (26.9)

S:668 (26.3)L:758 (29.8)X:803 (31.6)

S:586 (23.1)L:655 (25.8)Y:684 (26.9)X:704 (27.7)

S:572 (22.5)L:641 (25.2)U:718 (28.3)

H7 mm (in) 38 (1.5) 342 (13.5) 104 (4.1) 110 (4.3) 138 (5.4) 163 (6.4) 186 (7.3) 186 (7.3)

H8 mm (in) 12 (0.5) 9.0 (0.35) 30 (1.2) 2.0 (0.08) 19 (0.7) 30 (1.2) 24 (0.9) 24 (0.9)

H9 mm (in) 397 (15.6) 419 (16.5) 459 (18.1) 470 (18.5) 526 (20.7) 603 (23.7) 584 (23.0) 584 (23.0)

H10 mm (in) 27 (1.0) 30 (1.2) 30 (1.2) 32 (1.3) 34 (1.3) 40 (1.6) 41 (1.6) 41 (1.6)

H11 mm (in) — — — — — — — —

W1 mm (in) — 108 (4.3) 144 (5.7) 150 (5.9) 143 (5.6) 166 (6.5) — —

W2 mm (in) 125 (4.9) 181 (7.1) 178 (7.0) 193 (7.6) 189 (7.4) 233 (9.2) 206 (8.1) —

W3 mm (in) 89 (3.5) 105 (4.1) 134 (5.3) 137 (5.4) 143 (5.6) 148 (5.8) 152 (6.0) 152 (6.0)W4 mm (in) — — — — — 192 (7.6) 177 (7.0) —W5 mm (in) — — — 283 (11.1) 280 (11.0) 302 (11.9) 296 (11.7) 296 (11.7)

W6 mm (in) — — — 551 (21.7) 497 (19.6) 472 (18.6) 528 (20.8) —

A1 degree 360 360 360 60 45 / 40 40 40 40

A2 degree 73 76 76 81 63 68 67 67

T1 mm (in) — — — — — — — —

A3 degree — — — — — — — —

L6 mm (in) 589 (23.2)S:636 (25.0)L:760 (29.9)

S:635 (25.0)L:758 (29.8)

S:725 (28.5)L:842 (33.1)

S:739 (29.1)L:852 (33.5)Y:898 (35.4)

S:705 (27.8)L:826 (32.5)X:887 (34.9)

S:739 (29.1)L:852 (33.5)Y:898 (35.4)X:931 (36.7)

S:718 (28.3)L:831 (32.7)U:957 (37.7)

1-7

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

25JMH

25BMH,25BWC,E25BMH,30HMH,30HWC,30HWH,

EK25BMH

25BW,30HW

25XMH

30DMH, 30DWH,

30DMHO, 30DEHO

30DE, 30DEO

30DETO30HWC,

30HW

465 (18.3) 429 (16.89) 429 (16.89) 429 (16.89) 465 (18.3) 465 (18.3) 489 (19.25) 429 (16.9)

198 (7.8) 180 (7.09) 180 (7.09) 180 (7.09) 198 (7.8) 114 (4.5) 89 (3.5) 179 (7.0)

497 (19.6) 420 (16.54) — 420 (16.5) 497 (19.6) — — —

496 (19.5) 385 (15.16) 385 (15.16) 385 (15.16) 496 (19.5) 496 (19.5) 520 (20.5) 385 (15.2)

85 (3.3) 61 (2.40)83 (3.27) 103 (4.1)S:61 (2.4)L:83 (3.3)

S:85 (3.3)L:90 (3.5)Y:99 (3.9)

S:61 (2.40)L/Y/X:83 (3.27)

387 (15.2) 405 (15.94) 405 (15.94) 405 (15.94) 387 (15.2) 375 (14.8) 356 (14.0) 402 (15.8)

228 (9.0) 195 (7.68) 195 (7.68) 195 (7.68) 228 (9.0) 173 (6.8) 158 (6.2) 195 (7.7)

73 (2.9) 74.2 (2.92) 74.2 (2.92) 74.2 (2.9) 73 (2.9) 73 (2.9) 65 (2.6) 74 (2.9)

712 (28.0) 707 (27.8)834 (32.83) 835 (32.9)S:707 (27.8)L:834 (32.8)

S:712 (28.0)L:833 (32.8)Y:872 (34.3)

S:712 (28.0)L:833 (32.8)Y:874 (34.4)

S:707 (27.83)L:834 (32.83)Y:881 (34.68)X:920 (36.22)

446 (17.6) 439 (17.28) 439 (17.28) 439 (17.28) 446 (17.6) 428 (16.9) 426 (16.8) 434 (17.1)

148 (5.8) 144 (5.67) 144 (5.67) 144 (5.67) 148 (5.8) 148 (5.8) 148 (5.8) 144 (5.7)

424 (16.7) 421 (16.6)550 (21.65) 547 (21.5)S:421 (16.6)L:548 (21.6)

S:424 (16.7)L:545 (21.5)Y:584 (23.0)

S:424 (16.7)L:545 (21.5)Y:586 (23.1)

S:423 (16.65)L:550 (21.65)Y:597 (23.50)X:636 (25.04)

445 (17.5) 466 (18.35) — 466 (18.3) 445 (17.5) — — —

— — — — — — — —

584 (23.0) 622 (24.5)701 (27.60) 651 (25.6)S:622 (24.5)L:697 (27.4)

S:584 (23.0)L:648 (25.5)Y:668 (26.3)

S:584 (23.0)L:648 (25.5)Y:670 (26.4)

S:621 (24.45)L:701 (27.60)Y:730 (28.74)X:754 (29.68)

278 (10.9) 118 (4.65) 118 (4.65) 118 (4.65) 278 (10.9) 224 (8.8) 244 (9.6) 201 (7.9)

29 (1.1) 30 (1.18) 30 (1.18) 30 (1.18) 29 (1.1) 9.0 (0.35) 8.7 (0.3) 30 (1.2)

657 (25.9) 596 (23.46) 596 (23.46) 596 (23.46) 657 (25.9) 647 (25.5) 661 (26.0) 596 (23.5)

44 (1.7) 40.3 (1.59) 40.3 (1.59) 40 (1.6) 44 (1.7) 44 (1.7) 42 (16.5) 40 (1.6)

— — — — — — 22 (0.87) —

— 166 (6.54) 166 (6.54) 166 (6.54) — 154 (6.1) 154 (6.1) 166 (6.5)

208 (8.2) 233 (9.17) — 233 (9.2) 208 (8.2) — 152 (6.0) —

152 (6.0) 148 (5.83) 148 (5.83) 148 (5.83) 152 (6.0) — — 148 (5.8)179 (7.0) 192 (7.56) 192 (7.56) 192 (7.56) 179 (7.0) — — 192 (7.6)

310 (12.2) 302 (11.89) 302 (11.89) 302 (11.89) 310 (12.2) 310 (12.2) 310 (12.2) 254 (10.0)

522 (20.6) 472 (18.58) 217 (8.54) 472 (18.6) 522 (20.6) — — —

40 40 40 40 40 40 40 40

70 68 68 68 70 70 61 68

— — — —— — — —

— — - 4 —— — — —

752 (29.6) 736 (29.0)854 (33.62) 870 (34.2)S:736 (29.0)L:853 (33.6)

S:752 (29.6)L:859 (33.8)Y:895 (35.2)

S:736 (28.98)L:854 (33.62)Y:897 (35.31)X:933 (36.73)

S:752 (29.6)L:859 (33.8)

Y: —

S:85 (3.3)L:90 (3.5)

Y: —

1-8

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

40XWH,E40XMH,E40XWH

40XW,E40XW

533 (21.8) 553 (21.8)

118 (4.6) 118 (4.6)

523 (20.6) —

522 (20.6) 522 (20.6)

S:65 (2.6)L:91 (3.6)

S:65 (2.6)L/X91 (3.6)

397 (15.6) 397 (15.6)

294 (11.6) —

65 (2.6) 65 (2.6)

S:767 (30.2)L:893 (35.2)

S:767 (30.2)L:893 (35.2)

X:1,007 (39.6)

471 (18.5) 471 (18.5)

175 (6.9) 175 (6.9)

S:424 (16.7)L:550 (21.7)

S:424 (16.7)L:550 (21.7)X:649 (25.6)

— —

S:3 (0.1)L:8 (0.3)

U:16 (0.6)

S:3 (0.1)L:8 (0.3)

S:626 (24.6)L:697 (27.4)

S:626 (24.6)L:697 (27.4)X:753 (29.6)

159 (6.3) 159 (6.3)

38 (1.5) —

702 (27.6) 702 (27.6)

S:25 (0.98)L:24 (0.94)

S:25 (0.98)L:24 (0.94)

182 (7.2) 182 (7.2)

220.5 (8.7) —

182 (7.2) 182 (7.2)— —

369 (14.5) 369 (14.5)

592 (23.3) —

45 45

64 64

— —

— —

S:826 (32.5)L:940 (37.0)

S:826 (32.5)L:940 (37.0)

X:1,043 (41.1)

40XWT

40VMH, 40VMHD, 40VMHO, 40YMHO, 50HMHO

40VMO40VE, 40VEO

40VET, 40VETO, 40YETO

40VWHTO, 50HMHD, 50HWHD, 50HWHTO

45 40 40 40 40 40

— — — — — —

533 (21.8) 490 (19.3) 490 (19.3) 490 (19.3) 528 (20.8) 528 (20.8)

118 (4.6) 257 (10.1) 178 (7.0) 178 (7.0) 142 (5.6) 221 (8.7)

— 789 (31.1) — — — 753 (29.6)

522 (20.6) 493 (19.4) 493 (19.4) 493 (19.4) 529 (20.8) 529 (20.8)

391 (15.4) 433 (17.0) 433 (17.0) 401 (15.8) 387 (15.2) 418 (16.5)

— 273 (10.7) 179 (7.0) 179 (7.0) 153 (6.0) 246 (9.7)

10 (0.4)— — —L:8 (0.3)

U:16 (0.6)S:- 11 ( - 0.43)

10 (0.4)

65 (2.6) 72 (2.8) 72 (2.8) 72 (2.8) 63 (2.5) 63 (2.5)

751 (29.6)S:751 (29.6)L:878 (34.6)

S:751 (29.6)L:878 (34.6)

880 (34.6)L:893 (35.2)

X:1,007 (39.6)

S:753 (29.6)L:880 (34.6)X:994 (39.1)

471 (18.5) 472 (18.6) 472 (18.6) 441 (17.4) 439 (17.3) 470 (18.5)

175 (6.9) 175 (6.9) 175 (6.9) 175 (6.9) 175 (6.9) 175 (6.9)

408 (16.1)S:408 (16.1)L:535 (21.1)

S:408 (16.1)L:535 (21.1)

537 (21.1)L:550 (21.7)X:649 (25.6)

S:410 (16.1)L:537 (21.1)X:651 (25.6)

532 (20.9) 731 (28.8) — — — 728 (28.7)

579 (22.8)S:579 (22.8)L:646 (25.4)

S:579 (22.8)L:646 (25.4)

709 (27.9)L:637 (25.1)X:709 (27.9)

S:635 (25.0)L:709 (27.9)X:775 (30.5)

176 (6.9) 201 (7.9) 201 (7.9) 217 (8.5) 222 (8.7) 204 (8.0)

— 55 (2.2) 17 (0.7) 17 (0.7) 0.0 (0.00) 43 (1.7)

706 (27.8) 683 (26.9) 683 (26.9) 671 (26.4) 688 (27.1) 696 (27.4)

H10 mm (in) 43 (1.69) 43 (1.69) 43 (1.69) 44 (1.7) 44 (1.7) 44 (1.7) 44 (1.7) 44 (1.7)

U:55 (2.2) — — —S:20 (0.8)19 (0.7)

19 (0.7)

182 (7.2) — 180 (7.1) 180 (7.1) 180 (7.1) 180 (7.1)

— 124 (4.9) — — — 124 (4.9)

182 (7.2) 175 (6.9) 175 (6.9) 175 (6.9) 175 (6.9) 175 (6.9)— — 180 (7.1) 180 (7.1) 180 (7.1) 180 (7.1)

369 (14.5) 340 (13.4) 340 (13.4) 340 (13.4) 340 (13.4) 340 (13.4)

— 641 (25.2) — — — 641 (25.2)

61 62 62 62 65 65

- 4 — — — - 4 - 4

77 (3.0)91 (3.6)S:78 (3.1)

L/X:77 (3.0)— — —

798 (31.4)S:798 (31.4)L:910 (35.8)

S:798 (31.4)L:910 (35.8)

937 (36.9)L:935 (36.8)

X:1,020 (40.2)

S:822 (32.4)L:937 (36.9)

X:1,040 (40.9)

1-9

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

50HEDO, 50HET, 50HETO

50GETO

40 35

— —

528 (20.8) 532 (20.9)

142 (5.6) 166 (6.5)

— —

529 (20.8) 516 (20.3)

387 (15.2) 411 (16.2)

153 (6.0) 214 (8.4)

14 (0.6)S:- 11 ( - 0.43)

10 (0.4)

63 (2.5) 67 (2.6)

879 (34.6)S:753 (29.6)L:880 (34.6)X:994 (39.1)

439 (17.3) 472 (18.6)

175 (6.9) 191 (7.5)

520 (20.5)S:410 (16.1)L:537 (21.1)X:651 (25.6)

— —

675 (26.6)S:635 (25.0)L:709 (27.9)X:775 (30.5)

222 (8.7) 249 (9.8)

0.0 (0.00) - 11.0 ( - 0.43)

688 (27.1) 706 (27.8)

44 (1.7) 47 (1.9)

S:20 (0.8)19 (0.7)

28 (1.1)

180 (7.1) 182 (7.2)

— —

175 (6.9) —180 (7.1) —340 (13.4) 321 (12.6)

— —

65 67

- 4 - 4

124 (4.9)S:78 (3.1)

L/X:77 (3.0)

918 (36.1)S:822 (32.4)L:937 (36.9)

X:1,040 (40.9)

60FEHTO60FET, 60FETO

60FEDO, 70BEDO

55DEHD, E60JMHD

55BET55BED

532 (20.9)S:547 (21.5)532 (20.9)

S:547 (21.5)532 (20.9)

545 (21.5)516 (20.3)S:531 (20.9)516 (20.3)

267 (10.5)S:151 (5.9)166 (6.5)

S:151 (5.9)166 (6.5)

180 (7.1)174 (6.9)S:159 (6.3)174 (6.9)

798 (31.4)——790 (31.1)——

547 (21.5)S:562 (22.1)547 (21.5)

S:562 (22.1)547 (21.5)

547 (21.5)516 (20.3)S:531 (20.9)516 (20.3)

411 (16.2)S:403 (15.9)411 (16.2)

S:403 (15.9)411 (16.2)

—400 (15.7)S:392 (15.4)400 (15.7)

271 (10.7)S:206 (8.1)214 (8.4)

S:206 (8.1)214 (8.4)

164 (6.5)164 (6.5)S:154 (6.1)164 (6.5)

L:14 (0.6)31 (1.2)

S:0.0 (0.00)L:14 (0.6)X:31 (1.2)

——14 (0.6)—

67 (2.6)67 (2.6)67 (2.6)67 (2.6)67 (2.6)67 (2.6)

L:901 (35.5)X:1,028 (40.5)

S:780 (30.7)L:901 (35.5)

X:1,028 (40.5)

S:780 (30.7)L:901 (35.5)

L:901 (35.5)X:1,028 (40.5)

L:879 (34.6)X:1,006 (39.6)

S:758 (29.8)L:879 (34.6)

472 (18.6)472 (18.6)472 (18.6)520 (20.5)424 (16.7)424 (16.7)

191 (7.5)191 (7.5)191 (7.5)191 (7.5)191 (7.5)191 (7.5)

L:520 (20.5)X:648 (25.5)

S:400 (15.7)L:520 (20.5)X:648 (25.5)

S:400 (15.7)L:520 (20.5)

L:520 (20.5)X:647 (25.5)

L:520 (20.5)X:647 (25.5)

S:399 (15.7)L:520 (20.5)

706 (27.8)—————

L:696 (27.4)X:764 (30.1)

S:645 (25.4)L:696 (27.4)X:764 (30.1)

S:645 (25.4)L:696 (27.4)

L:698 (27.5)X:764 (30.1)

L:689 (27.1)X:760 (29.9)

S:636 (25.0)L:689 (27.1)

249 (9.8)S:262 (10.3)

249 (9.8)S:262 (10.3)

249 (9.8)—147 (5.8)

S:158 (6.2)147 (5.8)

70 (2.8)S: - 24 ( - 0.94)

- 11 ( - 0.43)S: - 24 ( - 0.94)

- 11 ( - 0.43)23 (0.9)25 (1.0)

S:12 (0.5)25 (1.0)

731 (28.8)S:719 (28.3)706 (27.8)

S:719 (28.3)706 (27.8)

743 (29.3)682 (26.9)S:695 (27.4)682 (26.9)

47 (1.9)47 (1.9)47 (1.9)47 (1.9)47 (1.9)47 (1.9)

27 (1.1)S:0.0 (0.00)L:28 (1.1)X:27 (1.1)

——23 (0.9)24 (0.9)

166 (6.5) 166 (6.5) 211 (8.3) 182 (7.2) 182 (7.2) —

— — — — — 94 (3.7)

— 166 (6.5) 187 (7.4) — — 181 (7.1)— — — — — 179 (7.0)

271 (10.7) 271 (10.7) 331 (13.0) 321 (12.6) 321 (12.6) 321 (12.6)

— — — — — 583 (23.0)

30 30 30 35 35 35

68 68 67S:6367

S:6367

62

— — — — — —

S:0- 4

- 4— - 4 — —

L:91 (3.6)X:80 (3.1)

S:113 (4.4)L:91 (3.6)X:80 (3.1)

S:113 (4.4)L:91 (3.6)

L:88 (3.5)X:85 (3.3)

L:90 (3.5)X:79 (3.1)

S:87 (3.4)L:90 (3.5)

L:968 (38.1)X:1,081 (42.6)

S:868 (34.2)L:968 (38.1)

X:1,081 (42.6)

S:868 (34.2)L:968 (38.1)

S:818 (32.2)L:919 (36.2) X:1,033 (40.7)

