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X-Line 101 October 2016

X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

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Page 1: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

X-Line 101October 2016

Page 2: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

X-Line BenefitsUptime - improve maintenance accuracy and reduce callbacks

– Diagnostics, protection, and connectivity standardFlexibility – install in more location options

– Lightweight, slim profile– Corrosion resistant– Quiet– Multi-refrigerant

Efficiency – lower usage costs– High efficient scroll compressor and optimized condenser sizing– Floating head pressure control and low condensing ready

Presenter
Presentation Notes
Key benefits of X-Line are uptime, flexibility, and efficiency.
Page 3: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

CoreSense TM Diagnostics And Protection

Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

Variable Speed PSC Fan Motors• High Efficiency • Ultra Quiet • Optimizes Air-FlowFor MaximumHeat Transfer

• Meets CEC andNational Standards

Copeland Scroll Compressor Technology• High Efficiency• Ultra Quiet• High Reliability

Unit Sound Levels at Minimum and Maximum Load

•Over Current protection •Flooded Start Protection (“Bump-Start” Logic)

•Incorrect Phase Detection •Discharge Temp. Protection

•High Pressure Lockout •Anti-Short Cycle Time Delay

•Flood-Back Prediction •Digital Fault Code Display / Remote Alarming

•Demand Cooling™ •Over/Under Voltage Protection

Presenter
Presentation Notes
The design of the Copeland Scroll condensing unit is unique in many ways. It is rich in diagnostics that both protect and predict failures. The high efficiency scroll compressor is contained in the right cabinet which helps keep the sound level low since it is completely enclosed. The sound is further reduced by the variable speed PSC fan motor and fan blade that run between 300 and 1000 rpm depending on the load. Efficiency gains are also achieved through this optimized fan motor and blade design and oversized condenser coil.
Page 4: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

Wide Ambient Operating Range

Maximum Ambient Operating Range Of -40°F To 120°F. System Location, Refrigerant, And Application May Affect Min/Max Operating Capability.

Heated And Insulated ReceiverMaintains Liquid Pressure For Starting In Low AmbientT-Stat Controlled Heater

Check Valve At Inlet Of ReceiverMaintains Pressure Build Up Inside Receiver

Low Ambient Approved Electronics And Sensors

Built In Low Pressure BypassAutomatic Bypass For Low Ambient Startup With Adjustable Time Delay.

Pressure Relief ValvePre-Installed For Zoning Code Compliance

Demand CoolingXFAM/P – Liquid InjectionXFAL – Vapor InjectionKeeps Compressor Cool During High Compression

Variable Speed FanContinually Adjusts For Current Conditions

Large Condenser CoilOptimized For High Ambient Conditions

Page 5: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

X-Line Model GenerationsGeneration Dates Models / BOM Updates

0.1 2008 XJAM / XJAL-002 Initial Release0.2 2010 XJAM / XJAL-012 Added 1-Way Communication1.0 2012 XJAM / XJAL-022 Added Low Ambient Capability1.1 2013 XJAM / XJAL-022 Added Electronic Defrost/EUC2.0 2016 XFAM / XFAP / XFAL-081 Redesigned Electronics / Hinged Door

Vers

ion:

1.1

Vers

ion:

2.0

Page 6: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Electronic Controls (-022 Models 13F And Newer)

Traditional Defrost Module / Mechanical Low Pressure Control

Electronic Defrost Control / Electronic Pressure Control

• Time Interval Initiate –Time/Temperature Terminate

• 15 Minute Increments / 24 Hr Max interval

• Basic Defrost Functions

• Time Interval Or Real Time Initiate – Time/Temperature Terminate

• Max Duration: 255 Min / 120 Hr Interval

• 7-day/6+1 Day/5+2 Day Programming Options

• Two-Way Communication Capable

• Inaccurate Setting

• Time Consuming Set Up

• Setting Drift Over Time

• Higher Accuracy Than Gages

• <30 Sec. Set Up

• No Drift

Page 7: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

1.0 Electronics Platform“One –Way Communication Board” – Available on -012 /-022 BOM

7-Segment LEDsMain Board ConnectorReset Button

Message Recall Button

Dip Switch Setting

ECT Modbus Connector D0: RS485- (A)C: CommonD1: RS485+ (B)

Terminal Resistor Jumper,On: Terminal Resistor Is EnabledOff: Terminal Resistor Is Disabled

