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we create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog www.worldproducts.com +1 (707) 996-5201 [email protected] World Products Inc. ® is the Exclusive Agent in North America for Ebusbar ® EV DC Relays.

World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

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Page 1: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

we create the most competitive new energy vehicle comprehensive

service platform

Ebusbar Product Catalog

EV DC RELAYQuick selection catalog

www.worldproducts.com+1 (707) 996-5201

[email protected]

World Products Inc.® is the Exclusive Agentin North America for Ebusbar® EV DC Relays.

Page 2: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

Shenzhen busbar Automotive Electronics Co.,LTD

Busbar Automotive Electronics Co., Ltd. is a subsidiary of the Busbar Group. We have our own R&D center and provide “application” solutions for new energy automotive electronics. Our production lines are based in Shenzhen and Zunyi, with its own laboratory and R&D building. We also have cooperated with a number of research institutes for on-board equipment such as batteries, motors, and high and low voltage systems for new energy vehicles. Our products have been implemented at BAIC, GAGC, CNHTC, SAIC, Shaanxi Auto, BMW, Zhongtai, FAW, China Motor, and Jinlong. Renault and other well-known new energy vehicles .

INNOVATION TECHNOLOGY LEADING INDUSTRY

Company's R&D team come from global top 500 well-known companies. Since it was established in 2014, the company has continuously recruited talents with rich experience in the industry to create a professional team that is complementary, has a strong mind, and has the spirit of motivating and hardworking. We have concentrated on superior resources and set up product research institutes. To date, we have successfully developed a number of core parts and components for new energy vehicles and obtained a number of certifications and patents; we demand that all matters be discussed, results, actions, and progress made. We believe that it will become one of the strongest teams in automotive electronics technology solutions in the world. It is a good, strong, committed and influential brand.

Busbar Automobile Electronics will develop along the direction of new energy and serve the new energy industry. The current products include new energy vehicles high voltage distribution box PDU, distribution box BDU, DCDC, charging pile electronic lock, charging gun electronic lock, high voltage Relays, high and low voltage wiring harness assembly, high voltage connector and integrated high voltage electric board; high voltage relay has been developed from 20A to 500A, pressure resistance up to 1000VDC, products can be widely used in new energy vehicles, new energy storage systems, charging stations Systems, solar power generation, wind power generation and other new energy fields.

The company has passed ISO9000 quality management system certification, ISO14001 environmental management system certification, IATF16949 system upgrade, with "quality first, customer first, full participation, continuous improvement" as the business philosophy, quality never has a static standard, to provide customers with quality Products, first-class service; the company's products have passed third-party testing and certification, in line with CCC, UL, CE and other standards.

As one of the earliest companies to enter the Chinese EV market, E busbar has established agency partners in the United States and Germany, and successfully cooperated with domestic and foreign customers to complete many influential projects; we will continue to solve practical problems. Gain expertise and experience in the process.

Ebusbar will continue to adhere to provide our customers with professional, innovative solutions, fast, flexible service, highly competitive prices and high-quality products, in order to obtain a wide range of domestic and foreign OEM support and application.

● The State's three ministries and commissions approved: New Energy Automotive Industry Technology Innovation Project.● National New Energy Vehicles High Voltage and High Current Connection System Industrialization Project, National Major Project

Development and Implementation Unit.● China's electric vehicle high-voltage charging connector national standard formulation participants.● BMW New Energy Automotive Components Asia's only supplier / global growth supplier.● Get government financial support, and cooperate with a number of institutes and institutions to establish their own laboratories and

R&D buildings.

Page 3: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

High-voltage DC relays can be widely used in electric vehicles, hybrid vehicles, fuel cell vehicles, photovoltaic / wind power generation systems, cloud server power supply, battery charge and discharge systems, AGV (unmanned transport vehicles), scenic tour buses, golf carts, medical Equipment, construction equipment and construction machinery, surface heating systems, DC voltage power control, and heavy machinery equipment such as DC high voltage fields.

