XTM-105 Expansion Module, XPx-xxx Expansion Modules … · 2009-03-20 · • binary triac outputs (24 VAC) with LED indicators (supports manual override on XPT-401) • binary relay

System 9100 Technical Manual 636.4 XTM/XPx Section Technical Bulletin Issue Date 0309

© 2009 Johnson Controls, Inc. 1 Code No. LIT-6364200

Introduction Page 3

• Features 4

• Application 5

• Definition of Terms 7

Design Considerations 9

• XTM-105 Hardware Configurations 9

• Front Panel Point Labels 11

• Item Tag Names 12

• Analog Module 13

• Binary Input Modules 14

• Binary Output and Multistate Modules 15

• Manual Override 17

Installation 19

• General Guidelines 19

• Mounting 20

• Wiring 22

Commissioning and Troubleshooting 33

• Switch and Jumper Settings 33

• Power Up 36

XTM-105 Extension Module, XPx-xxx Expansion Modules

2 XTM/XPx—XTM-105 Expansion Module, XPx-xxx Expansion Modules

Appendix A: Technical Data Page 39

Appendix B: Mapping Tables 53

Appendix C: Ordering Information 55

• Model Codes 55

• Accessories 56

Appendix D: Global Module Availability 57

XTM/XPx—XTM-105 Extension Module, XPx-xxx Expansion Module 3

Introduction

The XTM-105 Extension Module and XPx-xxx Expansion Modules combine the functions of relays, signal conditioners, and overrides for controlling building operations (Figure 1). The XTM-105 module provides the communications interface and the XP modules provide the analog, binary, and multistate inputs and outputs. Incremental point additions with up to 40 input/output points per N2 connection are allowed.

The supervisory system communicates with the XTM-105 via the N2 Bus. The XTM-105 can be configured using a Personal Computer (PC) with the XTM Configurator software or by downloading a previously defined configuration. When the XTM-105 is powered up, it automatically reads which XPx modules are connected and compares this data with the I/O Type Map. For details on the XTM Configurator software, refer to the XTM Configurator Technical Bulletin (Code No. LIT-6364220). Magnetic and electric latching relays are available to assure proper restart conditions in the event of power failure. Many models include manual override for temporary on-site adjustments. Light-Emitting Diodes (LEDs) show the command status of the points.

Note: The XTM-105/XPx-xxx requires Metasys® Release 8.0 or later software and Companion™ Release 6.02 or later software.

Figure 1: XTM-105 Extension Module and XPx-xxx Expansion Modules


The extension modules are designed for installation on standard DIN rails within a control cabinet. The outer dimensions of the modules also conform to DIN standards for small, wall mounting enclosures. Figure 2 shows the XTM/XPx-xxx mounted in the Universal Packaging Module (UPM). For details, refer to Accessories in Appendix C: Ordering Information in this document.

XPXXTM XPX

XPXXTM XPX

Figure 2: XTM/XPxs in UPM

The XTM-105/XPx-xxx offer the following features:

• 4 to 40 input/output points. (The 40 point maximum is reached by using 1 XPA-821 and 4 XPE-404s (or XPT-401s), for a total of 8 analog inputs/outputs, 16 binary inputs, and 16 binary outputs.)

• analog inputs 0-10V, 0/4-20 mA, RTD (Pt1000, Ni1000, A99)

• binary inputs with LED indicators

• binary triac outputs (24 VAC) with LED indicators (supports manual override on XPT-401)

• binary relay outputs

Features


The extension modules are ideal for distributed monitoring and control. Their design enables high density installation in large control cabinets and requires no extra terminal blocks for field wiring. Figures 3 and 4 show two possible applications.

For detailed configuration requirements for a particular supervisory system, refer to the technical documentation for that system.

Notes: XTM-105 modules cannot reside on the XT Bus of the DX-9100/DX-9120 controller. For information on DX-9100/DX-9120 compatible modules, refer to the XT-9100 Technical Bulletin (Code No. LIT-6364040) located in the System 9100 Technical Manual, FAN 636.4.

The XTM-105 can be connected to a remote N2 Dialer Module (NDM) trunk only if dial-in control on the remote NDM is disabled. For details, refer to the Disabling Dial-In section of the N2 Dial Application Application Note (Code No. LIT-6375150) located under the N2 Dial tab in the HVAC PRO for Windows User’s Manual (FAN 637.5).

XTM/XPx DX-9100 XTM/XPx DX-9100

NCM300/311/350/361

XT9100/XP910x

XT Bus

UNT

N2

AHU/VAV/UNT/DX

Figure 3: Metasys-NCM Application

UNT VAV

Panel/LTD

AHU

N2 Bus

OperatorTerminal

XTM/XPx

Figure 4: Metasys Companion Application

Application


IMPORTANT: The XTM/XPx-xxx comply with U.S. standards for radiated and conducted emissions per the Federal Communications Commission (FCC) CFR 47, Part 15. They also comply with the European Community (CE) Electromechanical Compatibility (EMC) Directive 89/336/EEC for residential and industrial environments. However, lack of attention to generally accepted control wiring installation practices may lead to controller problems in electromagnetic field environments, which exceed the limits of these standards. For details, refer to the N2 Communications Bus Technical Bulletin Code No. LIT-636018 located in the Metasys Network Technical Manual (FAN 636) under the Component Data Sheets major tab and Network Communications minor tab.


The power watchdog circuit of the XTM-105 verifies that power is getting to all XPx-xxx modules.

State 0 is the Off stage or state.

Supervisory system refers to any system that communicates with the XTM-105 over the N2 Bus.

Wired 0 provides positive feedback to confirm that the monitored equipment is in its Off (0) state, rather than assuming that it is Off when it is in none of its On states. Feedback is accomplished through the use of an additional hardware binary input device.

Definition of Terms

Power Watchdog Circuit

State 0

Supervisory System

Wired 0



Design Considerations

The XTM-105 extension module requires 24 VAC power. Use the appropriate transformer (sold separately) per agency listing. For details on ordering transformers, refer to Accessories in Appendix C: Ordering Information. Refer to Appendix A: Technical Data for details on electrical requirements, power consumption, terminations, etc.

Figure 5 shows an XTM/XPx configuration with one XTM-105 communications module and up to three Expansion Module positions: XP0, XP1, and XP2.

XP0

A B

XP1

A B

XP2

A B

XTM

Binary Modules Binary ModulesXTM-105 Analog Modules

Figure 5: XTM/XPx Configured Unit

Each expansion module position contains either one XPx-8xx type module or a pair of XPx-4xx type modules. If XPx-4xxs are installed in any position, then the half positions are referred to as XPxA and XPxB (e.g., the two XPx-4xx positions in XP1 are called XP1A and XP1B).

XTM-105 Hardware Configurations


Table 1 contains information for building correct configurations using the currently available modules.

Table 1: Configuration Positions Position Possible Modules Notes XTM XTM-105 An XTM module is always required.

XP0 XPA-821 Place only analog modules in XP0, for a maximum of eight analog I/O points per XTM-105.

XP1 XPB-821 or XPT-861 Place only binary modules in XP1. Or

XP1A XPE/L/T-4xx Place only binary modules in XP1A. XP1B XPE/L/T-4xx If position XP0 is used, you cannot configure any of the

binary inputs as counters.

XP2 XPB-821 or XPT-861 Place only binary modules in XP2. Or

XP2A XP/L/E/T-4xx Place only binary modules in XP2A. XP2B XP/L/E/T-4xx If position XP0 and XP1 is used, you cannot configure

the binary inputs as counters.


Each point in an expansion module has a label to identify the LEDs and manual override switches (Table 2). The point labels are the same for any type of module so the same point label may appear more than once per configuration.