Page 8: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

1.0 Diagnostic Codes

Page 9: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

1.0 Code Descriptions

Page 10: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

2.0 Electronics Platform

Pressure Control

Defrost Control

Power Monitoring

Diagnostics And Communications

Consolidated Full System Control

Unit Control

Page 11: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

XJAM Vs. XFAM / XFAPFeature XJAM XFAM / XFAP

Compressor ZX Scroll ZS ScrollService Access Removable Panel Hinged DoorCommunications 1-Way Diagnostics 2-Way CommunicationCapacity Range (@25/90) 14600 – 54610 BTU 12000 – 49500 BTURefrigerants R-404A/507, R-407C/A R-404A/507, R-407C/A

R-22, R-134a, R-448/449Envelope Range -5 to +40 0 to +45 (XFAM)

-25* to +45 (XFAP)Accumulator Not available No Change (XFAM)

Standard (XFAP)Diagnostics / Protection No ChangeSize/Weight/Sound No Change

*Envelope range will vary by refrigerant

Page 12: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

XJAL Vs. XFALFeature XJAL XFAL

Compressor No ChangeService Access Removable Panel Hinged DoorCommunications 1-Way Diagnostics 2-Way CommunicationCapacity Range (@-10/90) No ChangeRefrigerants R-404A/507, R-407C/A R-404A/507, R-407C/A

R-448/449*Envelope Range No ChangeInternal Components No ChangeDiagnostics / Protection No ChangeSize/Weight/Sound No Change

*R-448/449 ratings will follow initial launch

Page 13: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

X-Line Nomenclature / FeaturesX F A M - 0 2 0 Z - T F C - 0 8 1

X =

Out

door

F =

Mul

ti-R

efrig

eran

tJ

= R

-404

A/

R-4

07A

/C

A =

Air

Coo

led

L =

Low

Tem

pM

= M

ediu

m T

emp.

P =

Mul

ti-A

pplic

atio

n

Nom

inal

HP

:01

5 =

1.5

HP

060

= 6

HP

Z =

Scr

oll

Com

pres

sor

CFV

= 2

08/2

30v

1Ph.

60 H

z.TF

C =

208

/230

v 3P

h.60

Hz.

Bill

Of M

ater

ial

Base Model Electrical BOMBOM Features UL

Gen

erat

ion

0.1

–1.

1

Gen

erat

ion

2.0

Rec

eive

r W/ V

alve

Rec

ieve

r Hea

ter /

In

sula

tion

Suc

tion

Valv

e

Liqu

id V

alve

Acc

umul

ator

Oil

Sep

erat

or(L

ow T

emp

Onl

y)

Pre

ssur

e C

ontro

ls

(Adj

usta

ble

low,

Fix

ed

Hig

h)

Def

rost

Con

trol

Filte

r Drie

r

Moi

stur

e In

dica

tor /

Sig

ht

Gla

ss

Cra

nkca

se H

eate

r

Varia

ble

Spe

ed

Con

dens

er F

an

Dem

and

Coo

ling

Low

Tem

p -E

nhan

ced

Vapo

r Inj

ectio

n (E

VI)

Med

/Ext

Med

Tem

p -

Suc

tion

Line

Liq

uid

Inje

cton

One

-Way

Com

mun

icat

ion

Two-

Way

Com

mun

icat

ion

Cor

eSen

se D

iagn

ostic

s /

Pro

tect

ion

List

ed

Rec

ogni

zed

002 X X X Low Temp Only X X X X X X X X X X012 X X X Low Temp Only X X X X X X X X X X X022 X X X X Low Temp Only X X X X X X X X X X X

081 X X X X XFAL, XFAP Only X X X X X X X X X X X

Page 14: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

X-Line Cross Reference1.1 Model 2.0 Model

XJAL-020Z-CFV/TFC-022 XFAL-020Z-CFV/TFC-081XJAL-030Z-TFC-022 XFAL-030Z-TFC-081XJAL-035Z-CFV-022 XFAL-035Z-CFV-081

XJAL-040Z-CFV/TFC-022 XFAL-040Z-CFV/TFC-081XJAL-050Z-CFV/TFC-022 XFAL-050Z-CFV/TFC-081

XJAL-060Z-TFC-022 XFAL-060Z-TFC-081None XFAM-015Z-CFV-081None XFAM-015Z-TFC-081

XJAM-015Z-CFV-022 XFAM-017Z-CFV-081None XFAM-017Z-TFC-081

XJAM-020Z-CFV/TFC-022 XFAM-022Z-CFV/TFC-081XJAM-030Z-CFV/TFC-022 XFAM-030Z-CFV/TFC-081XJAM-040Z-CFV/TFC-022 XFAM-045Z-CFV/TFC-081XJAM-050Z-CFV/TFC-022 XFAM-050Z-CFV/TFC-081