EV RELAY

Busbar high-voltage DC relay is mainly developed for the new energy industry. It adopts ceramic sealing structure. The contact chamber is filled with hydrogen mixed gas, combined with magnetic blowout and arc extinguishing, so that the shape can be made smaller and the contact gap is narrow. Efficient and safe cut-off of load voltage up to 1000 VDC; compact structure, low operating noise, high safety, arc zero arcing, and contact system sealed in reducing gas, therefore It is not affected by the harsh environment and it remains stable. The product adopts high temperature resistance, sturdiness and explosion-proof technology, and the product complies with the IP67 standard.

R&D team come from global top 500 well-known companies and cooperated with several research institutes and colleges.

Quality system

Full-developed and standard Quality System,TS16949,ISO9001&ISO14000.

Advantage Manufacturer

ADVANTAGE

600KW electric lifetime testing system and full series enviromental testing system

Advanced manufacture facility and automatic production lines with 100 million PCS annual output and a hundred thousand class of purification workshop covering 2,000 square meters.

Busbar relay has many advantages such as high performance-price ratio, low impedance, long life, energy saving and high actual load capacity. It has been well-known with domestic and foreign famous vehicles such as Nanjing Jinlong, BAIC, Shaanxi Automobile, Zhongche, Zotye, BMW and Renault and some other famous automotive factory in China and the world.

Standard Testing System

Our Customers

Superior R&D team

ADVANTAGE

New energy vehicle Charging station,charging pile Photovoltaic Generation System

Wind power generation Cloud server power supply Heavy industry machinery

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 4: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

DC HIGH VOLTAGERELAY SERIES

FIG ELECTRIC CAR RELAY SELECTION

Motor

En

gin

e

Accessory

Geaefstar

Inve

rte

r Eattery

Ac/Dc

Fast

charge

1

45

3

2

CONTROL CIRCUIT

GFI

Charging main line cut off purposeWhen the system fails or fails during charging,As a safety measure, use a relay to disconnect the line.

Generally used

EVC350(120-150KW) EVC250(90KW) EVC150(45-60KW) EVC100(30KW)

Electronic lockCharging connector locking andcommunication signal connection;charging connector

1. main relay recommend: apply to power battery dischargeoutput....EVC250,EVC350,EVR200,EVR300,EVC400,EVC600; 2. precharge relay: control the load

pressure difference in the main circuit;EVR20,HEV20

5. fast charge (BEV) rated current(80A-250A) applied to DC fast chargeloop control of power battery;EVR100,EVR150,EVR200,EVC250A,EVC135

4. slow charge (BEV,PHEV) rated current (10A-32A); used in AC batteryslow charge control;EVR40,EVC50

3. accessories for DC/DC, PTC,air pump, mist removal,defrosting, steering, brake andother accessories, auxiliary parts,loop control;EVR20,EVR40,EVC50,HEV20

Discharge and protection Discharge other elements of charging pillar after whole charging is completed and resistance is connected to main

Discharge and protection purposes, after the completion of charging, discharge the residual power of high-voltage system to reach the safety range; generally choose EVR20

APPLICATION OF VOLTAGE RELAY IN CHARGING STATION

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 5: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

EBUSBAR

蓄电池

EBUSBAR

蓄电池

Three phase200V power equipment

Single phase100V/200VElectric lighte

quipmentConnection boxStorage system

Power systemHigh voltage transmission anddistribution equipment.

Supply power toequipment Charging

from system power supply

Charging from solar cells

Solar panels

EBUSBAR

Secondary

Battery

Load

Ac outlet

Inverter

DC/ACAC/DC

Automotive protection switch cut off automatically for abnormal current. With this protection switch, safety performance of whole electric power system is badly improved.

Automotive protection switch for failureof battery and circuit.

VOLTAGE RELAY USED IN BATTERY ENERGY STORAGE SYSTEM

VOLTAGE RELAY USED IN SOLAR POWER

_

~

Residential use

Power grid

Ele

ctric b

ox

Load

Inverter

Connection box

EBUSBAR

SecondaryBattery

Electric meter, current transformer

Used to cut off the solar energy battery panel

●Switch of battery for charging and discharging

●Cut off DC line for circuit safety.●Used to prevent impulse current.

