1

XM Plural-Component Sprayers

2

XM Features• Doubled useful flow rate (compared to Xtreme Mix)

– Supports multiple guns to improve productivity and profitability• Improved mixing

– Faster setting materials– Shorter integration hose (less material waste)

• Defined error codes– Easy troubleshooting– Automatic shutdown if off ratio

• Heated hopper options– Hazardous or non-hazardous safe

• Fully configured, factory packaged systems– OEM versions available

• Xtreme air motors with NXT technology• USB data downloading

– Fast, easy access to historical spray data– Spray log shows the job was done right!

• Graco Control Architecture (GCA)

3

XM Base Unit

Recirculation valves

Dosing valves

Carbon steel frame with built-in pallet rack

•High pressure hose (7250psi)

- 25’, 3/8”

- 10’, 1/4”

•XTR-7 Airless spray gun

•2 static mixers

•USB flash drive (4GB)

Mix manifold

Controls with USB data downloading

Heater mounting locations

Air controls

Included accessories:

Remote manifold option

4

XM Base Unit

Merkur flush pump

Air motors

- 6500cc NXT

- De-ice

Xtreme lowers

- XM available in two pressure ratios

50:1 A pump = 250 B pump = 220

70:1 A pump = 180 B pump = 145

- With or without fluid filters

XM rated fluid pressure

XM50 = 5200 psi

XM70 = 6300 psi

5

Base Unit Choices

Control box power/fluid heaters:A) Wall power

- no fluid heatersB) Wall power

- 2 standard fluid heaters- junction box

C) Air driven alternator- no fluid heaters

D) Air driven alternator- 2 explosion proof fluid heaters

6

Base Unit Details

Fluid heaters

- Standard or explosion proof

Electrical junction boxControl box power supply

- Wall power (Std. 120VAC)

- Air driven alternator, approved for use in explosive atmospheres.

-Includes breakers and switches for standard fluid and hopper heaters.

-Not approved for use in explosive atmospheres.

Explosion proof heater

7

XM Configurable Options

Hoppers (20 or 7 gallon)

Hose rack

Agitator

Transfer pumps

Hopper heat

Casters

8

Configured Unit Options• Fluid supply:

A) (1) 20 gal. hopper and (1) 7 gal. hopperB) (2) 20 gal. Hoppers (with agitators)C) Drum feed: (2) agitator & (2) T2 pump kitD) Drum feed: (2) agitator & (2) 5:1 Monark pump kit

• Hopper heat (20 gal. Hopper only):A) Immersion heater (240V, 1500W)B) Circulation kit (Husky pump w/VisconII heater)

• Feed pumps (for 20 gal. hopper):A) 2:1 T2B) 5:1 Monark

• Agitators:A) Standard on 20 gal. hopper

9

Fluid Flow Theory

Integrator hose (25 feet, 3/8” dia.) Static mixers (2)

Whip hose (10 feet, 1/4” dia.)

Dosing valves

10

Fluid Control Assembly

Shutoff/check valves

Mix manifold cutaway

Dosing valves

Recirculation valves

Sampling valves

Mix manifold block

Solvent line

Restrictor valve

Spray pressure gauge

11

Fluid Control Assembly

12

Remote Manifold Assembly

•Typical recirculation•Dead end to manifold

13

Remote Manifold Assembly

•Typical recirculation;•Conditions hopper material

•Recirculation to manifold•Conditions material in hoseand manifold, heats manifold

14

Flow Rate Output ComparisonXtremeMix - XM

0

500

1000

1500

2000

2500

3000

3500

0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3 3.25 3.5

Combined GPM

Mac

hine

Pre

ssur

e W

hile

Spr

ayin

g

3 TIPS523, 525, 527

3 TIPS525, 527, 529

3 TIPS529, 531, 537

Spray pattern and Ratio weremaintained throughout XMHigh Flow tests.

XM60:1 DuraPlate 4:1mix

XtremeMix68:1 100 cps oil at 4:1mix

Error andShut Down

-----------------------Minimum usable spray pressure---------------------------------------------------------------------

15

XM PerformanceXM Combined Performance Curves

Maximum psi Air and 70 psi Air set points

0

1000

2000

3000

4000

5000

6000

7000

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50

Fluid Flow Rate GPM

Flui

d P

ress

ure

XM50 Fluid 100psi set XM50 Fluid 70 psi set XM70 Fluid 90 psi set XM70 Fluid 70psi set

16

Pressure Output ComparisonXtremeMix - XM

XM (60:1) vs XtremeMix (68:1) 4:1 Mix 80 psi air 1.5 gpm 1000 cps oil

0

1000

2000

3000

4000

5000

6000

0 1 2 3 4 5 6 7 8 9 10

Time in Seconds

0

1000

2000

3000

4000

5000

6000

Flu

id P

ress

ure

at M

ix O

utle

t in

PS

I

XtremeMix is not sprayable at this flow rate and will alarm out

XtremeMix Pressure OutStall

XM Pressure Out

17

New Fluid Measurement TechniqueWith NXT Motor Capability and Pressure Transducers

Improved Fluid Measurement Without Stalling the Pump to Guarantee Pump Loading

0

1000

2000

3000

4000

5000

6000

0.75 0.85 0.95 1.05 1.15 1.25 1.35 1.45 1.55 1.65 1.75 1.85 1.95

Time (seconds)

