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WS-50-XLE 50hp High Cycle Diamond Wire Saw
Part Book April 2015
www.diamondproducts.com
REV. 02
WS-50-XLE 50hp Electric High Cycle Pneumatic Diamond Wire Saw
1. Setup Recommendations
2. Overview
3. Auxiliary Accessories
4. Fixed Motor Assembly
5. Cable Carrier Assembly
6. Anchoring Jack Assembly
7. Push Handle Assembly
8. Sliding Wire Director Assembly
9. Swivel Wheel Wire Guide Assembly
10. Idler Wheel Assembly
11. Fixed Carriage Assembly
12-14. Sliding Carriage Assembly
15. Control Station Assembly
16. Lower Cylinder Shield Assembly
17. Upper Cylinder Shield Assembly
18. Fixed Body Panel Assembly
19. Fixed Door Panel Assembly
20. Front Body Panel Assembly
21. Rear Body Panel Assembly
22. Removable Body Panel Assembly
23. Removable Door Assembly
24. Maintenance
26. Warranty Page
WS-50-XLE 50hp Electric High Cycle Pneumatic Diamond Wire Saw
This machine is intended to be used in conjunction with diamond wire saw rigging. Inadequate or improper planning, layout, and securing of rigging devices may lead to injury or death. Please see sample image below outlining the direction of the diamond cutting wire and reference devices for optimizing machines ability and performance. Due to the speed and force of the cutting wire of this machine, proper anchoring is required for all operations and machine should never be used without the assistance of wire transition rigging. The illustration below is for a reference only, operator is responsible for their own safety when operated the machine.
101.375 35.125
51.750
WS-50-XLE
50HP H
igh-Cycle Pneum
atic Diam
ond Wire Saw
Length101.13" / 2575m
mW
idth
35.38" / 892mm
Height51.75" / 1315m
mW
eight1200lb / 544kg
Wire Storage
84' / 25.5mPow
er 50hp / 37.5kW
7
65
4
3
2
1
8
9
WS-50-XLEAuxiliary Accessories
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6072506 WS-50-XLE Frame Weldment 12 2505715 8.00 x 2.00 Swivel Caster, Poly Tread 23 2505716 8.00 x 2.00 Rigid Caster, Poly Tread 24 2903055 7/16 USS Standard Washer 165 2900238 7/16 SPLIT LOCK WASHER 166 2900407 7/16-14x1.00 HHCS 167 2505919 Steel Hoist Ring, 1/2"-13 x 1.00" 48 4647135 50' Power Cord, 700hz 19 4647134 50' Power Cord, 700hz Complete 1
1817
164
113
10
1112
78
91415
3
5
2
6
19
20
26
25
24
2221
23 8
WS-50-XLE
FIXED M
OTO
R A
SSEMB
LY
ITEM N
O.
PART N
UMBER
DESC
RIPTION
QTY.
12505926
Bearing Block1
26079309
WS-50-XLE 16.00" D
rive Wheel
13
6076383W
S50-XLE Drive W
heel Hub1
43200727
1/4" NPT Breather
15
29008591/2-13 x .500" C
up Point Set Screw2
66073681
WS50E Hub Key
17
29001061/2-13 x 2.00" HHC
S2
82900084
1/2 SPLIT LOC
K WA
SHER3
92900127
1/2" USS Flat Washer
210
29005675/16" Flat W
asher4
112900031
5/16 SPLIT LOC
K WA
SHER4
122901816
M8x150m
m HHC
S4
136073679
WS50E Load
Ad
aptor Centering Bushing
414
29002387/16 SPLIT LO
CK W
ASHER
415
29004077/16-14x1.00 HHC
S4
166079552
WS50E Load
Ad
aptor Ring1
176070240
Spline Shaft Assem
bly1
182600559
Weka 25 HP High C