Cut off DCline for circuit safety.

Prevent electric shock

POWER REGULATOR

• Solar power system is of high safety with automatic switch that will cut off DC line when happens to fire.

• For maintenance, remote control is available with this voltage relay and cost is reduced accordingly.• Voltage relay as a automatic switch connecting to secondary battery

will cut off circuit automatically when detected failure of current.• Whole solar power system works in lower efficiency when happens to some failure of accessories and parts or panel is not exposed fully. Through changing lines connection( Connect to efficient circuit automatically) and cutting off certain batteries array( It depends on concrete situation), solar power system with voltage relay can keep working in high-efficiency.

• Panels will stop work in the case of fire with short circuit protection of voltage relay. Fire fighter can inspect and repair system safely(Avoid an electric shock).

●Cut off AC line forcircuit safety.

●For reality ofindependent controlin per panel unit.

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 6: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

Although it is a minimum power relay, it can conduct and cut off electric circuit with DC high voltage and heavy current. Advantages of DC high voltage EV relay compared to DC contactors is listed here.

FEATURES

DC HIGH VOLTAGERELAY SERIES

Application of high voltage relays

1

Fixed contact

Movable contact

Fixed contact

Relay is energized 2

4 3

Elongated arc

CERAMIC SEAL CAVITY H2 GAS MIXTURE

Seal hydrogen gas mixture into ceramic cavity through metal laser welding and high vacuum braze welding.

PRINCIPLE AND MECHANISM

Arc Separation

Arc Generation

Arc is generated with separation of relays

Arc drives electric contacts move horizontally with external magnetic force

arc will expanded ant side of contactor and the arc will be extingaished

Main Contacts

██ █

Sealing structureArc will not leak

With sealed electric contact filled by hydrogen gas mixture, it can achieve a high volume cutting off even with tiny interstice of electric contact.

No arc space

SAFETY SAVE SPACE SMALL TYPE

Hydrogen

Electric arcVoltage relay can cool and cut off arc with hydrogen gas mixture sealed in electric contact.

Voltage relay can be installed within a close distance as there is no necessity for special arc space.

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 7: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

HEV

HEV20

Coil Rating voltage

Dielectricstrength

Life

Between Open Contacts

BetweenContact And Coil

Model

Products

Min.Switching Capacity

Coil power consumption

Auxiliary contact

Series

MountingDimensions

Weight

Rated switching capacity

Short Term Current

6005004003002001005020

Vibration

Humidity and Temperature Range

Outline sizeD.W.H(mm)

Coil drive

Contact Arrangement

Mechanical

Ele

ctric

al

20A 450V

10A 450V

Current Rating

Insulation Resistance

30

.1

44x30x41.1

3W

1A

20A 450VDC

12VDC / 24VDC

52x10 Ops

3,000 Ops

30,000 Ops

Single coil

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

80g

30A 1h,40A 20min,

280A 30s(≥3mm )

/

≤10mΩ DC 20A

1A 12V DC

38

2-Ø3.5-M3

30

44x30x41.1

52x10 Ops

3,000 Ops

30,000 Ops

Single coil

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

80g

12VDC / 24VDC

/

≤10mΩ DC 20A

1A

30A 1h,40A 20min,

280A 30s(≥3mm )

20A 450VDC

1A 12V DC

2.8

16.8

17

.98

.4

6.3

Max.Cut Off450VDC20A9KW

450VDC20A 9KW

3W

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 8: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

DC HIGH VOLTAGERELAY SERIES

EVR

78x39.2x46

3.6W

EVR20

1A

1A 12V DC

20A 750VDC

1000VDC20A15KW

12VDC / 24VDC

52x10 Ops

10,000 Ops

1,000 Ops

Single coil

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 85% R.H.-40°C to+85°C

160g

30A 15min50A 2min

2( 3mm )≥

/

64

2-Ø6.2

3W

72x32.6x57.7

EVR40

1A

1A 12V DC

40A 750VDC

12VDC / 24VDC

1000VDC40A30KW

52x10 Ops

6,000 Ops

1,000 Ops

Single coil

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 85% R.H.-40°C to+85°C

180g

60A 15min100A 2min

2( 10mm )≥

/

79.8x40.4x76.2

4.5W

EVR100

1A

1A 12V DC

100A 750VDC

12VDC / 24VDC

1000VDC100A 75KW

52x10 Ops

6,000 Ops

1,000 Ops

Single coil

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 85% R.H.-40°C to+85°C

350g

150A 10min250A 2min

2( 35mm )≥

2-Ø6.2

/

≤10mΩ(DC 20A) ≤10mΩ(DC 40A) ≤1.5mΩ(DC 100A)