L:919(36.2)X:1,080 (42.5)

L:968(38.1)

1-10

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

75AET, 85AET

75AED, 85AED

75AEHD, 85AEHD

70BETO

545 (21.5)545 (21.5)545 (21.5)S:547 (21.5)532 (20.9)

180 (7.1)180 (7.1)180 (7.1)S:151 (5.9)166 (6.5)

——790 (31.1)—

547 (21.5)547 (21.5)547 (21.5)S:562 (22.1)547 (21.5)

459 (18.1)459 (18.1)459 (18.1)S:403 (15.9)411 (16.2)

164 (6.5)164 (6.5)164 (6.5)S:206 (8.1)214 (8.4)

——L:14 (0.6)23 (0.9)

S:0.0 (0.00)L:14 (0.6)X:31 (1.2)

67 (2.6)67 (2.6)67 (2.6)67 (2.6)

L:901 (35.5)X:1,028 (40.5)

L:901 (35.5)X:1,028 (40.5)

L:901 (35.5)Y:952 (37.5)

X:1,028 (40.5)

S:780 (30.7)L:901 (35.5)

X:1,028 (40.5)

520 (20.5)520 (20.5)520 (20.5)472 (18.6)

191 (7.5)191 (7.5)191 (7.5)191 (7.5)

L:520 (20.5)X:647 (25.5)

L:520 (20.5)X:647 (25.5)

L:520 (20.5)Y:571 (22.5)X:647 (25.5)

S:400 (15.7)L:520 (20.5)X:648 (25.5)

————

L:698 (27.5)X:764 (30.1)

L:698 (27.5)X:764 (30.1)

L:698 (27.5)Y:729 (28.7)X:764 (30.1)

S:645 (25.4)L:696 (27.4)X:764 (30.1)

199 (7.8)199 (7.8)199 (7.8)S:262 (10.3)

249 (9.8)

23 (0.9)23 (0.9)23 (0.9)S: - 24 ( - 0.94)

- 11 ( - 0.43)

743 (29.3)743 (29.3)743 (29.3)S:719 (28.3)706 (27.8)

47 (1.9)47 (1.9)47 (1.9)47 (1.9)

27 (1.1)——S:0.0 (0.00)L:28 (1.1)X:27 (1.1)

182 (7.2) 211 (8.3) 187 (7.4) 187 (7.4)

— — — —

— 187 (7.4) 187 (7.4) 187 (7.4)— — — —

321 (12.6) 331 (13.0) 331 (13.0) 331 (13.0)

— — — —

35 30 30 30

S:6367

67 67 67

600 (23.6) 600 (23.6) 600 (23.6) 600 (23.6)

S:0- 4

- 4— —

L:88 (3.5)X:80 (3.1)

L:88 (3.5)X:80 (3.1)

L:88 (3.5)Y/X:85 (3.3)

S:113 (4.4)L:91 (3.6)X:80 (3.1)

L:968 (38.1)X:1,080 (42.5)

L:968 (38.1)X:1,080 (42.5)

L:968 (38.1)Y:1,015 (40.0)X:1,080 (42.5)

S:868 (34.2)L:968 (38.1)

X:1,081 (42.6)

75BMD 75CETO80AETO, 90AETO

115CETO

30 30 30 35

545 (21.5) 545 (21.5) 545 (21.5) 542 (21.3)

62 (2.4) 180 (7.1) 180 (7.1) 188 (7.4)

547 (21.5) 547 (21.5) 547 (21.5) 616 (24.3)

966 (38.0)L:968 (38.1)

X:1,080 (42.5)L:968 (38.1)

X:1,080 (42.5)L:1,007 (39.6)X:1,124 (44.3)

542 (21.3) 457 (18.0) 457 (18.0) 468 (18.4)

256 (10.1) 164 (6.5) 164 (6.5) 173 (6.8)

—L:14 (0.6)31 (1.2)

L:14 (0.6)31 (1.2)

L:44 (1.7)53 (2.1)

68 (2.7) 67 (2.6) 67 (2.6) 74 (2.9)

902 (35.5)L:901 (35.5)

X:1,028 (40.5)L:901 (35.5)

X:1,028 (40.5)L:928 (36.5)

X:1,054 (41.5)

590 (23.2) 512 (20.2) 512 (20.2) 544 (21.4)

191 (7.5) 191 (7.5) 191 (7.5) 191 (7.5)

521 (20.5)L:520 (20.5)X:647 (25.5)

L:520 (20.5)X:647 (25.5)

L:515 (20.3)X:642 (25.3)

698 (27.5)L:698 (27.5)X:764 (30.1)

L:698 (27.5)X:764 (30.1)

L:764 (30.1)X:839 (33.0)

555 (21.9) — — —

253 (10.0) 226 (8.9) 226 (8.9) 180 (7.1)

778 (30.6) 730 (28.7) 730 (28.7) 730 (28.7)

46 (1.8) 47 (1.9) 47 (1.9) 45 (1.8)

— 27 (1.1) 27 (1.1) 30 (1.2)

— — — —

— 187 (7.4) 187 (7.4) 291 (11.5)

187 (7.4) 187 (7.4) 187 (7.4) 291 (11.5)

331 (13.0) 331 (13.0) 331 (13.0) 409 (16.1)

67 67 67 70

— - 4 - 4 - 4

600 (23.6) 600 (23.6) 600 (23.6) 660 (26.0)

506 (19.9) — — —

— — — —

— — — —

84 (3.3) 23 (0.9) 23 (0.9) 26 (1.0)

81 (3.2)L:88 (3.5)X:80 (3.1)

L:88 (3.5)X:80 (3.1)

L:70 (2.8)X:61 (2.4)

1-11

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

115BE

115BET, 115BETO, L130BETO,

140BET

130BETO150AET, 175AET, 200AET

35 35 35 35

539 (21.2) 539 (21.2) 554 (21.8) 541 (21.3)

213 (8.4) 213 (8.4) 176 (6.9) 190 (7.5)

616 (24.3) 616 (24.3) 632 (24.9) 619 (24.4)

1,005 (39.6)L:1,005 (39.6)X:1,120 (44.1)

L:1,007 (39.6)X:1,124 (44.3)

L:1,033 (40.7)X:1,149 (45.2)

482 (19.0) 482 (19.0) 463 (18.2) 564 (22.2)

214 (8.4) 214 (8.4) 159 (6.3) 170 (6.7)

— 0.0 (0.00)L:31 (1.2)40 (1.6)

—

64 (2.5) 64 (2.5) 74 (2.9) 63 (2.5)

929 (36.6)L:929 (36.6)

X:1,056 (41.6)L:928 (36.5)

X:1,055 (41.5)L:946 (37.2)

X:1,072 (42.2)

508 (20.0) 508 (20.0) 544 (21.4) 631 (24.8)

190 (7.5) 190 (7.5) 191 (7.5) 210 (8.3)

515 (20.3)L:515 (20.3)X:642 (25.3)

L:515 (20.3)X:642 (25.3)

L:516 (20.3)X:642 (25.3)

735 (28.9)L:735 (28.9)X:810 (31.9)

L:764 (30.1)X:839 (33.0)

L:751 (29.6)X:822 (32.4)

— — — —

150 (5.9) 150 (5.9) 191 (7.5) 193 (7.6)

730 (28.7) 730 (28.7) 741 (29.2) 777 (30.6)

45 (1.8) 45 (1.8) 46 (1.8) 45 (1.8)

— — 30 (1.2) —

— — — —

297 (11.7) 291 (11.5) 291 (11.5) 297 (11.7)

297 (11.7) 291 (11.5) 291 (11.5) 297 (11.7)

422 (16.6) 409 (16.1) 409 (16.1) 422 (16.6)

66 70 70 70

— - 4 - 4 - 4

660 (26.0) 660 (26.0) 660 (26.0) 660 (26.0)

— — — —

— — — —

— — — —

53 (2.1) 53 (2.1) 15 (0.6) 34 (1.3)

80 (3.1)L:80 (3.1)X:85 (3.3)

L:70 (2.8)X:74 (2.9)

—

L150AET, L200AET

150FETO, L150FETO, S150FETO, SL150FETO

Z150PETO,LZ150PETO,Z175GETO,Z200NETO,

LZ200NETO,Z200PETO

Z150QETO,Z175HETO

541 (21.3) 550 (21.7) 613 (24.1) 613 (24.1)

190 (7.5) 179 (17.0) 180 (7.1) 180 (7.1)

632 (24.9) 647 (25.5) 646 (25.4) 646 (25.4)

L:1,033 (40.7)X:1,149 (45.2)

L:1,036 (40.8)X:1,152 (45.4)

L:1,034 (40.7)X:1,150 (45.3)

1,034 (40.7)

564 (22.2) 587 (23.1) 574 (22.6) 574 (22.6)

170 (6.7) 159 (6.3) 168 (6.6) 168 (6.6)

—L:41 (1.6)50 (2.1)

L:42 (1.7)50 (2.0)

42 (1.7)

63 (2.5) 74 (2.9) 74 (2.9) 74 (2.9)

L:946 (37.2)X:1,072 (42.2)

L:946 (37.2)X:1,072 (42.2)

L:947 (37.3)X:1,074 (42.3)

947 (37.3)

631 (24.8) 670 (26.4) 708 (27.9) 746 (27.9)

210 (8.3) 210 (8.3) 211 (8.3) 211 (8.3)

L:516 (20.3)X:642 (25.3)

L:516 (20.3)X:642 (25.3)

L:516 (20.3)X:643 (25.3)

516 (20.3)

L:751 (29.6)X:822 (32.4)

L:773 (30.4)X:849 (33.4)

L:774 (30.5)X:850 (33.5)

774 (30.5)

— — — —

193 (7.6) 241 (9.5) 308 (12.1) 308 (12.1)

777 (30.6) 791 (31.1) 835 (32.9) 945 (37.2)

45 (1.8) 46 (1.8) 44 (1.7) 44 (1.7)

— 33 (1.3) 32 (1.3) 32 (1.3)

— — — —

291 (11.5) 290 (11.4) 277 (10.9) 277 (10.9)

291 (11.5) 290 (11.4) — —

408 (16.1) 406 (16.0) 396 (15.6) 396 (15.6)

35 35 32 32

70 70 70 70

- 4 - 4 4 4

660 (26.0) 660 (26.0) 660 (26.0) 660 (26.0)

— — — —

— — — —

— — — —

34 (1.3) 15 (0.6) 14 (0.6)14 (0.6)

L:61 (2.4)X:80 (3.1)

53 (2.1)69 (2.7)

53 (2.1)—

1-12

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

225CETO, L225CETO,

250AET, L250AET

175DETO, S175DETO, 200FETO, L200FETO

150GETO, 200GETO,200HETO

D150HETO,D150NETO

150JETO,L150JETO,150LETO,200JETO,L200JETO

S200FETO, SL200FETO,

225DET, 225DETO

566 (22.3)550 (21.7) 557 (21.9) 557 (21.9)550 (21.7)

LETO:557(21.9)550 (21.7)

181 (7.1)179 (17.0) 179 (7.0) 179 (7.0) 179 (7.0) 179 (7.0)

673 (26.5)647 (25.5) 647 (25.5) 717 (28.2) 647 (25.5) 647 (25.5)

X:1,155 (45.5)U:1,271 (50.0)

L:1,036 (40.8)X:1,152 (45.4)

1,036 (40.8) 1,033 (40.7) 1,036 (40.8)L:1,036 (40.8)X:1,152 (45.4)

631 (24.8)587 (23.1) 587 (23.1) 587 (23.1) 587 (23.1) 587 (23.1)

185 (7.3)159 (6.3) 159 (6.3) 159 (6.3) 159 (6.3) 159 (6.3)

X:52 (2.0)58 (2.3)

L:41 (1.6)50 (2.1)

41 (1.6) 59 (2.3) 41 (1.6)L:41 (1.6)50 (2.1)

74 (2.9)74 (2.9) 74 (2.9) 74 (2.9) 74 (2.9) 74 (2.9)

X:1,077 (42.4)U:1,203 (47.4)

L:946 (37.2)X:1,072 (42.2)

946 (37.2) 882 (34.7)L:946 (37.2)

X:1,072 (42.2)L:946 (37.2)

X:1,072 (42.2)

710 (28.0)670 (26.4) 691 (27.2) 691 (27.2) 670 (26.4) 670 (26.4)

216 (8.5)210 (8.3) 210 (8.3) 210 (8.3) 210 (8.3) 210 (8.3)

X:642 (25.3)U:768 (30.2)

L:516 (20.3)X:642 (25.3)

516 (20.3) 452 (17.8)L:516 (20.3)X:642 (25.3)

L:516 (20.3)X:642 (25.3)

X:846 (33.3)U:923 (36.3)

L:773 (30.4)X:849 (33.4)

773 (30.4) 695 (27.4)L:773 (30.4)X:849 (33.4)

L:773 (30.4)X:849 (33.4)

—— — — — —

242 (9.5)241 (9.5) 241 (9.5) 241 (9.5) 241 (9.5) 241 (9.5)

818 (32.2)791 (31.1) 864 (34.0) 864 (34.0) 791 (31.1) 791 (31.1)

45 (1.8)46 (1.8) 46 (1.8) 46 (1.8) 46 (1.8) 46 (1.8)

25 (1.0)33 (1.3) 33 (1.3) 36 (1.4) 33 (1.3) 33 (1.3)

—— — — — —

290 (11.4) 290 (11.4) 290 (11.4) 290 (11.4) 290 (11.4) 281 (11.1)

290 (11.4) 290 (11.4) — — 290 (11.4) 281 (11.1)

406 (16.0) 406 (16.0) 406 (16.0) 406 (16.0) 406 (16.0) 420 (16.5)

35 35 35 35 35 35

70 70 70 70 70 70

- 4 - 4 - 4 - 4 - 4 - 3

660 (26.0) 660 (26.0) 660 (26.0) 660 (26.0) 660 (26.0) 660 (26.0)

— — — — ——

— — — — ——

— — — — ——

21 (0.8)15 (0.6) 15 (0.6) 15 (0.6)15 (0.6) 15 (0.6)

X:69 (2.7)U:89 (3.5)

L:61 (2.4)X:80 (3.1)

61 (2.4) 44 (1.7)L:61 (2.4)X:80 (3.1)

L:61 (2.4)X:80 (3.1)

225FETO,L225FETO,225GETO

250AETO, L250AETO, S250AETO, SL250AETO,

250BETO,L250BETO

591 (23.3) 566 (22.3)

179 (7.0) 181 (7.1)

— —

685 (30.0) 673 (26.5)

61.2 (2.4)X:69 (2.7)U:89 (3.5)

1,045 (41.1)X:1,155 (45.5)U:1,271 (50.0)

624 (24.6) 631 (24.8)

163 (6.4) 185 (7.3)

74 (2.9) 74 (2.9)

735 (28.9) 710 (28.0)

216 (8.5) 216 (8.5)

— —

768 (30.2)X:846 (33.3)U:923 (36.3)

268 (10.6) 242 (9.5)

923 (36.3) 818 (32.2)

46 (1.8) 45 (1.8)

33 (1.3) 25 (1.0)

41 (1.6)X:52 (2.0)58 (2.3)

281 (11.1) 281 (11.1)

— —

281 (11.1) 281 (11.1)— —

419 (16.5) 420 (16.5)

— —

35 35

70 70

660 (26.0) 660 (26.0)

12 (0.5) 21 (0.8)

950 (37.4)X:1,077 (42.4)U:1,203 (47.4)

515 (20.3)X:642 (25.3)U:768 (30.2)

- 3- 4

1-13

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

E8DMH, EK8DMH

E9.9CMH, EK9.9HMH,E15CMH, EK15NMH

E25BMH,EK25BMH,E30HMH

40GWH, E40GMH, (E)40JMH, (E)40JWH

EK40GMH, K40JMH

(E)40JW, K40JW

346 (13.6) 393 (15.5) 429 (16.9) 504 (19.8) 504 (19.8) 504 (19.8)

180 (7.1) 180 (7.1) 179 (7.0) 188 (7.4) 188 (7.4) 188 (7.4)

372 (14.6) 479 (18.9) 420 (16.5) 493 (19.4) 493 (19.4) —

268 (10.6) 355 (14.0) 385 (15.2) 421 (16.6) 421 (16.6) 478 (18.8)

23 (0.9) 94 (3.7) 94 (3.7) 94 (3.7)S:61 (2.4)

L/Y/X:83 (3.3)

S:78 (3.1)L:104 (4.1)U:134 (5.3)

S:797 (31.4)L:910 (35.8)

S:784 (30.9)L:897 (35.3)Y:943 (37.1)

S:784 (30.9)L:897 (35.3)Y:943 (37.1)

S:657 (25.9)L:782 (30.8)X:827 (32.6)

S:736 (29.0)L:853 (33.6)Y:886 (34.9)X:922 (36.3)

S:718 (28.3)L:831 (32.7)U:957 (37.7)

354 (13.9) 314 (12.4) 402 (15.8) 427 (16.8) 427 (16.8) 427 (16.8)

207 (8.1) 263 (10.4) 195 (7.7) 193 (7.6) 193 (7.6) 193 (7.6)

45 (1.8) 75 (3.0) 74 (2.9) 72 (2.8) 72 (2.8) 72 (2.8)

359 (14.1) 335 (13.2) 434 (17.1) 444 (17.5) 444 (17.5) 444 (17.5)

122 (4.8) 135 (5.3) 144 (5.7) 162 (6.4) 162 (6.4) 175 (6.9)

415 (16.3) 461 (18.4) 466 (18.3) 533 (21.0) 533 (21.0) 533 (21.0)

S:622 (24.5)L:691 (27.2)Y:719 (28.3)

S:622 (24.5)L:691 (27.2)Y:719 (28.3)

S:497 (19.6)L:574 (22.6)X:601 (23.7)

S:622 (24.5)L:697 (27.4)Y:726 (28.6)X:751 (29.6)

S:572 (22.5)L:641 (25.2)U:718 (28.3)

86 (3.4) 138 (5.4) 201 (7.9) 127 (5.0) 127 (5.0) 127 (5.0)

465 (18.3) 526 (20.7) 596 (23.5) 695 (27.4) 695 (27.4) 695 (27.4)

