WPS - 011-A rev.01

7/23/2019 WPS - 011-A rev.01

http://slidepdf.com/reader/full/wps-011-a-rev01 1/15

Company Name Madina Group W.L.L. - Mechanical Division

KEY INFORMATION QUESTIONS ANSWERS

File Reference File Details KH/Excel/Welding/BH/W!"##

Test Con!cte On Date o$ %est &'."(.&"""

Re"ie#s $ Appro"als repared B) *. M+%H+ K+M,* Departent , /

Date repared "#-0+L1-&""#

*evie2ed B) *. 3,4*,M,54

Departent , /

Date *evie2ed

,pproved B) . !43,K+M,*

Departent B+*E,+ 3E*4%,!

Date ,pproved

Weler %etails Welder 4D MW"""'&

Eplo)ee 5o. """'&

5ae %H6M,! M,%HEWLocation o$ %est M,D45, W6*K!H67 !,LW,7 ,%,*.

Ori&inal 'QR %etails W! 5o. "##-,

*evision 5o. ""#

!upporting * "##,

Welding rocess G%,W 8 !M,W

rocess %)pe Manual

%esting ode ,!ME 49

6ther !peci$ication M4%! -#&

Welin& %etails Weld Direction +H4LL

Maxiu Bead Width : x ore Dia

Multi / !ingle ass M+L%4,!!

Manual / ,utoatic M,5+,L

Tec(ni)!e %echni;ue !%*45G / WE,3E

!ingle/Both !ides !45GLE

Multiple/!ingle Electrode !45GLE

6scillation M,5+,L

6ther 56% ,L4,BLE

*oint on Q!alification Test 0oint %)pe B+%% WELD

Method o$ reparation FL,ME +% 8 G*45D

4ncluded ,ngle :'.< Deg =/- & Deg

Material %hic>ness #(.&'

*oot Gap :." - (."

*oot Face #." - #.<

Bac>ing 565E

+ase Metal %etails Material !peci$ication ,!%M ,#"<5

%)pe or Grade G*,DE B

Heat 5u?er &#@&(

Fro - 5o. # G.&

%o - 5o. # G.&

Diaeter o$ %est oupon A6ther 565E

Welin& Cons!ma,les Electrode Brand E!,B 8 L456L5

!iCe o$ Filler Metal &.( 7 &.< 8 :.&<

!F, / ,W! 5o <.#@ 8 <.#

7/23/2019 WPS - 011-A rev.01


,!ME F 5o FA 8 F(

lassi$ication E*'"!-A 8 E'"#@-#

%)pe o$ Flux 56% ,L4,BLE

6ther 565E

Inert -as %etails Gas %)pe ,*G65

Gas Flo2 *ate #" L%*/M45

Gas Mixture .

6ri$ace / up !iCe #"

Bac>ing Gas 56% ,L4,BLE

Bac>ing Flo2 *ate 5/,

Bac>ing Gas Mixture 5/,

're(eat %etails re Heat &"

upto &<

Min ' $or

%h> &<

re Heat Maintenance %orch

!pare Line #

!pare Line &

Interpass Temperat!re 4nterpass %eperature 56% %6 E9EED #<"

'W.T %etails %eperature 56% ,L4,BLE

%ie 56% ,L4,BLE

E;uipent %)pe 56% ,L4,BLE

6ther 56% ,L4,BLE

Line <

'QR Material %etails W (":I uali$ied ,51 ME%,L ,!!4G5ED %6

ode/%esting !tandard ,!ME 49

6ther odes/!tandards M,E*!K - M4%!#&

5o. / Group 5o. #-Group 5o.#/& to #-Group 5o.#/&

#-Group 5o.# or &

'late $ 'ipe Ran&es ,!ME 49 (.'< - &&." ,!ME 49I

6%HE*! 56% ,L4,BLE

Diaeter ,LL

* Filler Metal F 5os. FA 8 F(

* Filler Metal , 5os. ,#

4nterpass leaning Method G*45D45G 8 B*+!H45G

Method o$ Bac>-Gouging 56% ,L4,BLE

%ungsten %)pe

%ungsten !iCe &.(

Method o$ reparation Flae cut 8/or Grind

& %H6*4,%ED7

7/23/2019 WPS - 011-A rev.01


W!