75.8x41x71.2

350g

-M6*2

M6*2

-M6*2

45.2

63

.5

18

65

.6

40.2

45.2

35

5

Coil Rating voltage

Dielectricstrength

Life

Between Open Contacts

BetweenContact And Coil

Model

Products

Min.Switching Capacity

Coil power consumption

Auxiliary contact

Series

MountingDimensions

Weight

Rated switching capacity

Short Term Current

6005004003002001005020

Vibration

Humidity and Temperature Range

Outline sizeD.W.H(mm)

Coil drive

Contact Arrangement

Mechanical

Ele

ctric

al

450V / I∆

750V / I∆

Current Rating

Insulation Resistance

Max.Cut Off

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 9: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

EVR

4.5W

EVR120

1A

1A 12V DC

120A 750VDC

12VDC / 24VDC

1000VDC120A90KW

52x10 Ops

6,000 Ops

1,000 Ops

Single coil

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

180A 15min300A 2min

2( 40mm )≥

/

79.8x40.4x76.2

350g

2-Ø6.2

81.7x41.1x84.3

6W

EVR150

1A

1A 12V DC

150A 750VDC

1000VDC150A112KW

225A 10min375A 2min

2( 50mm )≥

/

12VDC / 24VDC

52x10 Ops

6,000 Ops

1,000 Ops

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

400g

Single coil

2-Ø6.2

105.3x45x89.5

Connected 34W(0.4s)Keep 4W

EVR200

1A

1A 12V DC

200A 750VDC

300A 15min500A 2min

2( 60mm )≥

1000VDC200A150KW

52x10 Ops

6,000 Ops

1,000 Ops

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

470g

Double coil

75

32

2-Ø6.2

/

12VDC / 24VDC

≤1.5mΩ(DC 120A) ≤1.5mΩ(DC 150A) ≤0.5mΩ(DC 200A)

91.6

70

.2

-M6*2

-M6*2

-M6*2

71.2

46.245.2

63

.5

6

Coil Rating voltage

Dielectricstrength

Life

Between Open Contacts

BetweenContact And Coil

Model

Products

Min.Switching Capacity

Coil power consumption

Auxiliary contact

Series

MountingDimensions

Weight

Rated switching capacity

Short Term Current

6005004003002001005020

Vibration

Humidity and Temperature Range

Outline sizeD.W.H(mm)

Coil drive

Contact Arrangement

Mechanical

Ele

ctric

al

450V / I∆

750V / I∆

Current Rating

Insulation Resistance

Max.Cut Off

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 10: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

DC HIGH VOLTAGERELAY SERIES

EVR

EVR250

96x45x82

Connected 34W(0.4s)Keep 4W

1A

1A 12V DC

250A 750VDC

375A 10min625A 2min

2( 75mm )≥

1000VDC250A187KW

52x10 Ops

6,000 Ops

1,000 Ops

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

450g

Double coil

31

±0.1

2-Ø6.2-M6*2

82±0.1

/

12VDC / 24VDC

≤0.5mΩ(DC 250A)

24

75

6

1A

1A 12V DC

200A 750VDC

300A 15min500A 2min

2( 60mm )≥

1000VDC200A150KW

/

Connected 34W(0.4s)Keep 4W

52x10 Ops

6,000 Ops

1,000 Ops

3000V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

Double coil

12VDC / 24VDC

≤0.5mΩ(DC 200A)