XJAM-060Z-TFC-022 XFAM-060Z-TFC-081

XFAP models can be crossed in place of XFAM models for an additional cost

New models

New model

Page 15: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Setup / Diagnostics / Protection

Page 16: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

63%

17%

100%92%

0%

20%

40%

60%

80%

100%

Entry Level ExperiencedNo Diagnostics Comfort Alert

How Diagnostics Improve Troubleshooting Accuracy And Warranty

43%

18%22%

92%0%

15%

30%

45%

2002 2003 2004

No Diagnostics Comfort Alert

Service Technician Study Actual Warranty Results

Improved ServiceTechnician Accuracy

Lower “No Defect Found”Warranty Failures

%NDFTechnicianAccuracy

“My main concern is getting the equipment repaired the first time on the first visit. . . “ – Refrigeration Contractor

16

CoreSense CoreSense

Page 17: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

X-Line InstallationController Setup

Simplified Commissioning Allows For Setup in about 1 Minute.

•All installation instructions, diagrams, and guidelines are included in the application bulletin (AE5-1412)

•A quick start guide is supplied with each unit (attached to door), showing how to set the control (also in manual)

•Setup is similar to the EUC

Page 18: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

2.0 Diagnostic Codes

Lockouts Occur After An Adjustable Number Of Errors Within A Set Timeframe. Lockouts Can Be Disabled To Always Allow Auto Restarts

Code Description01 AI1 error (Suction Transducer)02 AI2 error (Condenser Temp Probe)03 AI3 error (Discharge Line Temp Probe)

04 AI4 error (Vapor Inlet Temp Probe)

05 AI5 error (Vapor Outlet Temp Probe)

06 AI6 error (Ambient Temp Probe)07 AI7 error (Liquid Line Temp Probe)

08 Battery error09 Current sensor 1 error10 Current sensor 2 error11 Voltage sensor 1 error12 Voltage sensor 2 error13 Voltage sensor 3 error20 Lost phase error21 Phase sequence error22 Phase Imbalance23 Over current 124 Over current 225 Open run circuit error26 Open start circuit error

Code Description27 Under voltage alarm28 Over voltage alarm29 Compressor Build-in protector trip40 High pressure switch41 Low pressure switch42 High pressure alarm43 Low pressure alarm44 Discharge line temperature alarm46 High condenser temperature alarm47 EXV full open in EVI48 EVI high superheating alarm 49 EVI low superheating alarm50 High side flood back alarm80 RTC warning, date not correct81 RTF warning, communication with clock82 Probe configuration error83 DI configuration error84 Compressor configuration error85 Injection probe configuration error86 EEPROM R/W error (manual)

E=ErrorL=Lockout

Code

Page 19: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

System Protection

Proactive Reactive

• Floodback Prediction• Flooded Start Protection (Bump Start)• Short Cycle Protection• Demand Cooling™• Phase Imbalance Protection• High Condensing Temperature

Protection

• Over Current*• Lost Phase• High Pressure*• High Discharge Temperature*• Incorrect Phase Detection• Open Start Or Open Run Circuit• Over/Under Voltage

Identify Or Protect Against Conditions That May Lead To Compressor Damage

Prevent Compressor Damage From System Or Power Supply Issues

*Can be set to Lockout or auto restart

Page 20: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

Compressor Lockouts

Code Condition Controlling Parameter

Default Setting

Value Range

L20 Lost Phase pEn 5 0 – 15; 0=Always Auto Restart

L21 Reversed Phase - - On power up

L23 Over Current oCn 5 0 – 15; 0=Always Auto Restart

L24 Open Run Circuit oCn 5 0 – 15; 0=Always Auto Restart

L25 Open Start Circuit oCn 5 0 – 15; 0=Always Auto Restart

L26 Under Voltage pEn 5 0 – 15; 0=Always Auto Restart

L27 Over Voltage pEn 5 0 – 15; 0=Always Auto Restart

L40 High Pressure HPn 5 0 – 15; 0=Always Auto Restart

L44 Discharge Line Temp dLn 4 0 – 15; 0=Always Auto Restart

L86 EEPROM (Memory) - - -

Repeated Trips Are Often Indicative Of A Larger System Problem. If A Compressor Is Locked Out, The System Should Be Closely Examined To Determine The Cause Of The Issue.