Table 2: Front Panel Point Labels Module Point Configuration Front Panel Labels

LEDs (All Modules) Manual Override SwitchesXPA-821 6 analog inputs

2 analog outputs –

AO7-AO8 –

XPB-821 8 binary inputs BI1-BI8 – XPE/L-401 4 binary inputs

3 binary outputs BI1-BI4

BO1-BO3 –

3 x A/0/1 XPE/L-402 4 binary inputs

1 2-stage output 1 binary output

BI1-BI4 BO1-BO2

BO3

– A/0/M, 1/2

A/0/1 XPE/L-403 4 binary inputs

1 3-stage output BI1-BI4

BO1-BO3 –

A/0/M, 1/2/3 XPE-404 4 binary inputs


BO1-BO4 –

4 x A/0/1 XPT-401 4 binary inputs


BO1-BO4 –

4 x A/0/1 XPT-861 8 binary outputs BO1-BO8 –

Front Panel Point Labels


For configuration and monitoring, each point in an XPx-xxx module has a unique Item tag name corresponding to its XP position (Table 3).

The first digit of the point tag indicates the XP position number. For example:

1DI1 - 1DI8 belong to XP1 2DI1 - 2DI8 belong to XP2

Table 3: Point Tag Names Module Code Configuration Item Tag Names for Each Position

8 Point Analog XP0 XPA-821 6 analog inputs

2 analog outputs AI1-AI6

AO7-AO8

8 Point Binary XP1 XP2 XPB-821 8 binary inputs 1DI1-1DI8 2DI1-2DI8 XPT-861 8 binary outputs 1DO1-1DO8 2DO1-2DO8

4 Point Binary XP1A XP1B XP2A XP2B XPE/L-401

XPE/L-402

XPE/L-403

4 binary inputs 3 binary outputs 4 binary inputs

1 2-stage output 1 binary output 4 binary inputs

1 3-stage output

1DI1-1DI4 1DO1-1DO3 1DI1-1DI4

1DO1 1DO3

1DI1-1DI4 1DO1


1DO5 1DO7

1DI5-1DI8 1DO5


2DO1 2DO3

2DI1-2DI4 2DO1


2DO5 2DO7

2DI5-2DI8 2DO5

XPE-404

XPT-401

4 binary inputs 4 binary outputs 4 binary inputs

4 binary outputs


1DO1-1DO4


1DO5-1DO8


2DO1-2DO4


2DO5-2DO8

When configuring binary inputs as feedback points for binary outputs on XPL, XPE, and XPT modules, use inputs and outputs with the same numeric reference in the tag. For example:

Output: 1DO1 Feedback: 1DI1

Output: 2DO5 Feedback: 2DI5

For details, refer to Feedback Assignments under the Binary Output and Multistate Modules section of this document.

Item Tag Names


Table 4 contains information about the XPA-821 analog expansion module.

Table 4: Analog Expansion Module XPA-821 Model Analog Inputs Types Analog Outputs Types XPA-821-5 6 analog inputs

(AI1-AI6) 0-10 VDC 0/4-20 mA Ni1000 (JCI) Pt1000 (DIN) A99

2 analog outputs (AO7-AO8) (without manual override)

0-10 VDC 0/4-20 mA

By jumper configuration, the XPA-821 expansion module with analog inputs accepts (Figure 25):

• 0-10V, 0-20 mA

• passive Resistance Temperature Device (RTD) sensors

The measurement unit of each RTD input is configurable for degrees Celsius or degrees Fahrenheit. For details on RTD sensor measurement ranges, refer to Table 5. Select the type of input (voltage, current, resistance) using the XPA-821 jumpers.

Table 5: RTD Sensor Measurement Ranges Module RTD Sensor Range XPA-821 Ni 1000 Regular Sensor (JCI) -45 to +121°C / -50 to +250°F Ni 1000 High Temperature Sensor (JCI) +21 to +288°C / +70 to +550°F Platinum 1000 (DIN) Sensor -50 to +200°C / -58 to +392°F A99 Sensor (JCI) -50 to +100°C / -58 to +212°F

The XPA-821 provides the 15 VDC supply for the analog input sensors. The maximum current supplied from this power supply is 30 mA.

A high and low alarm limit setting with alarm limit differential can be assigned to each of the analog inputs.

Select the type of output (voltage or current) using the XPA-821 jumpers (Figure 25). The output signal is proportional to the requested analog output value from 0 to 100%.

Analog Module

Input Characteristics


Binary inputs are powered from the XTM-105 module by a standard 24 VAC power. By software configuration, the input is active (set) when it is:

• connected to the binary input common via an external potential-free contact (normally open), or

• disconnected from the common via an external potential-free contact (normally closed).

LEDs indicate the status of each input on the binary expansion module. The red LED lights when the corresponding input is active.

A binary input may be defined as maintained or pulse type. With maintained type contacts, the status reported by the XTM-105 follows the status of the contact. With pulse type contacts, the XTM-105 sets and resets the status at each pulse of the input contact. Pulse types are only recommended for manual override functions, such as lighting control, where the user gets confirmation of the override request by a verifiable response. This is because the pulse type input toggles the binary input and without some form of feedback it is not possible to count the pulses to verify the binary state.

If no analog modules are installed in position XP0, the counter function is available for a binary module. A single 8-input, a single 4-input, or two 4-input modules may be configured as counter modules. The number of input contact transitions required to increment the counter on each input is set through software configuration to the XTM-105 module.

The counter values are stored in 4-byte memory locations in Random Access Memory (RAM). On power failure, the values are automatically saved in Electrically Erasable Programmable Read-only Memory (EEPROM) and then restored to RAM when power returns. The maximum pulse frequency at the input is 25 Hz. The minimum pulse width is 20 ms for On time and 20 ms for Off time. The counters are configurable to roll over at the maximum 4-byte value or at the specific decimal values of (9,999), (999,999), or (9,999,999).

Binary Input Modules

Counter Function


The supervisory system must be programmed to command the appropriate binary output by its tag name.

The binary outputs have a specific Item tag name (e.g., xDO1-xDO8) and are configured as On/Off or pulse outputs. The contact or triac of an On/Off binary output closes or opens on command and remains in the commanded state. The contact or triac opens if the module loses 24 VAC power.

The contact or triac of a pulse binary output closes momentarily on each command (On or Off). The length of the pulse is determined by configuration (default is 20 ms).

The contact for the binary output or for Stages 1, 2, and 3 closes or opens on command and remains in the commanded state by electrically latching the contacts. The contacts are interlocked so only one output is active at a time. Stage 1 has the highest priority. State 0 is active when no other stage is active. Electrically latched contacts open if the module loses 24 VAC power.

The contact for the binary output or for Stages 1, 2, and 3 closes or opens on command and remains in the commanded state by a magnetic latch on the relay. The contacts are interlocked so only one output is active at a time. Stage 1 has the highest priority. State 0 is active when no other stage is active. The magnetically latched contacts do not change state on 24 VAC power loss.

Binary outputs use consecutive binary output references (Table 6).

Table 6: Example of BO References Multistate Output Item Tag Name Consecutive BO Reference

Stage 1 Stage 2 Stage 3 2-stage

xDO1 xDO5

xDO1 xDO5

xDO2 xDO6

--

3-stage

xDO1 xDO5

xDO1 xDO5

xDO2 xDO6

xDO3 xDO7

The individual binary outputs associated with binary multistate output modules do not have to be configured because the modules always drive the output relays as magnetically latched (XPL) or electrically latched (XPE), according to the type of module. The only exceptions are the XPE-404 modules.