26 (1.0) 34 (1.3) 40 (1.6) 45 (1.8) 45 (1.8) 45 (1.8)

— — 36 (1.4) — — —

— — — — — —

136 (5.4) 143 (5.6) 166 (6.5) 190 (7.5) 190 (7.5) 190 (7.5)

192 (7.6) 189 (7.4) 233 (9.2) 294 (11.6)294 (11.6)

GM : ——

129 (5.1) 143 (5.6) 148 (5.8) 173 (6.8) 173 (6.8) 173 (6.8)158 (6.2) — 192 (7.6) 205 (8.1) 205 (8.1) 205 (8.1)

— 280 (11.0) 254 (10.0) 360 (14.2) 360 (14.2) 360 (14.2)

— 497 (19.6) 519 (20.4) 602 (23.7) 602 (23.7) 602 (23.7)

360 45 + 40 40 45 45 45

80 63 68 67 67 67

— — — — ——

51 (2.0) 19 (0.7) 30 (1.2) 30 (1.2) 30 (1.2) 30 (1.2)

S:771 (30.4)L:898 (35.4)Y:948 (37.3)

S:771 (30.4)L:898 (35.4)Y:948 (37.3)

S:685 (27.0)L:825 (32.5)X:875 (34.4)

S:707 (27.8)L:834 (32.8)Y:881 (34.7)X:920 (36.2)

S:705 (27.8)L:832 (32.8)U:974 (38.3)

S:764 (30.1)L:—

S:444 (17.5)L:570 (22.4)Y:622 (24.5)

S:444 (17.5)L:570 (22.4)Y:622 (24.5)

S:442 (17.4)L:582 (22.9)X:632 (24.9)

S:421 (16.6)L:548 (21.6)Y:593 (23.3)X;632 (24.9)

S:441 (17.4)L:567 (22.4)U:709 (27.9)

S:421 (16.6)L:—

S:614 (24.2)L:—

— — — — ——

E48CMH, E55CMH

E60HMHD, E60HWHD

487 (19.2) 532 (20.9)

298 (11.7) 269 (10.6)

680 (26.8) 651 (25.6)

487 (19.2) 546 (21.5)

S:54 (2.1)L:71 (2.8)

S:97 (3.8)L:99 (3.9)

S:827 (32.6)L:932 (36.7)

S:913 (35.9)L:1,020 (40.2)

437 (17.2) 457 (18.0)

280 (11.0) 256 (10.1)

77 (3.0) 67 (2.6)

449 (17.7) 528 (20.8)

191 (7.5) 191 (7.5)

568 (22.4) 753 (29.6)

S:591 (23.3)L:652 (25.7)

S:670 (26.4)L:722 (28.4)

171 (6.7) 216 (8.5)

684 (26.9) 722 (28.4)

42 (1.7) 46 (1.8)

S:22 (0.9)21 (0.8)

27 (1.1)

— —

— —

159 (6.3) 159 (6.3)

165 (6.5) 182 (7.2)— —

268 (10.6) 322 (12.7)

507 (20.0) 553 (21.8)

30 35

64 67

600 (23.6) 600 (23.6)

93 (3.7) 81 (3.2)

S:809 (31.9)L:931 (36.7)

S:831 (32.7)L:954 (37.6)

S:451 (17.8)L:572 (22.5)

S:450 (17.7)L:538 (21.2)

2.8—

1-14

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

E60HWDE65AMHD, E75BMHD

E115AMH, E115AWH

E115AE, E115AET

F4AMHF6AMH,F8CMH

F6AMH (Europe),F6BMH

FT8DMH

532 (20.9) 545 (21.5) 539 (21.2) 539 (21.2) 375 (14.8) 430 (16.9) 430 (16.9) 430 (16.9)

269 (10.6) 270 (10.6) 325 (12.8) 213 (8.4) 141 (5.6) 122 (4.8) 122 (4.8) 122 (4.8)

651 (25.6) 652 (25.7) 845 (33.3) — 342 (13.5) 607 (23.7) 498 (19.6) 608 (23.9)

546 (21.5) 547 (21.5) 616 (24.3) 616 (24.3) 259 (10.2) 355 (14.0) 355 (14.0) 367 (14.4)

99 (3.9)S:71 (2.8)L:92 (3.6)

S:72 (2.8)L:99 (3.9)

S:72 (2.8)L:99 (3.9)

L:81 (3.2)Y:80 (3.1)X:70 (2.8)

L:80 (3.1)Y:75 (3.0)X:85 (3.3)

L:80 (3.1)X:85 (3.3)

99 (3.9)

1,020 (40.2)S:614 (24.2)L:728 (28.7)

S:706 (27.8)L:822 (32.4)

S:706 (27.8)L:822 (32.4)

L:966 (38.0)Y:1,011 (39.8)X:1,078 (42.4)

L:1,005 (39.6)Y:1,055 (41.5)X:1,120 (44.1)

L:1,005 (39.6)X:1,120 (44.1)

L:879 (34.6)X:941 (37.0)

457 (18.0) 542 (21.3) 570 (22.4) 482 (19.0) 342 (13.5) 271 (10.7) 271 (10.7) 271 (10.7)

256 (10.1) 256 (10.1) 270 (10.6) 215 (8.5) 148 (5.8) 189 (7.4) 183 (7.2) 190 (7.5)

67 (2.6) 63 (2.5) 67 (2.6) 67 (2.6)68 (2.7) 64 (2.5) 64 (2.5) 67 (2.6)

528 (20.8) 590 (23.2) 631 (24.8) 508 (20.0) 386 (15.2) 317 (12.5) 317 (12.5) 318 (12.5)

191 (7.5) 191 (7.5) 190 (7.5) 190 (7.5) 104 (4.1) 123 (4.8) 123 (4.8) 157 (6.2)

753 (29.6) 555 (21.9) 695 (27.4) — 583 (23.0) 673 (26.5) 563 (22.2) 673 (26.5)

722 (28.4)S:498 (19.6)L:442 (17.4)

S:594 (23.4)L:546 (21.5)

S:594 (23.4)L:546 (21.5)

L:698(27.5)Y:725 (28.5)X:766 (30.2)

L:735 (28.9)Y:765 (30.1)X:810 (31.9)

L:735 (28.9)X:810 (31.9)

L:717 (28.2)X:757 (29.8)

216 (8.5) 253 (10.0) 150 (5.9) 150 (5.9) 174 (6.8) 203 (8.0) 203 (8.0) 203 (8.0)

722 (28.4) 778 (30.6) 780 (30.7) 730 (28.7) 511 (20.1) 528 (20.8) 528 (20.8) 529 (20.8)

46 (1.8) 46 (1.8) 45 (1.8) 45 (1.8) 39 (1.5) 32 (1.3) 32 (1.3) 32 (1.3)

27 (1.1) — — — — — — —

—AET:12 (0.5)

— — — — — — —

— — 300 (11.8) 300 (11.8) 136.6 (5.4) 172 (6.8) 169 (6.7) 159 (6.3)

— 159 (6.3) 210 (8.3) — 224.4 (8.0) 199 (9.8) 206 (7.1) 199 (7.8)

182 (7.2) 187 (7.4) 300 (11.8) 300 (11.8) — 159 (6.3) 159 (6.3) 159 (6.3)— — 300 (11.8) 300 (11.8) — 159 (6.3) 159 (6.3) 159 (6.3)

322 (12.7) 331 (13.0) 424 (16.7) 424 (16.7) — 286 (11.3) 286 (11.3) 379 (14.9)

— 506 (19.9) 705 (27.8) — — 618 (25.8) 536 (21.1) 619 (24.4)

35 30 35 35 360 45 45 45

67 67 6666

AET:7063.5 66 66 66

600 (23.6) 600 (23.6) 660 (26.0) 660 (26.0) — — — —

81 (3.2) 84 (3.3) 155 (6.1) 55 (2.2) 4 (0.2) 5 (0.2)4 (0.2) 4 (0.2)

954 (37.6)S:643 (25.3)L:770 (30.3)

S:682 (26.9)L:809 (31.9)

S:682 (26.9)L:809 (31.9)

L:902 (35.5)Y:953 (37.5)

X:1,029 (40.5)

L:929 (36.6)Y:982 (38.7)

X:1,056 (41.6)

L:929 (36.6)X:1,056 (41.6)

L:869 (34.2)X:937 (36.9)

538 (21.2) S:435 (17.1)L:562 (22.1)

S:436 (17.2)L:563 (22.2)

S:436 (17.2)L:563 (22.2)

L:521 (20.5)Y:572 (22.5)X:648 (25.5)

L:515 (20.3)Y:568 (22.4)X:642 (25.3)

L:515 (20.3)X:642 (25.3)

L:557 (21.9)X:625 (24.6)

2.8 — — — — —— —

1-15

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

FT8DE FT8DEHP FT8DEPF9.9BMH, F9.9BEH

F9.9BE FT9.9AEH FT9.9AEExcept for

Europe F9.9BMH

45 40 40 37 37 37 37 37

430 (16.9) 430 (16.9) 430 (16.9) 425 (16.7) 425 (16.7) 425 (16.7) 425 (16.7) 425 (16.7)

122 (4.8) 122 (4.8) 122 (4.8) 152 (6.0) 152 (6.0) 152 (6.0) 152 (6.0) 152 (6.0)

— 608 (23.9) — 571 (22.5) — 571 (22.5) — 440 (17.3)

367 (14.4) 367 (14.4) 367 (14.4) 356 (14.0) 356 (14.0) 356 (14.0) 356 (14.0) 356 (14.0)

S:704 (27.7)L:820 (32.3)

820 (32.3)S:704 (27.7)L:820 (32.3)

L:879 (34.6)X:941 (37.0)

L:879 (34.6)X:941 (37.0)

L:879 (34.6)X:941 (37.0)

L:872 (34.3)X:945 (37.2)

L:872 (34.3)X:945 (37.2)

271 (10.7) 271 (10.7) 271 (10.7) 268 (10.6) 268 (10.6) 268 (10.6) 268 (10.6) 268 (10.6)

225 (8.9) 190 (7.5) 225 (8.9) 171 (6.7) 171 (6.7) 171 (6.7) 171 (6.7) 171 (6.7)

67 (2.6) 67 (2.6) 67 (2.6) 72 (2.8) 72 (2.8) 72 (2.8) 72 (2.8) 72 (2.8)

S:693 (27.3)L:824 (32.4)

824 (32.4)S:693 (27.3)L:824 (32.4)

L:869 (34.2)X:937 (36.9)

L:869 (34.2)X:937 (36.9)

L:869 (34.2)X:937 (36.9)

L:871 (34.3)X:947 (37.3)

L:871 (34.3)X:947 (37.3)

318 (12.5) 318 (12.5) 318 (12.5) 308 (12.1) 308 (12.1) 308 (12.1) 308 (12.1) 308 (12.1)

157 (6.2) 157 (6.2) 157 (6.2) 135 (5.3) 135 (5.3) 157 (6.2) 157 (6.2) 135 (5.3)

S:432 (17.0)L:559 (22.0)

559 (22.0)S:432 (17.0)L:559 (22.0)

L:557 (21.9)X:625 (24.6)

L:557 (21.9)X:625 (24.6)

L:557 (21.9)X:625 (24.6)

L:559 (22.0)X:635 (25.0)

L:559 (22.0)X:635 (25.0)

— 673 (26.5) — 536 (21.1) — 537 (21.1) — 397 (15.6)

S:599 (23.6)L:674 (26.5)

674 (26.5)S:599 (23.6)L:674 (26.5)

L:717 (28.2)X:757 (29.8)

L:717 (28.2)X:757 (29.8)

L:717 (28.2)X:757 (29.8)

L:717 (28.2)X:762 (30.0)

L:717 (28.2)X:762 (30.0)

203 (8.0) 203 (8.0) 203 (8.0) 206 (8.1) 206 (8.1) 206 (8.1) 206 (8.1) 206 (8.1)

529 (20.8) 529 (20.8) 529 (20.8) 543 (21.4) 543 (21.4) 543 (21.4) 543 (21.4) 543 (21.4)

32 (1.3) 32 (1.3) 32 (1.3) 31 (1.2) 31 (1.2) 31 (1.2) 31 (1.2) 31 (1.2)

— — — — — — — —

— — — — — — — —

177 (7.0) 172 (6.8) 177 (7.0) — — 163 (6.4) — 180 (7.1)

135 (5.3) 199 (7.8) 135 (5.3) 268 (10.6) — 268 (10.6) — 213 (8.4)

286 (11.3) 326 (12.8) 271 (10.7) 285 (11.2) 285 (11.2) 285 (11.2) 285 (11.2) 285 (11.2)

286 (11.3) 586 (23.1) 271 (10.7) 596 (23.5) — 596 (23.5) — 474 (18.7)

66 66 66 66 66 66 66 66

— — — — — — — —

— — — — — — — —

159 (6.3) 159 (6.3) 159 (6.3) — — — — —159 (6.3) 159 (6.3) 159 (6.3) 163 (6.4) 163 (6.4) 163 (6.4) 163 (6.4) 163 (6.4)

S:101 (4.0)L:128 (5.0)

128 (5.0)S:101 (4.0)L:128 (5.0)

99 (3.9) 99 (3.9) 99 (3.9)L:127 (5.0)X:143 (5.6)

L:127 (5.0)X:143 (5.6)

5 (0.2) 5 (0.2) 5 (0.2) 26 (1.0) 26 (1.0) 26 (1.0) 26 (1.0)26 (1.0)

1-16

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

F9.9CMH,F13.5AMH,F15AMH,F15AEH

F9.9CE,F15AE

FT9.9DMH FT9.9DE FT9.9DEP F15AEP F15AEHPF20AE, F25AE

475 (18.7) 475 (18.7) 475 (18.7) 475 (18.7) 483 (19.0) 483 (19.0) 483 (19.0) 580 (22.8)

168 (6.6) 160.5 (6.3) 160 (6.3) 160 (6.3) 152 (6.0) 152 (6.0) 160 (6.3) 123 (4.8)

526 (20.7) — 630 (24.8) — — — 517 (20.4) —

355 (14.0) 355 (14.0) 355.5 (14.0) 355.5 (14.0) 363 (14.3) 364 (14.3) 364 (14.3) 432 (170)

S:718 (28.3)L:831 (32.7)

S:718 (28.3)L:831 (32.7)

S:718 (28.3)L:831 (32.7)

840 (33.1)S:763 (30.0)L:877 (34.5)

S:761 (30.0)L:875 (34.4)X:935 (36.8)

S:761 (30.0)L:875 (34.4)X:935 (36.8)

L:882 (34.7)X:943 (37.1)

330.5 (13.0) 317 (12.5) 330.5 (13.0) 317 (12.5) 308 (12.1) 308 (12.1) 308 (12.1) 343 (13.5)

297 (11.7) — — — — — 289 (11.4) 153 (6.0)

74.5 (2.9) 74.5 (2.9) 74.5 (2.9) 74.5 (2.9) 66 (2.6) 66 (2.6) 66 (2.6) 65 (2.5)

S:706 (27.8)L:833 (32.8)

S:706 (27.8)L:833 (32.8)

S:708 (27.9)L:835 (32.9)

835 (32.9)S:707 (27.8)L:824 (32.8)

S:752 (29.6)L:879 (34.6)X:947 (37.3)

S:752 (29.6)L:879 (34.6)X:947 (37.3)

L:881 (34.7)X:949 (37.4)

375 (14.8) 375 (14.8) 375 (14.8) 375 (14.8) 372 (14.7) 372 (14.7) 372 (14.7) 441 (17.4)

135 (5.3) 135 (5.3) 157 (6.2) 157 (6.2) 157 (6.2) 135 (5.3) 135 (5.3) 144 (5.7)

S:440 (17.3)L:568 (22.4)

S:440 (17.3)L:568 (22.4)

S:433 (17.4)L:570 (22.4)

570 (22.4)S:423 (16.6)L:550 (21.6)

S:440 (17.3)L:567 (22.3)X:635 (25)

S:440 (17.3)L:567 (22.3)X:635 (25)

L:570 (22.4)X:638 (25.1)

549 (21.6) — 657.1 (25.9) — — — 547 (21.5) —

S:572 (22.5)L:641 (25.2)

S:572 (22.5)L:641 (25.2)

S:572 (22.5)L:641 (25.2)

641 (25.2)S:615 (24.2)L:686 (27.0)

S:613 (24.1)L:682 (26.9)X:720 (28.3)

S:613 (24.1)L:682 (26.9)X:720 (28.3)

L:682 (26.9)X:719 (28.3)

166.5 (6.6) 262 (10.3) 166.5 (6.6) 261 (10.3) 261 (10.3) 261 (10.3) 261 (10.3) 311 (12.2)

589 (23.2) 589 (23.2) 589 (23.2) 589 (23.2) 587 (23.1) 587 (23.1) 587 (23.1) 698 (27.5)

35 (1.4) 35 (1.4) 34.2 (1.3) 34.2 (1.3) 32 (1.3) 32 (1.3) 32 (1.3) 42 (1.7)

S: 23 (0.9)L: 22 (0.9)

— — —— — — —

S: 43 (1.7)L: 34 (1.3)

— — —— — — —

183 (7.2) 183 (7.2) 182.1 (7.2) 182.1 (7.2) 182 (7.2) 182 (7.2) 182 (7.2) 185 (7.3)

244.5 (9.6) — 318.9(12.6) — — — 245 (9.7) —

350 (13.8) 350 (13.8) 350 (13.8) 350 (13.8) 329 (13.0) 329 (13.0) 329 (13.0) 400 (15.8)

567 (22.7) — 692.4 (27.3) — — — 575 (22.6) —

45/40 45/40 45/40 45/40 40 40 40 45

63 63 63 63 63 63 63 64

— — — —— — — —

4— — —— — — —

— — — —— — — —— — — —— — — —

S:78 (3.1)L:105 (4.1)

S:78 (3.1)L:105 (4.1)

S:78 (3.1)L:105 (4.1)

113 (4.5)S:84 (3.3)L:102 (4.0)

S:80 (3.1)L:107 (4.2)X:121 (4.8)

S:80 (3.1)L:107 (4.2)X:121 (4.8)

L:106 (4.2)X:120 (4.7)

10 (0.4) — — — — — 12(0.47) 19 (0.9)