Pre

ssur

e (p

si)

0.0

1.0

2.0

3.0

4.0

5.0

Pos

itio

n (i

nche

s)

Pressure Transducer Linear Position

Inlet ValveBall Closes &Fluid BeingDisplaced

PistonBall Closes

Top Reed Switch signalPiston Ball Opens

Count Fluid DisplacementBetween Yellow Boxes

Bottom Reed Switch Signal

Inlet BallOpens

18

Air Controls

Main air on/off

Solvent pump air on/off

Main pump air pressure gauge

Main pump air regulator

Inlet air pressure gauge

Solvent pump air regulator

Solvent pump air pressure

gauge

19

User Interface Display

• Icon based– Allows for worldwide communication– Similar across future Graco products

• 2 modes (key switch)– Command functions– Setup functions

20

Command Functions (operating settings)

• Spray• Run pumps/circulate• View mix ratio• Run pump/batch tests• Park pumps• View/diagnose/clear alarms

21

Setup Functions (System settings)

• Mix ratio• Pot life timer parameters• Select which USB data logs to download• Maintenance parameters• Pressure/temperature limits• Enable/disable display components

22

Controls User Interface

Mode key switch

•Switch between command and setup modes

•Remove key to lock settings

USB port

•Download spray data with USB drive.

•4GB flash drive is included with each machine.

Start Stop

Scroll right/left

Clear

Scroll up/down

DisplayEnter

Dosing valveindicator light

23

Display

• Command screen from factory is straightforward

– Ratio set point– Three operation modes

• Spray• Pump test• Park

– Actual spray ratio• Choose spray parameters in

set-up mode **– Temperatures– Pressures– Flow rate– Time/date– Pot life timer

**Supports English or Metric units and worldwide date formats.

24

Display

Default screen

Additional options enabledSpray mode selected

25

Alarm Codes

3-digit identifier, Icon indicators

P: Pressure

6: Sensor/connection

A: Material A

Alarm log Totalizer Maintenance

26

27

USB Logs

• Data downloads to USB drive• Total of 4 separate logs available:

– Spray (customized for end-user)– Alarm– Command– Data

• Time vary by amount of information to be downloaded– Customers can change “download depth”

• Intrinsically safe

28

Spray Log• Acts as on board “inspector”

– Set how often data will record and download depth • 60 second increments and 30 day depth is default, overwrites oldest data

– Date– Time– Machine number– Temperature A & B– Pressure A & B– Ratio Actual & Setpoint– Restriction balance indicator– Flow– Alarms

Graco XM - Spray Log 1USB SN 09000117

Software PN 15W201Software Rev 1.04.004

3/31/2009 7:36

Date Time Machine No Temp A Temp B Press A Press B Ratio Actual Ratio Setpoint Restrictor3/13/2009 16:55:37 1001 92 88 1949 2187 3.987 4 < - - - - I - - - - >3/13/2009 16:55:38 1001 92 88 1949 2187 3.989 4 < - - - - I - - - - >

29

Material Hoppers

• Rugged double wall construction

• Conductive polyethylene

• Weight = 75.5 lbs

• Inner tank capacity (spray material) = 22 gal.

•Outer jacketed area capacity (heated material) = 12 gal.

Agitator/Feed pump mounting threads **Standard 7 gallon also available

30

Hopper Heat

• Standard 240V, 1500W immersion heater

• Not approved for explosive atmospheres

• Designed to MAINTAIN material temperature

• Heating material options:

• Oil

• 50% water, 50% ethylene glycol mixture

31

Hopper Heat Circulation Kit

Third Explosion proof Viscon fluid heater

Diaphragm pump

• Approved for explosive atmospheres

• Heater must be purchased separately

• 4,000W of heat vs. 3000W immersion option

32

O.E.M. Configurations

• Total of 12 different options– Various combinations of pumps and controls– Carbon steel frame is NOT included

• Gives distributors extra flexibility to meet end-user needs.

• Not part of online selection tool.– List of options will be available on website

33

Configuration Selection Tool• Designed to simplify ordering process

– Breaks selection process down to 7 questions– Automatically builds 6 digit part number– Built-in rules for I.S. configurations (explosive atmosphere approvals)

• Available real-time on Graco.com• Displays image of what is being selected• Allows users to add accessory kits• Print .PDF with selection summary

– 6 digit Graco part number– Image of selected machine– List of machine characteristics– List of selected accessory kits

34

Base Machine Dimensions

H = 5.8 ft

W = 3.25 ft

D = 3.16 ft H

WD

Weight = 1160 lbs

Frame: Carbon steel with built-in pallet rack

35

Dimensions Including Hoppers

H

W

D

H = 5.8 ftW = 8.25 ftD = 3.16 ftWeight = 1550 lbs

H = 5.8 ftW = 4.75 ftD = 5.4 ftWeight = 1550 lbs

Side mounted:

Rear mounted:

36

Transporting Options

• Forklift– Built-in pallet rack

• Crane– Lift rings on airmotors

• Caster kit

Lift rings

Pallet rack

**See operation manual for detailed transporting instructions.

37

Additional Information

www.graco.com/xm• Product animation• Fluid flow theory animations• Downloadable brochure