82±0.1

31

±0

.1

96x45x82

450g

-M6*2

EVR200

24

75

Coil Rating voltage

Dielectricstrength

Life

Between Open Contacts

BetweenContact And Coil

Model

Products

Min.Switching Capacity

Coil power consumption

Auxiliary contact

Series

MountingDimensions

Weight

Rated switching capacity

Short Term Current

6005004003002001005020

Vibration

Humidity and Temperature Range

Outline sizeD.W.H(mm)

Coil drive

Contact Arrangement

Mechanical

Ele

ctric

al

450V / I∆

750V / I∆

Current Rating

Insulation Resistance

Max.Cut Off

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 11: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

EVC

EVC50

55x39.5x58.5

12VDC / 24VDC

5.5W

Single coil

180g

46.3

2-Ø4.4-M4

EVC100

1A

1A 12V DC

100A 750VDC

12VDC / 24VDC

5.5W

1000VDC100A75KW

52x10 Ops

6,000 Ops

1,000 Ops

Single coil

2500V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

180g

55x39.5x58.5

150A 15min250A 2min

2( 35mm )≥

46.3

2-Ø4.4-M4

1A

1A 12V DC

50A 750VDC

1000VDC50A37.5KW

52x10 Ops

6,000 Ops

1,000 Ops

2500V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

180g

75A 15min125A 2min

2( 10mm )≥

9~36V DC

PWM output

Connected 18W(0.12s)Keep 1.5W

55x41.3x57.8

9~36V DC

PWM output

Connected 18W(0.12s)Keep 1.5W

55x41.3x57.8

180g

≤1.5mΩ(DC 50A) ≤1.5mΩ(DC 100A)

17.8

52

.5

17.8

52

.5

7.5

(wi re+quick plug)Optional(wi re+quick plug)Optional

Coil Rating voltage

Dielectricstrength

Life

Between Open Contacts

BetweenContact And Coil

Model

Products

Min.Switching Capacity

Coil power consumption

Auxiliary contact

Series

MountingDimensions

Weight

Rated switching capacity

Short Term Current

6005004003002001005020

Vibration

Humidity and Temperature Range

Outline sizeD.W.H(mm)

Coil drive

Contact Arrangement

Mechanical

Ele

ctric

al

450V / I∆

750V / I∆

Current Rating

Insulation Resistance

Max.Cut Off

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 12: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

DC HIGH VOLTAGERELAY SERIES

EVC

EVC135

1A

1A 12V DC

135A 750VDC

12VDC / 24VDC

5.5W

1000VDC135A101KW

52x10 Ops

3,000 Ops

1,000 Ops

Single coil

2500V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

180g

55x39.5x58.5

200A 15min340A 2min

2( 35mm )≥

46.3

2-Ø4.4-M4

185g

55x41.3x57.8

9~36V DC

PWM output

Connected 18W(0.12s)Keep 1.5W

EVC150

80.4x56x73

1A

1A 12V DC

150A 750VDC

1000VDC150A112KW

225A 10min375A 2min

2( 50mm )≥

9~36V DC

52x10 Ops

6,000 Ops

1,000 Ops

PWM output

2500V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

380g

Connected 43.2W(0.12s)Keep 1.7W

2-Ø6.2-M6

68.4

80.4x60.8x73

380g

≤1.5mΩ (DC 135A) ≤0.5mΩ (DC 150A)

26.6

55

.6

17.8

52

.5

7.5

12

.5

(wi re+quick plug)Optional(wi re+quick plug)Optional

Coil Rating voltage

Dielectricstrength

Life

Between Open Contacts

BetweenContact And Coil

Model

Products

Min.Switching Capacity

Coil power consumption

Auxiliary contact

Series

MountingDimensions

Weight

Rated switching capacity

Short Term Current

6005004003002001005020

Vibration

Humidity and Temperature Range

Outline sizeD.W.H(mm)

Coil drive

Contact Arrangement

Mechanical

Ele

ctric

al

450V / I∆

750V / I∆

Current Rating

Insulation Resistance

Max.Cut Off

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 13: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