One normally open relay contact is provided for each output stage.

Binary Output and Multistate Modules

Relays (XPE-404 Modules) and Triac Outputs (XPT-401 and XPT-861)

Electrically Latched Relays (XPE, except XPE-404 Modules)

Magnetically Latched Relays (XPL)

Binary and Multistate Output Characteristics (XPL and XPE, except XPE-404)


The binary inputs of all XPE/L binary output and multistate modules as well as the XPT-401 are normally used as feedback indicators for the outputs of the same module. To use an additional binary input as feedback for State 0, wire both the Normally Open (NO) and Normally Closed (NC) on a Single-Pole, Double-Throw (SPDT) switch (Figure 6). This provides positive feedback that the controlled equipment is Off.

Wired 0

Input 1

Com

XPx

SPDT

COM

NO

NC

Figure 6: Wired 0 Feedback

For multistate feedback, use consecutive inputs per Tables 7-9:

Table 7: Feedback Indicators for Binary Output Modules Binary Output Feedback Inputs

Stage 1 Wired 0 With Wired 0: xDO1, xDO3 * xDO5, xDO7

xDI1, xDI3 xDI5, xDI7

xDI2, xDI4 xDI6, xDI8

Without Wired 0: xDO1, xDO2, xDO3 xDO5, xDO6, xDO7

xDI1, xDI2, xDI3 xDI5, xDI6, xDI7

--

XPE-404 and XPT-401 only: xDO4 xDO8

xDI4 xDI8

--

* With wired 0, the binary output xDO2 (xDO6) in a binary module serves only as an output without feedback. If possible, use a binary input other than xDI2 (xDI6) as feedback. In other words, when xDO1 (xDO5) has binary feedback with wired 0, the binary input used for the On state is xDI1 (xDI5) and the binary input used for the Off state (wired 0) is the xDI2 (xDI6). Therefore, xDI2 (xD16) is not available for the feedback for xDO2 (xDO6).

Feedback Assignments


Table 8: Feedback Indicators for 2-stage Output Modules 2-stage Output Feedback Inputs

Stage 1 Stage 2 Wired 0 xDO1* xDO5

xDI1 xDI5

xDI2 xDI6

xDI3 xDI7

* When wired 0 is used with xDO1 or xDO5 on a 2-stage module, the remaining binary output xDO3 or xDO7 has no corresponding input available for feedback. Either configure the binary output without feedback or use a different binary input for feedback (other than xDI3 or xDI7).

Table 9: Feedback Indicators for 3-stage Output Modules 3-stage Output Feedback Inputs

Stage 1 Stage 2 Stage 3 Wired 0 xDO1 xDO5

xDI1 xDI5

xDI2 xDI6

xDI3 xDI7

xDI4 xDI8

The binary output and multistate modules with manual override have two to four switches (depending on the number and type of outputs) on the right side of their front panels. The switches on the XPE/L modules have two or three positions and latch in each position (up, middle, down).

For instance, a binary output on an XPE/L module has an associated switch with positions labeled A, 0, and 1 (bottom switch in Figure 7).

Table 10: XPE/L BO Switch Positions for Single Stage Output Position Function A Sets the output to Automatic mode for supervisory system control. 0 and 1 Enables Manual Override mode and sets the output to the selected

state.

Notes: By software configuration, the manual override operation for binary output modules may be disabled when the module is connected to an active supervisory system. In this case, the manual override operation is only enabled when the supervisory system communication fails and the module is in a Standalone mode. For details, refer to the XTM Configurator Technical Bulletin (Code No. LIT-6364220).

The LEDs are configurable to show the output state set during manual override operation or the last commanded state from the supervisory system. The LED default condition shows the last state commanded from the supervisory system.

Manual Override

Binary Output


A 2- or 3-stage output on an XPE/L module has two switches, where the first switch (top switch in Figure 7) has positions labeled A, 0, and M, and the second switch (middle switch in Figure 7) has positions labeled 1, 2, and 3 (3 for the 3-stage output).

Table 11: XPE/L Switch Positions for 2-3-Stage Output Position Function A Sets the output to Automatic mode for supervisory system control.

0 Sets State 0 and the second switch has no function.

M Sets Stage 1,2, or 3 depending on the second switch.

To set the output to a stage other than 0 in Manual mode:

1. Set the first switch to M.

2. Set the second switch to the output to Stage 1, 2, or 3.

Apply tosingle-stageoutput only.

AutoStage 0Manual

AutoOffOn

Stage1 or 2

METASYSXPL-402

BI1BO1BI2BO2BI3BO3BI4

A0M1 2A01

Figure 7: XPE/L-402 Manual Override Switches

Multistate Output


Installation

The XTM-105 extension module requires 24 VAC power. Use the appropriate transformer (sold separately) per agency listing. For details on ordering transformers, refer to Accessories in Appendix C: Ordering Information. All modules are suitable for 50 Hz or 60 Hz.

The XTM-105, XPA-821, and XPB-821 require proper jumpers and Dual Inline Package (DIP) switch settings prior to supplying power to the modules. Refer to Commissioning and Troubleshooting later in this document for details.

! WARNING: Shock hazard. Before servicing, disconnect connections to the terminals of XPL and XPE expansion modules. These carry up to 250 VAC or 250 Volts Direct Current (VDC).

! CAUTION: Equipment damage hazard. When handling these modules take necessary precautions because circuits are sensitive to static electricity.

Follow the guidelines below:

• Do not mount the modules in heavy-duty switch gear cabinets or in cabinets with frequency-converting or phase-cutting equipment.

• Physically separate low voltage wiring in electrical cabinets from line voltage and power wiring (Figure 10).

Το avoid electrical interference in field cables:

• keep input and output point cable runs as short as possible [< 164 ft (50 m)]

• use twisted pair cables

• run low voltage cables non-parallel to power cables for long distances [> 9.84 ft (3m)]

• separate cables from transformers and high frequency generating equipment

• use a cable recommended for RS-485 transmission (N2 Bus)

General Guidelines


Figure 8 shows the dimensions of the XTM-105 module. When mounted on a DIN rail, the modules can be placed side by side so the overall width of the unit is just the sum of the widths of the individual modules.

PWR

RD

METASYSXTM-105

TD

RT+RT- CN2-BUS

ADDRESS

EXP

24V~C~ 24V~

1.77 in./45 mm

3.27 in./83 mm

4.65 in./118 mm

1.85 in./47 mm

2.25 in./57 mm

0.63 in./16 mm

A2.76 in./70 mm

Retaining clip

Figure 8: Module Dimensions, in/mm

To install the module, snap it onto the 35 mm DIN rail. To release the module:

1. Insert a screwdriver at the base of the module (Point A).

2. Pull down to release the retaining clip.

3. Tilt the bottom of the module forward and up.

Mounting


DIN A4 sheets of 12 blank stickers per sheet are available for making module labels. The stickers fit in the white framed area in the middle of the module front panel (Figure 9). Lines of text can be printed to line up with the LED indicators to show the function of each input and output. The sheets can be printed with a laser printer. For details on ordering blank sheets of labels, refer to Accessories in Appendix C: Ordering Information. For instructions on printing labels, refer to Appendix B in the XTM Configurator Technical Bulletin (Code No. LIT-6364220).