1-17

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

F20AET, F25AET

F25AMH,F25AEH

580 (22.8) 580 (22.8)

123 (4.8) 190 (7.5)

— 523 (20.6)

432 (17.0) 432 (17.0)

872 (34.3)S:763 (30.0)L:877 (34.5)

329 (12.9) 363 (14.3)

154 (6.1) 296 (11.7)

65 (2.5) 65 (2.5)

834 (32.8)S:707 (27.8)L:834 (32.8)

441 (17.4) 441 (17.4)

144 (5.7) 144 (5.7)

550 (21.6)S:423 (16.6)L:550 (21.6)

— —

648 (25.5)S:615 (24.2)L:686 (27.0)

308 (12.1) 184 (7.3)

698 (27.5) 698 (27.5)

42 (1.7) 42 (1.7)

22 (0.9)S: 23 (0.9)L: 22 (0.9)

34 (1.3)S: 43 (1.7)L: 34 (1.3)

185 (7.3) 185 (7.3)

— 188 (7.4)

400 (15.8) 400 (15.8)

— —

45 45

61 64

— —

4 —

— —— —

102 (4.0)S:84 (3.3)L:102 (4.0)

23 (0.9) 34 (1.5)

F25AEHTFT25BED,FT25BET

F30AMHD,F40BMHD,F40BEHD,F40BWHT

F30AET,F40BED,F40BET

F50AEDF40AET, F50AET, F50DET

580 (22.8) 580 (22.8) 569 (22.4) 569 (22.4) 576 (22.7) 576 (22.7)

190 (7.5) 134 (5.3) 234 (9.2) 132 (5.2) 142 (5.6) 142 (5.6)

523 (20.6) — 763 (30.0) — — —

432 (17.0) 521 (20.5) 521 (20.5) 521 (20.5) 532 (20.9) 532 (20.9)

872 (34.3)S:813 (32.0)L:923 (36.3)

931 (36.7) 933 (36.7)L:918 (36.1)

X:1,015 (40.0)

S:813 (32.0)L:922 (36.3)

X:1,023 (40.3)

329 (12.9) 334 (13.2) 383 (15.1) 353 (13.9) 397 (15.6) 407 (16.0)

296 (11.7) 162 (6.4) 175 (6.9) 161 (6.3) 148 (5.8) 148 (5.8)

S:43 (1.7)L:34 (1.3)

L:64 (0.3)X:14 (0.6)

S:2.9 (0.1)L:12 (0.5)

S:2.9 (0.1)L:12 (0.5)

0.6 (0.02) 0.6 (0.02)

65 (2.5) 65 (2.6) 65 (2.6) 65 (2.6) 63 (2.5) 63 (2.5)

834 (32.8)S:753 (29.7)L:876 (34.5)

876 (34.5) 876 (34.5)L:871 (34.3)X:985 (38.8)

S:753 (29.7)L:876 (34.5)X:990 (39.0)

441 (17.4) 440 (17.3) 493 (19.4) 464 (18.3) 519 (20.4) 519 (20.4)

144 (5.7) 175 (6.9) 175 (6.9) 175 (6.9) 175 (6.9) 175 (6.9)

550 (21.6)S:410 (16.1)L:533 (21.0)

533 (21.0) 533 (21.0)L:528 (20.8)X:642 (25.3)

S:410 (16.1)L:533 (21.0)X:647 (25.5)

— — 753 (29.7) — — —

648 (25.5)S:604 (23.8)L:671 (26.4)

685 (27.0) 711 (28.0)L:663 (26.1)X:724 (28.5)

S:600 (23.6)L:666 (26.2)X:727 (28.6)

308 (12.1) 320 (12.6) 293 (11.5) 286 (11.3) 330 (13.0) 327 (12.9)

31 (1.2) 13 (0.5) 43 (1.7) 42 (1.6) 0.5 (0.02) 3.5 (0.14)

698 (27.5) 698 (27.5) 727 (28.6) 708(27.9) 738 (29.1) 733 (28.9)

42 (1.7) 42 (1.7) 42 (1.7) 42 (1.7) 44 (1.7) 44 (1.7)

22 (0.9) 24 (0.9) 24 (0.9) 24 (0.9) 24 (0.9) 24 (0.9)

185 (7.3) 185 (7.3) 189 (7.4) 189 (7.4) 181 (7.1) 181 (7.1)

188 (7.4) 188 (7.4) 124 (4.9) — 124 (4.9) —

— — — — 181 (7.1) 181 (7.1)

400 (15.8) 376 (14.8) 313 (12.3) 313 (12.3) 345 (13.6) 345 (13.6)

— — 687 (27.1) — — —

45 40 40 40 40 40

61 62.3 62.7 62.3 63 65

— — — — 560 (22.0) 560 (22.0)

— — — — — —

102 (4.0) 97 (3.8) 97 (3.8)L:86 (3.4)

X:103 (4.1)

S:70 (2.8)L:87 (3.4)

X:103 (4.1)—

- 4 4 4 4 - 4 - 4

1-18

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

F50AEHD F50AEHT

576 (22.7) 576 (22.7)

223 (8.8) 223 (8.8)

753 (29.6) 753 (29.6)

532 (20.9) 532 (20.9)

931 (36.7) 933 (36.7)

397 (15.6) 407 (16.0)

247 (9.7) 245 (9.6)

0.6 (0.02) 0.6 (0.02)

63 (2.5) 63 (2.5)

876 (34.5) 876 (34.5)

519 (20.4) 519 (20.4)

175 (6.9) 175 (6.9)

533 (21.0) 533 (21.0)

732 (28.8) 732 (28.8)

685 (27.0) 711 (28.0)

330 (13.0) 327 (12.9)

39 (1.5) 45 (1.8)

738 (29.1) 733 (28.9)

44 (1.7) 44 (1.7)

24 (0.9) 24 (0.9)

181 (7.1) 181 (7.1)

124 (4.9) 124 (4.9)

181 (7.1) 181 (7.1)

345 (13.6) 345 (13.6)

643 (25.3) 643 (25.3)

40 40

63 65

560 (22.0) 560 (22.0)

— —

97 (3.8) 97 (3.8)

- 4 - 4

FT50BET, FT50CET

FT50CEHD FT50CED F60AEHT F60AETF80AET, F100AET

576 (22.7) 576 (22.7) 576 (22.7) 584 (23.0) 584 (23.0) 647 (25.5)

142 (5.6) 272 (10.7) 142 (5.6) 228 (9.0) 122 (4.8) 171 (6.7)

— 797 (31.2) — 755 (29.7) — —

560 (22.1) 560 (22.1) 560 (22.1) 533 (21.0) 533 (21.0) 574 (22.6)

989 (38.9) 989 (38.9) 989 (38.9) 932 (36.7) 932 (36.7)L:998 (39.3)

X:1,115 (43.9)

407 (16.0) 397 (15.6) 397 (15.6) 417 (16.4) 417 (16.4) 528 (20.8)

148 (5.8) 189 (7.2) 149 (5.9) 164 (6.5) 147 (5.8) 164 (6.5)

0.8 (0.03) 0.8 (0.03) 0.8 (0.03) 0.6 (0.02) 0.6 (0.02) 27 (1.1)

63 (2.5) 63 (2.5) 63 (2.5) 62 (2.4) 62 (2.4) 62 (2.4)

917 (36.1) 917 (36.1) 917 (36.1) 870 (34.3) 870 (34.3) L:917 (36.1)X:1,044 (41.1)

519 (20.4) 519 (20.4) 519 (20.4) 545 (21.5) 545 (21.5) 666 (26.2)

194 (7.6) 194 (7.6) 194 (7.6) 175 (6.9) 175 (6.9) 190.5 (7.5)

533 (21.0) 533 (21.0) 533 (21.0) 527 (20.7) 527 (20.7) L:537 (21.1)X:664 (26.1)

— 680 (26.8) — 758 (29.8) — —

749 (29.5) 723 (28.5) 723 (28.5) 708 (27.9) 708 (27.9) L:767 (30.2)X:844 (33.2)

327 (12.9) 330 (13.0) 330 (13.0) 354 (13.9) 354 (13.9) 366 (14.4)

3.5 (0.14) 110 (4.3) 0.5 (0.02) 37 (1.5) 23 (0.9) 27 (1.1)

733 (28.9) 738 (29.1) 738 (29.1) 759 (29.9) 759 (29.9) 856 (33.7)

44 (1.7) 44 (1.7) 44 (1.7) 49 (1.9) 49 (1.9) 48 (1.9)

28 (1.1) 28 (1.1) 28 (1.1) 24 (0.9) 24 (0.9) 24 (0.9)

181 (7.1) 181 (7.1) 181 (7.1) 192 (7.6) 192 (7.6) 240 (9.4)

— 213 (8.4) — 124 (4.9) — —

181 (7.1) 181 (7.13) 181 (7.13) — — 240 (9.4)

345 (13.6) 345 (13.6) 345 (13.6) 360 (14.2) 360 (14.2) 405 (15.9)

— 738 (29.1) — 645 (25.4) — —

40 40 40 40 40 35

65 63 63 69 69 70

560 (22.0) 560 (22.0) 560 (22.0) — — 660 (26.0)

— —— — — —

98 (3.9) 98 (3.9) 98 (3.9) 971 (38.2) 971 (38.2) 65 (2.6)

4 4 - 4- 4 - 4- 4

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

1-19

Symbol

Model

L1 mm (in)

L2 mm (in)

L3 mm (in)

L4 mm (in)

L5 mm (in)

L7 mm (in)

L8 mm (in)

L10 mm (in)

H1 mm (in)

H2 mm (in)

H3 mm (in)

H4 mm (in)

H5 mm (in)

L9 mm (in)

H6 mm (in)

H7 mm (in)

H8 mm (in)

H9 mm (in)

H10 mm (in)

H11 mm (in)

W1 mm (in)

W2 mm (in)

W3 mm (in)W4 mm (in)W5 mm (in)

W6 mm (in)

A1 degree

A2 degree

T1 mm (in)

A3 degree

L6 mm (in)

F100BET F100CETF115AET, FL115AET

F225AET, FL225AET

664 (26.1) 647 (25.5) 665 (26.2) 651 (25.6)

161 (6.3) 171 (6.7) 161 (6.3) 219 (8.6)

— — — —

631 (24.8) 574 (22.6) 631 (24.8) 673 (26.5)

L:1,005 (39.6)X:1,122 (44.2)

L:998 (39.3)X:1,115 (43.9)

L:1,005 (39.6)X:1,122 (44.2)

X:1,115 (45.5)U:1,272 (50.1)

536 (21.9) 528 (20.8) 555 (21.9) 618 (24.3)

158 (6.2) 164 (6.5) 158 (6.2) 230 (9.1)

L:25 (1.0)X:25 (1.0)

L:27 (1.1)X:27 (1.1)

L:25 (1.0)X:33 (1.3)

X:52 (2.0)U:59 (2.3)

75 (3.0) 62 (2.4) 75 (3.0) 75 (3.0)

L:929 (36.6)X:1,056 (41.6)

L:917 (36.1)X:1,040 (40.9)

L:929 (36.6)X:1,056 (41.6)

X:1,078 (42.4)U:1,205 (47.4)

667 (26.3) 666 (26.2) 681 (26.8) 727 (28.6)

191 (7.5) 191 (7.5) 191 (7.5) 216 (8.5)

L:516 (20.3)X:643 (25.3)

L:537 (21.1)X:664 (26.1)

L:516 (20.3)X:643 (25.3)

X:643 (25.3)U:770 (30.3)

— — — —

L:776 (30.6)X:854 (33.6)

L:767 (30.2)X:844 (33.2)

L:773 (30.4)X:850 (33.5)

X:847 (33.3)U:924 (36.4)

388 (15.3) 366 (14.4) 406 (16.0) 361 (14.2)

14 (0.6) 27 (1.1) 14 (0.6) 39 (1.5)

877 (34.5) 856 (33.7) 879 (34.6) 880 (34.6)

44 (1.7) 48 (1.9) 44 (1.7) 45 (1.8)

25 (1.0) 24 (0.9) 25 (1.0)X:25 (1.0)U:25 (1.0)

243 (9.6) 240 (9.4) 249 (9.8) 317 (12.5)

— — — —

— — — —

384 (15.1) 405 (15.9) 392 (15.4) 453 (17.8)

— — — —

30 35 30 32

70 70 70 70

660 (26.0) 660 (26.0) 660 (26.0) 724 (28.5)

— — — —

L:69 (2.7)X:76 (3.0)

L:65 (2.6)X:76 (3.0)

L:69 (2.7)X:89 (3.5) 59 (2.3)

4 4 3- 4

OUTBOARD MOTOR DIMENSIONSALLOVER DIMENSIONS

1-20

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSION ITEMS

Definition and Description

Horizontal dimension from centerline of motor body to lower bracket mounting hole (slot)

Vertical dimension from transom top to lower bracket mounting hole (slot)

Horizontal dimension from centerline of motor body to the center of upper bracket mounting hole

Vertical dimension from transom top to the center of upper bracket mounting hole

Horizontal dimension from centerline of motor body to the point of largest width on the bracket

Vertical dimension from transom top to lowest point on the bracket

Horizontal dimension from centerline of motor body to the center of lower extra bracket mounting

hole

Vertical dimension from transom top to the center of extra hole at the lower part of bracket

Dimensions between the upper bracket mounting bolts (when holes are at even intervals)

Dimensions between the upper bracket mounting bolts (when holes are not at even intervals)

Horizontal dimensions from centerline of motor body to the clamping bolt center

Vertical dimensions from transom top to the clamping bolt center

Allowable transom board thickness when clamping screw is driven-in to the least extent.

Allowable transom board thickness when clamping screw is driven-in to the full extent

Maximum allowable transom plate thickness for mounting the motor

Diameter of bracket (main) lower mounting hole, or screw

Diameter of bracket (main) mounting hole, or screw (lower mounting hole diameter, or, for slot,

center-to-center distance of both end circles)

Diameter of bracket mounting (sub) hole

Diameter of central bracket mounting extra hole or the screw size

Symbol

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

C1

C2

C3

D1

D2

D3

D4

1-21

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)70.5 (2.8)

180.5 (7.1)

95.3 (3.8)

94.5 (3.7)

105.3 (4.2)

189.5 (7.4)

—

—

18.5 (0.7)

—

—

—

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)28 (1.1)

65 (2.6)

—

8.3 (0.3)

8.3 (0.3)

—

—

ModelF6A F8C

Manual tilt

B6B

2

B9

B4

B1B1

B5C/L

B5

D2

D1

B3B3

C1

C2

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

1-22

Model9.9FF15A

13.5AFT9.9D

15F E9.9C E15C EK9.9H EK15N F9.9C F13.5A

Manual tilt

B6

B2

B9

B12

B1

B11

B3

B5

B1

B11

B3

B5

B4

C1

C2

D2

D1

C/L

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)92.5 (3.6)

103.5 (4.1)

92.5 (3.6)

49 (1.9)

102.5 (4.0)

176 (6.9)

—

—

54.5 (2.1)

—

70.5 (2.8)

69 (2.7)

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)30 (1.2)

56 (2.2)

—

8.3 (0.3)

8.3 (0.3)

—

—

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

1-23

F9.9C F15A FT8D FT9.9DPower tilt

C1

C2

B11

B1

D2

D1

D1

B9

B9

B3

B12

B4

B2

B6

B5

B11

B1

B3

B5C/L

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)95.3 (3.8)

275.5 (10.8)

95.3 (3.8)

94.5 (3.7)

111 (4.4)

325.5 (12.8)

155.5 (6.1)

—

18 (0.7)

—

73.5 (2.9)

69.5 (2.7)

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)30 (1.2)

56 (2.2)

—

8.3 (0.3)

10 (0.4)

—

—

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

1-24

20C 25B 25X 30H E25B E30H EK25B

B11

C/L

B3

B1

B5

C2

B2

B12

B4

B6

C1

D1

B11

B3

B1

B5

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)89 (3.5)

140 (5.5)

112.5 (4.4)

96.5 (3.8)

122.5 (4.8)

176 (6.9)

—

—

—

—

85 (3.3)

51 (2.0)

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)35 (1.4)

65 (2.6)

—

8.5 (0.33)

—

—

—

Manual tilt

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

1-25

C2

C1

B6

B9

B2

B3

B1

B11

B5C/L

B4

D2

B12

D1

B3

B1

B11

B5

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)109.5 (4.3)

251.4 (9.9)

140 (5.5)

48.2 (1.9)

150 (5.9)

218 (8.6)

—

—

50 (2.0)

—

95.5 (3.8)

57 (2.2)

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)37 (1.5)

68 (2.7)

—

10.5 (0.41)

55.5 (2.2)

—

—

40X E40X F20A F25AManual tilt

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

1-26

C2

C1

B3

D2

D1

B11

B5

C/L

B2

B6

B12

B9

B4

B3

B11

B5

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)—

217.5 (8.6)

124.5 (4.9)

32 (1.3)

134.5 (5.3)

249 (9.8)

—

—

50 (2.0)

—

93.5 (3.7)

57 (2.2)

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)33 (1.3)

60 (2.3)

—

10.5 (0.41)

16.5 (0.65)

—

—

40J E40G E40J EK40G EK40JManual tilt

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

1-27

25J 30D 40X E40X F20A F25A F30A F40B FT25BPower trim and tilt

C3

B3

B5C/L

B1

B4

B9

B2

D2

B6

B9

B9

D1

D1

B3

B5

B1

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)48.2 (1.9)

251.4 (9.9)

306.9 (12.1)

50.8 (2.0)

180 (7.1)

338 (13.3)

—

—

18.5 (0.7)

—

—

—

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)—

—

69 (2.7)

13 (0.5)

55.5 (2.2)

—

—

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

1-28

40V 40Y 50H E60H F40A F50A F50D FT50B FT50CPower trim and tilt, Hydro tilt

B5

B6

B2

B9

B9

B9

D2

B8

B1

D1

B4

C3

D1

B3

B5

C/L

B8

B1

B3

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)126 (5.0)

254 (10.0)

163.5 (6.4)

50.8 (2.0)

180 (7.1)

355 (14.0)

—

138 (5.4)

18.5 (0.73)

—

—

—

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)—

—

69 (2.7)

13 (0.51)

55.5 (2.2)

