Sheet1CONSOLIDATED TRAINING SYSTEMS, INC.WELDING PROCEDURE
SPECIFICATION (WPS)WPS NOCTWP-06-001WELDING PROCESS111SMAWMANUAL OR
MACHINEMANUALPOSITION OF WELDINGHL-0456GFILLER METAL
SPECIFICATIONBBASICFILLER METAL CLASIFICATIONE 42-4 B42 H5AWS E
7018TRADE/ BRAND NAMEUNITOR LH 314 NF NO4A NO1BASE METALGROUPW01P1
Gr1 to P1-Gr2SPECIFICATIONLow carbon,unalloyed steels, low alloyed
steels,inccluding fine-grade structural steelsTHICKNESS RANGEBASE
METALGroove3mm to 23mmFilletALLPIPE D RANGEGroove25mm and
aboveFilletALLFLUX/SHIELDING GASFLOWRATEN/ASINGLE OR
MULTIPASSMULTIPASSSINGLE OR MULTIPLE ARCSINGLEWELDING
CURRENTDCPOLARITYDCSP & DCRPWELDING PROGRESSIONUPHILLWELDING
TECHNIQUESTRING & WEAVEPRE HEAT TEMPSee Note on
p.2POSTHEATN/AINTERPASS TEMPSee Note on p.2CLEANING METHODSWire
Brushing, Minor Grinding at every weld restartBASE METAL
PREPARATIONGas cut, Machined bevel endsJOINT ALIGNMENT4 equidistant
Tack welds. Removed as weld progresssesJOINT DESIGNSee JOINT DETAIL
@ p2BACKINGNONEWELDING PROCEDUREWELDWELDFILLER
METALCURRENTVOLTTRAVEL
SPEEDPASSPROCESSCLASSDIAPOLARITYAMPSRANGERANGERANGEROOTSMAWE-70182.5mmDCSP75-8512-163-5
IPMHOTSMAWE-70182.5mmDCRP95-14022-284-7
IPMFILLSMAWE-70183.2mmDCRP95-14022-273-6
IPMCAPPINGSMAWE-70183.2mmDCRP95-12522-283-6
IPMCAPPINGSMAWE-70183.2mmDCRP95-12522-283-6
IPMCAPPINGSMAWE-70183.2mmDCRP95-12522-283-6 IPMWPS
NOCTWP-06-001REV0CONTRACTORConsolidated Training Systems Inc
Page &P&RWPS FOR SMAW06-001(PIPE 6G CS)
Sheet2CONSOLIDATED TRAINING SYSTEMS, INC.WELDING PROCEDURE
SPECIFICATION (WPS)BevelBevelJOINT DETAILSA) Root Gap2.5mm -
3.0mmB) Root Face1.0mm - 1.5mmC) Bevel35 -37.5
angleThicknessD)Thickness11mmRoot FaceRoot GapRoot passHot
pass45Fill passCap 3Cap 12 nd passCap 36G PositionPreHeat
TemperaturesInterpass TemperaturesA) Up to 3/4"50 f Min=500 F MinB)
Over 3/4" thru 1 1/2"150 F MinC) Over 1 1/2" thru 2 1/2"225 F MinD)
Over 2 1/2"300 F MinWPS NOCTWP-06-001REV0CONTRACTORConsolidated
Training Systems Inc
Sheet3CONSOLIDATED TRAINING SYSTEMS, INC.PROCEDURE QUALIFICATION
RECORD (PQR)WPS NOCTWP-06-001PQR NOCTQR-06-001WELDING
PROCESS111SMAWMANUAL OR MACHINEMANUALPOSITION OF
WELDINGHL-0456GFILLER METAL SPECIFICATIONBBASICFILLER METAL
CLASIFICATIONE 42-4 B42 H5AWS E 7018TRADE/ BRAND NAMEUNITOR LH 314
NF NO4A NO1BASE METALGROUPW01SPECIFICATIONLow carbon,unalloyed
steels, low alloyed steels,inccluding fine-grade structural
steelsTHICKNESS RANGEBASE METALGrooveRECORD ACTUAL VALUESFilletPIPE
D.RangeGrooveRECORD ACTUAL VALUESFilletFLUX/SHIELDING
GASFLOWRATESINGLE OR MULTIPASSRECORD ACTUAL VALUESSINGLE OR
MULTIPLE ARCRECORD ACTUAL VALUESWELDING CURRENTRECORD ACTUAL
VALUESPOLARITYRECORD ACTUAL VALUESWELDING PROGRESSIONRECORD ACTUAL
VALUESWELDING TECHNIQUERECORD ACTUAL VALUESPRE HEAT TEMPRECORD
ACTUAL VALUESPOSTHEATN/AINTERPASS TEMPRECORD ACTUAL VALUESCLEANING
METHODSWire Brushing, Minor Grinding at every weld restartBASE
METAL PREPARATIONGas cut, Machined bevel endsJOINT ALIGNMENT4
equidistant Tack welds. Removed as weld progresssesJOINT DESIGNSee
JOINT DETAILS/BACKINGWELDING PROCEDUREWELDWELDFILLER
METALCURRENTVOLTTRAVEL
SPEEDPASSPROCESSCLASSDIAPOLARITYAMPSRANGERANGERANGERECORD ACTUAL
VALUESRECORD ACTUAL VALUESRECORD ACTUAL VALUESRECORD ACTUAL
VALUESRECORD ACTUAL VALUESWPS
NOCTWP-06-001REV0CONTRACTORConsolidated Training Systems Inc
Sheet4CONSOLIDATED TRAINING SYSTEMS, INC.PROCEDURE QUALIFICATION
RECORD (PQR)WPS NOCTWP-06-001PQR NOCTQR-06-001TENSILE TEST
RESULTSPECIMENWIDTHTHICKNESSAREAYIELDULTIMATEELONGATIONFAILURE
LOCATIONIDmmmmsq mmLOADSTRESSLOADSTRESS%T1T2GUIDED BEND TEST
RESULTIDENTIFICATIONRESULTIDENTIFICATIONRESULTROOT 1SIDE 1ROOT
2SIDE 2FACE 1FACE 2IMPACT TOUGHNESS TEST (CHARPY)FILLET WELD
TESTSPECIMENSIZENOTCHTESTIMPACTRESULT
SATISFACTORYYESNOIDmmLOCATIONTEMP(C)VALUESPENETRATION INTOT1PARENT
METALYESNOT2MACRO RESULTSHARDNESS TEST RESULT (CHARPY)(see attached
result)PARENT METALAVEHILOWWELD METALAVEHILOWHAZAVEHILOWWELDERS
NAMETest Conducted ByLAB TEST NO
Sheet5