METASYSXPL-402BI1BO1BI2BO2BI3BO3BI4

A0M1 2A01

Sup. Fan- LOW feedbkSup. Fan- LOW commandSup. Fan- HIGH feedbkSup. Fan- HIGH cmnd

Ret. Fan- ON feedbkRet. Fan- ON commandSup. Fan- Filter Alrm

123456789

Figure 9: Module Label

Labels for Module Front Panels


IMPORTANT: For UL 916 energy management applications line voltage, low voltage, and power limited wires must be separated (Figure 10). Special segregation issues apply when a module supports both power limited and non-power limited wiring. Each side of the module must contain either power limited or non-power limited wiring (not both). Further, power limited wiring must not overlap non-power limited wiring within the enclosure. For example, when wiring an XPL-401-5 with a power limited circuit and a non-power limited circuit, use two separate XPL-401s: one for power limited field connections and the other for non-power limited connections (Figure 10).

Modules are shipped with a label stating “Power Limited Field Terminal.” When configuring a module’s input and/or output for non-power limited field connections, cover the wording on the label with permanent black marking pen. Only modules that are totally dedicated to power limited field wiring should display this label.

XTM XPA XPL

XTM XPA XPL

XTM XPA XPL

Power LimitedWiring

Non-powerLimited Wiring

Figure 10: XTM/XPx Wiring Segregation

Terminations are made via the terminal blocks on the upper and lower parts of the modules. Refer to Appendix A: Technical Data for details on terminations electrical requirements, power consumption, etc. Also see Wiring Examples later in this document.

Wiring


Note: The XTM-105/XPx-xxx comply with U.S. standards for radiated and conducted emissions per the FCC CFR 47, Part 15. They also comply with the CE EMC directive 89/336/EEC for residential and industrial environments. However, lack of attention to generally accepted control wiring installation practices may lead to controller problems in electromagnetic field environments that exceed the limits of these standards. For details, refer to the N2 Communications Bus Technical Bulletin Code No. LIT-636018 located in the Metasys Network Technical Manual (FAN 636) under the Component Data Sheets major tab and Network Communications minor tab.

When connecting the N2 Bus cable to the terminals provided on the XTM-105, adhere to the following guidelines:

• 3937 feet (1200m) maximum bus length.

• When the XTM-105 is the last item on the N2 Bus, use a 220 ohm End-of-Line (EOL) resistor to terminate the end of the bus (Figure 11).

• When the bus length is greater than 328 feet (100m), terminate both ends of the N2 Bus with 220 ohm EOL resistors.

• If the bus length is less than 328 feet (100m), terminate only at the controller with a 220 ohm EOL resistor.

XTM-105

RT+ CRT-

XTM-105

RT+ CRT-

EOL Terminator220 Ohm

Note: Other Application Specific Controllers (ASCs) are:= RT+= RT-= C

N2+N2-REF

Figure 11: N2 Bus Connection


Expansion modules are connected to the XTM-105 and to each other with two 5-pin ribbon cables, which are supplied with the expansion modules. One ribbon cable plugs into the connectors at the top of adjacent modules to enable communications and it supplies the 5 VDC Bus from the XTM-105 to each module. The second ribbon cable plugs into the connectors at the bottom of the modules to provide 24 VAC and power from the XTM-105 to each module.

Note: For the power watchdog circuit to operate properly, only the last expansion module connected to an XTM-105 must have the loopback (end of bus) jumper installed in the correct position on its connector for the 24 VAC module supply bus (Figure 12). When the power watchdog is not operating properly, the XTM-105 Power LED flashes at a frequency of approximately twice per second.

PWR

RD

METASYSXTM-105

TD

RT+RT- CN2-BUS

ADDRESS

EXP

24V~C~ 24V~

METASYSXPA-821maxAO7min

maxAO8min

12345

Expansion ModuleCommunications Bus

Power Supply Bus (24 VAC)Expansion Module

Insert the power watchdog loopbackjumper int Holes 3 and 4 of the module

supply connector on the last module connected to the XTM-105.

Power WatchdogLoopback Jumper

AIC AIC AIC AI1 AI2 AI3 AI4 15V 15V 15V

AO8AI5 AI6 AO7AIC 15V AOC AOC

Figure 12: Connecting Expansion Modules to the XTM-105

Complete all field wiring and connections to the XTM-105 and XPx modules before applying power.


The XTM-105 processor then automatically checks the downloaded configuration against the hardware.

Figures 14-22 illustrate typical field wiring to the inputs and outputs of the various expansion modules. Table 12 describes the symbols used on the terminal labels.

The following commons are electrically independent:

• Analog Input Common (AIC)

• Analog Output Common (AOC)

• 24V Common/Binary Input Common (C)

• N2 Bus Common

3-speed Fan Control Figure 13 illustrates a multistage output module (XPE/L-403) used to control a 3-speed fan. The output is a set of interlocked relay contacts. There is one contact (Terminals I, II, III) for each speed, and the contact closes when that speed is selected to run. Terminal BO is provided to connect the fan supply voltage to the controller to facilitate the wiring to the fan motor. The line voltage is used only to power the fan.

BO 0 I II III

Low

3-speedFan

HighMedium

Neutral

Line

XPE/L-403

Figure 13: 3-speed Fan Control Application

Power Up

Wiring Examples


Table 12 summarizes the module terminal labels that appear in Figures 14-21 and the label that will appear on the Addressable Intelligent Module (AIM) tool-generated drawings.

Table 12: Terminal Labels Model Symbol Symbol Explanation AIM Label XPA-821 15V Analog input +15 V voltage supply +15V AIn Analog input signal AIn AIC Analog input common AICOM AOn Analog output signal AOn AOC Analog output common AOCOM

XPB-821 BIn Binary input BIn C Binary input common BICOM

XPE/L-xxx BIn Binary input BIn C Binary input common BICOM BOn Binary/multistate output relay supply BOn 0, I, II, III Relay output stages 0, I, II, III

XPE-404 BIn Binary input BIn C Binary input common BICOM BO Binary output relay supply BO n/0 N.C. contact, BOn BONCn n/I N.O. contact, BOn BONOn

XPT-xxx BIn Binary input BIn C Binary input common BICOM BOn Binary output (isolated triac) BOn Note: n = input/output tag name number.

Labels


XTM-105

XPx Communications Bus

RT-Com

RT+

N2 Bus (RS-485)

RT-Com

RT+

24V Supplyto XPx Modules

24V Supplyfrom Transformer

XPA-821

RTD Sensor

~

~

+

-

0...10 VDC ActuatorM

E

External 24V~ Supply

Power

S

Active Sensors-

+

15V

15V

0-10V

4-20 mA

Signal

Common



Figure 14: XTM-105 Figure 15: XPA-821

Note: Only one 4-20 mA active sensor may be powered by the module.


C C BI3 CBI1 BI2 C BI4


XPB-821

Voltage-free Contacts


XPE/L-401


Internal Connections

Hot

0

A

Neutral

Overloads

I

MotorStarterHolding

Coil

C BI1 C BI2 C BI3 C BI4

BO1 0 I BO2 0 I BO3 0 I

Figure 16: XPB-821 Figure 17: XPE/L-401


XPE/L-402



Live

0

A

Neutral

Overloads

I

MotorStarterHolding

Coils

II


BO1 0 I II BO3 0 I

XPE/L-403


Live

0

A

Neutral

Overloads

I

MotorStarterHolding

Coils

II

InternalConnections

III


BO1 0 I II III

Figure 18: XPE/L-402 Figure 19: XPE/L-403


XPE-404


LiveNeutral

OverloadProtection


Relay Coils


BO 1/0 1/I 2/0 2/I 3/0 3/I 4/0 4/I

XPT-401



On/Off orPulse Outputs

24 VAC

BO1BO1BO2 BO2 BO3BO3 BO4 BO4


Figure 20: XPE-404 Figure 21: XPT-401


XPT-861


Triac Outputs


On/Off orPulse Outputs

24 VAC

BO1BO1 BO2 BO2 BO3 BO3 BO4BO4

BO5BO5 BO6 BO6 BO7 BO7 BO8BO8

Figure 22: XPT-861



Commissioning and Troubleshooting

Make the following switch and jumper settings before applying power:

1. Set a unique extension module address on the XTM-105 using the address switches at the bottom of the module.

2. Set the types of analog inputs and outputs for the XPA-821 using the jumpers on the module circuit board.

All settings must comply with the software configuration. For modules other than the XTM-105 and XPA-821, no hardware settings are necessary because all configuration is handled by the software.

