22
Eco Label Printed Matter, AHWG Meeting, 09 November 2004 www.ingede.org 1 International Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation Values for the Recyclability of Printed Products Andreas Faul

Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Embed Size (px)

Citation preview

Page 1: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

1

InternationalAssociation of theDeinking Industry

Eco Label Printed MatterAHWG Meeting in Brussels09 November 2004

Orientation Values for the Recyclability of Printed Products

Andreas Faul

Page 2: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

2

InternationalAssociation of theDeinking Industry

• Recyclabilty of printed graphic products mainly refers to two characteristics:

• Deinkability

• Removability of adhesive applications

• Using the INGEDE Methods, data about the recyclability of printed products were collected

• The results were evaluated and they form the "orientation values" for recyclability

• At present these are in discussion within the Technical Committee Deinking.

Orientation Values for the Evaluationof Recyclability – Proceeding

Page 3: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

3

InternationalAssociation of theDeinking Industry

Parameters and Test Methods for the Evaluation of Deinkability

Objectives

High Reflection

High ink removal

High optical cleanliness

No colour shade

No discolouration of white water

Evaluated Parameter

Luminosity Y of deinked pulp

Ink Elimination IE

Dirt particle area A of deinked pulp

Value a* of deinked pulp

Filtrate darkening ∆Y

Page 4: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

4

InternationalAssociation of theDeinking Industry

Orientation Values for the Evaluation of Recyclability – Deinkability

Y-

IE%

Print Product

Offset Magazines & Flyers, uncoated 57

67 64Offset Magazines & Flyers, coated

Rotogravure Catalogues

55

64

67

61

69

71

74

Newspapers

Rotogravure Magazines, uncoated

Rotogravure Magazines, coated

57 53

Y-

- 2.5 to

+

1.0

a*-

A mm²/m²

500 m

m²/m

²free o

f large visib

le imp

urities

10

10

10

10

10

10

Page 5: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

5

InternationalAssociation of theDeinking Industry

• A graphic version of the Orientation Values Deinkability was adopted at the Technical Committee Deinking on 15 Sep. 2004.

Orientation Values for Deinkability

Page 6: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

6

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of NewspapersOffset/Flexo Newspapers - Luminosity Y after Deinking

30

40

50

60

70

80

90

Offset Newspaper

Flexo Newspaper

33 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 7: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

7

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of Magazines & FlyersOffset uncoated - Luminosity Y after Deinking

30

40

50

60

70

80

90

23 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 8: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

8

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of Magazines & FlyersOffset coated - Luminosity Y after Deinking

30

40

50

60

70

80

90

31 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 9: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

9

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of MagazinesRotogravure uncoated - Luminosity Y after Deinking

30

40

50

60

70

80

90

13 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 10: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

10

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of MagazinesRotogravure coated - Luminosity Y after Deinking

30

40

50

60

70

80

90

11 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 11: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

11

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of CataloguesRotogravure coated - Luminosity Y after Deinking

30

40

50

60

70

80

90

Mean Value

14 different printed products INGEDE e. V. / 24.08.2004

Page 12: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

12

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of MagazinesRotogravure uncoated - Ink Elimination IE

0

20

40

60

80

100

13 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 13: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

13

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of MagazinesRotogravure uncoated - Value a* of deinked pulp

-8

-6

-4

-2

0

2

4

6

8

13 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 14: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

14

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of MagazinesRotogravure uncoated - Filtrate darkening ∆Y

0

10

20

30

40

50

60

70

80

13 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 15: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

15

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of MagazinesRotogravure uncoated - Dirt particle area A of deinked pulp

0

500

1000

1500

2000

2500

3000

3500

13 different printed products INGEDE e. V. / 24.08.2004

Mean Value

Page 16: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

16

InternationalAssociation of theDeinking Industry

Requirements for Adhesive Appl. in view of a good Recyclability

Adhesives should be engineered and applied on paper that they will:

• Disintegrate during pulping in fractions large enough which can be removed by standard screening procedures to a maximum degree.

• Not lead to the forming of secondary stickies during the deinking and papermaking processes.

Page 17: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

17

InternationalAssociation of theDeinking Industry

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Particle Size [µm]

Sticky Area

before screening

after screening

Size Distribution of Macrostickies in the Recovered Paper Treatment Process

Threshold Value: 2000 µm

Page 18: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

18

InternationalAssociation of theDeinking Industry

Orientation Values – Removability of Adhesive Applications

Targets Evaluation Parameters Requirements

High Screenabilityof Stickies

Low Sticky Cont-ent in Accept

Sticky Area < 2 000 µm, mm2

Share of Sticky Area < 2 000 µm, % > 0 to 30 %

4 000 mm²/kg b.d. paper product

Evaluation of the total reject of lab screening with 100 µm slot width

Under Discussion

Page 19: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

19

InternationalAssociation of theDeinking Industry

Draft for Categories and Relevant Orientation Values

* For Hot Melt adhesives

Type of Adhesive Application

Share of Macro Stickies Area < 2 000 µm

Total Area of Macro Stickies < 2 000 µm [mm²/kg b. d. printed product]

Glued spines and sides

≤ 10 % ≤ 2 000

Glued Inserts in Newspapers and Catalogues

(≤ 5 %) (≤ 100)

Labels in Newspapers

≤ 30 % ≤ 6 000

Direct Mail (to be defined) (to be defined)

Under Discussion

Page 20: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

20

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of Adhesive ApplicationsGlued spines and sides

0

20

40

60

80

100

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

PU

R

PU

R

PU

R

Dis

pers

ion

Dis

pers

ion

Dis

pers

ion

Sh

are

of

Mac

ro S

tick

ies

Are

a <

 2 0

00 µ

m

INGEDE e. V. / 09.09.2004

Mean Value

Under Discussion

Page 21: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

21

InternationalAssociation of theDeinking Industry

Orientation Values for Recyclability

Recyclability of Adhesive ApplicationsGlued spines and sides

0

2.000

4.000

6.000

8.000

10.000

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

Hot

mel

t

PU

R

PU

R

PU

R

Dis

pers

ion

Dis

pers

ion

Dis

pers

ion

To

tal A

rea

of

Mac

ro S

tick

ies

< 2

 000

µm

[m

m²/

kg b

. d. p

rin

ted

pro

du

ct]

INGEDE e. V. / 09.09.2004

Mean Value

Under Discussion

Page 22: Www.ingede.org 1 Eco Label Printed Matter, AHWG Meeting, 09 November 2004 Eco Label Printed Matter AHWG Meeting in Brussels 09 November 2004 Orientation

Eco Label Printed Matter, AHWG Meeting, 09 November 2004

ww

w.in

ged

e.o

rg

22

InternationalAssociation of theDeinking Industry

www.ingede.com

Office

Gerokstraße 4074321 Bietigheim-Bissingen

Germany

Tel. +49 7142 7742-81Fax +49 7142 7742-80

[email protected]

Public Relations

Oetztaler Straße 5 B81373 Munich

Germany

Tel. +49 89 769-2332Fax +49 89 769-2338

[email protected]

InternationalAssociation of theDeinking Industry