Page 21: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Lost Phase Protection

• Monitored by voltage sensing terminals on control module

• Triggered if any phase is not detected• Unit will restart after 3 minutes if phase returns• Unit will lockout if phase is lost more than 5

times in an hour

Error Code: E20 or L20

Page 22: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Incorrect Phase Protection

• Monitored by voltage sensing terminals on control module

• Triggered if any phase does not lead the next by 120°

• Unit will not start until phase is corrected

Error Code: L21

Page 23: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Phase Imbalance Protection

• Monitored by voltage sensing terminals on control module

• Triggered if voltage on any phase drops below 10% of the average

• Unit will not start until phase is corrected

Error Code: E22

Page 24: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Over Current Protection

Comp. Status

With ProtectionWithout ProtectionMotorTemp.

OnOff

OnOff

On

•Over current protection is provided before the compressor overheats and trips on internal thermal protection. This shortens restart times from as long as 45 minutes down to 3 minutes.

•Unit will restart after 3 minutes and lockout if more than 5 trips occur within an hour

Error Code: E23 or L23

Page 25: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

High Pressure LockoutHigh pressure cut-out will stop compressor and restart after 3 minutes.• Fixed cut-out at 440psig, cut-in at 348psig• Lockout after 5 trips within one hour

Error Code: L42

Page 26: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Discharge Line Temperature ProtectionError Code: E44 or L44

• Monitored by temperature sensor on discharge line located 6” from compressor discharge fitting.

• Compressor shuts down if temperature exceeds 250°f (low temp) or 255°f (medium temp)

• Unit will restart after 3 minutes if temperature drops below 170°F.

• System will lockout if compressor trips more than 4 times in an hour

Page 27: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Flood Back Prediction• Error will display if high-side superheat (discharge –

condenser temp) is less than 18°F for more than 30 minutes of the last 45 minutes

• Unit will continue to run

Error Code: E50

Page 28: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Flooded Start Protection (Bump Start)Bump start is a startup process that protects against bearing wear caused by flooded starts (refrigerant absorbed into the oil). The compressor and fans will run for 2 seconds then turn off for 15 seconds repeating this sequence 3 times. Once this sequence is completed, the unit resumes normal operation.The bump start sequence will initiate on first startup, and anytime power is lost and restored. Bump start will also initiate anytime the compressor does not run for more than 4 hours, and the ambient temperature is below 95°F.

Page 29: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Anti-Short Cycle Protection• Compressor will remain off for 3 minutes after any

compressor shutdown.• Compressor indicator on display will flash during

time delay

Page 30: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Error Code: L26 or L27• Monitored by voltage sensing terminals on

control module• Compressor stopped if voltage exceeds 10% of

min/max rated voltage for more than 1 second• Unit will restart after 3 minutes if voltage returns• Will lockout if compressor is stopped more than

5 times in an hour

Under/Over Voltage Protection

Power Supply

+10%

-10%

Page 31: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Smart Crankcase Heater

Crankcase heater operates when:• Ambient temperature < 50°F• Compressor off

Page 32: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Low Ambient Operation

Receiver heater operates when:• Ambient temperature < 50°F• Compressor off •Receiver temperature thermostat is closed (cut-in: 30°F, cut out: 70°F)

Low pressure control bypass:• Ambient temperature < -20°F

•Controlled by parameter LAS• 6 second duration

•Adjustable with parameter LMO

Page 33: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

Demand Cooling™

Injection Attempts To Maintain Discharge Line Temps Below 225°F (LT) Or 235°F (MT)Electronic Injection Valves (EIV) Control Refrigerant Flow For Optimum Injection

Provides Protection For Out Of Envelope OperationEVI Increases Capacity And Efficiency

Enhanced Vapor Injection Suction Line Liquid Injection

EIVHX

EVI Scroll

TXV

Condenser

Evaporator

EIV

TXV

Condenser

Evaporator

Low Temp Medium Temp

Page 34: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

On-Board Alarm History

Alarm History Retains The Last 50 Alarms With Date/Time Stamp

+ EXIT

Alarm 01 Error 40

Alarm 02 Error 40

Page 35: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Digital Temperature And Pressure Display (Fast Access Menu)

35

Probe 1 - Pressure

Probe 2 - Temperature

Page 36: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

X-Line Communications

Availability Timing Varies. Product Information And Training Will Be Provided When Available.

ecoSYS Site Supervisor

XWEB Internet Gateway

Available to wholesalers thru Weiss instruments

Available to end users thru retail solutions

CoreSense PCSoftware

Remote Display

Local “On-Site” Visibility And Control Remote “Off-Site” Visibility And Control

Accessory kit thru wholesalers

Accessory kit thru wholesalers

E2 Site Control

Existing installationsV4.08

Works with -081 models onlyControl of -081 models only. Visibility of -012 and -022 models

Page 37: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

X-Line InstallationMounting And Connections

Physical Installation Is Simple And Standardized Across All Models

Mount almost anywhere with optional wall mount brackets or snow legs. Will accept brackets and legs from most mini-split manufacturers.