! WELD45G ELE%*6DE +*E5% %1E ,%+,L W! ,%+,L W! %*,3EL %*,3EL ,%+,L 45%E*

MBE* ELE%*6DE D4, I 8 6L,*4%1 ,M! ,M! 36L%! 36L%! !EED !EED K0/ %ep

5o. #.# G%,W - E*'"!-A &.( Direct -3e #"'." #&.< (@ #.A' &<."

5o. #.& G%,W - E*'"!-A &.( Direct -3e #"@." #&." 'A #."& &<."

5o. #.: G%,W - E*'"!-: &.( Direct -3e ##&." #&." (& #.& &<."

5o. #.( G%,W - E*'"!-: &.( Direct -3e #"&." #&." A #."A &<."

5o. &.# G%,W - E*'"!-: &.( Direct -3e #:(." #:." @ #.#' <:."

5o. &.& G%,W - E*'"!-: &.( Direct -3e #::." #&.< ##( ".@@ <:."

5o. &.: G%,W - E*'"!-: &.( Direct -3e #:(." #&.< < #."A <:."

5o. :.# !M,W - E'"#@ &.< Direct =3e &." &(." @A #.<( @:." 5o. :.& !M,W - E'"#@ &.< Direct =3e :." &<." ##& #.&< @:

5o. :.: !M,W - E'"#@ &.< Direct =3e :." &<." #&& #.#( @:

5o. :.( !M,W - E'"#@ &.< Direct =3e :." &<." ( #.(@ @:

5o. :.< !M,W - E'"#@ &.< Direct =3e :." &<." #"& #.:' @:

5o. :.A !M,W - E'"#@ &.< Direct =3e &." &(." ##& #.#@ @:

5o. :.' !M,W - E'"#@ &.< Direct =3e (." &<." #&" #.#@ @:

