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www.horner-apg.com
XLe CompactXLe Compact
Next generation compact “All-in-One”
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XLe Compact – what is it?XLe Compact – what is it?
• Compact design (96x96mm)
• Full graphics interface
• Built-in I/O
• MicroSD™ mass-storage
• Serial protocols
• Optional built-in telecommunications modules
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The displayThe display
• 128x64 graphics LCD
• Software adjustable contrast
• Software controlled Blue LED backlight (ON/OFF)
• Up to 1024 pages
• 50 object per page
• Unicode font support
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The I/OThe I/O
• Digital inputs can be configured as either positive or negative logic
• Digital outputs are positive logic only (0.5A/output)
• Relay outputs are rated at 250Vac/5A or 30Vdc/5A on resistive loads
• Analogue inputs are of two types:– Standard 0-10V or 0-20mA inputs 10bit– Universal 0-10V, 0-20mA, RTD, TC, mV 14bit
• Analogue outputs are 0-10V or 0-20mA (sinking) 12bit
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MicroSD™MicroSD™
• MicroSD™ is the latest memory size in the mobile phone industry
• SANDisk offers 128MB, 256MB, 512MB and soon 1GB
• The XLe is the first Industrial product to carry this memory type
• Same features as CompactFlash™ on larger OCS products
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The modelsThe models
Part number
D.In D.Out Relays
A. In A. Out
Exp.I/O
HEXE100C012
12(4) 2(2) 6 4 Std 0 Modbus
HEXE100C112
12(4) 2(2) 6 4 Std 0 CsCAN
HEXE100C013
12(4) 12(2) 0 2 Std 0 Modbus
HEXE100C113
12(4) 12(2) 0 2 Std 0 CsCAN
HEXE100C014
24(4) 16(2) 0 2 Std 0 Modbus
HEXE100C114
24(4) 16(2) 0 2 Std 0 CsCAN
HEXE100C015
12(4) 12(2) 0 2 Uni 2 Modbus
HEXE100C115
12(4) 12(2) 0 2 Uni 2 CsCAN
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ApplicationsApplications
Agriculture - A small rugged package, 12Vdc compatibility, and removable mass storage are ideal for the agricultural environment.
Packaging - The XLe compact size, affordable price, and fast response time make it a natural choice for packaging machinery of all types.
Water treatment - The XLe offers the perfect I/O mix, size, and communications capability for Pump Control, Tank Monitoring and Remote Telemetry in general.
Temperature controller - With built-in RTD or Thermocouple inputs available, along with auto-tune PID, the XLe can perform advanced temperature control and much more on any machine.
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XLe Compact – Technical XLe Compact – Technical aspectsaspects
Configuration
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I/O configurationI/O configuration• Software configuration and hardware configuration
(jumper settings) have to match
• For digital inputs choice of Positive or negative logic
• For analogue inputs– 0-10V is the default setting in Europe– 0-20mA also needs grounding of voltage input– Thermocouple input select the correct element type– RTD input select the correct element type
• For analogue outputs– 0-10V is the default setting in Europe.– 0-20mA is sinking only, need to provide loop power
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I/O configurationI/O configuration
• High speed inputs (H1 to H4) have several operating modes:– Frequency input– Totalising– Pulse input– Encoder input
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I/O configurationI/O configuration
• Up to 4 frequency inputs
• Four frequency measurement periods:– 1 second– 100ms– 10ms– 1 scan cycle
• Each input is connected to one 32bit wide register
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I/O configurationI/O configuration
• Up to 4 totalising inputs• Counts up on rising or falling edge• Each input is connected to one 32bit wide register
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I/O configurationI/O configuration
• Up to 4 pulse inputs– High/Low pulse width in 1us resolution– Rising/Falling edges per period in 1us resolution
• Each input is connected to one 32bit wide register
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I/O configurationI/O configuration
• Up to 2 encoder inputs– Count up/down relative encoder
• Each input is connected to one 32bit wide register
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I/O configurationI/O configuration
• High speed Digital outputs (P1 & P2) have the followingoperating modes:– PWM output (fixed frequency)– Variable frequency output (fixed duty cycle)
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XLe Compact – SMSXLe Compact – SMS
Send and receive updates from the field
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SMS Configuration
Click Program and then select SMS Configuration tab on the Cscape main menu as shown below:
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SMS configurationSMS configuration
The following SMS Configuration Main Screen appears. In this example, the screen is already configured. The SMS Configuration screen has several sections that require configuration.
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SMS initialisationSMS initialisationa. Enable SMS Configuration - Select the check box to begin SMS configuration.
b. Configuration Parameters
Centre Number: if required, select the box and type in up to 16 digits, use numbers 0 – 9 and special characters: , ( ) – +
SIM Pin Code: if required, select the box and type in up to 4 digits, use numbers 0 – 9 Command Interval: This is the interval of time (in seconds) that the OCS poll for messages (valid range: 1 - 100).
c. Status Registers Settings
Address: Enter the starting register location to indicate the status of the SMS communication. This is a block of four registers that are consecutive in memory.
For example, if you are using R31– R34, you need to enter the starting register address as %R0031.
Name: Enter (or select) an I/O Name.
The Status Register contains a status bit indicating the condition of the SMS communication.
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d. Message Buffer Register Settings
The Message Buffer Register holds the latest SMS message string sent or received by the controller. An individual SMS message can have up to 160 characters.
e. Additional Settings
Be sure to click each button and perform the configuration procedures associated with each button.
