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y GSMR”
INTRODUCTION
QQA Seal of recognition
SMRP Body of Knowledge by GSMR
10 KEY TAKE AWAYS
1
“Known Best Practices in Maintenance and Reliability” from around the world.
2 Maintenance Work Process Management
3 Barriers and Solutions to Effective Work Force Management.
4 Operator Driven Reliability. Importance of 5S and Total Productive Maintenance
5 Maintenance Strategy Development & Reliability Centered Maintenance
6
Types of Predictive maintenance toolsand its uses.
7 Designing Reliability Asset Life Cycle Cost.
8 Inventory Management, and EOQ
9 M & R tools such as RCA, FMEA and OEE.
10 Leading & Lagging KPIs, Benchmarkingfor Proactive Maintenance.
WORKSHOP QUALITY PROCEDURES:
Assessment: All assessments will be conducted during the course. Assessment tasks consist of e.g: quizzes, practical discussions, case studies, role plays, on-site exercises, hands-on.
Certificates: Certificates will be awarded to the learners who
completed and pass in the assessments and who
completed at least 75% of the attendance report.
Course Language: English
Progress Reports: Progress and attendance reports will be sent to the
learner’s employer/individual learner indicating the
progress made towards the training objective.
WHO SHOULD ATTEND? The workshop is structured for the professionals who are involved in Maintenance and Reliability Domains.
Maintenance Section Heads Maintenance Managers Maintenance/ Reliability Engineers Maintenance Consultants Production/Operations Professionals Qualified experienced maintenance
individuals
BENEFITS OF ATTENDING
Clearer direction for career development and education Improved visibility and recognition within your current organization Differentiated pay scales Portable job skills and knowledge between plants and companies Assists in job promotion & Greater job effectiveness Improved ability to differentiate between candidates in the hiring and promotion process Improved on-the-job training and outside training effectiveness.
PROGRAM TIMINGS
Registrations will begin at 08:00AM on Day One. The
program will commence at 08:30AM each day and continue until 15:30PM. There will be two refreshment breaks and
lunch at appropriate intervals.
ELIGIBILITY CRITERIA
The CMRP exam is available to any maintenance and
reliability professional, regardless of education
background or work experience. Candidates interested
in sitting for the CMRP must:
Complete and submit the CMRP application
Pay all applicable fees in advance
Not be convicted of a felony or other crime of moral turpitude
Not sit for the exam within six (6) months of previously taking the CMRP
Course Trainers:
Hussian Al-Ali - CMRP GSMR, Education Committee Chairman
Certified Maintenance & Reliability Professional – CMRP. Management Professional with 37 years’ experience in the aluminum industry covering a wide range of activities and responsibilities in metal Production, Maintenance, Engineering, Warehouse, Procurement, Recruitment, Training and Development, and Executive Management. Played key roles in overseeing Aluminum Bahrain (ALBA) grow from a capacity of 120,000 MTPA to one of the largest aluminum smelters in the world with a capacity in excess of 900,000 MTPA. A member of the Team who implemented the highly acclaimed and successful "east" Project at SHARQ Petrochemical Company, in Jubail, KSA, for the implementation of their Asset Management Work Process (AMWP). Implemented the AMWP program at Advanced Petrochemical Company in Jubail, KSA. Chairman of the Education Committee in GSMP. Imparted Training on various aspects of Reliability and Performance Enhancement Programs to GCC Organizations and Professionals. Graduated with a degree in Mechanical Engineering from Trent Polytechnic, Nottingham, UK in 1979.
Deepak Sahoo - CMRP, AVS, CPF Course Assistant
Certified Maintenance & Reliability Professional - CMRP, Certified Reliability Leader(CRL), Six Sigma Black Belt, TPM facilitator and Lean Expert.
Post Graduate in Engineering Management (RCM, TPM, CBM), Bachelor of Technology in Mechanical Engineering having 9 years experience in the field of Reliability Improvement, Operational Excellence and Asset Management domain.
Worked in multiple industries such as Petrochemicals, Steel, Ferro-Alloys, FMCG, Facilities Management sectors in Asia Pacific, Middle-East, Eastern Europe and North Africa regions.
Imparted Training on various aspect of OE, Reliability Engineering such as Root Cause Analysis, Lean Manufacturing, Value Stream Mapping, Total Productive Maintenance, Kaizen, Small group Activities, Reliability Analytics, 4.5G Maintenance Strategy, Operator Based Reliability, SMED, Six Sigma, ISO – 55000 series, Asset Performance Management and various continuous improvement Tools. Published white papers and presented seminars in various international forum.
Educational Committee member in GSMR.