Easy access hinged door panel allows access to centralized color-coded terminal block for main power, defrost, and accessory connections. Door hinges separate for easy door removal.

External valves with standard 7/8” suction and ½” liquid connections

Page 38: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Energy Savings

Page 39: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101X-Line 101

AWEF Ratings (Medium Temp)

DOE Minimum AWEF For Outdoor MT Equipment: 7.6

MT MTUnit Model Compressor Refrigerant BTU AWEF Unit Model Compressor Refrigerant BTU AWEF

XFAM-015Z ZS09KAE

22 12,400 10.11

XFAM-045Z ZS33KAE

22 36,600 10.9134a 7,870 8.73 134a 24,500 10.38404A 12,500 10.23 404A 40,000 10.7407A 11,800 10.15 407A 38,200 10.22407C 11,200 10.51 407C 36,400 11.17

XFAM-017Z ZS11KAE

22 14,500 10.45

XFAM-050Z ZS38K4E

22 40,100 9.18134a 9,320 9.15 134a 27,500 9.54404A 14,900 10.62 404A 45,800 9.22407A 14,000 10.32 407A 45,000 11.03407C 13,300 10.79 407C 43,100 9.47

XFAM-022Z ZS15KAE

22 19,100 10.51

XFAM-060Z ZS45K4E

22 47,500 9.39134a 12,600 9.69 134a 32,900 9.84404A 20,000 10.75 404A 54,000 9.36407A 18,800 10.6 407A 53,500 9.76407C 17,900 11.06 407C 52,500 9.67

XFAM-030Z ZS21KAE

22 27,900 11.22134a 18,400 10.82404A 28,800 10.75407A 27,200 10.83407C 26,500 11.64

Capacities Rated @ 90°F Ambient / 25°F Evap

Page 40: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Low Condensing / Envelope Mapping

Low

C

onde

nsin

gN

orm

al

Con

dens

ing

Envelope Map Override

• Default setting allows 70° minimum condensing (80° for XFAL)• 15-20% energy savings for each 10° lower condensing• System EXV needed to handle fluctuation• Adjust parameter MCS to allow low condensing• Control will override to remain within envelope

Page 41: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Service Kits / Accessories

Service Kits Accessories

• XCM25D controller (943-0214-00)– Supplied without program– One control for all applications– Program supplied on hotkey with each unit– Tracked for warranty

• Master service kit (980-0080-00)

List of all service items is provided with the launch package

• Remote display (143-0023-00)• PC connectivity kit (943-0224-00)• Wall bracket (074-7286-00)• 12” Snow legs (074-7289-00)

Page 42: X-Line 101 - Emerson Electric · 2019-08-14 · X-Line 101. CoreSense . TM. Diagnostics And Protection. Integrated Technology Delivers Highest Efficiency And Diagnostic Protection

X-Line 101

Annual Energy Savings Compared To Traditional Units

XF Outdoor Scroll Vs Standard Units Typical Annual Energy Savings1

Ambient Temperature Zones

Medium Temperature Low Temperature

HP Unit CompressorXFAM kWh

Savings $0.08/kWh $0.12/kWh $0.16/kWh $0.20/kWh HP Unit CompressorXFAL kWh

Savings $0.08/kWh $0.12/kWh $0.16/kWh $0.20/kWh

1.5Hermetic 4,521 $362 $543 $723 $904

2Hermetic 3,775 $302 $453 $604 $755

Scroll 2,561 $205 $307 $410 $512 Scroll 2,892 $231 $347 $463 $578 Semi-Hermetic 5,588 $447 $671 $894 $1,118

2Hermetic 3,713 $297 $446 $594 $743

3Scroll 5,247 $420 $630 $840 $1,049 Scroll 2,288 $183 $275 $366 $458 Semi-Hermetic 5,546 $444 $666 $887 $1,109 Semi-Hermetic 4,100 $328 $492 $656 $820

3Hermetic 5,417 $433 $650 $867 $1,083

4Scroll 5,484 $439 $658 $877 $1,097 Scroll 4,504 $360 $540 $721 $901 Semi-Hermetic 6,994 $560 $839 $1,119 $1,399 Semi-Hermetic 5,739 $459 $689 $918 $1,148