Set a unique XTM-105 module N2 address (for the supervisory system) using the block of eight DIP switches next to the lower terminals on the XTM-105 module.

PWR

RDTD

RT+ RT- CN2-BUS E

XP

24V~C~ 24V~

ADDRESS

On = Address Bit Set

ON

1 2 3 4 5 6 7 8

METASYSXTM-105

Figure 23: Address Switch on the XTM-105 (Address = 10)

Switch and Jumper Settings

XTM-105 Address Switch Settings


The switches are numbered 1 to 8, each representing one bit in an 8-bit binary representation of the address with an address range of 0-255. Binary representation means that setting a switch to On adds (to the address) a specific decimal amount corresponding to the position of the switch. The switch numbers and the decimal amount each switch represents are:

Switch Number 1 2 3 4 5 6 7 8

Decimal Amount 1 2 4 8 16 32 64 128

To set a decimal address of 119, for example, set Switches 1, 2, 3, 5, 6, and 7 to On (1 + 2 + 4 + 16 + 32 + 64 = 119) as shown in Figure 24.

Address = 119

ON

1 2 3 4 5 6 7 8

Figure 24: Address Switch Set to Address 119


To set the analog input and output types of the XPA-821 module:

1. Remove the cover of the module by prying it loose from the four retaining lugs located on the sides of the cover.

2. Use the jumpers (supplied in the box) on the module’s circuit board.

3. Complete all jumper settings before installing and applying power to the module.

4. Place the cover back on the module by snapping it over the four retaining lugs.

7 8


Analog OutputSetting 7

Analog OutputSetting 8

1 2 3 4 5 6

Analog Input Settings 1-6

0 - 20 mA

RTD Sensor

0 - 10V

0 - 20 mA

0 - 10V

AIC AI5 AI6 15V AOC AO7 AOC AO8

Figure 25: Jumper Details for the XPA-821

XPA-821 Jumper Settings


Analog Input Type (AIT)

To set the AIT for each of AI1 to AI6 (labeled JP1 to JP6 on the circuit board, and 1 to 6 in Figure 25):

1. Use one jumper per input in each respective position numbered 1 to 6 on the corresponding jumper block.

2. Place a jumper on the upper two pins to set an RTD resistive sensor input.

3. Place a jumper on the lower two pins to set a 0-20 mA current input.

4. Remove the jumper completely to set a 0-10V input.

A maximum of 30 mA is available from the 15V supply of the module.

Analog Output Type (AOT)

Set the AOT for each of AO7 and AO8 (labeled JP7 and JP8 on the circuit board, and 7 to 8 in Figure 25) on the corresponding jumper block. Two jumpers are required for a 0-20 mA output and one jumper for a 0-10V output.

Inspect the field wiring, switch and jumper settings, and the N2 Bus cabling before applying power to the XTM-105. If the software configuration has not been downloaded to the XTM-105, refer to the XTM Configurator Technical Bulletin (Code No. LIT-6364220).

At power up, the XTM-105 compares the software defined configuration with the number and types of expansion modules connected to the XTM-105. If the configurations do not match, the XTM-105 Power LED blinks continuously, indicating an error.

There are three LEDs on the front of the XTM-105 module: Power (PWR), Receive Data (RD), and Transmit Data (TD). The RD LED lights when data is on the N2 Bus. The TD LED lights when the XTM-105 is responding on the N2 Bus.

PWR

METASYSXTM-105

RDTD

Figure 26: LEDs on the Front of the XTM-105

Power Up

LEDs


When powered up, the Power LEDs on the XTM-105 indicate the conditions outlined in Table 13:

Table 13: XTM-105 Condition and Power LED Indication Condition Power LED Indication Good communications with the supervisory system over the serial link (N2 Bus). No configuration errors.

Continuously lit.

No communication with the supervisory system.

Flashes at a frequency of approximately once per second.

Configuration error or power watchdog error.

Flashes at a frequency of approximately twice per second.

If there is a communications fault, check the N2 Bus cabling and EOL termination as well as the address setting on the XTM-105. The address setting must be unique and agree with the address set on the supervisory system.

If there is a configuration error verify that:

1. The software configuration agrees with the actual types and number of expansion modules connected to the XTM-105.

2. The ribbon cable connecting the expansion module communications bus is properly seated.

3. The power watchdog jumper is installed (Figure 12).

All modules are equipped with a protective device that limits the current drawn from the 24 VAC supply to approximately 500 mA. An internal failure or an external short circuit may occur as a result of incorrect wiring to the binary input terminals, which have the same “common” as the 24 VAC supply. If a module is not working (no LEDs light when the input or output is active), check the wiring. If the wiring is correct, replace the module.

Communications Fault

Configuration Error/Power Watchdog Error

Supply Protection



Appendix A: Technical Data

The performance specifications are nominal and conform to accepted industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products. The specifications in Table 14 apply to all modules.

Table 14: Environmental Specifications Ambient Operating +32 to +122°F (+0 to + 50°C) Conditions 10-90% RH Ambient Storage -40 to 158°F (-40° to + 70°C) Dimensions (H x W x D) 4.65 in. x 2.76 in. x 2.25 in. (118 x 70 x 57 mm) Shipping Weight XTM-105, 5.3 oz. (150 g)

XPA-821-5, 8.4 oz. (237 g) Other expansion modules (XPx-xxx-x) 5.8 oz. (163 g)

Agency Listings UL 916 Listed, CSA Certified, CE Mark Compliant, FCC Compliant (UL and CSA listings pending.)


Table 15: XTM-105-5 Specifications Electrical Requirements 24 VAC ±15% at 50/60 Hz Power Consumption 5 VA Terminations Power Supply 16 AWG (1.0-1.5 mm²) stranded cable

16-14 AWG (1.0-.5 mm²) solid cable N2 Bus RS-485 cable, 3-wire, 20-16 AWG (.5-1.5 mm²) stranded cable,

power limited wiring Module Supply Bus (24 VAC) 5-pin ribbon cable provided with XPx modules

XPx Bus 5-pin ribbon cable provided with XPx modules N2 Bus RS-485; 9600 baud; opto-isolated LED Indicators (red) Power On (flashing = no communication, configuration error, or

power watchdog error.) Receive Data Transmit Data

PWR

RD

METASYSXTM-105

TD

RT+RT- C

N2-BUS

ADDRESS

EXP

24V~C~ 24V~

Figure 27 XTM -105-5


Table 16: XPA-821-5 Specifications Electrical Requirements 24 VAC ±15%, 50/60 Hz (via Module Supply Bus) Power Consumption 6 VA Terminations Inputs/Outputs 20-16 AWG (.5-1.5 mm²) stranded cable

20-14 AWG (.5-2.5 mm²) solid cable Module Supply Bus (24 VAC) 5-pin ribbon cable provided with module, power watchdog jumper

provided with module XPx Bus 5-pin ribbon cable provided with module Analog Inputs Six inputs, 10-bit resolution, jumper selectable

• 0-10V, > 300K ohm impedance, Accuracy: +/-100 millivolt (mV), power limited • 0/4-20 mA, 100 ohm impedance, Accuracy: +/-300 microampere (mA), power limited • RTD (Ni1000, Pt1000, A99), Accuracy: +/-1.8°F (+/-1.0°C), power limited

Analog Outputs

Two outputs, jumper selectable: • 0-10 VDC, (10 mA), Accuracy: +/- 100 mV, power limited • 0/4-20 mA, maximum 500 ohm, Accuracy: +/-200 mA, power limited

LED Indicators (red) Each output level indicated by two LEDs, one for 0% and one for 100%. The LEDs are equally bright at 50% output.