5o. (.# !M,W - E'"#@ &.< Direct =3e '." &<." #:" #.#& @&

5o. (.& !M,W - E'"#@ &.< Direct =3e '." &<." #(& #."& @&

5o. (.: !M,W - E'"#@ &.< Direct =3e A." &(." #&A #.#" @&

5o. (.( !M,W - E'"#@ &.< Direct =3e A." &:." ##< #.#< @&

5o. (.< !M,W - E'"#@ &.< Direct =3e '." &(." #&( #.#: @&

5o. (.A !M,W - E'"#@ &.< Direct =3e '." &A." #&" #.&A @&

5o. (.' !M,W - E'"#@ &.< Direct =3e '." &A." #&< #.&# @&

5o. <.# !M,W - E'"#@ &.< Direct =3e @." &A." '< &."( @<

5o. <.& !M,W - E'"#@ &.< Direct =3e '." &A." # #.AA @<

5o. <.: !M,W - E'"#@ &.< Direct =3e A." &<." '' #.@' @<

5o. <.( !M,W - E'"#@ &.< Direct =3e '." &<." #&A #.#< @<

5o. <.< !M,W - E'"#@ &.< Direct =3e A." &<." #&' #.#: @<

5o. <.A !M,W - E'"#@ &.< Direct =3e '." &<." # #.A" @<

5o. <.' !M,W - E'"#@ &.< Direct =3e '." &A." ##@ #.&@ @<

5o. <.@ !M,W - E'"#@ &.< Direct =3e A." &'." #"& #.<& @<

5o. <. !M,W - E'"#@ &.< Direct =3e '." &A." ##( #.:: @<

5o. A.# !M,W - E'"#@ :.& Direct =3e ##." &A." #": #.@" #:&

5o. A.& !M,W - E'"#@ :.& Direct =3e #&#." &'." #"" #.A #:&

5o. A.: !M,W - E'"#@ :.& Direct =3e ##." &A." #"" #.@A #:&

5o. A.( !M,W - E'"#@ :.& Direct =3e #&"." &A." ##( #.A( #:&

5o. A.< !M,W - E'"#@ :.& Direct =3e #&"." &A." #"& #.@( #:&

7/23/2019 WPS - 011-A rev.01


5o. '.# !M,W - E'"#@ :.& Direct =3e ##<." &<." #"& #.A #:@

5o. '.& !M,W - E'"#@ :.& Direct =3e ##'." &<." #&A #.: #:@

5o. '.: !M,W - E'"#@ :.& Direct =3e ##." &A." " &."A #:@

5o. '.( !M,W - E'"#@ :.& Direct =3e #&"." &A." #.@ #:@

5o. '.< !M,W - E'"#@ :.& Direct =3e ##." &'." #"< #.@( #:@

5o. @.# !M,W - E'"#@ :.& Direct =3e ##@." &<." < #.@A #:(

5o. @.& !M,W - E'"#@ :.& Direct =3e ##'." &(." @A #.A #:(

5o. @.: !M,W - E'"#@ :.& Direct =3e ##'." &(." ### #.<& #:(

5o. @.( !M,W - E'"#@ :.& Direct =3e ##." &<." < #.@@ #:(

5o. @.< !M,W - E'"#@ :.& Direct =3e ##@." &(." #&# #.(" #:(

5o. @.A !M,W - E'"#@ :.& Direct =3e ##@." &(." #:' #.&( #:( 5o. .# !M,W - E'"#@ :.& Direct =3e ##A." &:." #"( #.<( #("

5o. .& !M,W - E'"#@ :.& Direct =3e ##:." &:." #&< #.&< #("

5o. .: !M,W - E'"#@ :.& Direct =3e ###." &(." ##< #.: #("

5o. .( !M,W - E'"#@ :.& Direct =3e ###." &(." #&( #.& #("

5o. .< !M,W - E'"#@ :.& Direct =3e ##&." &<." #(# #.# #("

NSI/E TEST

%imensions UTS Fract!re Comments

ar0 No1 Type mm Area mm2 UT/ 0N N3mm2 'osition /ocation

:@ ross-2eld #:.' x #.# &A".: #:A.< <&( arent MatJl #&J 6 loc>

:" ross-2eld #:.@ x #." &A:.A #:@.& <&( arent MatJl AJ 6 loc>

N% TEST

Former %ia Comments

ar0 No1 Type +en An&le mm Res!lt /ocation

:# !ide Bend #@" ( t ,ccepta?le # - & 6J loc>

:& !ide Bend #@" ( t ,ccepta?le ' - @ 6J loc>

:: !ide Bend #@" ( t ,ccepta?le ( - < 6J loc>

:( !ide Bend #@" ( t ,ccepta?le #" - ## 6J loc>

AR'Y IM'ACT

/ocation %imensions Temperat!re A,sor,e Ener&y A"era&e Comments

ar0 No1 mm 4C *o!les5 *

:' W L #" x #" -& &" :& &# &( :J 6 loc>

:@ FL #" x #" -& (A <A :< (A :J 6 loc>

: FL = & #" x #" -& #<: &: &&' &"A :J 6 loc>

("" FL = < #" x #" -& ##A '@ #&" #"< :J 6 loc>

7/23/2019 WPS - 011-A rev.01


T RESU/TS

3isual Exaination !,%4!F,%6*1

!ur$ace 5D% !,%4!F,%6*1 :@@I

*adiograph) !,%4!F,%6*1 :@'I

%ensile %est !,%4!F,%6*1

Bend %est !,%4!F,%6*1

Macro Exaination !,%4!F,%6*1

Fillet Weld Fracture %est 56% ,L4,BLE

harp) 3ee 5otch ode ,!%M E&:

harp) 3ee 5otch %est !,%4!F,%6*16ther %ests H,*D5E!! - 6K :AI

63E*,LL %E!% *E!+L% ACCE'TA+/E

7/23/2019 WPS - 011-A rev.01


7/23/2019 WPS - 011-A rev.01


mm2

7/23/2019 WPS - 011-A rev.01


7/23/2019 WPS - 011-A rev.01


7/23/2019 WPS - 011-A rev.01


TEST S'ECIFICATION 6 Interpass Temperat!re

0N N3mm2 'osition /ocation

arent MatJl

TEST S'ECIFICATION 6 Interpass Temperat!re

/ocation

,ccepta?le # - & oJcloc>

,ccepta?le ' - @ oJcloc>

,ccepta?le ( - < oJcloc>

,ccepta?le #"-#& oJcloc>

7/23/2019 WPS - 011-A rev.01


7/23/2019 WPS - 011-A rev.01


Madina Group W.L.L. - Mechanical Division

WE/%IN- 'ROCE%URE S'ECIFICATION 6 No1 7886A Re"1 78

W'S %etails Welin& Cons!ma,les +ase3Wel Metal Q!alification Ran&e

W! 5o. "##-, Electrode Brand E!,B 8 L456L5 Material 9QW :7;< Q!alifie

*evision 5o "" !F, / ,W! 5o <.#@ 8 <.# ,51 ME%,L ,!!4G5ED %6

!upporting * "## ,!ME F. 5o FA 8 F( #-Group 5o.#/& to #-Group 5o.#/&Welding rocess G%,W 8 !M,W lassi$ication E*'"!-A 8 E'"#@-# T(ic0ness $ %iameter of -roo"e Wel

rocess %)pe Manual %)pe o$ Flux 56% ,L4,BLE Base Metal %h> <.< - #:.'&

%esting ode ,!ME 49 Gas %)pe ,*G65 Weld Metal %h> G%,W - <." ax

6ther !pec 8 ode M4%!#&/B :#.: Gas Flo2 *ate #" L%*/M45 !M,W -@.'< ax

Bac>ing Gas 56% ,L4,BLE Diaeter ,LL !ee note $or FilletsI

Tec(ni)!e 're(eat %etails %e& C 'W.T %etails

Weld Direction +H4LL re Heat Min #< %eperature 56% ,L4,BLE

Max Bead Width : x ore Dia %ie 56% ,L4,BLE

Multi / !ingle ass M+L%4,!! E;uipent 56% ,L4,BLE

Manual /,utoatic M,5+,L 6ther 56% ,L4,BLE

Weaving%echni;u !%*45G / WE,3E re Heat Maintenance 5/,

6scillation M,5+,L 4nterpass %eperature M,9. &<"

*oint %esi&n Q!alifie Wel 'reparations 6 Q!alifie *oint Confi&!ration

,ngle :'.< Deg =/- & Deg

*oot Gap :." - (." rgI

*oot Face #." - #.< r$I

Bac>ing 565E

6!4%465 +,L4F4ED - ,LL

*oot Gap :." - (." *oot Face #." - #.<

'ass Welin& Electroe Electroe C!rrent Type Amps =olts Tra"el Spee

N!m,er Welin& Class %iameter $ 'olarity 9a< 9"< mm 3 min

ass 5o. # G%,W - E*'"!-A &.( Direct -3e " - #&" ## - #: <" - A@

ass 5o. & G%,W - E*'"!-A &.( Direct -3e ##" - #<" ## - #( @( - ##(

ass 5o.:to< !M,W - '"#@-# &.< Direct =3e @" - #"< && - &@ < - #&@

ass A to !M,W - '"#@-# &.</:.& Direct =3e #"" - #(" && - &@ ( - #&<

ASME N!m,ers $ Ot(er Informations Aitional Notes

#. Base Matl. 5os 8 Group 5os #-Group 5o.# or & N %his W! is ;uali$ied $or all %hic>ness 8 Diaeter

&. Filler Metal F 5os. FA 8 F( $illet 2eld.

:. Weld Metal , 5os. ,#

(. Method o$ reparation Flae cut 8/or Grind

<. 4nterpass leaning Method G*45D45G 8 B*+!H45G

A. %ungsten %)pe & %H6*4,%ED7

'RE'ARE% +Y RE=IEWE% +Y A''RO=E% +Y

5ae 3. ,5D+ 5ae *. 3,4*,M,54 5ae . !43,K+M,*

!ign !ign !ign

Dept , / Dept , / Dept B+*E,+ 3E*4%,!