4Hermetic 6,967 $557 $836 $1,115 $1,393

5Scroll 6,900 $552 $828 $1,104 $1,380 Scroll 2,892 $231 $347 $463 $578 Semi-Hermetic 2,050 $164 $246 $328 $410

5Hermetic 9,854 $788 $1,182 $1,577 $1,971

6Scroll 8,889 $711 $1,067 $1,422 $1,778 Scroll 5,369 $430 $644 $859 $1,074 Semi-Hermetic 3,440 $275 $413 $550 $688 Semi-Hermetic 1,209 $97 $145 $193 $242

6 Scroll 13,237 $1,059 $1,588 $2,118 $2,647 Semi-Hermetic 8,046 $644 $966 $1,287 $1,609

1 Estimated kWh savings shown based on simulated unit operation based on average seasonal ambient temperatures in Climate Zone 2. Reciprocating, Scroll, and Semi-Hermetic refer to typical standard condensing units using these compressor technologies, with capacity generally matched to ± 10% of the Copeland Outdoor Scroll unit. Every effort has been made to assure the accuracy of the estimated annual operating cost and savings analysis. Actual energy results may vary by: type of application; load calculation assumptions; proper equipment sizing and matching selections; operational variables; and specific location. Emerson Climate Technologies, Inc. assumes no responsibility for actual energy performance deviations from these estimates, or for damages incurred through the use of the information presented. Detailed Annual Energy Efficiency Ratio (AEER) calculation assumptions, comparative unit and compressor model details, and additional Climate Zone savings estimates are available at: www.EmersonClimate.com/copelandoutdoorunit

Premium To Upgrade Typically < 1 Year PaybackExclusive Technology Only Available From Emerson

http://energycalculator.emersonclimate.com/xline

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X-Line 101

Performance / Specs

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Spacing Requirements

44

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X-Line 101

Medium Temp R-134a Performance

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X-Line 101

Medium Temp R-22 Performance

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X-Line 101

Ext Medium Temp R-404A Performance

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X-Line 101

Medium Temp R-407A Performance

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X-Line 101

Medium Temp R-407C Performance

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X-Line 101

Low Temp R-404A Performance

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X-Line 101

Low Temp R-407A Performance

R-407A LTUnit Model Compressor -40 -35 -30 -25 -20 -15 -10 -5 0

90° AmbientXFAL-020Z ZXI06KCE 3,742 4,361 5,147 6,076 7,120 8,254 9,453 10,689 11,937XFAL-030Z ZXI09KCE 5,735 6,537 7,698 8,998 10,422 11,953 13,575 15,269 17,022XFAL-035Z ZXI11KCE 7,173 8,417 9,816 11,356 13,024 14,805 16,685 18,652 20,691XFAL-040Z ZXI14KCE 10,387 11,920 13,592 15,403 17,352 19,439 21,664 24,026 26,526

XFAL-050Z-TFC ZXI15KCE 10,486 12,164 13,982 15,941 18,045 20,296 22,698 25,251 27,960XFAL-050Z-CFV ZXI16KCE 10,791 12,486 14,353 16,392 18,604 20,988 23,545 26,275 29,176

XFAL-060Z ZXI18KCE 13,901 16,078 18,450 21,019 23,784 26,745 29,902 33,255 36,804100° Ambient

XFAL-020Z ZXI06KCE 3,517 4,088 4,831 5,722 6,733 7,840 9,016 10,235 11,471XFAL-030Z ZXI09KCE 5,598 6,551 7,661 8,911 10,285 11,765 13,335 14,979 16,679XFAL-035Z ZXI11KCE 6,722 7,868 9,174 10,625 12,209 13,910 15,716 17,613 19,587XFAL-040Z ZXI14KCE 9,989 11,407 12,959 14,644 16,461 18,411 20,493 22,707 25,052

XFAL-050Z-TFC ZXI15KCE 9,876 11,507 13,265 15,155 17,177 19,336 21,633 24,072 26,654XFAL-050Z-CFV ZXI16KCE 10,385 11,933 13,664 15,578 17,675 19,956 22,419 25,066 27,895

XFAL-060Z ZXI18KCE 13,301 15,272 17,477 19,916 22,590 25,497 28,640 32,016 35,627110° Ambient

XFAL-020Z ZXI06KCE 3,118 3,651 4,362 5,225 6,215 7,305 8,469 9,682 10,916XFAL-030Z ZXI09KCE 5,354 6,239 7,281 8,462 9,767 11,178 12,679 14,253 15,884XFAL-035Z ZXI11KCE 6,235 7,272 8,473 9,825 11,313 12,925 14,646 16,462 18,361XFAL-040Z ZXI14KCE 9,594 10,950 12,433 14,044 15,781 17,646 19,637 21,754 23,997