—

—

1-29

B3

B11

B5C/L

B6

B12

D2

B2

B4

B9

B9

D1

D1

B1

B3

B11

B5

B1

C1

C2

25J 30D 40V 40Y 50HManual tilt

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)62.5 (2.5)

208 (8.2)

121.5 (4.8)

32 (1.3)

131.5 (5.2)

245 (9.6)

—

—

25 (0.98)

—

90.5 (3.6)

57 (2.2)

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)30 (1.2)

66 (2.6)

—

10.5 (0.41)

26 (1.0)

—

—

1-30

Hydro tilt for S transom

B6

B8

B1

B7

D1

B3

B5C/L

B2

D2

C3

D1

B4

B9

B9

B9

B1

B7

B3

B5

50G 55B 60F 70B E60H

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)125.4 (4.9)

245 (10.0)

163.5 (6.4)

50.8 (2.0)

180 (7.1)

329 (13.0)

138.1 (5.4)

203.2 (8.0)

18.5 (0.73)

—

—

—

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)—

—

68.5 (2.7)

13 (0.51)

55.5 (2.2)

—

—

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

1-31

Model50G85A

50J90A

55BE60H

55DE60J

60FE65A

70BE75B

75A 75C 80A

Power trim and tilt, Hydro tilt for L/X transom

B6

B1

B7

D1

B3

B5

C/L

B2

B8

D2

C3

D1

B4

B9

B9

B9

B1

B7

B3

B5

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)125.4 (4.9)

254 (10.0)

163.5 (6.4)

50.8 (2.0)

180 (7.1)

351 (13.8)

138.1 (5.4)

203.2 (8.0)

18.5 (0.73)

—

—

—

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)—

—

68.5 (2.7)

13 (0.51)

55.5 (2.2)

—

—

1-32

B6

B3

B1

D1

B5C/L

B3

B1

B5

C3

B2

D2

D1

B4

B9

B9

B9

Power trim and tilt

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)125 (4.9)

254 (10.0)

163.5 (6.4)

50.8 (2.0)

180 (7.1)

367 (14.4)

—

—

18.5 (0.73)

—

—

—

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)—

—

80 (3.1)

13 (0.5)

55.5 (2.2)

—

—

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

F80A F100A F100CModel

1-33

B5C/L

B3B3

B6

B1

B2

D1

C3

D1

D2

B4

B9

B9

B9

B5

B1

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)125.4 (4.9)

254 (10.0)

163.5 (6.4)

50.8 (2.0)

180 (7.1)

367 (14.4)

—

—

18.5 (0.7)

—

—

—

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)—

—

82 (3.2)

13 (0.5)

55.5 (2.2)

—

—

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

Model

115B150L225DL200FZ200P

115C175A225GL200J

LZ150P

130B175D250C

D150HLZ200N

140B175F

E115AD150NL100B

140C200A

L130BZ150PF115A

150A200F

L150AZ150QFL115A

150F200GL150FZ175G

150G200HL150JZ175H

150J200J

L200AZ200N

Power trim and tilt

1-34

C3

B3

B5C/L

B1

B2

D1

B4

B9

B9

B9

B6

D2

D1

B3

B5

B1

Power trim and tiltModel

225CF225A

225FFL200A

250AFL225A

250B L225C L225F L250A L250B F200A

SymbolB1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

mm (in)125.4 (4.9)

254 (10.0)

163.5 (6.4)

50.8 (2.0)

180 (7.1)

411 (16.2)

—

—

18.5 (0.73)

—

—

—

SymbolC1

C2

C3

D1

D2

D3

D4

mm (in)—

—

79 (3.1)

13 (0.51)

55.5 (2.2)

—

—

OUTBOARD MOTOR DIMENSIONSCLAMP BRACKET DIMENSIONS

2-1

PROPELLERS

PROPELLER SPECIFICATIONS ................................................................... 2-2 PROPELLER INDENTIFICATION........................................................... 2-2 SELECTING PROPELLER ..................................................................... 2-3PROPELLER APPLICATIONS ....................................................................... 2-4 2-15HP .................................................................................................... 2-4 20-30HP .................................................................................................. 2-4 40-55HP, FT25, F30 & F60 ..................................................................... 2-5 60-140HP & FT50 ................................................................................... 2-5 150-250HP .............................................................................................. 2-6FULL THROTTLE OPERATING RANGE TABLE .......................................... 2-7

2-2

Yamaha propellers are specifically designed tomatch the characteristics of Yamaha outboardmotors.There are some types of the propeller for thebest matching due to operating condition.Major types of propeller include:

Standard propeller This is designed for almost operating condi-

tions.

Saltwater series propeller This new breed of stainless steel props are

designed exclusively for offshore fishing boatsand feature highly polished, larger design. Theaggressive rake angle and extra cupping onthe blades provide superior mid-range fuelefficiency and excellent anti-cavitation perfor-mance.

High performance propeller The progressive pitch design and highly

cupped blades reduce cavitation for increasedefficiency and performance.

The through-hub exhaust system allows theexhaust gas to outlet the leading edge of eachblade for enhanced acceleration and lowspeed operation.

Pro-series propeller These stainless steel propellers offer more cup

for best acceleration, more bow lift, and im-proved top end performance.

It allows higher transom mounting, yet doesnot increase steering torque.

Weedless propeller This is designed for use in shallow water. It eliminates weed buildup around the propel-

ler hub.

Dual thrust propeller This is designed for sailboat or other large dis-

placement boats. This redirects the exhaust gases so that the

blades cut through "clean" water, for higherefficiency.

TRP There are very specialized propellers designed

specifically for the twin rotating propeller.

The location of the propeller identification var-ies.Refer to the illustration as shown.

NOTE:Calculation formula of the logical boat speed isas below. • Boat speed (km/h) = propeller pitch (inch)

engine speed (r/min) 0.001524 propellerefficiency / gear ratio.

• Propeller efficiency = Real advancing distancewhen propeller rotated one time / Logical ad-vancing distance when propeller rotated onetime.

Pitch

Diameter

REAR VIEW

4

FRONT VIEW

3

2 1

5

Example:(1) 7-1/4 6 - BS(2) 21 - ML (Pitch - Mark)(3) 13 17 - K2(4) 19K (Pitch and Mark)(5) 9-1/4 9 - J

PROPELLER SPECIFICATIONS PROPELLER IDENTIFICATIONThe propeller identification of the size is indi-cated as follows.

Diameter : Diameter of propeller rotating circle.Pitch : Logical advancing distance when propeller rotated one time.

—

2-3

SELECTING PROPELLERYamaha outboard motors are fitted with propel-lers chosen to perform well over a range of ap-plications, but there may be uses where a pro-peller with a different pitch would be more ap-propriate.For a greater operating load, a smaller-pitchpropeller is more suitable as it enables the cor-rect engine speed to be maintained.Conversely, a larger-pitch propeller is more suit-able for a smaller operating load.For details, see the full throttle operating rangetable in this chapter (2-7).

PROPELLER SPECIFICATIONS

2-4

PROPELLER APPLICATIONS

Model

2B2C

3AF2.5A

4AC/4AS5C/5CS

4AC4BC/5C

F4A

5DE8D

EK8D

6C/6D8C

F6AF8C

FT8D

FT9.9AFT9.9D

9.9F/E9.9C/EK9.9H13.5A

15F/E15C/EK15NF8B/F9.9B

F9.9CF13.5AF15A

Diameter (in)7-1/47-1/47-1/47-1/47-1/47-1/47-1/47-1/47-1/47-1/47-1/47-1/47-1/27-1/47-1/47-1/4

99999

9-1/49

8-1/29

8-1/28-1/28-1/211-3/411-3/411-3/411-3/411-3/49-1/29-3/49-1/49-3/49-1/49-1/49-1/49-1/4

Pitch (in)4

4-1/25-1/2

55-1/2

67-1/48-1/4

56-1/27-1/48-1/46-1/2

785

5-3/46-1/4

77-1/2

99-1/4

56-1/2

77-1/2

88-1/25-3/48-1/49-1/4

1112-1/46-1/26-1/2

889

9-3/410-1/2

12

MarkAAA

BSBSBSBSBSBBBB

BABABACCCCCCCNNNNNNRRRRRJJJJJJJJ

Material (*1)PlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlAlPlPlPlAlAlAlAlAlAlAlAl

Part No.6A1-45943-00646-45944-01-EL646-45942-01-EL6L5-45949-00-EL6L5-45952-00-EL6L5-45943-00-EL6L5-45945-00-EL6L5-45947-00-EL644-45941-01-EL654-45941-01-EL6E0-45945-00-EL6E0-45947-00-EL6E0-45949-00-EL6E0-45943-01-EL6E0-45941-01-EL655-45949-00-EL655-45947-01-EL655-45945-00-EL647-45943-00-EL655-45943-00-EL647-45947-00-EL647-45941-00-EL6G1-W4592-00-EL6G1-45947-00-EL6G1-W4591-01-EL6G1-45943-00-EL6G1-45952-00-EL6G1-45941-00-EL69G-45941-00-EL6G8-45947-00-EL6G8-45943-006G8-45941-006G8-45945-00683-45949-00-EL683-W4592-02-EL63V-45947-00-EL683-W4591-02-EL63V-45945-00-EL683-45952-00-EL683-45943-00-EL683-45941-00-EL

Remarks

Pin typePin typePin typePin typeSpline typeSpline typeSpline type

Dual thrust

Dual thrust

Dual thrust

Dual thrust

Dual thrust

2-15HP

(*1) Al=Aluminum Pl=Plastic SST=Stainless steel

Model

20C/25D20D/25N

25B/E25B/25XEK25B

F20A/F25A25J/30D

30H/E30H

Diameter (in)9-7/810-5/89-7/89-7/89-7/89-7/89-1/89-7/89-1/89-7/89-7/8

Pitch (in)8

8-1/49

1010-1/211-1/4

1212131314

MarkFFFFFFFFFFF

Material (*1)AlAlAlAlAlAl

SSTAl

SSTAlAl

Part No.664-45943-01-EL6J8-W4591-00-EL664-45941-01-EL62C-45941-00-EL664-45945-00-EL664-45947-01-EL664-45972-00-98664-45954-01-EL664-45970-00-98664-45949-02-EL664-45952-00-EL

Remarks

Dual thrust

Weed less

Weed less

20-30HP

2-5

ModelFT25B

40V/50H40X/E40X

40J/E40J/EK40JF30A/F40BF40A/F40CF50A/F50D

E48C/55B/E55CF60A

E40G/EK40G

Diameter (in)12-1/412-1/412-1/411-3/411-5/8

1210-5/811-3/8

1210-3/811-1/811-1/210-1/411-1/4

1010-1/410-1/410-3/410-3/411-3/411-3/411-3/411-1/211-1/211-1/211-1/2

Pitch (in)98910111112121213131314141515161617

7-1/28-3/4

10111213

13-1/2

MarkGGGGGGGGGGGGGGGGGGGHHHHHHH

Material (*1)AlAlAlAlAl

SSTAlAl

SSTAlAl

SSTAl

SSTAl

SSTSSTAlAlAlAlAlAlAlAlAl

Part No.68U-45941-00-EL63D-45941-00-EL663-45956-01-EL663-45954-01-EL69W-45947-00-EL663-45972-60-986H5-45952-00-EL663-45952-02-EL663-45970-60-986H5-45945-00-EL69W-45945-00-EL663-45974-60-986H5-45958-00-EL697-45970-00-986H5-45943-00-EL663-45976-00-98663-45978-00-98663-45949-01-EL663-45941-01-EL676-45956-61-EL676-45947-62-EL676-45945-62-EL676-45941-62-EL676-45943-62-EL676-45952-62-EL676-45949-62-EL

Remarks

40-55HP, FT25, F30 & F60

Model

40Y/60F/70BE60H

55D/E60J/E65A/75A/85A

75B/E75B75C/80A/90A

E115A/115B/115C/130B

140B/140CFT50B/FT50C

F80A/F100A/F100B/F100CF115A

L130BL140CFL115A

Diameter (in)14

13-5/813-1/213-1/213-1/2

1313-1/4

1313

12-5/813131313131414141414131313

Pitch (in)1113141516171719192121232325252022242628171921

MarkKKKKKKKKKKKKKKKPPPPPKLKLKL

Material (*1)AlAl

SSTAl

SSTSSTAlAl

SSTAl

SSTSSTAlAl

SSTSSTSSTSSTSSTSSTSSTSSTSST

Part No.6E5-45954-00-EL6E5-45949-00-EL688-45932-60-986E5-45947-00-EL688-45978-60-98688-45930-02-986E5-45945-01-EL6E5-45941-00-EL688-45970-03-986E5-45943-00-EL688-45972-02-98688-45974-02-986E5-45952-00-EL6E5-45956-00-EL688-45976-01-986E5-45970-106E5-45976-106E5-45972-106E5-45978-106E5-45974-106L6-45930-01-986L6-45970-00-986L6-45972-00-98

Remarks

High performanceHigh performanceHigh performanceHigh performanceHigh performance

60-140HP & FT50

(*1) Al=Aluminum Pl=Plastic SST=Stainless steel

PROPELLER APPLICATIONS

2-6

Model

150A/175A/200A150F/150J/175D/

200F/200J225D

Z150P/Z175G/Z200N225C/225F/250A/

250BF200A/F225A

L150A/L200AL150F/L150J/L200B/

L200F/L200JLZ150P/LZ200N

L225C/L225F/L250A/L250B

FL200A/FL225A

150G/150L175F/200G/Z150Q/

Z175H

225C/225F250A/250B

F200A/F225A

L225C/L225FL250A/L250B

FL200A/FL225A

200H/225G/250C

D150ND150H

Diameter (in)15-3/415-1/415-1/415-1/414-5/813-3/414-1/215-1/413-3/4

1415-1/413-3/413-3/414-7/813-3/813-1/214-1/213-3/8

1414141414

15-1/413-3/414-1/213-3/414-1/213-3/413-3/814-1/214-1/214-1/214-1/2

1514-1/214-1/214-3/415-1/8

1514-1/214-1/214-1/214-1/2

13141314

Pitch (in)131515151617171719191921212123232325202224262815171719192123212325271719212527171921252725252727

MarkMMMMMM2MMM2MMMMMMMMMPPPPP

MLML1MLML1MLMLMLM1M2M2M1TTTTT

TLTLTLM2M1MRMFMRMF

Material (*1)SSTAl

SSTSSTAl

SSTAl

SSTSSTAl

SSTAl

SSTSSTSSTAl

SSTSSTSSTSSTSSTSSTSSTSSTSSTAl

SSTAl

SSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSSTSST

Part No.6G5-45932-00-986G5-45941-00-986G5-45970-02-986R4-45976-A16G5-45952-00-986G5-45978-03-986G5-45947-01-986R4-45978-A16G5-45974-03-986G5-45945-01-986R4-45970-A16G5-45943-00-986G5-45972-02-986R4-45972-A16G5-45976-01-986G5-45949-00-986R4-45974-A16G5-45930-00-986E5-45970-106E5-45976-106E5-45972-106E5-45978-106E5-45974-106K1-45970-01-986K1-45978-02-986K1-45947-00-986K1-45974-02-986K1-45945-00-986K1-45972-01-986K1-45976-00-986J9-45976-106J9-45972-106J9-45970-106J9-45974-1061A-45978-00-9861A-45974-00-9861A-45972-00-9869L-45972-0069L-45970-0061B-45978-00-9861B-45974-00-9861B-45972-00-9866K-45972-B066K-45970-B065N-45943-0065N-45941-0065N-45947-0065N-45945-00

Remarks

Saltwater series

Saltwater series

Saltwater series

Saltwater series

Saltwater series

High performanceHigh performanceHigh performanceHigh performanceHigh performance

Pro-seriesPro-seriesPro-seriesPro-series

Pro-seriesPro-seriesUse same pitchpropellers as a set.

150-250HP

(*1) Al=Aluminum Pl=Plastic SST=Stainless steel

PROPELLER APPLICATIONS

2-7

FULL THROTTLE OPERATING RANGE TABLE

At full throttle operation and under a maximum boat load, the engine speed should be within theupper half of the full throttle operating range as listed in the table below.Select a propeller which fulfills this requirement.

Model

2B/2C

3A

4AC/4AS/4BC/5C/5CS

6C/6D

8C

E8D/EK8D

9.9F/13.5A/15F/E9.9C/E15C/EK9.9N/EK15N

20C

20D/25N

25J/30D

E25B/25B/30H/E30H/EK25B/25X

EK40G/E40G/K40J/40J

E40X/40X

40V/50H

55B/E48C/E55C

40Y/50G/60F/E60H

70B

55D/75A/75B/75C/80A/85A/90A/E60J/E65A/E75B

115B/115C/140B/140C/E115A

130B/L130B

150A/L150A/175A/200A/L200A/150F/L150F/175D/200F/L200F/200J/

L200J/150J/L150J/Z200N/LZ200N/Z150P/LZ150P/Z175G/Z200P

200G/225D

150G/150L/175F/Z150Q/Z175H

D150H/D150N

200H/225G/250C/225C/L225C/225F/L225F/250A/L250A/250B/L250B

F4A

F6A

F6B

F8C/FT8D

FT9.9A

F9.9B/F9.9C/F13.5A/F15/FT9.9D

F20A/F25A/FT25B

F30A/F40B/F40C

F40A/F50A/F50D/FT50B/FT50C

Full throttle operating

range (r/min)

4,000 - 5,000

4,500 - 5,500

4,500 - 5,500

4,000 - 5,000

4,500 - 5,500

4,500 - 5,500

4,500 - 5,500

4,500 - 5,500

5,000 - 6,000

4,500 - 5,500

4,500 - 5,500

4,500 - 5,500

4,500 - 5,500

4,500 - 5,500

4,500 - 5,500

4,500 - 5,500

5,000 - 6,000

4,500 - 5,500

4,500 - 5,500

5,000 - 6,000

4,500 - 5,500

5,000 - 6,000

4,500 - 5,500

4,500 - 5,500

4,500 - 5,500

4,000 - 5,000

4,500 - 5,500

4,000 - 5,000

5,000 - 6,000

4,000 - 5,000

4,500 - 5,500

5,000 - 6,000

5,000 - 6,000

5,000 - 6,000

2-8

NOTE: • The engine speed at full throttle operation will be usually changed approximately 300 r/min when

the propeller pitch changed one inch. However, the change of the speed could vary according to amodel or propeller type.

