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www.horner-apg.com XLe Compact XLe Compact Next generation compact “All- in-One”

Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Page 1: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

www.horner-apg.com

XLe CompactXLe Compact

Next generation compact “All-in-One”

Page 2: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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XLe Compact – what is it?XLe Compact – what is it?

• Compact design (96x96mm)

• Full graphics interface

• Built-in I/O

• MicroSD™ mass-storage

• Serial protocols

• Optional built-in telecommunications modules

Page 3: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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The displayThe display

• 128x64 graphics LCD

• Software adjustable contrast

• Software controlled Blue LED backlight (ON/OFF)

• Up to 1024 pages

• 50 object per page

• Unicode font support

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The I/OThe I/O

• Digital inputs can be configured as either positive or negative logic

• Digital outputs are positive logic only (0.5A/output)

• Relay outputs are rated at 250Vac/5A or 30Vdc/5A on resistive loads

• Analogue inputs are of two types:– Standard 0-10V or 0-20mA inputs 10bit– Universal 0-10V, 0-20mA, RTD, TC, mV 14bit

• Analogue outputs are 0-10V or 0-20mA (sinking) 12bit

Page 5: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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MicroSD™MicroSD™

• MicroSD™ is the latest memory size in the mobile phone industry

• SANDisk offers 128MB, 256MB, 512MB and soon 1GB

• The XLe is the first Industrial product to carry this memory type

• Same features as CompactFlash™ on larger OCS products

Page 6: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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The modelsThe models

Part number

D.In D.Out Relays

A. In A. Out

Exp.I/O

HEXE100C012

12(4) 2(2) 6 4 Std 0 Modbus

HEXE100C112

12(4) 2(2) 6 4 Std 0 CsCAN

HEXE100C013

12(4) 12(2) 0 2 Std 0 Modbus

HEXE100C113

12(4) 12(2) 0 2 Std 0 CsCAN

HEXE100C014

24(4) 16(2) 0 2 Std 0 Modbus

HEXE100C114

24(4) 16(2) 0 2 Std 0 CsCAN

HEXE100C015

12(4) 12(2) 0 2 Uni 2 Modbus

HEXE100C115

12(4) 12(2) 0 2 Uni 2 CsCAN

Page 7: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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ApplicationsApplications

Agriculture - A small rugged package, 12Vdc compatibility, and removable mass storage are ideal for the agricultural environment.

Packaging - The XLe compact size, affordable price, and fast response time make it a natural choice for packaging machinery of all types.

Water treatment - The XLe offers the perfect I/O mix, size, and communications capability for Pump Control, Tank Monitoring and Remote Telemetry in general.

Temperature controller - With built-in RTD or Thermocouple inputs available, along with auto-tune PID, the XLe can perform advanced temperature control and much more on any machine.

Page 8: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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XLe Compact – Technical XLe Compact – Technical aspectsaspects

Configuration

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I/O configurationI/O configuration• Software configuration and hardware configuration

(jumper settings) have to match

• For digital inputs choice of Positive or negative logic

• For analogue inputs– 0-10V is the default setting in Europe– 0-20mA also needs grounding of voltage input– Thermocouple input select the correct element type– RTD input select the correct element type

• For analogue outputs– 0-10V is the default setting in Europe.– 0-20mA is sinking only, need to provide loop power

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I/O configurationI/O configuration

• High speed inputs (H1 to H4) have several operating modes:– Frequency input– Totalising– Pulse input– Encoder input

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I/O configurationI/O configuration

• Up to 4 frequency inputs

• Four frequency measurement periods:– 1 second– 100ms– 10ms– 1 scan cycle

• Each input is connected to one 32bit wide register

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I/O configurationI/O configuration

• Up to 4 totalising inputs• Counts up on rising or falling edge• Each input is connected to one 32bit wide register

Page 13: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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I/O configurationI/O configuration