ycle Right Angle M
otor1
193202516
1/4 BSPP x 1/4 MN
PT Ad
aptor2
202506745
3/8 HOSE PUSH LO
CK 1/4 FPT C
ON
NEC
TOR
221
290202710-32 X 3/4 PA
N HEA
D TO
RX SS2
222902028
#10 TYBE B PLA
T WA
SHER SS2
232900811
1/2-13 x 2.50 HHCS
124
6070411Rotational Safet W
asher, WS50-XLE
125
6070432D
rive Wheel Slug
126
29020651/2-20 x 1-1/4 FHSC
S5
A
WS-50-XLE
Cab
le C
arrie
r Ass
embl
y
31
69
7
5
1811
8
2
2011
104
DET
AIL
ASC
ALE
1 :
6
1319 14
11
1113
15
1712
16
ITEM
NO
.PA
RT N
UMBE
RD
ESC
RIPT
ION
QTY
.1
6072
510
Low
er C
able
Car
rier T
ray
1
260
7250
7Up
per C
able
Car
rier T
ray
1
329
0001
01/
4-20
Nyl
on-In
sert
Hex
Lock
nut
8
429
0205
51/
4-20
x 3
/4 P
HMS
W/W
ashe
r8
525
0554
5C
able
Car
rier M
ount
(Fem
ale)
16
2505
546
Cab
le C
arrie
r, Sn
ap T
oget
her
1
725
0554
9C
able
Car
rier M
ount
, (M
ale)
18
2902
053
M6-
1 N
ylon
Inse
rt He
x N
ut (F
lang
ed)
2
929
0205
4M
6-1
x 20
mm
FHS
CS
4
1025
0674
23/
8 HO
SE P
USHL
OC
K W
YE4
1125
0674
83/
8 O
D P
USHL
OC
K FI
TTIN
G4
1225
0674
11/
4 M
PT X
3/8
PUS
HLO
CK
2
1325
0674
33/
8 HO
SE P
USHL
OC
K 90
SW
IVEL
2
1432
0248
93
Port
Div
ersio
n V
alve
115
3201
350
3/8-
1.00
" Ful
ly T
hrea
ded
Bra
ss P
ipe
Nip
ple
1
1632
0251
33/
8 G
alv.
Tee
1
1732
0276
81/
4 M
PT X
1/4
IND
USTR
IAL
HOSE
CO
UPLI
NG
, ZIN
C2
1832
0208
1Fi
tting
, 3/4
" F. G
ard
en to
3/8
" M. P
ipe
1
1929
0068
9#
10-3
2X3/
4" P
HC2
2032
0059
6Fi
tting
, 3/8
" MPT
to 3
/4" F
. Gar
den
Hos
e1
PART
NUM
BER
DES
CRI
PTIO
N25
0674
43/
8 O
.D. B
LUE
TUBI
NG
( PE
R FO
OT)
2506
746
3/8
O.D
. GRE
EN T
UBIN
G (P
ER F
OO
T)25
0674
73/
8 O
.D. R
ED T
UBIN
G (P
ER F
OO
T)25
0674
93/
8 O
.D. B
LAC
K TU
BIN
G (P
ER F
OO
T)
WS-50-XLEAnchoring Jack Assembly
4
5
6
1
10
8
9
7
2
8
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070339 Jack Assembly, Outer Cylinder 12 6070340 Jack Assembly, Inner Cylinder 13 2900239 1/2 FRICTION WASHER-NYLON 14 6070373 Jack Assembly Nut 15 2900048 1/4-20 x 1.50" HHCS (Grade 5) 16 2900010 1/4-20 Nylon-Insert Hex Locknut 17 6070338 3/4-6 ACME ROD, R.H. 18 2903018 USS 3/8" Flat Washer 89 2900018 Lock Nut, 3/8-16 Nylon 4
10 2900029 3/8-16 x 1.50 HEX HEAD CAP SCREW 2
11 2900596 3/8-16 x 2.50" HHCS (Grade 5) 2
WS-50-XLE
Push
Han
dle
Ass
embl
y
4
1
2
3
54
6 ITEM
NO
.PA
RT N
UMBE
RD
ESC
RIPT
ION
QTY
.1
6070
305
WS-
50-X
LE P
ush
Hand
le W
eld
men
t1
225
0327
3SQ
PLA
STIC
PLU
G 1
-1/8
"2
329
0016
03/
8-16
x 4
.00"
Hex
Hea
d C
ap S
crew
44
2903
018
USS
3/8"
Fla
t Was
her
85
2900
018
3/8-
16 N
ylon
Loc
k N
ut4
625
0063
6Ha
ndle
Grip
2
3
5
2
6
4
1
WS-50-XLESliding Wire Director Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 6070303 Slide Box Weldment 1
2 6070309 Slide Box Rear Plate 1
3 2.25" V-Groove Wheel 44
6070308 2900543 1/2-13 Nylon Instert Hex Nut, Thin 4
5 2902061 5/8 x 2.00 Shoulder Screw, 1/2-13 Thread 46 2505699 Pull Ring Spring Pin, 3/4-10 1
WS-50-XLE
Swiv
el W
heel
Wire
Gui
de A
ssem
bly
5
16
43
2
14
13
12
10
811
16
9
17
1511
1413
18
7
ITEM
NO
.PA
RT
NUM
BER
DES
CRI
PTIO
NQ
TY.
