Company By

Welding Procedure Specification SMAW SAW- B161-PL-001 Date PQR No.(s)Revision No. Date

Welding Process(es) Type(s)

JOINTS (QW-402) Details

Joint Desing Root Spacing Backing Yes NoBacking Material (Type)

Metal Non fusing Metal

Nonmetallic Other

BASE METAL (QW-403)

P-No. Groupo No. To Groupo No.

OSpecificación and tipo/Grade or UNS NumberTo specificación and tipe/grade or UNS Number

OChemical Analysis and mechaincal properties

To Chemical Analysis and mechaincal propertiesThickness Range:

Base Metal: Groove FilletMaximun pass Thickness 1/2 in. (13 mm) (yes) (No)

Other

FILLER METAL (QW-404)

Espec. No. (SFA)AWS No. (Class)F-NoA-No.Size of filler Metals

Filler Metals Product form

Supplemental Filler MetalWeld Metal

Thickness Range: GrooveFillet

Electrode-Flux (Class)Flux TipeFlux Trade NameConsumable InsertOther

*Each Base Metal - filler metal combination should be recorded individually.

X

Alambre

NO

***ALL

ASTM A36

HL INGENIEROS S.A para CEMENTOS PANAM Omar Pinilla

01/04/20140

SMAW / SAW Manual / Semi-automatic

NA

NA NA

1/8" (3mm)3/32" - 1/8" - 5/32"3/32" - 1/8" - 5/32"

01/04/2014

(Automatic, Manual, Machine, or Semi-Automatic)

NO

***ALLNA

Double Bevel

NANA

5.17EM-12K

6EM-12K

F7A2

NANA

SFA 5.17

5.1

4E-7018

WELDING PROCEDURE SPECIFICATION (WPS) QW-482 According ASME, Section IX (Ver QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Revision No. 2Revision Date: 20/06/2012

Electrodo

1 2

ASTM A36

**************

E-7018

**************

all3/16" / 2"

1

X SAW

1

(Refer to both backing and retainers)

1

X SMAWWelding Metal

More details of the joint are specificated on PQR

2mm +/- 1mm

1

F-AAC-031-ME

WELDING PROCEDURE SPECIFICATION (WPS) QW-482 According ASME, Section IX (Ver QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Revision No. 2Revision Date: 20/06/2012

WPS No. Rev.

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position(s) of groove Temperature RangeWelding Progression: Up Down **** Time RangePositions(s) Of fillet OtherOther

GAS (QW-408)PREHEAT (QW-406) Percent Composition Preheat Temperature, minimun Gas(es) (Mixture) Flow RateInterpass Temperature, maximun Preheat Maintenance Shielding Othe Trailing

Backing Other

CARACTERÍSTICAS ELÉCTRICAS (QW-409)

Amps and Volts or power or energy range, should be recorded for each electrode size, position or thickness.

Pulsing Corrurrent Heat Input (max.)Tungsten Electrode Size and Type

Mode of Metal Transfer for GMAW (FCAW)

Other

TECHNIQUE (QW-410)String or Weave BeadOrifice, Nozzle, or Gas Cup SizeInitial and Interpass Cleaning (Brushing, Grinding, etc.)

Method of Back GougingOscillationContact Tube to Work DistanceMultiple or Single Pass (Per Side)Multiple or Single ElectrodesElectrode SpacingPeeningOther

NANO

NO

***Arc Air

Arc Air********

Multiple en los dos lados

***

NO

SMAW 1 y n+1 Ondeado / SAW 2-n+1 Recto

NO

12-25 V

14-25 V

95-110

400- 530

***

***

DC+

DC+

Diámetro

Filler Metal

2-6

2-6

Other (p.e. Remarks, Comments, Hot Wire,

Téchnique, etc.)

NANA

1275 J/mmNA

NANA

Multiple

(Tungsteng puro, 2% de Thorzed, etc.)

(Spray, Short Circuiting Arc, etc.)

NA

NO

12mm - 25mm

100-145

350-700

NA

123-181 Inch/min

NO

NO

NO NA NANO NA

SMAW: ALL SAW: FLAT

NA

SMAW: ALL SAW: F, H

100°C (212°F)

NANO

Energy of power

Wire feed Speed

(inch/min)

Travel Speed

(mm/min)

Volts (range)

300°C (572°F)as welder

QW-482 (Back)

SMAW UP

1-n

n+1

SMAW

SAW

E7018

EM-12K

3/32"(2,4mm)1/8" (3mm)

3/32"(2,4mm) 1/8" (3mm)

Current Type and Polarity

Amps(range)ProcessPass(es)

Clasificación

0SMAW SAW- B161-PL-001

F-AAC-031-ME

Procedure Qualification Record No.WPS No.Welding Process(es)Type(s) (Automatic, Manual, Machine, or Semi-Automatic) MANUAL- SEMI-AUTOMATIC