XFAL-050Z-TFC ZXI15KCE 9,071 10,643 12,331 14,140 16,070 18,125 20,307 22,619 25,064XFAL-050Z-CFV ZXI16KCE 9,586 11,076 12,737 14,570 16,576 18,753 21,102 23,624 26,317

XFAL-060Z ZXI18KCE 12,626 14,472 16,538 18,826 21,334 24,063 27,013 30,184 33,576

Capacities rated at 65°F return gas, 5°F subcooling

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X-Line 101

Low Temp R-407C PerformanceR-407C LT

Unit Model Compressor -40 -35 -30 -25 -20 -15 -10 -5 090° Ambient

XFAL-020Z ZXI06KCE 5046 5061 5769 6,433 7,408 8,405 9,407 10,393 11,342XFAL-030Z ZXI09KCE 4,831 5,801 6,882 8,072 9,368 10,766 12,265 13,861 15,551XFAL-035Z ZXI11KCE 6,663 7,698 8,887 10,224 11,705 13,324 15,076 16,957 18,961XFAL-040Z ZXI14KCE 9,664 10,971 12,469 14,151 16,007 18,029 20,208 22,534 24,999

XFAL-050Z-TFC ZXI15KCE 9,603 11,024 12,689 14,570 16,640 18,870 21,233 23,702 26,247XFAL-050Z-CFV ZXI16KCE 7,688 10,396 13,105 15,813 18,522 21,230 23,939 26,647 29,355

XFAL-060Z ZXI18KCE 11,842 13,667 15,707 17,963 20,434 23,121 26,023 29,141 32,475100° Ambient

XFAL-020Z ZXI06KCE 4838 4,946 5,555 6,266 7,060 7,916 8,815 9,736 10,661XFAL-030Z ZXI09KCE 4,430 5,367 6,413 7,566 8,822 10,179 11,633 13,182 14,823XFAL-035Z ZXI11KCE 6,060 7,022 8,137 9,401 10,808 12,355 14,034 15,842 17,773XFAL-040Z ZXI14KCE 9,362 10,612 12,037 13,628 15,377 17,275 19,313 21,481 23,771

XFAL-050Z-TFC ZXI15KCE 9,432 10,647 12,105 13,780 15,644 17,669 19,828 22,091 24,433XFAL-050Z-CFV ZXI16KCE 9,336 11,268 13,335 15,536 17,871 20,339 22,942 25,679 28,549

XFAL-060Z ZXI18KCE 11,146 12,936 14,916 17,085 19,444 21,993 24,731 27,658 30,776110° Ambient

XFAL-020Z ZXI06KCE 4,468 4,741 5,174 5,749 6,445 7,242 8,121 9,061 10,043XFAL-030Z ZXI09KCE 4,015 4,911 5,915 7,023 8,232 9,540 10,942 12,437 14,022XFAL-035Z ZXI11KCE 5,503 6,380 7,411 8,591 9,914 11,376 12,972 14,696 16,544XFAL-040Z ZXI14KCE 8,468 9,718 11,126 12,684 14,383 16,213 18,166 20,233 22,405

XFAL-050Z-TFC ZXI15KCE 8,709 9,793 11,121 12,666 14,400 16,295 18,325 20,460 22,673XFAL-050Z-CFV ZXI16KCE 9,623 11,858 13,870 15,660 17,228 18,574 19,698 20,600 21,280

XFAL-060Z ZXI18KCE 10,391 12,079 13,922 15,920 18,073 20,381 22,844 25,462 28,235

Capacities rated at 65°F return gas, 5°F subcoolingShaded Area: 20°F Max Superheat

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X-Line 101

Physical / Electrical Data

Unit ModelCompressor

ElectricalChassis

Size Length Width Height

Refrigerant Connections Receiver Capacity (Lbs @ 90% Volume)

MCA Max Fuse**

Defrost Relay

Rating†(Amps) Ship WeightLiquid Suction R-134a R-22 R-404A R-407A R-407C R-448A* R-449A*