160
7029
3Sw
ivel
Pul
ley
Mou
nt1
260
7029
2Sw
ivel
Pul
ley
Fram
e1
325
0570
62.
25 O
.D x
2.0
0 I.D
Bro
nze
Bush
ing
24
2505
713
2.00
SPI
RAL
EXTE
RNA
L SN
AP
RIN
G2
529
0016
4C
ap S
crew
, Fla
nge
Hd.,
5/8-
11 x
1-1
/2"
36
2900
142
5/16
-18X
3/8
SOC
KET
SET
SC
REW
, KN
URLE
D C
UP P
OIN
T4
725
0590
311
.00
Poly
Whe
el A
ssem
bly
18
2505
896
Fully
Key
ed1
960
7027
2Ke
yed
Was
her
210
6070
307
.250
" x
2.12
5" S
quar
e Ke
y1
1160
7030
2Sw
ing
Arm
212
2900
127
1/2"
USS
Fla
t Was
her
213
2900
113
5/8
SPLI
T LO
CK
WA
SHER
214
2903
110
5/8-
11 x
1.0
0" H
HCS
215
6070310
2.25
" V-G
roov
e W
heel
116
2900
693
1/2-
13 x
3.0
0 He
x C
ap S
crew
117
2900
058
1/2
SAE
Flat
Was
her
418
2900
026
1/2"
-13
Jam
Nut
1
WS-50-XLE
IDLER
WH
EEL ASSEM
BLY
56
1
2
3
4
ITEM N
O.PA
RT NUM
BERD
ESCRIPTIO
NQ
TY.1
6072508W
S-50-XLE Delrin W
heel (Cut)
12
607026980m
m Bearing Flange
13
2503953Bearing, 40 X 80 X 1.1875" (5208-2RS)
14
6070268Keyed
Bushing1
52902026
1/4-20 X 1.125 SHCS Zinc Plated
66
29004041/4 SHC
S Lock Washer
6
A
WS-50-XLE
Fixe
d C
arria
ge A
ssem
bly 22
25
23
18
17
21
2011
2
687
3
13
54
17
9
DET
AIL
ASC
ALE
1 :
5
10 15 14
1213
19
1620
ITEM
NO
.PA
RT N
UMBE
RD
ESC
RIPT
ION
QTY
.
160
7026
7Fi
xed
Idle
r Whe
el M
ount
12
2505
895
Idle
r Whe
el A
ssem
bly
6
360
7027
2Ke
yed
Was
her
7
425
0589
3Ke
yed
Sha
ft, 1
.125
" x 1
1.75
1
560
7035
1Ke
y, .2
50" S
quar
e x
11.7
5"1
629
0085
4Fl
at W
ashe
r, 1/
2" x
2" x
1/8
"2
729
0002
51/
2-13
x 1
.25
HHC
S2
829
0008
41/
2 SP
LIT
LOC
K W
ASH
ER8
929
0012
71/
2" U
SS F
lat W
ashe
r6
1029
0069
31/
2-13
x 3
.00
Hex
Cap
Scr
ew6
1160
7035
2W
S-50
-XLE
Fixe
d M
otor
Shi
eld
112
6070
349
WS-
50-X
LE S
pray
Bar
1
1325
0674
11/
4 M
PT X
3/8
PUS
HLO
CK
1
1432
0013
61/
4" S
treet
Elb
ow1
1525
0226
3N
OZZ
LE, S
PRA
Y, H
1/4-
8015
1
1629
0001
33/
8-16
X 1
.25"
HHC
S5
1729
0301
8US
S 3/
8" F
lat W
ashe
r16
1829
0001
8Lo
ck N
ut, 3
/8-1
6 N
ylon
5
1929
0004
81/
4-20
x 1
.50"
HHC
S (G
rad
e 5)
1
2029
0012
61/
4" U
SS F
lat W
ashe
r2
2129
0001
01/
4-20
Nyl
on-In
sert
Hex
Lock
nut
1
2260
7035
3Fi
xed
Mot
or V
inyl
Shi
eld
, WS-
50-X
LE1
2360
7035
4Fi
xed
Mot
or S
hiel
d L
ock
Strip
, WS-
50-X
LE1
2429
0143
88-
32 H
ex N
ut7
2529
0053
38-
32 x
.625
" RHM
S7
A
B
WS-50-XLESliding Carriage Assembly
39
46
44
23
37
36
27 31
30
29 28
1
5214
3 4
38 8 9
5
6
40
11 13 12
53
31
5655
1415
3235
3334
41 57
59
61
64
63
62
60
DETAIL ASCALE 1 : 6
19
20
18
22 21
42
224
25
10
DETAIL BSCALE 1 : 5
5143234847
50
2425
25 26
45
Sliding Carriage AssemblyWS-50-XLE