• The maximum engine speed will be increased a little when the outboard motor is trimmed up.

Model

F60A

F80A/F100A/F100B/F100C

F115A/FL115A

F200A/FL200A/F225A/FL225A

Full throttle operatingrange (r/min)

5,000 - 6,000

5,000 - 6,000

5,000 - 6,000

5,000 - 6,000

If the engine speed exceeds the recommended range at full throttle operation, replace to a largerpitch propeller.If the engine speed dose not reach the recommended range at full throttle operation, replace to asmaller pitch propeller.

FULL THROTTLE OPERATING RANGE TABLE

Do not run the engine at the speed out of the full throttle operating range when the throttle isfully opened. Otherwise, the engine could cause a damage from overload or over-revolution.

3-1

REMOTE CONTROLS

REMOTE CONTROL APPLICATIONS........................................................... 3-2 701 REMOTE CONTROL BOX................................................................ 3-2 703 REMOTE CONTROL BOX................................................................ 3-2 704 REMOTE CONTROL BOX................................................................ 3-3 6X0 REMOTE CONTROL BOX ............................................................... 3-3 SWITCH PANEL ...................................................................................... 3-4REMOTE CONTROL CABLES ...................................................................... 3-6 SELECTING THE CABLE LENGTH ........................................................ 3-6 REMOTE CONTROL CABLES APPLICATIONS ..................................... 3-6 ROUTING THE REMOTE CONTROL CABLES ...................................... 3-7WIRE HARNESS ............................................................................................ 3-7 SWITCH PANEL HARNESS .................................................................... 3-7 7-PIN MAIN HARNESS .................................................................... 3-7 10-PIN MAIN HARNESS .................................................................. 3-7 7 TO 10 PIN ADOPTER .................................................................... 3-8 SUB WIRE LEAD ..................................................................................... 3-8 MAIN HARNESS EXTENSION ................................................................ 3-8 7-PIN EXTENSION HARNESS ......................................................... 3-8 10-PIN HARNESS EXTENSION ....................................................... 3-8

3-2

REMOTE CONTROL APPLICATIONS

701 REMOTE CONTROL BOX

703 REMOTE CONTROL BOX

Yamaha outboard motors have two throttle control systems as “Push to open” and “Pull to open”.For example, “Push to open” means that the throttle valve opens when the remote control inner cableis extended and the throttle lever is pushed.Most models have “Push to open”.However, the following models have “Pull to open”.

The 10 pin connector is usually used for PT/T (power trim & tilt) or PT (power trim) models.The 7 pin connector is for manual tilt models.

Part No.

701-48101-23701-48101-51701-48101-G1701-48102-23701-48102-51701-48102-G1701-48130-23701-48130-E0701-48140-E0

Push

111

Pull111111

Stop S/W

1

1

111

N-lock

1

1

11

MountRemarks

R111

11

Throttle

L

111

1

Part No.

703-48201-16703-48201-A2703-48202-15703-48203-15

703-48203-A2

703-48204-13703-48205-17703-48205-A4703-48207-17703-48207-A4703-48208-A3703-48210-16703-48220-15

703-48230-15

703-48240-13

703-48250-17703-48272-17

Choke

1

11

11

1

11

1

11

PT/T

1111

11

MountRemarks

For Twin

For analogmeter only

For Twin

For TwinFor analogmeter onlyFor FT9.9A/F9.9B

R1111

1

1111

11

1

1

11

L

1

1

Throttle Connector7pin

11

1

1

1

1

1

10pin11

111111

11

Pull

1

11

1

1

11

Push1111

1

11111

“Pull to Open” models20DK50E

25BF9.9A

25JF9.9B

25N 30D 30H 40J 55B E40G EK40J E60H

3-3

704 REMOTE CONTROL BOX

6X0 REMOTE CONTROL BOX

Single lever

Twin lever

Part No.

704-48202-12704-48203-12704-48205-14704-48206-12704-48207-23704-48220-12704-48230-12704-48240-12704-48250-13704-48260-13

Push11111

Pull

11111

PT/T

111

11

LeverRemarks

R

11

1

1

ThrottleL

1

1

1

Twin1

11

Part No.

6X0-48203-116X0-48205-126X0-48206-126X0-48230-116X0-48250-12

Push111

Pull

11

PT/T

11

1

MountRemarks

R11

11

ThrottleL

1

NOTE: • The switch panel is required for these remote control boxes. • The throttle control system of these remote control boxes can be

changed to “Pull to open” from “Push to open” or, changed “Pushto open” from “Pull to open”, by rearranging the component parts.

NOTE: • The switch panel is required for these remote control boxes. • The throttle control system of these remote control boxes can be

changed to “Pull to open” from “Push to open” or, changed “Pushto open” from “Pull to open”, by rearranging the component parts.

REMOTE CONTROL APPLICATIONS

3-4

Single type

Twin type

SWITCH PANEL

P

R

B

G

Y

L

BrW

110

(4.3

3)

340

(13.

39)

R Y G B

128 (5.04) 97 (3.82)

93 (

3.66

)

51 (2.01) 110 (4.33)

P

R

B

G

Y

LBGYR

BrW

93 (

3.66

)

93 (

3.66

)

355

(13.

98)

REMOTE CONTROL APPLICATIONS

mm (in)

mm (in)

Part No.

704-82570-07

6K1-82570-07

6R5-82570-04

61B-82570-01

Single1

1

Choke

1

1

RemarksType

Twin

1

1

3-5

SWITCH PANEL

REMOTE CONTROL APPLICATIONS

Independent main switchmm (in)

Independent engine stop switchmm (in)

63 (2.48)

63 (2.48)

9 (0.35)

WB

114 (4.49)

67.5 (2.66)9 (0.35)63 (2.48)

63 (

2.48

)

P

R

B

G

Y

L

BGYR

BrW

140

(5.5

1)

355

(13.

98)

Part No.

64D-82570-03

64D-82570-10

Single1

1

Choke Remarks

Main switch

Stop switch

Type

Twin

3-6

Use the following examples as a guide for mea-surement. Obviously, different boats will requiredifferent routing and therefore different lengths.

REMOTE CONTROL CABLESSELECTING THE CABLE LENGTH

1.Choose a mounting location for the remotecontrol box which will provide comfortable op-eration and unobstructed movement of thehand lever and control mechanism.

NOTE:Minimum clearance below the binnacle controlmounting surface for cables is 400mm (16in).Also, minimum clearance behind the 703 con-trol box for the control cables is 400mm (16in).

2.Measure from the control box position alongan unobstructed path to shift and throttle con-nections in the motor. The cable lengths areoverall length. When a measurement is in feetand inches, specify next whole foot. Add 3 feetfor loop (see illustration below).

Cable length = A+B+ 3 feet A+C+ 3 feet

Yamaha remote control cables are available inlengths from 6 feet to 27 feet. The cables uti-lize10-32 threaded ends.

NOTE:When the remote control cable has extendedlength, the neutral adjustment may be difficultbecause of a free play increasing.

REMOTE CONTROL CABLESAPPLICATIONS

NOTE:If Yamaha remote control cable is not available,a Morse 33C cable is recommended.

Obviously, different boats will required differ-ent routing and therefore different length.

For example, a thru-transom boat is shown inthe illustration below.

Cable length = A+B+ 1 foot A+C+ 1 foot

Part No.Cable length

Feet6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

Meters1.8

2.1

2.4

2.7

3.0

3.4

3.7

4.0

4.3

4.6

4.9

5.2

5.5

5.8

6.1

6.4

6.7

7.0

7.3

7.6

7.9

8.2

701-48310-10

701-48310-20

701-48310-40

701-48310-60

701-48310-80

701-48310-90

701-48320-00

701-48320-20

701-48320-30

701-48320-50

701-48320-60

701-48320-80

701-48320-90

701-48320-40

701-48320-70

701-48350-00

701-48350-10

701-48350-20

701-48350-30

701-48350-40

701-48350-50

701-48350-60

3-7

ROUTING THE REMOTE CONTROLCABLES

Do not bend the remote control cable to theradius of 300mm (1 foot) or smaller. Addi-tional friction will impair the control ability.

1.Route the cable along an unobstructed pathof the hull from the remote control box to theengine.

2.Take 3 feet (approximately 1m) of cable tomake a loop in the motor well. See the illus-tration below for a typical cable routing.

NOTE:Refer to the instruction manual attached to theremote control box for the installation and rout-ing of the remote control cable.

WIRE HARNESS

SWITCH PANEL HARNESS7-PIN MAIN HARNESS

The color codes of the electric wires are shownas below.B :BlackBr :BrownG :GreenL :BlueLg :Light greenP :PinkR :RedSb :Sky blueW :WhiteY :Yellow

Part No.688-82586-50

Length (L)5m (16.4ft)

Remarks

L

PG

Br W

RB

( L )

PW

LR

To S/Wpanel

G

Br

B

An optional wire-harness for the remote controlis prepared. That will help any boats set up theremote control equipments. Choose a suitablewire-harness if necessary.

REMOTE CONTROL CABLES

10-PIN MAIN HARNESSPart No.

688-8258A-50688-8258A-606K1-8258A-4061B-8258A-00

Length (L)5m (16.4ft)6m (19.7ft)8m (26ft)

9.9m (31.2ft)

Remarks

R

( L )

YG

Lg

PBrB

LW

SbP

W

LRG

BrB Y

RSb Lg

Br

BBr

To S/Wpanel

To 704/6X0 remotecontrol box

3-8

7 TO 10-PIN ADOPTER

Part No.703-8258A-00

Length (L)0.5m (1.6ft)

Remarks

7-PIN EXTENSION HARNESSPart No.

688-82586-11Length (L)2m (6.6ft)

Remarks

MAIN HARNESS EXTENSION

10-PIN HARNESS EXTENSIONPart No.

688-8258A-10688-8258A-30

Length (L)2m (6.6ft)3m (9.8ft)

Remarks

L

PG

Br W

RB

( L )

Sb

YRGP

BrB L

W

( L )

L

PG

Br W

RB

L

RG

W Br

PB

R

( L )

YG

Lg

P

BrBL

W

Sb

Lg

BrB

LW

SbY

RG

P

SUB WIRE LEADPart No.

704-85721-00

Length (L)

150mm (5.9in)

RemarksFor 10-pinmain harness

B

B

Br

R

SbLg

Br

( L )

R

B

Lg

Br

Sb

Br

To 704/6X0 remote controlbox

WIRE HARNESSSWITCH PANEL HARNESS

4-1

INSTRUMENTS

MOUNTING THE METERS ............................................................................ 4-3 METER DIMENSIONS ............................................................................. 4-3 MOUNTING THE METERS ..................................................................... 4-3ANALOG TACHOMETER .............................................................................. 4-4 ANALOG TACHOMETER APPLICATIONS.............................................. 4-4 SETTING FOR NUMBER OF POLE ........................................................ 4-4 POLE NUMBER SELECTION .......................................................... 4-4DIGITAL TACHOMETER ................................................................................ 4-5 DIGITAL TACHOMETER APPLICATIONS ............................................... 4-5 SETTING FOR NUMBER OF POLE ........................................................ 4-5 POLE NUMBER SELECTION .......................................................... 4-5SPEEDOMETER ............................................................................................ 4-6 SPEEDOMETER APPLICATIONS ........................................................... 4-6 SPEEDOMETER TUBE ROUTING ......................................................... 4-7 SETTING THE DIGITAL SPEEDOMETER .............................................. 4-7FUEL MANAGEMENT METER ...................................................................... 4-8 FUEL MANAGEMENT METER APPLICATIONS ..................................... 4-8 KIT PARTS CONTENTS ................................................................... 4-8 OPTIONAL LEAD.............................................................................. 4-8 INSTALLING THE FUEL SENDER .......................................................... 4-9 WIRING THE METER ............................................................................ 4-10 CONNECTING TO THE DIGITAL SPEEDOMETER....................... 4-10 CONNECTING TO A GPS .............................................................. 4-10 SETTING THE FUEL MANAGEMENT METER ..................................... 4-11ANALOG TRIM METER ............................................................................... 4-12 ANALOG TRIM METER APPLICATIONS .............................................. 4-12 ADJUSTING TRIM SENDER ................................................................. 4-12WATER PRESSURE METER ....................................................................... 4-13 WATER PRESSURE METER APPLICATIONS ..................................... 4-13 ADDITIONAL PARTS REQUIRED .................................................. 4-13 INSTALLING THE SENDER .................................................................. 4-13WATER TEMPERATURE METER................................................................ 4-14 WATER TEMPERATURE METER APPLICATIONS .............................. 4-14 ADDITIONAL PARTS REQUIRED .................................................. 4-14 INSTALLING THE SENDER .................................................................. 4-14HOUR METER .............................................................................................. 4-17 HOUR METER APPLICATIONS ............................................................ 4-17 WIRING THE ANALOG HOUR METER................................................. 4-17 WIRING THE DIGITAL HOUR METER .................................................. 4-17VOLTAGE METER........................................................................................ 4-18 VOLTAGE METER APPLICATIONS ...................................................... 4-18 WIRING THE VOLTAGE METER .......................................................... 4-18FUEL METER ............................................................................................... 4-19 FUEL METER APPLICATIONS.............................................................. 4-19 WIRING THE METER ............................................................................ 4-19

4-2

CHARGE WARNING UNIT ........................................................................... 4-20 CHARGE WARNING UNIT APPLICATIONS ......................................... 4-20 ADDITIONAL PARTS REQUIRED .................................................. 4-20 WARNING THE CHARGE WARNING UNIT.......................................... 4-20WIRE HARNESSES ..................................................................................... 4-21 SUB-OIL TANK HARNESS .................................................................... 4-21 ADDITIONAL ACCESSORY LEAD ........................................................ 4-21 METER HARNESS ................................................................................ 4-21 For analog meter ............................................................................. 4-22 For digital meter .............................................................................. 4-22 LAMP SWITCH ...................................................................................... 4-22 TRIM AND OIL LEAD (COMBINATION TYPE) ...................................... 4-22 TRIM METER LEAD .............................................................................. 4-22 OIL SENSER LEAD ............................................................................... 4-22 PT/T SWITCH LEAD EXTENSION ........................................................ 4-22 FUEL MANAGEMENT METER HARNESS ........................................... 4-22 SENDER EXTENSION HARNESS ........................................................ 4-22 METER TO TACHO HARNESS ............................................................. 4-22 LIGHTING COIL EXTENSION HARNESS............................................. 4-22WIRING DIAGRAMS .................................................................................... 4-23 COLOR CORD....................................................................................... 4-23 DIGITAL METER .................................................................................... 4-24 SINGLE MOTOR............................................................................. 4-24 TWIN MOTORS .............................................................................. 4-25 ANALOG METER................................................................................... 4-26 2 STROKE ENGINE ....................................................................... 4-26 4 STROKE ENGINE ....................................................................... 4-27 GROMMET DETAILS............................................................................. 4-28 V6 (2.6) ........................................................................................... 4-28 V6 (3.1) ........................................................................................... 4-28 V4 .................................................................................................... 4-28 F80/F100/F115 ................................................................................ 4-28 F200/F225 ....................................................................................... 4-28

4-3

TachometerSpeedometerFuel management meter

MOUNTING THE METERSMETER DIMENSIONS

MOUNTING THE METERS1.Select a mounting location so that the meter

is easy to read from the operating position.Be sure there is sufficient clearance behindthe panel for the meter.

For analog meters, be sure that the angle formounting the meter is 65 to 90 degrees.

2.Make a hole in the desired position.3.Remove the fitting plate from the meter, fit the

meter into the panel, and install the fitting plateover the mounting studs.

4.Place the washers over the studs, and thenevenly tighten the mounting nuts until themeter can no longer be rotated by hand.

NOTE:If an instrument panel has a thickness of morethan 13mm (0.5in) and it is impossible to se-cure the meter with the fitting plate, cut the fit-ting plate so the meter can be installed.

Trim meterHour meterWater pressure meterWater temperature meterVoltage meterFuel meter

65 ~ 90

(2) (1)

a

b

(5)(4)

(3)

(1) : Fitting plate(2) : Seal(3) : Mounting stud(4) : Washer(5) : Nut a : Thickness of panel b : Cutting area

60-6

2 (2

.36-

2.44

)

52 (

2.05

)

29-33(1.14-1.30)

39-82.5(1.54-3.25)

7.5-11.3(0.30-0.44)

65.5-70.6(2.58-2.78)

93-9

7 (3

.66-

3.82

)

84.5

(3.

33)

8.5(0.33)

25(0.98)

mm (in)

mm (in)

4-4

ANALOG TACHOMETERA tachometer is essential for suitable outboard performance.The engine speed can be monitored for most efficient operation.In twin motors applications, the tachometers can be used to set the throttle of each engine accurately.

SETTING FOR NUMBER OF POLEThe tachometer indicates the engine speed by receiving the pulses from the lighting coil.The flywheel magnets used in Yamaha outboards vary in number of poles used: 4-pole, 6-pole and12-pole.It is necessary to change the calibration switch on the back of the meter to correspond to the particu-lar motor being used.

Description

4-pole

6-pole

12-pole

Applicable model6C, 6D, 8C, 9.9F, 13.5A, 15F, 20C, 55B,E8D, E9.9C, E15C, 40G, 40J, E40G, E40J,E48C, E55C, EK8D, EK9.9H, EK15N,EK40G, K40J20D, 25J, 25N, 25B, 25X, 30D, 30H, 40X, 40V, 50H, 40Y, 50G, 60F, 70B, E25B, E30H,40X, E40X, E60H, EK25B, F6A, F6B, F8C, FT8D, F9.9B, FT9.9A, F9.9C, FT9.9D,F13.5A, F15A

55D, 75A, 75B, 75C, 80A, 85A, 90A, 130B, L130B, 115B, 115C, 140B, 150A, L150A,175A, 150F, L150F, 175D, 200G, 150G, D150H, 150J, L150J, 150L, D150N, Z150P,LZ150P, Z150Q, Z175G, Z175H, 200A, L200A, 200F, L200F, 225D, 200H, 200J, L200J,Z200N, LZ200N, Z200P, 225C, L225C, 250A, L250A, 225D, 225F, L225F, 225G, 250B,L250B, E60J, E65A, E75B, E115, F25A, F20A, FT25B, F30A, F40B, F50A, F40A, F40B,F60A, FT50B, F50D, FT50C, F80A, F100A, F100B, F100C, F115A, FL115A, F225A,

FL225A, F200A, FL200A

ANALOG TACHOMETER APPLICATIONS

4P(2)

(1)

6P12P

Ref.No.123

1 2 3

POLE NUMBER SELECTION1.Remove the rubber grommet (1) from the back the meter.2.Turn the rotating switch (2) with a slotted-head screwdriver to the required position.3.Reinstall the grommet.