JUNTA (QW-402)Joint Desing : DOBLE VBacking: BASE MATERIALANGLE: 60° +/- 5°Root Spacing: 2 +/- 1 mmPoints: 3 MinimoOthers: See drawings details

BASE METALS (QW-403)Material Specl TemperatureType/Grade, or UNS Number TimeP-No. Group No. 1 a P-No. 1 Gruop. No. OtherThickness of Test CouponDiameter of Test CouponMaximum Pass ThicknessOther GAS (QW-408)

Gas(es) Mixture Flow Rate

Shielding N/A N/A N/AFILLER METALS (QW-404) Trailing. N/A N/A N/A

Backing N/A N/A N/ASFA Specification Other N/A N/A N/AAWS Classification

Filler Metal F-No. ELECTRICAL CHARACTERISTICS (QW-409)Weld Metal Analysis A-No.Size of Filler Metal CurrentFiller Metal Product Form Wire PolaritySupplemental Filler Metal N/AElectrode Flux Classification Tungsten Electrode Size N/AFlux Type Mode of Metal Transfer for GMAW (FCAW)

Heat InputWeld Metal Thickness Other N/AOther

POSITION (QW-405) TECHNIQUE (QW-410)Position of Groove SMAW: ALL SAW FLAT Travel Speed SMAW: ONDEADA SAW: RECTAWeld Progression (Uphill, Downhill) SMAW: Uphill, SAW: N/A String or Weave Bead SMAW: ONDEADA SAW: RECTAOther *** Oscillation NO

Multipass or Single Pass (Per Side) MULTIPLEPREHEAT (QW-406) Single or Multiple Electrodes MULTIPLEPreheat Temperature 100°C OtherInterpass Temperature 180°C (350°F)Other ***

6

PROCEDURE QUALIFICATION RECORD (PQR) QW-483 According ASME, Sección IX(Ver QW-200.2, Sección IX, ASME Boiler and Pressure Vessel Code)

Revision No. 2Revision Date: 20/06/2012

ESAB OK 350F7A2

SFA 5.17N/A

EM 12K

14mm

PQR 'SMAW-SAW-PL-001

A-36

4

SMAW_SAW

N/A1756,7 J/mm

1

Flux Trade Name

1/8" (3.8mm)

N/AN/A

POSITIVA

5.1 & 5.5 5.17E7018

N/A

8mm

1

Amps. 100-145 AMP Volts 12-25V

1 2

1/8" (3.8mm) SMAW: DC(+), SAW: DC(+)Electrode

****

PWHT (QW-407)

Percent Composition

Company HL INGENIEROS Para CEMENTOS PANAM

SMAW-PL-003-B161 Date 05/07/2014

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

1" (25,4mm)N.A.

+++++

N/AN/A

1 1

F-AAC-198-ME

PQR No.

Comments

Result — Satisfactory: Yes No Penetration into Parent Metal: Yes NoMacro — Results

Type of TestDeposit AnalysisOther

Welder’s Name Clock No. N/A Stamp. NoTest guided by Laboratory Test No.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the

requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Munufacturer

Date Certified by

Resultado

Less at3 mm Open DiscontinuityNot Discontinuity

Less at3 mm Open DiscontinuityNot Discontinuity

I-14197

% Shear

Toughness Tests (QW-170)

WEST ARCO

Temp.

19,4°C19,4°C19,4°C19,4°C9,69mm

WELDING THICKNESS IN

CUPON

25,0525,0525,05

Length

25,05SideSide

Bending Type

SideSide 164mm

164mm

Pedro Beltran, Luis Coy

HL INGENIEROS

Other Tests

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code )

N/A

Fillet-Weld Test (QW-180)

X

Impact Values

Base Material

Drop Weight Break (Y/N)

ft. - lbs. o J

164mmDL2-197DL3-197DL4-197

SpécimenNo.

164mm

Width

PQR 'SMAW-SAW-PL-001

DL1-197

T21-197 18,80mm

Guided-Bend Tests (QW-160)

NotchLocation

9,79mm 184,05mm2 96377 524

Mils (in.) o mmSpécimen

No.

SpecimenSize

TestTemperature

T12-197 18,84mm 10.23mm 192,73mm2

T22-197 18,61mm 10mm 186,61mm2

9,94mm9,96mm9,68mm

98.225

Type ofFailure and

Location

AreaThickness

Welded Material95473 513

518 Welded Material510

T11-197 18,87mm 9,75mm 183.98mm2 95.357Base Material

UltimateUnit Stress

(Mpa)

QW-483 (REVERSE)

SpécimenNo.

Width UltimateTotal Load

(N)

Tensile Test (QW-150)

04/07/2014 OMAR PINILLA

F-AAC-198-ME