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070266 Slide Carriage Weldment 12 2505926 Bearing Block 13 6072509 Eccentric Bolt 84 2505694 V-Groove Wheel, Poly 2" x 4" 125 2902048 1/2 DIA. SHOULDER SCREW 3/8" LONG X 3/8-16 46 2902047 1/2 DIA. SHOULDER SCREW 1/2" LONG 3/8-16 48 2900400 1/2-13 x 3.75" HHCS 49 2900127 1/2" USS Flat Washer 10
10 6073679 WS50E Load Adaptor Centering Bushing 411 2901816 M8x150mm HHCS 412 2900567 5/16" Flat Washer 413 2900031 5/16 SPLIT LOCK WASHER 414 2900084 1/2 SPLIT LOCK WASHER 515 2900106 1/2-13 x 2.00" HHCS 216 2900238 7/16 SPLIT LOCK WASHER 417 2900407 7/16-14x1.00 HHCS 418 6079552 WS50E Load Adaptor Ring 119 2600559 Weka 25 HP High Cycle Right Angle Motor 120 6070240 Spline Shaft Assembly 121 3202516 1/4 BSPP x 1/4 MNPT Adaptor 222 2506745 3/8 HOSE PUSH LOCK 1/4 FPT CONNECTOR 223 2505696 Pivot Bracket 424 2900139 1/2-13 x 1.75" HHCS 1625 2903055 7/16 USS Standard Washer 3226 2900045 7/16-14 Nylon Insert Hex Nut 1627 2505895 Idler Wheel Assembly 728 6070272 Keyed Washer 829 2505894 Keyed Shaft, 1.125" x 13.375 130 6070350 Key, .250" Square x 13.375" 131 2900025 1/2-13 x 1.25 HHCS 232 6070349 WS-50-XLE Spray Bar 133 3200136 1/4" Street Elbow 134 2502263 NOZZLE, SPRAY, H1/4-8015 135 2506741 1/4 MPT X 3/8 PUSHLOCK 138 6076383 WS50-XLE Drive Wheel Hub 139 6079309 WS-50-XLE 16.00" Drive Wheel 140 6073681 WS50E Hub Key 141 2900859 1/2-13 x .500" Cup Point Set Screw 242 3200727 1/4" NPT Breather 143 2505698 Tie-Rod Air Cylinder, 4" Bore x 36" Stroke 244 2505695 Rod Clevis 245 2505697 Clevis Bracket W/Pin 246 2506743 3/8 HOSE PUSHLOCK 90 SWIVEL 247 2900842 3/8-24 x 1.25 HHCS 848 2903041 3/8 Machine Screw Split Lock Washer 850 2900829 Hairpin Cotter, 1/8" x 5/8" to 7/8" 851 2506748 3/8 OD PUSHLOCK FITTING 252 2900854 Flat Washer, 1/2" x 2" x 1/8" 253 6070374 Carriage Cable Carrier Bracket 154 2900010 1/4-20 Nylon-Insert Hex Locknut 255 2900126 1/4" USS Flat Washer 456 2900052 1/4-20 x 1.25" HeHCS (Grade 5) 257 2900026 1/2"-13 Jam Nut 459 2902065 1/2-20 x 1-1/4 FHSCS 560 6070432 Drive Wheel Slug 161 6070411 Rotational Safet Washer, WS50-XLE 162 2900811 1/2-13 x 2.50 HHCS 163 2902027 10-32 X 3/4 PAN HEAD TORX SS 264 2902028 #10 TYBE B PLAT WASHER SS 2
WS50-XLEControl Station Assembly
8
1
36
57 4
11
2
910
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 6070136 Power Unit Cart Weldment 1
2 5801150 WS50-XLE Control Station 1
3 2501439 Wheel, 8 x 2 x 3/4" 2
4 2900003 3/4" SAE Flat Washer 2
5 2900238 7/16 SPLIT LOCK WASHER 2
6 2903055 7/16 USS Standard Washer 2
7 2901287 7/16-14 x 1.50" HHCS 28 2500636 Handle Grip 2
9 2900013 3/8-16 X 1.25" Hex Cap Screw 4
10 2903018 USS 3/8" Flat Washer 811 2900018 Lock Nut, 3/8-16 Nylon 4