The tachometer with the oil indicator (Ref.No.2) is required for the relay for the indicator lamp.Refer to the wiring diagram for connecting the relay.

DescriptionWithout oil indicator

With oil indicator4-stroke

Part No.6Y5-83540-146Y5-83540-056Y5-83540-20

Applicable model6 to 250 pre-mixed models3 to 250 oil injection modelsF20 to F225

4-5

SETTING FOR NUMBER OF POLE

DIGITAL TACHOMETERA tachometer is essential for suitable outboard performance.The engine speed can be monitored for most efficient operation.In dual-engine applications, the tachometers can be used to set the throttle of each engine accu-rately.The digital tachometer includes the trim indicator and the oil warning display.Also, this meter can be used for both 2 and 4 stroke models by the switch settings.

DIGITAL TACHOMETER APPLICATIONS

Description6-pole

12-pole

Applicable model25J, 30D, 40V, 50H, 40Y, 50G, 60F, 70B75C, 80A, 90A, 130B, L130B, 115B, 115C, 150F, L150F, 175D, 200G, 150G, D150H,150J, L150J, 150L, D150N, Z150P, LZ150P, Z150Q, Z175G, Z175H, 200F, L200F, 225D,

200H, 200J, L200J, Z200N, LZ200N, Z200P, 225C, L225C, 250A, L250A, 225F, L225F,225G, 250B, L250B,F25A, F20A, FT25B, F30A, F50A, F40A, F40B, F60A, FT50B,FT50C, F80A, F100A, F100B, F100C, F115A, FL115A, F225A, FL225A, F200A, FL200A

DescriptionWith warning indicators and

trim gauge

Part No.

6Y5-83500-T2

Applicable model25 (3-cylinder) to 250 oil injection modelsF20 to F225

The tachometer indicates the engine speed by receiving the pulses from the lighting coil.The flywheel magnets used in Yamaha outboards vary in number of poles used: 6-pole and 12-pole.It is necessary to change the calibration switch on the back of the meter to correspond to the particu-lar motor being used.Also, the selection of the engine type and the trim sensor type is required.

POLE NUMBER SELECTION1.Remove the rubber grommet from the back the meter.2.Set the toggle dipswitches on the chart as shown.3.Reinstall the grommet.

No.

Dipswitchfunction

ONOFF

SW.1Trim

sensortype

2 lead3 lead

SW.2

Generatortype

6-pole12-pole

SW.3

Enginetype

4- stroke2-stroke

ON

OFFSW.1 SW.2 SW.3

r/minx100

1

2

3

4

5TACH

4-6

SPEEDOMETERThe speedometer indicates an approximately speed of the boat through the water by measuring theimpact force of the water with a pressure gauge.This impact force will vary with the density of the water and the speed of the impact.The density can be vary by the purity of the water and the temperature of water.The speed of water impact can vary by the location of the speed sender and its relation to the waterflow off the area of the boat in front of the sender.Because of these variables, the true speed of a boat can vary from the indicated speed on the meter.Especially, the digital speedometer uses LCD readouts for speed, time, distance, fuel level, andwarning features for low fuel and low battery voltage.The speed can be calibrated for mph, km/h, and knots.

SPEEDOMETER APPLICATIONS

set mode

TRIP TIME BATT

km/hknotmph

kmmile

SPEED30

2040

70

80

60

40

20

10

10 43

KNOTSkm/h

YAMAHA

406030

20

45

50

80

40

1020

km/hmph

YAMAHA

50

40

30

20

10

60

4020

8060

100

12070

75km/hmph

YAMAHA

1 2 3 4

DescriptionAnalog

10-50mph(20-80 km/h)

Analog10-70mph

(30-120 km/h)Analog

10-43knot(10-80 km/h)

Digital

Part No.

6Y5-83510-10

6Y5-83510-00

6Y5-83510-30

6Y5-83570-S5

Applicable model

25(3cylinder) to 250F30 to F225

25(3cylinder) to 250F30 to F225

25(3cylinder) to 250F30 to F225

25(3cylinder) to 250 electric start modelF30 to F225 electric start model

Ref.No.

1

2

3

4

4-7

SPEEDOMETER TUBE ROUTING1.Cut off about 3 mm (0.12 in) from the end of

the nipple of the speedometer tube to open it.

2.Route the speedometer tube carefully to avoidcrimping or damage.

3.Connect the tube to the nipple.

NOTE: • The optional speed sender (Part No.688-

83556-01) is required if the speedometer tubeis not equipped to the clamp bracket area.

• In high-performance applications where theengine has been mounted in an elevated po-sition, it may be necessary to use the optionalspeed sender to obtain a correct reading.

SETTING THE DIGITAL SPEEDOMETER1.Remove the rubber grommet from the back

the meter.2.Set the toggle dipswitches on the chart as

below.3.Reinstall the grommet.

NOTE:The original setting is for mph display and NBYAfuel sender.

SW.3SW.4

Fuelsender

ONON

Yamahaoriginal0-105

OFFON

NBYA (US)30-240

OFFOFF

Europe180-0

SW.1SW.2

Display

ONON

km/h

OFFONmph

OFFOFF

knot/h

3mm

To speedometer

(1)

ON

OFF

SW.1 SW.2 SW.3 SW.4

SPEEDOMETER

(1) Optional speed sender

4-8

FUEL MANAGEMENT METER

The fuel management meter has the functions as a fuel flow meter, fuel consumption meter, fueleconomy meter, twin engine speed synchronizer for dual installations, and an optional water separa-tor warning indicator that detects water in the fuel filter.The meter can display by recieving data from the fuel flow sender and either a GPS or the digitalspeedometer.

FUEL MANAGEMENT METER APPLICATIONSDescription

Single engine kit

Dual engine kit

Part No.

6Y5-W0088-53

6Y5-W0088-64

Applicable model100 (V4) to 250F115 to F225100 (V4) to 250F115 to F225

Description

Meter assemblyExtension, wire leadFuel flow senderExtension, wire leadScrewInstallation manual

Part No.

6Y5-83500-F26Y5-83553-F16Y5-85752-01703-82531-0090160-06M006Y5-2819K-F0

Dual kit112141

KIT PARTS CONTENTS

Single kit111121

RemarksQuantity

OPTIONAL LEADDescription

3-prong connectorSignal lead

Part No.6Y5-87122-S06Y5-85721-F0

RemarksTo connect Digital speedometerTo connect a GPS with NMEA 0183 output

set mode

TTL ECON SYNC

l/hgph

km/lmpg

FUEL MANAGEMENT

P S

4-9

INSTALLING THE FUEL SENDER

1. Locate the sender between the engine and a fuel filter on the boat.2. Place the sender with the "UP" mark facing upward.3. Use a fuel joint that is fitted to the fuel hose of the outboard motor.4. Secure all fuel hose ends with a good quality hose clamp.

INUP

OUT

To extension wire lead

(2) (3)(4)

(1)(5) (5)

(1) Fuel tank(2) Fuel filter(3) Fuel flow sender(4) Primer bulb(5) Fuel joint (optional)

FUEL MANAGEMENT METER

NOTE:See the installation manual in the package for further details.

4-10

WIRING THE METERBe sure that both the fuel management meter and speedometer yellow wires are connected to thesame power source and activated at the same time.

CONNECTING TO THE DIGITAL SPEEDOMETER1. Remove the black grommet in the back of the digital speedometer.2. Install the optional 3-prong connector (Part No. 6Y5-87122-S0) to the digital speedometer.3. Connect the 3-prong connector to the fuel management meter.

CONNECTING TO A GPS1. Connect the signal lead (Part No. 6Y5-85721-F0) to the NMEA 0183 output of a GPS unit.2. Connect the signal lead to the fuel management meter.

R : 12 voltG: To the green wire from “STBD” digital tachometerG/W : To the green wire from “PORT” digital tachometer for twin motor installationsB : To the groundL : To the blue wire from digital speedometerY : To digital speedometer to the same power sourceCoupler A : To the extension wire lead for the fuel flow senderCoupler B : To the digital speedometer or a GPS with NMEA 0183 output

NOTE:Each ground lead of the GPS unit and the fuel management meter must connect to the same ground.

PuO

O

Pu/WW/R

B

R

A B

Y B L G G/W

XR

W B

set mode

TTL ECON SYNC

l/hgph

km/lmpg

FUEL MANAGEMENT

YAMAHA

P S

set mode

TRIP TIME BATT

km/hknotmphkmmile

SPEED

YAMAHA

GPS

Speedometer

B

(2)

6Y5-87122-S0-00 6Y5-85721-F0

Signal Lead for Speedometer Signal Lead for GPS

123

R

W

Fuel management meter

(1)

(1) Grommet(2) 3-prong connector

W

FUEL MANAGEMENT METER

4-11

1. Remove the grommet (1) on the back of the meter.2. Select the fuel measurement switch 4 for either gallons per hour (gph) or liters per hour (L/h).3. Select the signal input switch 5 and 6 for either the digital speedometer or a GPS.4. Set the compensator switch 1, 2 and 3 if there is a different of fuel consumption between the actual

amount and meter reading.For example : Actual amount of fuel used : 50 gallons Fuel management meter indicates : 51 gallons Different = + 1 gallon 1 gallon / 50 gallons = 0.02 or 2 %

SETTING THE FUEL MANAGEMENT METER

SW.1SW.2SW.3

Compensate

ONONON-4%

OFFONON-3%

ONOFFON-2%

OFFOFFON-1%

ONONOFF

0

OFFONOFF+1%

ONOFFOFF+2%

OFFOFFOFF+3%

SW.4Unit

OFFL/h

ONgph

SW.5SW.6

Input source

OFFON

Speedometer

ONOFFGPS

ON

(1)

OFFSW.1 SW.2 SW.3 SW.4 SW.5 SW.6

FUEL MANAGEMENT METER

4-12

ANALOG TRIM METERThe trim meter shows the trim angle of the outboard motor.

ANALOG TRIM METER APPLICATIONS

Description2-lead

Part No.6Y5-83670-12

Applicable modelAll PT/T models with trim sender

ADJUSTING TRIM SENDERFor a down position adjustment, loosen the trim sender screw and make an adjustment so that theneedle aligns with the marking line indicating "DOWN".

4-13

WATER PRESSURE METERThe water pressure meter provides a warning for the operator when there is a problem with thecooling system.

NOTE: • For all in-line cylinder models, the same sender mounting hole is used for either the water tempera-

ture meter or the water pressure meter. Therefore, both meters cannot be used together on oneengine.

• However, on V cylinder models, it is possible to use both meters with one engine.

WATER PRESSURE METER APPLICATIONS

ADDITIONAL PARTS REQUIRED

DescriptionSender

Part No.688-83667-00

RemarksWith 10m (32.8 ft) tube

INSTALLING THE SENDERThe method for installing the pressure sender is the same as the temperature sender.See the installation instruction to the sender in the water temperature meter on page 4-14.

To meter

kg/cm2

2

1

YAMAHA

psi

30

20

10

YAMAHA

1 2

Description

kg/cm2

psi

Part No.

6Y5-83660-00

6Y5-83660-10

Applicable model40 (3cylinder) to 250F25 to F22540 (3cylinder) to 250F25 to F225

Ref.No.

1

2

4-14

WATER TEMPERATURE METERThe water temperature meter uses a sensor on the cylinder head to indicate the temperature of thecooling water inside the powerhead.The meter has a red zone to indicate overheating so problems can be corrected before severe dam-age occurehe trim angle of the outboard motor.

NOTE: • For all in-line cylinder models, the same sender mounting hole is used for either the water tempera-

ture meter or the water pressure meter. Therefore, both meters cannot be used together on oneengine.

• However, on V cylinder models, it is possible to use both meters with one engine.

WATER TEMPERATURE METER APPLICATIONSDescription

—

Part No.

6Y5-83590-00

Applicable model40 (3cylinder) to 250F25 to F225

ADDITIONAL PARTS REQUIREDDescription

SenderPart No.

688-83591-00Remarks

With 7m (23 ft) leads

INSTALLING THE SENDERRemove the screw plug (1) from the cylinder head and install the sender (2).After installing the sender, check for water leakage.

(1)

(2)

(1)

(2)

SbB

40V/50H E48C/55B

4-15

(1)

(2)

(1)

(2)

(1)

(1)

(2) Water temp. sender

(2) Water pressure sender

(2)

(1)

(2)

(1)

(1)

(2)

60F/70B F20A/F25A/F30A/F40B

75C/80A/90A/75A/85A F40A/F50A/FT50B/FT50C/F50D/F60A

V4/V6 F80A/F100A/F115A

WATER TEMPERATURE METERINSTALLING THE SENDER

Install the water pressure sender on the portside. If it is installed on the starboard side,the sender tube could cause a damage byhard bending.

4-16

F200A/F225A

WATER TEMPERATURE METERINSTALLING THE SENDER

Install the water pressure sender on the portside cylinder. If it is installed on the top ofthe starboard side cylinder, the sender tubecould cause a damage by hard bending.

(1)

(1)

(2) Water temp. sender

(2) Water pressure sender

4-17

HOUR METERThe hour meter provides the operator with useful at-a-glance information.It monitors the number of hours a motor has been used since original installation.

HOUR METER APPLICATIONS

WIRING THE ANALOG HOUR METERThe hour meter can be counted while the main switch is "ON".

WIRING THE DIGITAL HOUR METERTwo counting method can be selected by connecting wires.

Y

Y

B

B

BL

Batt.+12V

Battery

GND

Main switch

Hour meter

Main switch

Batt.+12V

GND

BatteryLighting Coil(alternator)

Hour meter

Positive Negative

Signal

Y

Y B

B

G

G

Main swish

Batt.+12V

GND

Battery

Hour meter

Positive Negative

Signal

Y

Y B

B

G

YAMAHA

HOUR

h

Counting time while engine is running Counting time while main switch is “ON”

1 2

DescriptionAnalogDigital

Part No.6Y5-83504-016Y5-83504-11

Applicable modelAll electrical start modelsAll electrical start models

Ref.No.12

4-18

VOLTAGE METERThe voltage meter provides information about the charging condition of the battery.

VOLTAGE METER APPLICATIONS

Description12 volts

Part No.6Y5-83503-00

Applicable modelAll electrical start models

WIRING THE VOLTAGE METER

YB

BL

Battery

Main switch

Voltage meter

Batt.+12VY

B

4-19

FUEL METERThe fuel meter indicates the amount of fuel remaining in the fuel tank.

FUEL METER APPLICATIONS

DescriptionFor Yamaha sender

(0-105 )For NBYA sender

(30-240 )

Part No.

6Y5-85750-00

6Y5-85750-10

Applicable model

All electrical start models

All electrical start models

WIRING THE METER

L

BW

Fuel sender(Market option)

Battery

Fuel meter

Mainswitch

Fuel tank

B

B

W

Y

B

4-20

R84

(3.

31)

40 (1.57)

7.7 (0.30)

GBGY

300 (11.81)

G

GR

Y

B

Battery

Main switch

Charge warning unit

Lamp

Lighting coil

Relay

CHARGE WARNING UNITThe lamp of the charge warning unit indicates the status of charging the battery.When the main switch is put into “ON” position, the red lamp lights.After the engine starts, the lamp will go off.If the charging system has malfunctioned, the lamp will light.

CHARGE WARNING UNIT APPLICATIONSDescription

Relay

Part No.

697-81901-60

Applicable modelAll electrical start modelswith a rectifier/regulator

DescriptionRed lamp

Part No.663-84301-01

Remarks

ADDITIONAL PARTS REQUIRED

WIRING THE CHARGE WARNING UNIT

RG

42 (

1.65

)10

(0.

39)

20 (0.79)

500 (19.69)

mm (in)

mm (in)

4-21

WIRE HARNESSES

SUB-OIL TANK HARNESS

The color codes for the electric wires are shownas below.B : BlackBr : BrownG : GreenGy : GrayL : BlueLg : Light greenO : OrangeP : PinkPu : PurpleR : RedSb : Sky blueW : WhitePu/W: Purple/WhiteW/R : White/RedY : YellowX : Vacancy

Part No.6R3-85721-306R3-85721-506R3-85721-80

Length (L)3m (9.8ft)5m (16.4ft)8m (26.2ft)

RemarksFor V4, V6 oilinjection modelCoupler is blue

ADDITIONAL ACCESSORY LEADPart No.

6Y5-82149-006Y5-82117-006R3-82521-80

Length (L)0.3m (11.8in)0.3m (11.8in)0.3m (11.8in)

RemarksBlueBlackYellow

METER HARNESS

Part No.

6Y5-83553-00

Length (L)

2.5m (8.2ft)

RemarksAll exceptV4 / V6

For analog meter

Part No.6Y5-83553-M0

Length (L)2.5m (8.2ft)

RemarksAll V4 / V6

For digital meter

LAMP SWITCHPart No.

688-82520-00Length (L)

100mm (3.94in)Remarks

t=Max.15mmBr

B/R

B

L

B

L

BLUE

Br

B/R

( L )

( L )

Y

B

L

R B

G

B

YL

BY

GBY Y Y

( L )

RR R

Y Y Y L

RGBYL

B

GBY

( L )

t

L

Y

( L )

t

L

Y

( L )

An optional wire-harness for the instruments isprepared. That will help any boats set up instru-ments. Choose a suitable wire-harness if nec-essary.

Part No.688-82526-00

Length (L)100mm (3.94in)

Remarkst=Max.3mm

4-22

FUEL MANAGEMENT METER HARNESS

Part No.6Y5-83553-F06Y5-83553-F1

Length (L)5m (16.4ft)8m (26.2ft)

Remarks

Meter to sender harness

SENDER EXTENSION HARNESSPart No.