Manual Override None Active Sensor Supply 15 VDC, 30 mA, power limited

AIC AIC AIC AI1 AI2 AI3 AI4 15V15V15V


METASYSXPA-821maxAO7min

maxAO8min

Figure 28: XPA-821-5


Table 17: XPB-821-5 Specifications Electrical Requirements 24 VAC ±15%, 50/60 Hz (via Module Supply Bus) Power Consumption 3 VA Terminations Inputs 20-16 AWG (.5-1.5 mm²) stranded cable

20-14 AWG (.5-2.5 mm²) solid cable Module Supply Bus (24 VAC) 5-pin ribbon cable provided with module, power watchdog

jumper provided with module XPx Bus 5-pin ribbon cable provided with module Binary Inputs Eight binary inputs from potential-free contacts, input

resistance 7K ohm, power limited. Software configurable as maintained or pulse type. Software configurable as NO or NC for each input. Transition counter function: min. 20 ms On, 20 ms Off. Counter maximum = 25 pps or 25 Hz

LED Indicators (red) Each input indicated by an LED. Manual Override None

C C BI3 C

BI1

BI3

BI5

BI7

METASYSXPB-821

BI2

BI4

BI6

BI8

BI1 BI2 C BI4


Figure 29: XPB-821-5


Table 18: XPE-401-5 Specifications Electrical Requirements 24 VAC ±15%, 50/60 Hz (via Module Supply Bus) Power Consumption 5 VA Terminations Inputs/Outputs 20-16 AWG (.5-1.5 mm²) stranded cable

20-14 AWG (.5-2.5 mm²) solid cable Module Supply Bus (24 VAC) 5-pin ribbon cable provided with module, power watchdog jumper

provided with module XPx Bus 5-pin ribbon cable provided with module Binary Inputs Four binary inputs from potential-free contacts, input resistance

7K ohm, power limited. Software configurable as maintained or pulse type. Software configurable as N.O. or N.C. for each input. Transition counter function: min. 20 ms On, 20 ms Off. Counter maximum = 25 pps or 25 Hz

Relay Outputs Three binary outputs, electrically latching relays. Contact voltage ratings: • 250 VAC/750 VA • 250 VDC/30W • 24 VAC/70 VA, power limited • 24 VDC/70W, power limited

LED Indicators (green) Each input and output indicated by an LED. Manual Override Three switches (one per BO) for Manual Override operation:

A/0/1 Sets output to Auto or indicated stage in Manual mode. 0=open 1=closed

METASYSXPE-401BI1BO1BI2BO2BI3BO3BI4

A01

A01

A01

0 IBO1 0 IBO30 IBO2

BI1 C BI2C BI3 C BI4C

Figure 30: XPE-401-5 Table 19: XPE-402-5 Specifications


Electrical Requirements 24 VAC ±15%, 50/60 Hz (via Module Supply Bus) Power Consumption 5 VA Terminations Inputs/Outputs 20-16 AWG (.5-1.5 mm²) stranded cable

20-14 AWG (.5-2.5 mm²) solid cable Module Supply Bus (24 VAC) 5-pin ribbon cable and power watchdog jumper provided with module XPx Bus 5-pin ribbon cable provided with module Binary Inputs Four binary inputs from potential-free contacts, input resistance 7K ohm,

power limited. Software configuration as maintained or pulse type and as NO or NC for each input. Transition counter function: min. 20 ms On, 20 ms Off. Counter maximum: 25 pps or 25 Hz.

Relay Outputs One 2-stage output, one binary output, electrically latching relays. Contact voltage ratings: • 250 VAC/750 VA • 250 VDC/30W • 24 VAC/70 VA, power limited • 24 VDC/70W, power limited

LED Indicators (green) Each input and output indicated by an LED. Manual Override Three switches for Manual Override:

A/0/M Sets 2-stage output to Auto, Manual State 0, or Manual mode. 1/2 Sets 2-stage output to indicated stage. A/0/1 Sets binary output to Auto or indicated stage in Manual mode. 0=open 1=closed


A01

1 2

A0M

0 IBO1 II 0 IBO3


Figure 31: XPE-402-5



20-14 AWG (.5-2.5 mm²) solid cable Module Supply Bus (24 VAC) 5-pin ribbon cable and power watchdog jumper provided with module XPx Bus 5-pin ribbon cable provided with module Binary Inputs Four binary inputs from potential-free contacts, input resistance 7K ohm,

power limited. Software configurable as maintained or pulse type and as NO or NC for each input. Transition counter function: min. 20 ms On, 20 ms Off. Counter maximum = 25 pps or 25 Hz.

Relay Outputs One 3-stage output, electrically latching relays. Contact voltage ratings: • 250 VAC/750 VA • 250 VDC/30W • 24 VAC/70 VA, power limited • 24 VDC/70W, power limited

LED Indicators (green) Each input and output indicated by an LED. Manual Override Two switches for Manual Override operation:

A/0/M Sets output to Auto, Manual State 0, or Manual mode. 1/2/3 Sets output to indicated stage.


123

A0M

0 IBO1 IIIII





20-14 AWG (.5-2.5 mm²) solid cable Module Supply Bus (24 VAC) 5-pin ribbon cable, power watchdog jumper provided with module XPx Bus 5-pin ribbon cable provided with module Binary Inputs Four binary inputs from potential-free contacts, input resistance

7K ohm, power limited. Software configurable as maintained or pulse type and as NO or NC for each input. Transition counter function: min. 20 ms On, 20 ms Off 25 Hz. Counter maximum = 25 pps or 25 Hz

Relay Outputs Four binary outputs, electrically latching relays. Software configurable as On/Off or pulse type (5…1275 ms). Contact voltage ratings: • 250 VAC/250 VA • 250 VDC/10W • 24 VAC/20 VA, power limited • 24 VDC/20W, power limited

LED Indicators (green) Each input and output indicated by an LED. Manual Override Four switches (one per BO) for Manual Override operation:

A/0/1 Sets output to Auto or indicated stage in Manual mode. 0 = open 1 = close

METASYSXPE-404

BO1BO2BO3BO4

BI1BI2BI3

A01

A01

A01

1/01/I


2/02/I 3/03/I4/04/IBO

BI4

A01



Table 22: XPL-401-5 Specifications Electrical Requirements 24 VAC ±15%, 50/60 Hz (via Module Supply Bus) Power Consumption 5 VA Terminations Inputs/Outputs 20-16 AWG (.5-1.5 mm²) stranded cable

20-14 AWG (.5-2.5 mm²) solid cable Module Supply Bus (24 VAC) 5-pin ribbon cable, power watchdog jumper provided with module XPx Bus 5-pin ribbon cable provided with module Binary Inputs Four binary inputs from potential-free contacts, input resistance 7K ohm,

power limited. Software configurable as maintained or pulse type and as NO or NC for each input. Transition counter function: min. 20 ms On, 20 ms Off. 25 Hz. Counter maximum = 25 pps or 25 Hz.