Date "&-0+L1 -&""# Date "&-0+L1 -&""# Date "&-0+L1 -&""#

φ &.<

7/23/2019 WPS - 011-A rev.01



'ROCE%URE QUA/IFICATION RECOR%

'QR > 7886A RE= > 77 S(eet > 8 of 2

opan) 5ae Madina Group W.L.L. - Mechanical Division

6riginal rocedure uali$ication *ecord 5o "##, Date &'."(.&"""

6riginal W! 5o. "##-, Welder 4D MW"""'&

Welding rocess G%,W 8 !M,W 5ae %H6M,! M,%HEW

%)pe Manual / ,utoatic / !ei-,utoaticI M,5+,L Location M,D45, W6*K!H67 !,LW,7 ,%,*.

*OINTS 9QW 6 :72<

,ngle :'.< Deg =/- & Deg

%hic>ness #(.&' tI

*oot Gap :." - (." rgI

*oot Face #." - #.< r$I %E!% 6!4%465 AG

Bac>ing 565E *oot Gap :." - (." *oot Face #." - #.<

+ASE META/ 9QW 6 :7;< 'OSTWE/% .EAT TREATMENT 9QW 6 :7?<

Material !peci$ication ,!%M ,#"<5 %eperature 56% ,L4,BLE

%)pe or Grade -- %ie 56% ,L4,BLE

Heat 5u?er &#@&( E;uipent %)pe 56% ,L4,BLE

Fro 5o. # G.& %o 5o. # G.& 6ther 56% ,L4,BLE

%hic>ness o$ %est oupon #(.&'

Diaeter o$ %est oupon A

FI//ER META/ 9QW 6 :7:< -AS 9QW 6 :7@<

!F, !peci$ication <.#@ 8 <.# ercent oposition

,W! !peci$ication E*'"!-A 8 E'"#@-# %)pe GasesI Mixtures Flo2 *ate

Filler Metal F 5o. FA 8 F( !hielding ,*G65 . #" L%*/M45

Weld Metal ,nal)sis , 5o. ,# %railing - - -

!iCe o$ Filler Metal &.( 7 &.< 8 :.&< Bac>ing - - -

Weld Metal %hic>ness #(.&' 6ther - - -

Batch / Lot 5os. E*'"!: - @(<#AA

E'"#@ - &.< - #A#@&#

E'"#@ - :.& - :&####

'OSITION 9QW 6 :7< A%%ITIONA/ NOTES

osition o$ Groove AG

Welding rogression +H4LL

6ther 56% ,L4,BLE

'RE 6 .EAT 9QW 6 :7<

re-Heat %eperature &"

4nterpass %eperature M,9. #("

E;uipent %)pe 56% ,L4,BLE6ther 56% ,L4,BLE

7/23/2019 WPS - 011-A rev.01



'ROCE%URE QUA/IFICATION RECOR%

'QR > 7886A RE= > 77 S(eet > 2 of 2

TEC.NIQUE 9QW 6 :87<

!tring or Weave Bead !%*45G / WE,3E !ingle/Both !ide !45GLE

6ri$ice / up !iCe #" Maxiu Weave : x ore Dia

4nterpass leaning Method G*45D45G 8 B*+!H45G 0oint %)pe B+%% WELD

Method o$ Bac> Gouging 56% ,L4,BLE Method o$ reparation FL,ME +% 8 G*45D

6scillation 56% ,L4,BLE ode/%esting !tandard ,!ME 49

Multiple/!ingle ass M+L%4,!! 6ther ,pplica?le odes M,E*!K - M4%!#&

'ass Welin& Electroe Electroe C!rrent Type Amps =olts .eat Inp!t Tra"el Interpass