6X1-82531-00Length (L)3m (9.8ft)

Remarks

METER TO TACHO HARNESSPart No.

703-82531-00Length (L)

70mm (2.8in)Remarks

LIGHTING COIL EXTENSION HARNESSPart No.

682-84338-00Length (L)6m (19.8ft)

Remarks

TRIM AND OIL LEAD(COMBINATION TYPE)

Part No.64D-82553-5064D-82553-7064D-82553-8064D-82553-90

Length (L)5m (16.4ft)7m (23ft)

8m (26.3ft)9m (31.2ft)

Remarks

For V4, V6 oilinjection model

TRIM METER LEADPart No.

6R3-82553-306R3-82553-506R3-82553-706R3-82553-806R3-82553-90

Length (L)3m (9.8ft)

5m (16.4ft)7m (23ft)

8m (26.3ft)9m (31.2ft)

Remarks

For PT/T model

OIL SENSER LEADPart No.

6R3-82521-506R3-82521-706R3-82521-806R3-82521-90

Length (L)5m (16.4ft)7m (23ft)

8m (26.2ft)9m (31.2ft)

Remarks

For V4, V6 oilinjection model

PT/T SWITCH LEAD EXTENSIONPart No.

6H5-82553-00Length (L)2m (6.6ft)

Remarks

O

Gy

B

P

B

P

O

Gy

G

X X X X

G/R G/RG

( L )

GyP

OB

PGy

BO

( L )

GG/R

XX XX

G/RG

( L )

Lg

Sb

R

Lg

Sb

R

( L )

O/B

O/B

B

Pu/W

O

B

B

W/R

Pu

W/RO

B

Pu/W

Pu

( L )

B

( L )

G

G

G

G

( L )

WIRE HARNESSES

P

Gy

Sb

( L )

Sb

Gy

P

4-23

WIRE DIAGRAMS

COLOR CORD

Some representative wiring diagram samples forYamaha genuine remote controls and instru-ments are shown here. These diagrams willcover most common configurations.

The color cord and the main usage for the elec-tric wires are shown as below.

NOTE:For the wires which use tracer stripes, the maincolor is followed by a slash then the tracer color.For example:R/G = Red wire with a green tracer stripePu/W = Purple wire with a white tracer stripe

CordBB/RB/WBrGG/RG/WGyLLgOO/BPPuPu/WRSbWW/RXYY/R

Main usageGround (battery (–))Sub-oil tankIgnition coil primaryNeutral switchLighting coil (tacho signal)Oil warningLighting coil (tacho signal)Warning circuitInstrument lightTrim downTrim sender

Overheat warningECU

Battery (+) 12 voltsTrim upEngine stop switch

DummyMain switch 12 volts

ColorBlackBlack/RedBlack/WhiteBrownGreenGreen/RedGreen/WhiteGrayBlueLight greenOrangeOrange/BlackPinkPurplePurple/WhiteRedSky blueWhiteWhite/RedVacancyYellowYellow/Red

4-24

WIRING DIAGRAMSDIGITAL METERSINGLE MOTOR

G/W

TR

IPT

IME

BA

TTKm

/hkn

ot

mp

h

km mile

SP

EE

D

YAM

AHA

set

mo

de

FU

EL

MA

NA

GE

ME

NT

YAM

AHA

set

mo

de1/

hg

ph

Km

/Lm

pg

TT

LE

CO

NS

YN

C

R B GY

Y Y

R R

*BLU

E

B

B

Br

Br

L L

L LB/R B/R

Br

Br

OU

T

IN

Pu B

OO

Pu

/W O O/B Pu O

B

W/R

B

W/R

P

OB

Gy

Gy

P

OB

GG

/RG

/R

XX

XX

G

P

OB

Gy

P

OB

/W

Gy

GG

/RG

/R

XX

XX

G/W

RW

W

XX

X

X

BBWR

GP

SYR L B G

BLU

EB

LUE

BW

/R

2-st

roke

oil

inje

ctio

n

(*1)

Sel

ect e

ither

tach

omet

er o

r G

PS

(*1)

L Y

4-25

TWIN MOTORS

TR

IPT

IME

BA

TTKm

/hkn

ot

mp

h

km mile

SP

EE

D

YAM

AHA

set

mo

de

FU

EL

MA

NA

GE

ME

NT

YAM

AHA

set

mo

de1/

hg

ph

Km

/Lm

pg

TT

LE

CO

NS

YN

C

OU

T

IN

YAM

AHAW B

P

OB

P

B/W

Gy

O

PB/W

Gy

GG

/RX

X

G/W

Pu

/W

O/B Pu

BB

W/R

W/R

O O

PB GG

/RG

/W

B

G/W

G

GB

LY

L Y

YY

R B G Y B G Y R

L Y

RY

RY

YR

GB

B

L

B

PY

PB

B Br

W L

Br

GR

G

BP

YP

BB

rW L

Br

GR

G

Sb

LgRS

b

Br B

Br

Br

Sb

LgRS

b

Br B

Br

Br

BL*B

LUE

*BLU

EB

r

B/R

B L

Br

LB

rL

*BLU

E*B

LUE

*BLU

E*B

LUE

O/B

BPu

/W

W/R

B

Br

LB

rL

*BLU

E

B

B

Br

LL

B/RB/R

Br

BPu

OO

GP

S

B

R

R

BW

XX

XX

X

W

W

OU

T

IN

OP

u

2-st

roke

oil

inje

ctio

n

2-st

roke

oil

inje

ctio

n

X X

X

X

(*1)

Sel

ect e

ither

tach

omet

er o

r G

PS

(*2)

Not

con

nect

ed o

n V

6 m

odel

s

(*2)

(*2)

(*1)

WIRING DIAGRAMSDIGITAL METER

4-26

ANALOG METER2 STROKE ENGINE

G/R

G/R

G

BO

PG

y

B

Y/R

Y

G/R

G

BY

RR

BO

PX

OB

Gy

P

G

XX

XX

XX

G/R

ON

OF

F

To E

ngin

e w

ire h

arne

ssor

oil

leve

l sen

der

Rel

ay A

ssy

Lam

p sw

itch

Fus

e

Tach

omet

erw

ith o

il in

dica

tor

For

pre

-mix

ed

mod

els

Tach

omet

erw

ith o

il in

dica

tor

Trim

met

er

Spe

edom

eter

Cha

rge

war

ning

uni

t

Wat

er p

ress

ure

met

er

Vol

tage

met

er

Dig

ital h

our

met

erA

nalo

g ho

ur m

eter

Fue

l met

er

The

rmo

send

erF

uel s

ende

r

Eng

ine

is

runn

ing

Mai

n sw

itch

is

"ON

"

Wat

er te

mpe

ratu

re m

eter

To E

ngin

e w

ire h

arne

ssor

trim

sen

der

To 7

03 r

emot

e co

ntro

l box

or s

witc

h pa

nel

Cha

rge

lam

p

B

L BRGYY

GG

G RG

/RG

/R

L YY

Y B G

Y L B

Y L B B

BS

b

Y L B

Y L B B

Y L B

Y L BB

Y G B

Y G B

YY

L B

L B

G Y BB

RG

LL

BB

RG

YG

L B

Y L B BB

BG Y

WB

LY

YB

YB

GL

B

BB O P

L Y YY Y B B

BB B BB G GL LO P G

y

R Y R

G Y/R

G/R

G/R

G

B O P Gy

G/R

BO

PY

BL

B

WIRING DIAGRAMS

4-27

4 STROKE ENGINE

G/R

BO

PG

y

G

XX

XX

XX

G/R

GG

R

BO

PX

OB

Gy

PO

NO

FF

Tach

omet

erTr

im m

eter

To T

rim s

ende

r

To E

ngin

e w

ire h

arne

ss

L YY

Y B G

LY

YB

GL

B

BB

BO

PB

LB

O P

L Y YY Y B B

BB BB G GL LO P G

y

R GG G/R

G G/R

B O P Gy

Y

Lam

p sw

itch

Fus

e

To 7

03 r

emot

e co

ntro

l box

or s

witc

h pa

nel

Spe

edom

eter

Cha

rge

war

ning

uni

t

Wat

er p

ress

ure

met

er

Vol

tage

met

er

Dig

ital h

our

met

erA

nalo

g ho

ur m

eter

Fue

l met

er

The

rmo

send

erF

uel s

ende

r

Eng

ine

is

runn

ing

Mai

n sw

itch

is

"ON

"

Wat

er te

mpe

ratu

re m

eter

Cha

rge

lam

p

Y L B

Y L B B

BS

b

Y L B

Y L B B

Y L B

Y L BB

Y G B

Y G B

YY

L B

L B

G Y BB

RG

LL

BB

RG

YG

L B

Y L B BB

BG Y

WB

WIRING DIAGRAMSANALOG METER

4-28

GROMMET DETAILS

V6 (2.6)1 Shift cable2 Throttle cable3 Main harness4 Oil warning and trim gauge harness5 Remote oil tank lead6 Battery leads7 Oil hose8 Fuel hose9 Speedometer hose0 Water pressure tube or Water temp. gauge harnessA Isolator lead

1 Throttle cable2 Shift cable3 Main harness4 Oil warning lead5 Remote oil tank lead6 Trim gauge harness7 Battery leads8 Oil hose9 Fuel hose0 Speedometer hoseA Water pressure tube or Water temp. gauge harness

V6 (3.1)

V4

1 Throttle cable2 Shift cable3 Main harness4 Extension wire harness for tacho and trim meters5 Battery leads6 Fuel hose7 Speedometer hose8 Water pressure tube or Water temp. gauge harness

F80/F100/F115

F200/F2251 Throttle cable2 Shift cable3 Main harness4 Water pressure tube or Water temp. gauge harness5 Battery leads6 Fuel hose7 Speedometer hose8 Extension wire harness for tacho and trim meters

1

8

2 5

7

6

34

6

2

4

13

7

5

8

7

6

3

2

A

4

51 0

9

8

23

8

7

6 9

0

A

1

5

4

1 8

9

3

7

02

45A

6

WIRING DIAGRAMS

5-1

BATTERY

RECOMMENDED BATTERY.......................................................................... 5-2TWIN BATTERY WIRING ............................................................................... 5-3 ISOLATOR EQUIPPED V6 MODEL ........................................................ 5-3

5-2

Do not use the battery that dose not meet the specified capacity. If different battery from thespecification is used, the electric system may perform poorly or be overloaded, causing elec-trical system damage.

RECOMMENDED BATTERY

Select a suitable battery by the table below.

CCA : Cold Cranking Ampere

SAE : Society of Automotive Engineers

MCA : Marine Cranking Ampere

NMMA : National Marine Manufacture Association

RC : Reserve Capacity

EN : European Norm

IEC : International Electrotechnical Commission

JIS : Japan Industrial Standard

NOTE:Using a deep cycle, maintenance-free, or gel cell battery for starting is not recommended.

(*1) 40X,E40X,40Y,50G and 55D are excluded.

Model

6 to 55F6 to F25

Carbureted 40X,E40X,40Y,50G,55D and 60 to 225 (2.6L)Electronic fuel injected 150 to 200 (2.6L)

F30 to F115

Carbureted 225 (3.1L) to 250Electronic fuel injected 200 (3.1L) to 250

HPDI 150 to 200 (2.6L)F200 to F225

Unit

CCA/SAEMCA/NMMARC/SAECCA/EN20HR/IECJISCCA/SAE

MCA/NMMA

RC/SAE

CCA/EN

20HR/IEC

JISCCA/SAEMCA/NMMARC/SAECCA/EN20HR/IECJIS

Recommendedbattery capacity

Min.245 AmperesMin.323 AmperesMin.52 MinutesMin.347 AmperesMin.40 Ah32C24 to 65D31Min.380 Amperes

Min.502 Amperes

Min.124 Minutes

Min.430 Amperes

Min.70 Ah

65D31 to 95E41Min.512 AmperesMin.675 AmperesMin.182 MinutesMin.711 AmperesMin.100 AH95E41 to 115F51

(*1)

5-3

TWIN BATTERY WIRINGISOLATOR EQUIPPED V6 MODEL

When one battery is used, connect the large redbattery cable and the small red cable to the (+)terminal.

Do not make the small red cable unconnect,otherwise an accidental contact of the redcable to the ground will form a short circuitand may cause a fire.

Battery electrolyte is poisonous and danger-ous, causing severe burns, etc. It containssulfuric acid. Avoid contact with skin, eyes,or clothing.Antidote:EXTERNAL: Flush with water.INTERNAL: Drink large quantities of wateror milk. Follow with milk of magnesia, beatenegg, or vegetable oil. Call physician imme-diately.EYES: Flush with water for 15 minutes andget prompt medical attention.Batteries produce explosive gases: Keepsparks, flame, cigarettes, etc. away. Ventilatewhen charging or using in a closed space.Always wear eye protection when workingnear batteries.KEEP OUT OF REACH OF CHILDREN.

Battery 2for accessory

RedAccessory

Battery cable

Small cable

Red

Negativeconnectingcable

Motor

Black

Battery 1for cranking

When using an accessory battery, its capacityis recommended the same one as the main bat-tery for cranking the engine.For wiring to both batteries, a connecting cablefor the (–) terminals must be installed betweenthe accessory battery and the main battery. Thiscable size has to be equivalent to the main bat-tery cable.

NOTE:On a model, the small charging cable to a bat-tery for accessory is prepared as an option.Part No.68F-81949-00, 2.7m (9ft).

Battery cable

Small cable

Red Red

Motor

Black

Battery

6-1

APPENDIX

MODEL NAME DESIGNATION ...................................................................... 6-2FUEL SYSTEM VACUUM PRESSURE STANDARD ..................................... 6-3 FUEL HOSE ROUTING RESISTANCE MEASURING METHOD ............ 6-3 LOWEST VACUUM PRESSURE STANDARD ........................................ 6-4

6-2

MODEL NAME DESIGNATIONThe model ID that consists of the model name, model approval cord, transom length and serialnumber is stamped on the label attached to the clamp bracket.

(a) Model name

(b) Approval model cord

(c) Transom length

(d) Serial number

L

Model category

Non : 2-stroke modelE : Enduro modelF : 4-stroke modelL : Counter rotating modelT : High thrust modelD : Twin rotating propeller model

K : Kerosene modelZ : HPDI model

250Output

horsepowerExample:

69.975

150

AModel

generationABCDFG

HJLNPQ

RSTUVX

Y

ETO

Model variation

Level 1 : Starting method M : Manual start E : Electric start W : Electric start with manual start

Level 2 : Control method

Non : Remote control without tiller handle H : Tiller handle C : Remote control with tiller handle

Level 3 : Tilting method Non : Manual tilt

D : Hydraulic tilt P : Power tilt T : PT/T (Power trim & tilt)

Level 4 : Fuel lubrication system Non : Pre-mixed fuel with oil model

O : Oil injection model

XTransom

lengthSLY (LL)X (UL)U (SUL)

The model name has standardized since 1998 models as follows.

(a)

(b)

(c)

(d)

6-3

FUEL SYSTEM VACUUM PRESSURE STANDARDIn high-horsepower V6 models, the required fuel flow volume at normal operation may become insuf-ficient and the engine’s reliability may decrease, due to the routing resistance of the fuel hoses andthe installation of a larger fuel filter. For the fuel hose routing standard, be sure to adequately informthe service network as well as the boat manufactures.

FUEL HOSE ROUTING RESISTANCE MEASURING METHOD

1) Connect a 50mm (2.0in) clear hose (commercially obtainable) (2) to the top nipple of the hose joint (1).2) Connect the other end of the clear hose (2) to the engine fuel filter outlet (i.e.,the check valve outlet).3) Connect the fuel hose (3) to the center nipple of the hose joint, and the other end of the fuel hose to a vacuum gauge (commercially obtainable) (5).4) Connect the fuel pump hose to the hose joint, and then fasten all hose connections with clamps (4).5) Start the engine, let it warm up, and then measure the vacuum pressure at idle and wide-open throttle, after the breaking-in period has been completed.6) Measure that the vacuum pressure is within specification, and then route the fuel hoses to their original positions.

Ref.No.(1)

(2)

(3)

(4)

(5)

DescriptionHOSE JOINT

HOSE

HOSE

CLAMPVACUUMPRESSURE GAUGE

Part No.6E5-24378-00

Commercially obtainable

61A-24313-00

90465-11M10

Commercially obtainable

Remark

50mm (2.0in) clear hose (inside diameter is 8mm)used to check for air bubbles

L=300mm (11.8in)(250 to 400mm (9.8 to 15.7in) is acceptable)

Specified pressure range : -101kPa (-760mmHg) to 0

Quantity1

1

1

4

1

Hose to filter

(3)

Hose to fuel pump

(2)

(1)

(4)

(5)

Check valve

Hose to gauge

Short clear hose

6-4

FUEL SYSTEM VACUUM PRESSURE STANDARDLOWEST VACUUM PRESSURE STANDARD

The lowest vacuum pressure must be fulfilled as below at an atmospheric temperature of 20°C (68°F)and higher.

NOTE:Be sure to measure the vacuum pressure which is within specification at the idle and the wide-openthrottle, after the breaking-in period has been completed.

Larger fuel filters installed onto a boat may lower the fuel vacuum pressure to -20.0 kPa (-15 mmHg)and under. Therefore, follow the instructions mentioned above to rig the boat properly so that the fuelvacuum pressure is within specification.If the vacuum pressure dose not surpass -10.7 kPa (-80 mmHg) at wide-open throttle, use a clearhose to check fuel for air bubbles mixed.

Idle :Wide-open throttle :

0kPa to -10.7kPa (-80mmHg)-10.7kPa (-80mmHg) to -20kPa (-150mmHg)

: 10 hours: Use a 25:1 pre-mixed gasoline with 2-stroke engine oil.: Use a 50:1 pre-mixed gasoline with 2-stroke engine oil, plus 2-stroke oil injection.: Use straight gasoline, plus 2-stroke oil injection.: Use straight gasoline.

Engine breaking-in operating conditions • 2-stroke carbureted models • 2-stroke electronic fuel injected models

• 2-stroke HPDI models • 4-stroke models

Made in JapanMar.2002--.- 1

(E)

YAMAHA MOTOR CO.,LTD.