SMRP Body of Knowledge by GSMR
COURSE OUTLINE This is a four day workshop designed to discuss and elaborate on the Society of Maintenance & Reliability Professional (SMRP) Pillars of the Body of Knowledge to help the candidates come to terms with these Pillars. There are five pillars in the maintenance and reliability Body of Knowledge for professionals: Business and Management, Manufacturing Process Reliability, Equipment Reliability, Organization and Leadership, and Work Management. The critical knowledge, skills and abilities under each of
these pillars will be discussed in detail. Practice questions
will be also reviewed and discussed in a group discussion to
help participants get a sense of what the exam is like. In
addition, recommended readings will be covered in the
workshop.
WORKSHOP BLOCKS
Block -1
Introductions Workshop Overview Safety Moment
CMRP Certification
Exam Format CMRP Body of Knowledge Overview
Pre-Assessment Test
Review of Pre-Assessment Test
Block -2 Pillar 1- Business & Management.
Focus Key Area’s Study Guide & Assessment Questions
Block - 3
Pillar 2 – Manufacturing Process Reliability
Focus Key Area’s Study Guide & Assessment Questions
Block - 4
Pillar 3 – Equipment Reliability Focus Key Area’s Study Guide & Assessment Questions
WORKSHOP BLOCKS Block - 5
Pillar 4 – Organization & Leadership Focus Key Area’s Study Guide & Assessment Questions
Block - 6
Pillar 5 – Work Management Focus Key Area’s Study Guide & Assessment Questions
Block – 7
Predictive Maintenance tools Introduction to CBM/PdM Technologies Vibration Analysis Infrared Thermography Ultrasonic Testing Lubricant (Oil) and Wear Particle Analysis Electrical Condition Monitoring Non-Destructive Testing
Block – 8
Operator Driven Reliability (ODR) 5S: Workplace Organization OEE / TEEP Calculations Total Productive Maintenance
Block – 9
Reliability Design Key Terms and Definition Reliability Block Diagram The Bathtub curve Reliability Distribution Asset Life Cycle Cost
SMRP Body of Knowledge by GSMR Block - 10
Maintenance Work Process Management Workflow Planning & Scheduling Work Classification & Prioritization
Block - 11
Inventory Management Types of Inventory Key terms and definition Optimizing
Tools and Techniques Block – 12
Workforce Management Employee Life Cycle Communication Process Recourse Management
HANDOUTS
Maintenance & Reliability Best Practices – (Ramesh Gulati Book) OEE Calculation TEEP Calculation Key Terms and Definitions Assessment Questions
*****
SUGGESTED READING MATERIALS:
FOR REGISTRATION:
Please Contact us: Tel: +973 17-727100 Fax: +973 17-827475 Email: [email protected] Website: www.mohandis.org
Name: ………………………………………………………………………………………………………………………………………..………………………
Organization:…………………………………………………………………..……Department: …..………….………………………………..…….
Position …………………………………………………………………..………… Email: …………………………………………………………….……
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Course Title Duration Date Venue Timing Course Fee
SMRP Body of
Knowledge by GSMR 4 days 04-07 September
2016
Manama Kingdom of Bahrain
8:00 am to
4:00 pm
BD 600
Promo & Discounts for early bird registration until 15th August 2016:
Individual Registration (Non-Sponsored) - 10% Discount
Group registration composed of five (5) delegates - 15% Discount
BSE Members (as individual/ non-sponsored) - 20% Discount
GSMR Members (as individual/ non-sponsored) - 20% Discount
Free seat for BSE/GSMR active member (conditions applies) Note:
For Individual/ overseas, payment shall be received upon submission of the completed registration form.
Registration shall be reconfirmed only once payment has been made prior to the course.
No Show of participant/s during the course will be charged in full amount accordingly.
Cancellation of participant/s shall be submitted in writing to BSE ten days (14 days) before the course. Method of payment: Please Tick
I will pay by Cash
Invoice the Organization (Please attach the authorization/nomination letter)
I enclose a Banker’s Draft payable to Bahrain Society of Engineers-Training Centre Payment by Cheque/ Bank Transfer shall be payable to below BSETC account.
BSE-Training Centre Account: Bahrain Society of Engineers-Training Centre
NBOBBHBM / IBAN: BH18 NBOB 0000 0099 0989 11
National Bank of Bahrain-Manama Main Branch
Card Payment: Please Debit to Amex: __________ Visa: __________ Master Card: __________ (Additional 3% will be charged) Card Number:………………………………………………………….. Expiry Date:……………………………..………….
Card Holder’s name and address (if different from above) ……………………………………….…….…….………...
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Signature……………………………………………………………….………… Date:……….………….…………..
Please send this completed form to: P. O. Box 835, Manama, Bahrain
Tel: +973 17-810725 or 17-727100, Fax: +973 17-827475 Email: [email protected]
REGISTRATION FORM
“Society of Maintenance & Reliability Professionals (SMRP) Body of Knowledge by GSMR”