Relay Outputs Three binary outputs, magnetically latching relays. Contact voltage ratings: • 250 VAC/750 VA • 250 VDC/30W • 24 VAC/70 VA, power limited • 24 VDC/70W, power limited

LED Indicators (green) Each input and output indicated by an LED. Manual Override Three switches (one per BO) for Manual Override operation:

A/0/1 Sets output to Auto or indicated stage in Manual mode 0=open 1=closed


A01

A01

A01

0 IBO1 0 IBO30 IBO2


Figure 34: XPL-401-5


Table 23: XPL-402-5 Specifications Electrical Requirements 24 VAC ±15%, 50/60 Hz (via Module Supply Bus) Power Consumption 5 VA Terminations Inputs/Outputs

20-16 AWG (.5-1.5 mm²) stranded cable 20-14 AWG (.5-2.5 mm²) solid cable

Module Supply Bus (24 VAC) 5-pin ribbon cable, power watchdog jumper provided with module XPx Bus 5-pin ribbon cable provided with module Binary Inputs Four binary inputs from potential-free contacts, input resistance 7K ohm,

power limited. Software configurable as maintained or pulse type and as NO or NC for each input. Counter maximum = 25 pps or 25 Hz.

Relay Outputs Transition counter function: min. 20 ms On, 20 ms Off. 25 Hz. One 2-stage output, one binary output, magnetically latching relays. Contact voltage ratings: • 250 VAC/750 VA, or • 250 VDC/30W, or • 24 VAC/70 VA, power limited • 24 VDC/70W, power limited

LED Indicators (green) Each input and output indicated by an LED. Manual Override Three switches for Manual Override:

A/0/M Sets 2-stage output to Auto, Manual State 0, or Manual mode. 1/2 Sets 2-Stage output to indicated stage. A/0/1 Sets binary output to Auto or indicated stage in Manual mode. 0=open 1=closed


A01

1 2

A0M

0 IBO1 II 0 IBO3


Figure 35: XPL-402-5


Table 24: XPL-403-5 Specifications Electrical Requirements 24 VAC ±15%, 50/60 Hz (via Module Supply Bus) Power Consumption 5 VA Terminations Inputs/Outputs 20-16 AWG (.5-1.5 mm²) stranded cable


7K ohm, power limited. Software configurable as maintained or pulse type and as NO or NC for each input. Transition counter function: min. 20 ms On, 20 ms Off. 25 Hz. Counter maximum = 25 pps or 25 Hz.

Relay Outputs One 3-stage output, magnetically latching relays. Contact voltage ratings: • 250 VAC/750 VA • 250 VDC/30W • 24 VAC/70 VA, power limited • 24 VDC/70W, power limited

LED Indicators (green) Each input and output indicated by an LED. Manual Override Two switches for Manual Override operation:

A/0/M Sets output to Auto, Manual State 0, or Manual mode. 1/2/3 Sets output to indicated stage.


123

A0M

0 IBO1 IIIII


Figure 36: XPL-403

Table 25: XPT-401-5 Specifications


Electrical Requirements 24 VAC ±15%, 50/60 Hz (via Module Supply Bus) Power Consumption 2 VA Terminations Inputs/Outputs 20-16 AWG (.5-1.5 mm²) stranded cable


7K ohm. Power limited. Software configurable as maintained or pulse type and as NO or NC for each input. Transition counter function: min. 20 ms On, 20 ms Off. Counter maximum = 25 pps or 25 Hz.

Triac Outputs Four binary outputs, triacs. 24 VAC/500 mA, power limited. Software configurable as On/Off or Pulse Type (5…1275 ms).

LED Indicators (green) Each input and output indicated by an LED. Manual Override Three switches for Manual Override operation:

A/0/1 Sets output to Auto or indicated stage in Manual mode. 0 = open 1 = close

XPT-401

BO1BO2BO3BO4

BI1BI2BI3

A01

A01

A01


BI4

A01

BO1 BO1 BO2 BO2 BO3 BO3 BO4 BO4

METASYS

Figure 37: XPT-401-5


Table 26: XPT-861-5 Specifications Electrical Requirements 5 VDC power from XTM-105 via ribbon cable Terminations Outputs 20-16 AWG (.5-1.5 mm²) stranded cable

20-14 AWG (.5-2.5 mm²) solid cable Module Supply Bus (24 VAC)

5-pin ribbon cable, power watchdog jumper provided with module Note: 24 VAC is not used, but must be connected.

XPx Bus 5-pin ribbon cable provided with module Triac Outputs Eight binary outputs, triacs. 24 VAC/500 mA, power limited.

Software configurable as On/Off or Pulse Type (5-1275 ms). Manual Override None LED Indicators (green) Each output indicated by an LED.

METASYSXPT-861BO1BO2BO3BO4BO5BO6BO7BO8

BO5BO5BO6BO6BO7BO7BO8BO8

BO1BO1BO2BO2BO3BO3BO4BO4

Figure 38: XPT-861-5



Appendix B: Mapping Tables

Table 27: Direct Mapping to Standard Objects Object Hardware Reference

ACM CNT1-8 AI AI1-8, CNT1-8

AOS AO1-8 BI 1DI1-8, 2DI1-8 BO 1DO1-8, 2DO1-8

Table 28: Hardware References for XTM-105 Devices Object Hardware References (Mappable Item Names)

2-states 2-states and Wired 0

3-or 4-states, w/ or w/o Wired 0

MSI 1DI1-8, and 2DI1-8 1DI1, 1DI3, 1DI5, 1DI7 2DI1, 2DI3, 2DI5, 2DI7

1DI1, 1DI5 2DI1, 2DI5

MSO 1DO1-8, and 2DO1-8 -- 1DO1, 1DO5 2DO1, 2DO5


Table 29: XT-9100/XTM-105 Hardware and Internal Points Point Description Hardware

Reference Command/Override

Flag

Controller Point Type

Can be Mapped to Software

Model AttributesHardware Analog Input 1-8 AI1-8 No AI AI

Digital Input 1-16 1DI1-8 2DI1-8

No BI BI

Analog Output 1-8 AO1-8 Yes AO AOS, AD, SP Digital Output

1-16 1DO1-8 2DO1-8

Yes BO BO, BD

Internal Counter Value 1-8 CNT1-8 Yes II AD Value of High

Limit Analog Input 1-8

HIA1-8 Yes IF E( ) AD, SP

Value of Low Limit Analog Input 1-8

LOA1-8 Yes IF E( ) AD, SP

Value of Differential Analog

Input 1-8

ADF1-8 Yes IF E( ) AD, SP

High Alarm Flag Analog Input 1-8

AIH1-8 No IBy BD

Low Alarm Flag Analog Input 1-8

AIL1-8 No IBy BD

Notes: The analog high/low limits and differentials can be written from a supervisory system.

IF E( ) Item stored in EEPROM. Exceeding the maximum 10,000 write commands causes permanent damage to the XPA. Avoid mapping these points in a continuous process that changes their values at timed increments. Perform manual commands or monitoring only. The supervisory system writes new limits whenever the XTM/XPA comes online or when the AI point is added or modified from the supervisory system.