SMS initialisationSMS initialisation
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SMS InitialisationSMS InitialisationModem Initialization Settings Configure this screen to select the type of Modem Initialization that is going to be used. Configuration of Initialization Status Register Settings and User Specific Modem Initialization Script in the above screen is required when User Initialization Script is selected. Modem Initialization SettingsThe following options are available:
No Initialization (Modem Preconfigured): No initialization of GSM modem will be done. Select this option if connected GSM modem is pre-configured and does not require initialization.
Internal Modem Initialization: Select this option in case you have XLE OCS with internal modem.
Siemens TC Modem Initialization: In case of external GSM modem, select this option.
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• Select User Initialization Script• Configure initialization status register and provide initialization script• Type of Modem Initialization used affects various settings that are available on the COM Port screen
User Initialization Script:
• Enter the starting register address locationused to store the additional modem initialization script’s latest command executed. This is a block of 10 registers that are consecutive in memory.
For example, if you are using R301 - R310, you need to enter the starting register address as %R301.
• Enter (or select) the I/O Name
• User Specific Modem Initialization ScriptEnter your script in this box.
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SMS target directorySMS target directory
Before creating Send or Receive messages, a directory of phone numbers needs to be created. Configure the following screen to build a directory.
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SMS target directorySMS target directory
Click Delete Contact to remove a listing after highlighting the row
Click Add Contact
to add a member
Click Modify Contact if a member is already
added in the directory. To modify the member listing, either double-clickthe row or highlight the row and click Modify Contact.
Configure in the Modify Contact Information screen
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SMS send/receive messagesSMS send/receive messages
Before creating send or receive messages, a directory needs to be created. After the directory is created, configure the following screen:
Click Modify Message to edit a message that is already on the list. Either double-click the row or highlight the row and click Modify Message.
Click Add New Message to add a new message.
Click Delete Message to remove a message after highlighting the row.
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SMS send/receive messagesSMS send/receive messages
When Add/Modify Message is clicked, the following screen appears.
In this example, the screen is already configured for a SEND message.
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XLe - Network I/O scannerXLe - Network I/O scanner
SmartStix configuration made easy
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New Network I/O tab in I/O Configuration dialog box
Network I/O ScannerNetwork I/O Scanner
Allows easy configuration of SmartStix I/O
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Just press the “Add” button…
Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O
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And a list appears of all available SmartStix I/O modules…
Network I/O ScannerNetwork I/O Scanner
Allows easy configuration of SmartStix I/O
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After selecting a module…
Network I/O ScannerNetwork I/O Scanner
Allows easy configuration of SmartStix I/O
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A configuration dialog appears, allowing configuration of…
Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O
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Network ID this matches the rotary switches on the module, set from 0 to 253
Network I/O ScannerNetwork I/O Scanner
Allows easy configuration of SmartStix I/O
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I/O Map – the user can map the I/O and status anywhere in the Controller’s memory. Once a starting register is established, added modules will default to sequential values.
Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O
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Input Update Method the inputs can be updated on a change of state, or a periodic basis
Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O
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Timeout – the maximum time the I/O or Controller will wait before enunciating a communications error
Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O
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Channel Configuration for analog I/O, the user can also select the analog type and range, along with the filtering settings
Network I/O ScannerNetwork I/O Scanner Allows easy configuration of SmartStix I/O
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I/O can be re-numbered (re-mapped) automatically if necessary…
Network I/O ScannerNetwork I/O Scanner
Allows easy configuration of SmartStix I/O
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XLe Serial protocolsXLe Serial protocols
Easy serial communications
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Serial protocols supportSerial protocols support
• Introduced in Cscape 6.7c on the LX• Available on the XLe with Cscape 8.0• Each serial port may use a different protocol• Data is mapped to/from device to/from internal registers
on the OCS• Protocols supported:
– Modbus ASCII and RTU Master– GE Fanuc SNP– Allen-Bradley DF1– Horner CsCAN– Control Techniques CT RTU– Danfoss VLT5000– Check our website for an up to date list
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Serial protocols: setting upSerial protocols: setting up
In the menu bar select Program/Protocol config...
Click on drop down button to select from a list of supported protocols.
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Serial protocols: setting upSerial protocols: setting up Easy configuration...
Click on Network button to configure the network connected to that port.
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Serial protocols: setting upSerial protocols: setting up
Easy configuration...
Check the protocol settings match your set-up.Read more about the protocol specific details in the protocol help.
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Serial protocols: setting upSerial protocols: setting up
Easy configuration...
Click on Devices button to configure the devices connected to the network
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Serial protocols: setting upSerial protocols: setting up
Easy configuration...
Add devices to the network
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Serial protocols: setting upSerial protocols: setting up
Easy configuration...
Name the device and assign a network address to it
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Serial protocols: setting upSerial protocols: setting up
Easy configuration...
Click on Scan list button to configure the data mapping.
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Serial protocols: setting upSerial protocols: setting up
Easy configuration...
Add data mappings to/from configured devices to/from OCS internal registers.
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Serial protocols: setting upSerial protocols: setting up
Easy configuration...
Select a configured device, enter the starting parameter and enter the length of the data block to be transferred.Enter an internal register for the source/destination of the transferred data.Select the type of data transfer.
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Serial protocols: setting upSerial protocols: setting up
Easy configuration...
The data will be scanned in the order it appears on the list.
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This allows an engineer to set the balance between the fastest ladder scans vs. the fastest screen updates
Screen PriorityScreen Priority• Graphics Editor > Config > Screen Priority• Screen Responsiveness vs. scan rate
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XLe – Using the MicroSD™XLe – Using the MicroSD™
Archiving, recipes, loading programs…
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MicroSD™MicroSD™
• Three ways of accessing the MicroSD™:– The system menu
• formatting the media• Deleting files• Loading a program
– Graphics object• Formatting the media• Deleting files
– Program• Creating files• Read/writing files• Renaming files