N!m,er Welin& Class %iameter $ 'olarity 9a< 9"< KB 3 mm mm 3 min Temp4C

TENSI/E TEST TEST S'ECIFICATION 6 ASME I

Mar0 No1 Type %imensions Area UT/ UTS Fract!re Comments3/ocation

mm mm2 0N N3mm2 'osition

:@ ross-2eld #:.' x #.# &A".: #:A.< <&( arent MatJl #&J 6 loc>

:" ross-2eld #:.@ x #." &A:.A #:@.& <&( arent MatJl AJ 6 loc>

+EN% TEST TEST S'ECIFICATION 6 ASME I

Mar0 No1 Type +en An&le Former %iameter Res!lt Comments3/ocation

:# !ide Bend #@" ( t ,ccepta?le # - & 6J loc>

:& !ide Bend #@" ( t ,ccepta?le ' - @ 6J loc>

:: !ide Bend #@" ( t ,ccepta?le ( - < 6J loc>

:( !ide Bend #@" ( t ,ccepta?le #" - ## 6J loc>

TEST .OUSE /A+ORITORY > +O%YCOTE5 U1A1E Test No1 A%677@: Re"Dn 7

3isual Exaination !,%4!F,%6*1 Fillet Weld Fracture %est 56% ,L4,BLE

!ur$ace 5D% !,%4!F,%6*1 :@@I harp) 3ee 5otch %est !,%4!F,%6*1

*adiograph) !,%4!F,%6*1 :@'I 6ther %ests H,*D5E!! - 6K :AI

%ensile %est !,%4!F,%6*1 63E*,LL %E!% *E!+L% ACCE'TA+/E

Bend %est !,%4!F,%6*1 We certi$) that the stateents in the record a?ove are

Macro Exaination !,%4!F,%6*1 correct in accordance 2ith the standard indicated a?ove.


5ae *. M+%H+ K+M,* 5ae *. 3,4*,M,54 5ae . !43,K+M,*

!ign !ign !ign


Date "#-0+L1-&""# Date "#-0+L1-&""# Date "#-0+L1-&""#

7/23/2019 WPS - 011-A rev.01


Madina Group W.L.L. - Mechanical DivisionANNEURE 6 8 'ROCE%URE QUA/IFICATION RECOR%

'QR > 7886A RE= > 77

'ass Welin& Electroe Electroe C!rrent Type Amps =olts .eat Inp!t Tra"el Interpass

N!m,er Welin& Class %iameter $ 'olarity 9a< 9"< KB 3 mm mm 3 min Temp4C

ass 5o. #.# G%,W - E*'"!-A &.( D rect -3e #"'." #&.< #.' (@." &<."

ass 5o. #.& G%,W - E*'"!-A &.( D rect -3e #"@." #&." #." 'A." &<."ass 5o. #.: G%,W - E*'"!-: &.( Direct -3e ##&." #&." #. (&." &<."ass 5o. #.( G%,W - E*'"!-: &.( D rect -3e #"&." #&." #.# A." &<."ass 5o. &.# G%,W - E*'"!-: &.( D rect -3e #:(." #:." #.& @." <:."ass 5o. &.& G%,W - E*'"!-: &.( D rect -3e #::." #&.< ". ##(." <:."ass 5o. &.: G%,W - E*'"!-: &.( D rect -3e #:(." #&.< #.# <." <:."ass 5o. :.# !M,W - E'"#@ &.< Direct =3e &." &(." #.< @A." @:."ass 5o. :.& !M,W - E'"#@ &.< D rect =3e :." &<." #.& ##&." @:."ass 5o. :.: !M,W - E'"#@ &.< D rect =3e :." &<." #.# #&&." @:."ass 5o. :.( !M,W - E'"#@ &.< D rect =3e :." &<." #.< (." @:."ass 5o. :.< !M,W - E'"#@ &.< D rect =3e :." &<." #.( #"&." @:."ass 5o. :.A !M,W - E'"#@ &.< Direct =3e &." &(." #.& ##&." @:."ass 5o. :.' !M,W - E'"#@ &.< Direct =3e (." &<." #.& #&"." @:."

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5ae *. M+%H+ K+M,* 5ae *. 3,4*,M,54 5ae . !43,K+M,*

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WPS - 011-A rev.01