EVC

80.4x56x73

1A

1A 12V DC

250A 750VDC

375A 10min625A 2min

2( 75mm )≥

Connected 43.2W(0.12s) Keep 1.7W

1000VDC250A187KW

52x10 Ops

6,000 Ops

1,000 Ops

2500V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

m49 / {5G}10 to 500Hz(10μS)s2

5% to 95% R.H.-40°C to+85°C

380g

9~36V DC

PWM output

2-Ø6.2-M6

68.4

EVC250

80.4x60.8x73

380g

EVC350

70.7x62.5x77.6

1A

1A 12V DC

350A 750VDC

525A 10min875A 2min

2( 100mm )≥

1000VDC350A265KW

52x10 Ops

3,000 Ops

1,000 Ops

2500V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

5% to 95% R.H.-40°C to+85°C

550g

9~36V DC

PWM output

m49 / {5G}10 to 500Hz(10μS)s2

≤0.5mΩ(DC 250A) ≤0.4mΩ(DC 350A)

61

2626.6

55

.8

12

.5

-M5

EVC400

70.7x62.5x77.6

1A

1A 12V DC

400A 750VDC

600A 10min1000A 2min

2( 100mm )≥

Connected 45.6W(0.12s)Keep 3.4W

1000VDC400A300KW

52x10 Ops

3,000 Ops

1,000 Ops

2500V AC 60 Sec.1mA

3000V AC 60 Sec.1mA

5% to 95% R.H.-40°C to+85°C

550g

(wi re+quick plug)Optional

9~36V DC

PWM output

m49 / {5G}10 to 500Hz(10μS)s2

≤0.4mΩ(DC 350A)

61

26

-M5

Connected 45.6W(0.12s)Keep 3.4W

(wi re+quick plug)Optional(wi re+quick plug)Optional

Coil Rating voltage

Dielectricstrength

Life

Between Open Contacts

BetweenContact And Coil

Model

Products

Min.Switching Capacity

Coil power consumption

Auxiliary contact

Series

MountingDimensions

Weight

Rated switching capacity

Short Term Current

6005004003002001005020

Vibration

Humidity and Temperature Range

Outline sizeD.W.H(mm)

Coil drive

Contact Arrangement

Mechanical

Ele

ctric

al

450V / I∆

750V / I∆

Current Rating

Insulation Resistance

Max.Cut Off

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

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Product Name Structure

EVR 020 ― 1 12 D 0 0 1

150 = 150A

1.Series

CustomizedCoilContactorSeries

EVR=Square type EVC=circular type

2.Rated Current

3.auxiliary contactornull=no auxiliary contactor

4.Contact form

5.Coil Voltage

6.Coil lead

8.Appearance

A=With auxiliary contactor

1=1A normally open

12=12VDC 24=24VDC A=9~36VDC

D=direct wire without connection plugE=direct wire with connector plug

020 = 20A

9. installation

10.client code

1~Z

0="Orange color" 1="Black"

0=With terminal block, nut, plate 1=Without wiring board, nuts, plates 2=Specific connector 3=...4=...-Z=...

0=1A normally closed

... = ...

HEV=Lightweight

Certification○

By certificationApply for certification

EVC100

EVC135

EVC150

EVC250

EVC50

EVR40

EVR100

EVR120

EVR150

EVR200

EVR20

EVR250

CCC CQC CECB ULTYPE

EVR300

EVC350

EVC400

7.ECO Mode

P=External energy-saving board“ ” =null

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Part I Leading-out terminal installation:

Part II Relay installation:

M5

M6

M8

M4

Nominal sectional area

(Min)

(Min)

Product

M5

M6

M8

M4

EVR20 EVR40 EVR100 EVR120 EVR150 EVR250 EVC100 EVC150 EVC250 EVC350

RemarkS:EVC050,EVC100,EVC135 Use screws;

Screws

Nut

8. Please avoid adhering grease and other foreign material on the leading-out terminal; Please use the following specifications of theconnection wire, otherwise it may cause abnormal heat of the terminal part.

10.In the case of accidental fall of the relay, see intended not to use.

EV RELAY APPLICATION PRECAUTIONS:

Remarks: a. Screw strength must be in compliance with the requirements of grade 8.8 or above ; (GB/T70.1)b .The effective locking thread length must be greater than 5mm;

11.Attentions and product technical data should be updated termly, and copyright by Ebusbar all.