• Up to 4 pulse inputs– High/Low pulse width in 1us resolution– Rising/Falling edges per period in 1us resolution

• Each input is connected to one 32bit wide register

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I/O configurationI/O configuration

• Up to 2 encoder inputs– Count up/down relative encoder

• Each input is connected to one 32bit wide register

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I/O configurationI/O configuration

• High speed Digital outputs (P1 & P2) have the followingoperating modes:– PWM output (fixed frequency)– Variable frequency output (fixed duty cycle)

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XLe Compact – SMSXLe Compact – SMS

Send and receive updates from the field

Page 17: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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SMS Configuration

Click Program and then select SMS Configuration tab on the Cscape main menu as shown below:

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SMS configurationSMS configuration

The following SMS Configuration Main Screen appears. In this example, the screen is already configured. The SMS Configuration screen has several sections that require configuration.

Page 19: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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SMS initialisationSMS initialisationa. Enable SMS Configuration - Select the check box to begin SMS configuration.

b.  Configuration Parameters  

Centre Number: if required, select the box and type in up to 16 digits, use numbers 0 – 9 and special characters: , ( ) – +

SIM Pin Code: if required, select the box and type in up to 4 digits, use numbers 0 – 9 Command Interval: This is the interval of time (in seconds) that the OCS poll for messages (valid range: 1 - 100).   

c.  Status Registers Settings  

Address: Enter the starting register location to indicate the status of the SMS communication. This is a block of four registers that are consecutive in memory.

For example, if you are using R31– R34, you need to enter the starting register address as %R0031.

Name: Enter (or select) an I/O Name. 

The Status Register contains a status bit indicating the condition of the SMS communication.

Page 20: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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d.  Message Buffer Register Settings

  The Message Buffer Register holds the latest SMS message string sent or received by the controller.  An individual SMS message can have up to 160 characters.  

e.  Additional Settings

Be sure to click each button and perform the configuration procedures associated with each button.  

SMS initialisationSMS initialisation

Page 21: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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SMS InitialisationSMS InitialisationModem Initialization Settings  Configure this screen to select the type of Modem Initialization that is going to be used. Configuration of Initialization Status Register Settings and User Specific Modem Initialization Script in the above screen is required when User Initialization Script is selected. Modem Initialization SettingsThe following options are available:

No Initialization (Modem Preconfigured): No initialization of GSM modem will be done. Select this option if connected GSM modem is pre-configured and does not require initialization.

Internal Modem Initialization: Select this option in case you have XLE OCS with internal modem.

Siemens TC Modem Initialization: In case of external GSM modem, select this option.

Page 22: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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• Select User Initialization Script• Configure initialization status register and provide initialization script• Type of Modem Initialization used affects various settings that are available on the COM Port screen

User Initialization Script:

• Enter the starting register address locationused to store the additional modem initialization script’s latest command executed. This is a block of 10 registers that are consecutive in memory.

For example, if you are using R301 - R310, you need to enter the starting register address as %R301.

• Enter (or select)  the I/O Name

• User Specific Modem Initialization ScriptEnter your script in this box.

Page 23: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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SMS target directorySMS target directory

Before creating Send or Receive messages, a directory of phone numbers needs to be created. Configure the following screen to build a directory.

Page 24: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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SMS target directorySMS target directory

Click Delete Contact to remove a listing after highlighting the row

Click Add Contact

to add a member

Click Modify Contact if a member is already

added in the directory.  To modify the member listing, either double-clickthe row or highlight the row and click Modify Contact.

Configure in the Modify Contact Information screen

Page 25: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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SMS send/receive messagesSMS send/receive messages

Before creating send or receive messages, a directory needs to be created. After the directory is created, configure the following screen:

Click Modify Message to edit a message that is already on the list. Either double-click the row or highlight the row and click Modify Message.  

Click Add New Message to add a new message.  

Click Delete Message to remove a message after highlighting the row.