Appendix C: Ordering Information

Table 30: Module and Point Multiplexer Availability/Overview Model Analog

Inputs Analog Outputs

Binary Inputs

Binary Outputs

Manual Override

Indication LED

Comments

XTM-105-5 Communication Module Red

XPA-821-5 6 2 - - N Red Analog

XPB-821-5 - - 8 - N Red Binary inputs

XPE-401-5 - - 4 3x0/1 Y Green Electrically latched

XPE-402-5 - - 4 1x0/2, 1x0/1 Y Green Electrically latched

XPE-403-5 - - 4 1x0/3 Y Green Electrically latched

XPE-404-5 - - 4 4x0/1 1 Com

Y Green Electrically latched output

XPL-401-5 - - 4 3x0/1 Y Green Magnetically latched

XPL-402-5 - - 4 1x0/2, 1x0/1 Y Green Magnetically latched

XPL-403-5 - - 4 1x0/3 Y Green Magnetically latched

XPT-401-5 - - 4 4x1 Y Green Triac outputs pulse output

XPT-861-5 - - - 8x1 N Green Triac outputs pulse output

Notes: Additional models are offered outside North and South America. These include modules without manual override, with momentary outputs, and with disconnect terminals (Figure 39). For details, refer to Appendix D: Global Module Availability.

Model Codes


Table 31: Ordering Information Code Number Description AS-ENC100-0 EN-EWC10-0 EN-EWC20-0 EN-EWC30-0 EN-EWC40-0 EN-EWC15-0 EN-EWC25-0 EN-EWC35-0 EN-EWC45-0

Generic Enclosure Kit, Sheet Metal Single Enclosure, Plastic Universal Packaging Module (UPM), without Transformer UPM Dual Unit without Power Components UPM Triple Unit without Power Components UPM Quad Unit without Power Components Single Enclosure, Plastic UPM with 50 VA Transformer UPM Dual Unit with Power Entry Box and 50 VA Power Transformer UPM Triple Unit with Power Entry Box and 100 VA Power Transformer UPM Quad Unit with Power Entry Box and 100 VA Power Transformer

AS-XFR050-0 50 VA Transformer, Split Bobbin AS-XFR010-1 100 VA Transformer, 120 VAC with Circuit Breaker, Split Bobbin, UL Class 2

Recognized AS-XFR100-1 100 VA Transformer Kit, 120 VAC with Circuit Breaker, Split Bobbin XST-101-0 50 DIN A4 sheets of Blank Stickers (12 per sheet) for Module Front Panel WS-WINPRO-0 WS-WINPRO-6

HVAC PRO for Windows Software Package (Includes XTM Configurator) HVAC PRO for Windows Software Upgrade. (The upgrade package upgrades the previous release to the current release. It also includes documentation changes from the previous release.)

Accessories


Appendix D: Global Module Availability

Johnson Controls offers versions of the XTM-105/XPx-xxx that meet various market specifications (Table 32). The modules offered in North and South America (Table 30) are a subset of those available in other markets and all have been tested for UL, CSA, and FCC agency listings. If you need a module not listed in Table 30 of Appendix C: Ordering Information, have your local Johnson Controls representative contact the product development team in Milwaukee. If there is sufficient demand, additional models may be made available for your market.

The disconnect terminals are a requirement in the German market. They allow the electrician to wire the modules without having the wire electrically connected to the module. Each terminal has a blade switch that is permanently connected to the module (Figure 39). The only difference between the modules with disconnect terminals and those without is the extra height of the body, which is needed to accommodate the larger disconnect terminal blocks. The characteristics and specifications of the two types of modules are otherwise identical.

Figure 39: Expansion Module with Disconnect Terminals


Table 32: Global Model Codes Model/Ordering Code Module Type Description XTM-105-5 Extension Module Communications interface

and 24 VAC supply XPA-421-5 XPA-431-5

Expansion Module Analog 4 analog inputs (including PT100, Ni100, and 0-5K ohm potentiometer)

XPA-442-5 XPA-452-5

Expansion Module Analog 4 analog outputs with manual override

XPA-462-5 XPA-472-5

Expansion Module Analog 4 analog outputs without manual override

XPA-821-5 XPA-831-5

Expansion Module Analog 6 analog inputs 2 analog outputs without manual override

XPB-821-5 XPB-831-5

Expansion Module Binary 8 binary inputs

XPM-401-5 XPM-411-5

Expansion Module Binary 4 binary inputs 2 binary outputs (momentary relays with manual override)

XPM-421-5 XPM-431-5

Expansion Module Binary 4 binary inputs 2 binary outputs (momentary relays without manual override)

XPM-402-5 XPM-412-5

Expansion Module Multistate 4 binary inputs 1 two stage output (momentary relays with manual override)

XPM-422-5 XPM-432-5

Expansion Module Multistate 4 binary inputs 1 two stage output (momentary relays without manual override)

XPM-403-5 XPM-413-5

Expansion Module Multistate 4 binary inputs 1 three stage output (momentary relays with manual override)

XPM-423-5 XPM-433-5

Expansion Module Multistate 4 binary inputs 1 three stage output (momentary relays without manual override)

XPL-401-5 XPL-411-5

Expansion Module Binary 4 binary inputs 3 binary outputs (latching relays with manual override)

XPL-421-5 XPL-431-5

Expansion Module Binary 4 binary inputs 3 binary outputs (latching relays without manual override)

XPL-402-5 XPL-412-5

Expansion Module Multistate 4 binary inputs 1 two stage output 1 binary output (latching relays with manual override)

XPL-422-5 XPL-432-5

Expansion Module Multistate 4 binary inputs 1 two stage output 1 binary output (latching relays without manual override)

XPL-403-5 XPL-413-5

Expansion Module Multistate 4 binary inputs 1 three stage output (latching relays with manual override)

Continued on next page . . .


Model/Ordering Code (Cont.)

Module Type Description

XPL-423-5 XPL-433-5

Expansion Module Multistate 4 binary inputs 1 three stage output (latching relays without manual override)

XPE-401-5 XPE-411-5

Expansion Module Binary 4 binary inputs 3 binary outputs (electrically maintained relays with manual override)

XPE-421-5 XPE-431-5

Expansion Module Binary 4 binary inputs 3 binary outputs (electrically maintained relays without manual override)

XPE-402-5 XPE-412-5

Expansion Module Multistate 4 binary inputs 1 two stage output 1 binary output (electrically maintained relays with manual override)

XPE-422-5 XPE-432-5

Expansion Module Multistate 4 binary inputs 1 two stage output 1 binary output (electrically maintained relays without manual override)

XPE-403-5 XPE-413-5

Expansion Module Multistate 4 binary inputs 1 three stage output (electrically maintained relays with manual override)

XPE-423-5 XPE-433-5

Expansion Module Multistate 4 binary inputs 1 three stage output (electrically maintained relays without manual override)

XPE-404-5 XPE-414-5

Expansion Module Binary 4 binary inputs 4 binary outputs (common supply) (On/Off or pulse relays with manual override)

XPE-424-5 XPE-434-5

Expansion Module Binary 4 binary inputs 4 binary outputs (common supply) (On/Off or pulse relays without manual override)

XPT-401-5 XPT-411-5

Expansion Module Binary 4 binary inputs 4 binary outputs (24 VAC triacs with manual override)

XPT-421-5 XPT-431-5

Expansion Module Binary 4 binary inputs 4 binary outputs (24 VAC triacs without manual override)

XPT-861-5 XPT-871-5

Expansion Module Binary 8 binary outputs (24 VAC triacs without manual override)

XST-101-0 Blank stickers for module front panels: pack of 50 sheets, DIN A4, 12 stickers per sheet, laser printable

Note: The model numbers with a 0, 2, 4, or 6 as the second digit are for modules with normal terminals; the model numbers with a 1, 3, 5, or 7 as the second digit are for modules with disconnect terminals.


Notes

Controls Group FAN 636.4 507 E. Michigan Street System 9100 Technical Manual P.O. Box 423 Printed in U.S.A. Milwaukee, WI 53201

Documents

XTM-105 Expansion Module, XPx-xxx Expansion Modules … · 2009-03-20 · • binary triac outputs (24 VAC) with LED indicators (supports manual override on XPT-401) • binary relay