XFAL-020Z-CFV ZXI06KCE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S N/A N/A 9.1 10 10 9.7 9.7 21.55 35 40 246XFAL-020Z-TFC ZXI06KCE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S N/A N/A 9.1 10 10 9.7 9.7 16.18 25 40 246XFAL-030Z-TFC ZXI09KCE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S N/A N/A 9.1 10 10 9.7 9.7 17.18 25 40 246XFAL-035Z-CFV ZXI11KCE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S N/A N/A 9.1 10 10 9.7 9.7 34.05 50 40 272XFAL-040Z-CFV ZXI14KCE-PFV 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S N/A N/A 13.4 14.8 14.7 14.2 14.3 40.1 60 40 274XFAL-040Z-TFC ZXI14KCE-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S N/A N/A 13.4 14.8 14.7 14.2 14.3 27.1 45 40 312XFAL-050Z-TFC ZXI15KCE-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S N/A N/A 13.4 14.8 14.7 14.2 14.3 28.85 45 40 323XFAL-051Z-CFV ZXI16KCE-PFV 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S N/A N/A 13.4 14.8 14.7 14.2 14.3 44.73 70 40 343XFAL-060Z-TFC ZXI18KCE-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S N/A N/A 13.4 14.8 14.7 14.2 14.3 33.98 50 40 341

XFAM-015Z-CFV ZS09KAE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 13.55 20 40 218XFAM-015Z-TFC ZS09KAE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 11.05 15 40 219XFAM-017Z-CFV ZS11KAE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 16.8 25 40 219XFAM-017Z-TFC ZS11KAE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 14.05 20 40 219XFAM-022Z-CFV ZS15KAE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 20.68 35 40 220XFAM-022Z-TFC ZS15KAE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 14.3 20 40 219XFAM-030Z-CFV ZS21KAE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 30.05 50 40 236XFAM-030Z-TFC ZS21KAE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 20.05 30 40 236XFAM-045Z-CFV ZS33KAE-PFV 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 37.35 60 40 285XFAM-045Z-TFC ZS33KAE-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 29.98 50 40 280XFAM-050Z-CFV ZS38K4E-PFV 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 41.85 70 40 292XFAM-050Z-TFC ZS38K4E-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 28.85 45 40 292XFAM-060Z-TFC ZS45K4E-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 31.98 50 40 299XFAP-015Z-CFV ZS09KAE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 13.55 20 40 233XFAP-015Z-TFC ZS09KAE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 11.05 15 40 234XFAP-017Z-CFV ZS11KAE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 16.8 25 40 234XFAP-017Z-TFC ZS11KAE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 14.05 20 40 234XFAP-022Z-CFV ZS15KAE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 20.68 35 40 235XFAP-022Z-TFC ZS15KAE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 14.3 20 40 234XFAP-030Z-CFV ZS21KAE-PFV 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 30.05 50 40 251XFAP-030Z-TFC ZS21KAE-TF5 1 FAN 16.7 40.5 33.1 1/2 S 7/8 S 10.7 10.5 9.1 10 10 9.7 9.7 20.05 30 40 251XFAP-045Z-CFV ZS33KAE-PFV 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 37.35 60 40 300XFAP-045Z-TFC ZS33KAE-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 29.98 50 40 295XFAP-050Z-CFV ZS38K4E-PFV 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 41.85 70 40 307XFAP-050Z-TFC ZS38K4E-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 28.85 45 40 307XFAP-060Z-TFC ZS45K4E-TF5 2 FAN 16.7 40.5 48.9 1/2 S 7/8 S 15.7 15.5 13.4 14.8 14.7 14.2 14.3 31.98 50 40 314

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X-Line 101

Resources

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X-Line 101

New Websitehttp://www.emerson.com/CopelandOutdoorUnit

Brochures, Manuals, and QBR’s

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X-Line 101

Old Website (Will automatically link to new site after all data is transferred)www.emersonclimate.com/copelandoutdoorunit

Energy Calculator

Brochures, Manuals, and Videos

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X-Line 101

Questions?

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X-Line 101

Backup Slides

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X-Line 101

Condenser CoatingSalt Corrosion Test

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X-Line 101

Test Parts Ys/T95.2-2001 Aluminum foil

Hydrophilic Coated

Aluminum

Uncoated Aluminum

Condenser Section

W/Coated Aluminum

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X-Line 101

900 Hours Salt Spray (Maximum Environment)

Slight Corrosion At Edges

Standard Aluminum

Material Dark Grey / Slight Corrosion

Hydrophilic Aluminum Foil

Material No change

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X-Line 101

Coastal Environment Field Test

Unit Installed 12/8/08 Tommy Bahamas Tampa Bay FloridaApproximately 100 Yards From The Gulf Of Mexico.

Unit Inspected 3/24/14 (5 ½ Yrs.) No Issues With Aluminum Fins, Slight Rust On the Cabinet.

Updates Since Inspection:• Screws changed to stainless steel.• Cabinet changed to galvannealed

steel with powder coating• Plastic parts resin changed to more

UV stable material