Page 26: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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SMS send/receive messagesSMS send/receive messages

When Add/Modify Message is clicked, the following screen appears.

In this example, the screen is already configured for a SEND message.

Page 27: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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XLe - Network I/O scannerXLe - Network I/O scanner

SmartStix configuration made easy

Page 28: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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New Network I/O tab in I/O Configuration dialog box

Network I/O ScannerNetwork I/O Scanner

Allows easy configuration of SmartStix I/O

Page 29: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Just press the “Add” button…

Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O

Page 30: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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And a list appears of all available SmartStix I/O modules…

Network I/O ScannerNetwork I/O Scanner

Allows easy configuration of SmartStix I/O

Page 31: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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After selecting a module…

Network I/O ScannerNetwork I/O Scanner

Allows easy configuration of SmartStix I/O

Page 32: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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A configuration dialog appears, allowing configuration of…

Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O

Page 33: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Network ID this matches the rotary switches on the module, set from 0 to 253

Network I/O ScannerNetwork I/O Scanner

Allows easy configuration of SmartStix I/O

Page 34: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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I/O Map – the user can map the I/O and status anywhere in the Controller’s memory. Once a starting register is established, added modules will default to sequential values.

Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O

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Input Update Method the inputs can be updated on a change of state, or a periodic basis

Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O

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Timeout – the maximum time the I/O or Controller will wait before enunciating a communications error

Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O

Page 37: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Channel Configuration for analog I/O, the user can also select the analog type and range, along with the filtering settings

Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O

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I/O can be re-numbered (re-mapped) automatically if necessary…

Network I/O ScannerNetwork I/O Scanner

Allows easy configuration of SmartStix I/O

Page 39: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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XLe Serial protocolsXLe Serial protocols

Easy serial communications

Page 40: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols supportSerial protocols support

• Introduced in Cscape 6.7c on the LX• Available on the XLe with Cscape 8.0• Each serial port may use a different protocol• Data is mapped to/from device to/from internal registers

on the OCS• Protocols supported:

– Modbus ASCII and RTU Master– GE Fanuc SNP– Allen-Bradley DF1– Horner CsCAN– Control Techniques CT RTU– Danfoss VLT5000– Check our website for an up to date list

Page 41: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

In the menu bar select Program/Protocol config...

Click on drop down button to select from a list of supported protocols.

Page 42: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up Easy configuration...

Click on Network button to configure the network connected to that port.

Page 43: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

Easy configuration...

Check the protocol settings match your set-up.Read more about the protocol specific details in the protocol help.

Page 44: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

Easy configuration...

Click on Devices button to configure the devices connected to the network

Page 45: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

Easy configuration...

Add devices to the network

Page 46: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

Easy configuration...

Name the device and assign a network address to it

Page 47: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

Easy configuration...

Click on Scan list button to configure the data mapping.

Page 48: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

Easy configuration...

Add data mappings to/from configured devices to/from OCS internal registers.

Page 49: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

Easy configuration...

Select a configured device, enter the starting parameter and enter the length of the data block to be transferred.Enter an internal register for the source/destination of the transferred data.Select the type of data transfer.

Page 50: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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Serial protocols: setting upSerial protocols: setting up

Easy configuration...

The data will be scanned in the order it appears on the list.

Page 51: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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This allows an engineer to set the balance between the fastest ladder scans vs. the fastest screen updates

Screen PriorityScreen Priority• Graphics Editor > Config > Screen Priority• Screen Responsiveness vs. scan rate

Page 52: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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XLe – Using the MicroSD™XLe – Using the MicroSD™

Archiving, recipes, loading programs…

Page 53: Www.horner-apg.com XLe Compact Next generation compact “All-in-One”

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MicroSD™MicroSD™

• Three ways of accessing the MicroSD™:– The system menu

• formatting the media• Deleting files• Loading a program

– Graphics object• Formatting the media• Deleting files

– Program• Creating files• Read/writing files• Renaming files