2
4
3
1
WS-50-XLELower Cylinder Shield Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070344 WS-50-XLE Lower Cylinder Shield 1
2 2900138 5/16-18x1.00 HEX CAP SCREW 4
3 2900567 5/16" Flat Washer 4
4 2900031 5/16 SPLIT LOCK WASHER 4
52
3
1
9
8
7
6
4
WS-50-XLE
Upp
er C
ylin
der S
hiel
d A
ssem
bly
ITEM
NO
.PA
RT N
UMBE
RD
ESC
RIPT
ION
QTY
.1
6070
348
WS-
50-X
LE U
pper
Cyl
ind
er S
hiel
d W
eld
men
t1
260
7035
7C
ylin
der
Shi
eld
, Loc
k St
rip2
360
7034
7Sp
alsh
Shi
eld
, Cle
ar2
429
0143
88-
32 H
ex N
ut18
529
0053
38-
32 x
.625
" RHM
S18
629
0021
75/
16"-1
8 x
1.25
" Hex
Cap
Scr
ew3
729
0056
75/
16" F
lat W
ashe
r4
829
0003
15/
16 S
PLIT
LOC
K W
ASH
ER4
929
0050
85/
16-1
8 x
1.50
" HHC
S1
2
1
3
WS-50-XLEFixed Body Panel Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070297 WS-50-XLE Fixed Body Panel 1
2 2902027 10-32 X 3/4 PAN HEAD TORX SS 17
3 2902028 #10 TYBE B PLAT WASHER SS 17
1
2
3
WS-50-XLEFixed Door Panel Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070298 WS-50-XLE Fixed Door Panel 12 2902027 10-32 X 3/4 PAN HEAD TORX SS 263 2902028 #10 TYBE B PLAT WASHER SS 26
12
3
WS-50-XLEFront Body Panel Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070299 WS-50-XLE Front Body Panel 1
2 2902028 #10 TYBE B PLAT WASHER SS 16
3 2902027 10-32 X 3/4 PAN HEAD TORX SS 16
1
2
3
WS-50-XLERear Body Panel Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070300 WS-50-XLE Rear Body Panel 12 2902027 10-32 X 3/4 PAN HEAD TORX SS 183 2902028 #10 TYBE B PLAT WASHER SS 18
7
6
9
5
4
7
6
3
1
3
WS-50-XLERemovable Body Panel
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070296 WS-50-XLE Removable Body Panel 12 2903176 .1875" Diameter Large Flange Rivet 133 2505879 Pull Hand, Plastic Load Rated 24 2900126 1/4" USS Flat Washer 45 2900024 1/4" Split Lock Washer 46 2505921 Rubber Draw Latch, Metal Strike 47 2900689 #10-32X3/4" PHC 88 2900688 10-32 Nylon-Insert Hex Locknut 89 2900082 1/4-20 x .500" HHCS 4
1
23
4
8
75 6
WS-50-XLERemovable Door Panel Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070294 WS-50-XLE Removable Door 12 2505879 Pull Hand, Plastic Load Rated 23 2900024 1/4" Split Lock Washer 44 2900126 1/4" USS Flat Washer 45 2505921 Rubber Draw Latch, Metal Strike 26 2900688 10-32 Nylon-Insert Hex Locknut 47 2900689 #10-32X3/4" PHC 48 2900082 1/4-20 x .500" HHCS 4
Maintenance & Repair Record
Date Service Performed Part Used
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 Fax (440) 323-8689
www.diamondproducts.com Printed in U.S.A.
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.