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www.imoldtooling.com
A new production approach.
www.imoldtooling.com
Innovation … taking shape
An intelligent integration of innovative technology, systems and planning.
The Spirit of Innovation ...
…everything we do today and what we plan for tomorrow.
www.imoldtooling.com
Our Mission:
To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.
www.imoldtooling.com
We are guided by ISO 9001 procedural standards.
www.imoldtooling.com
CNC integrated measurementCAE facilities
Modular 3D Design CNC automation
www.imoldtooling.com
• Proprietary software;
• Equipments integration and management;
• System based on a full CMM control;
• Full traceably ;
• Quality certification capabilities.
www.imoldtooling.com
StatusInformation
Automatic operationManual operationFailureDowntime, Repair,Maintenance
OrderStatistics
ProductionStatistics
ErrorStatistics
Status Statistics
Monthly data
Daily data
Automatic Update
Orderprocessing
Record
ProductionRecord
Error Record
Status Record
Errors and Failures
Message with Begin End Code
Number ofparts
Mesage about NC-Start NC-End
Automatic recording
Manual Input
D E V I C E C O N T R O L S
OtherInformation
e.g. Messageaboutexecutedtransports
Other Statistics
Other Records
Complete integration with the quality system
www.imoldtooling.com
Modular 3D Design
• Less risk of components conflict;• Better human performance with error free;• Automatic components drawings;• Shorter design time consumption;• More robust design and engineering.
•3D design facilities with macros;
• Parametric strategies;
• Pre-designed assemblies;
• Standard mould bases and components;
• Automatic 2D drawings;
• Standard components library.
www.imoldtooling.com
Modular 3D Design
For those parts classified as standard parts, such as buttons, housings or similar configurations, mould design is automatically generated using the 3D software and the pre-established facilities.
www.imoldtooling.com
Modular 3D Design
From the 3D part geometry, the 3D mould design is automatically generated , using the software and the pre-established facilities.
www.imoldtooling.com
STANDARDIZATION
All the single components are standardized if there is a minimum chance to do it.
The bottom line - cost effective mould investment, high precision and productivity.
Modular 3D Design
www.imoldtooling.com
INTERCHANGEABILITY
Every single component has a reference and is produced within a given tolerance.
The bottom line - Good identification, total interchange ability and quick assistance.
Modular 3D Design
www.imoldtooling.com
CAE Facilities
. Rheological simulation
. Thermal evaluation
. Part warp
. Fibre direction
. Product development
www.imoldtooling.com
CNC Integrated Measurement
Preseting of machining parts is the key of the process. Through the SIMPLE software, the information from CAD is integrated to the machining process, with minimum possibility of human error.
www.imoldtooling.com
CNC Integrated Measurement
Particular technique was developed to do the presetting of the small inserts.
www.imoldtooling.com
CNC Integrated Measurement
Machines are equipped with measuring probs, integrated with SIMPLE software, to mesure the cutting tools and the machined parts.
www.imoldtooling.com
CNC Integrated Measurement
All the important machined parts are measured.
A measuring report is produced to the quality certification system.
The measuring program is automatically generated by the SIMPLE software, using the information from CAD.
www.imoldtooling.com
CNC Automation
Milling, EDM and WEDM CNC automation, integrated with SIMPLE software, guarantees less non-productive time, reduces human errors, better production cycles: lower cost, better delivery time and consistent quality.
www.imoldtooling.com
CNC Automation
HIGH PRECISION CLAMPING UNITS:Clamping force 60.000NIndexing accuracy 4X 90º , < 0,01mmPositioning and repetitive accuracy 0,002mm
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IMold OnSite™
You will know exactly what is happening with your mould, as it happens through www.imoldtooling.com.
www.imoldtooling.com
REPORT
www.imoldtooling.com
A new production approach.
OBJECTIVES:
•Lower cost;
•Consistent quality;
•Shorter delivery time.
www.imoldtooling.com
South America Rua Edmundo Doubrawa, 1.800 (Br101, km 31)Pirabeiraba - Caixa Postal 714689239-280 Joinville-SCBrasil tel.: +55 (0)47 425 9000fax: +55 (0)47 425 9100e-mail : [email protected]
Europe Charneca da Carreira de Água, lt-2Zona Industrial da Barosa2400-013 Leiria P.BOX 180Portugal tel.: +351 244 850 020 fax: +351 244 850 029 e-mail : [email protected]
www.imoldtooling.com
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