9.Packing specification

EVR200 EVC50 EVC135

3N.m~4N.m

6N.m~8N.m 6N.m~8N.m 6N.m~8N.m

10N.m~12N.m

3N.m~4N.m 3N.m~4N.m 3N.m~4N.m

EVR20

EVR20

EVR40

EVR40

EVR100

EVR100

EVR120

EVR120

EVR150

EVR150

EVR250

EVR250

EVC100

EVC100

EVC150

EVC150

EVC250

EVC250

EVC350

EVC350

EVR200

EVR200

EVC50

EVC50

EVC135

EVC135

3N.m~4N.m

23mm 210mm 235mm 240mm 250mm 295mm 2120mm 210mm 235mm 240mm 270mm 2120mm 2240mm

3N.m~4N.m 3N.m~4N.m 3N.m~4N.m 3N.m~4N.m

2N.m~3N.m 2N.m~3N.m

3Nm~4N.m 3Nm~4N.m

5N.m~6N.m 5N.m~6N.m5N.m~6N.m 5N.m~6N.m 5N.m~6N.m 5Nm~6Nm 5N.m~6N.m 5N.m~6N.m 5N.m~6N.m

Number

Net weight

Monomer

Specifications

HEV20 EVR20 EVR40 EVR100 EVR120 EVR150 EVR250 EVC100 EVC150 EVC250 EVC350EVR200 EVC50

40pcs 40pcs 20pcs 60pcs 60pcs 20pcs

Each box

362*357*146mm

407*337*131mm

482*457*91mm

557*577*96mm

412*407*146mm

412*407*146mm

482*382*106mm

6.4kg 7.2kg 7kg 10.8kg 10.8kg 7.6kg

0.16kg 0.18kg 0.35kg 0.35kg 0.4kg 0.4kg 0.18kg 0.18kg 0.38kg

D*W*H

20pcs

507*402*119mm

11kg

0.55kg

20pcs

482*382*106mm

7.6kg

0.38kg

20pcs 20pcs 20pcs

482*457*91mm

532*432*91mm

557*577*96mm

7kg 8kg 10kg

40pcs

5.4kg

0.13kg 0.4kg

20pcs

10kg

2N.m~3N.m

3N.m~4N.m

5N.m~6N.m

3N.m~4N.m

EVR300

EVR300

10N.m~12N.m 10N.m~12N.m 10N.m~12N.m 10N.m~12N.m10N.m~12N.m

5N.m~6N.m

HEV20

HEV20

23mm

362*357*146mm

EVR300

20pcs

530*497*104

17.6kg

0.85kg

EVC400

EVC400

EVC400

EVC400

DC relays use high-arc cooling capacity as the medium, and have the ability to cut off DC high voltage. The ceramic sealed explosion-proof structure is used as the contact part. With waterproof, anti-oxidation and other functions. Can be widely used in electric vehicles, hybrid vehicles, fuel cell vehicles, construction machinery, photovoltaic power generation, wind power eneration, battery charging and discharging Electric system, DC voltage supply control and other DC high voltage areas.

Precautions:1. The polarity of the relay terminals of all models is different. Please be sure to use them correctly according to the marking on thesurface of each product. When the connection polarity is reversed, the promised electricity in this manual The device features willnot be guaranteed.

2. The values in the contact parameters are all values for resistive loads. If measures are taken, there may be a decrease inelectrical life and a cut-off failure. If you use two poles Tubes, may cause cut off performance, so please pay attention.

3. When operating the voltage test of the two-coil relay, the voltage cannot be increased slowly. Please use the fast rising edge(step feed mode) to coil the product. Move, otherwise the relay will not move.

4. It is forbidden to place the relay for longer than the temperature range of the product (-40°C~85°C).

5. Please do not install near strong magnetic accessories (around transformers, magnets) and heating objects.

6. Make sure that the main power cable is closest to the terminal of the relay, and then fasten it in the order of flat washers, springwashers, and nuts. Incorrect connection order may cause severe Heavy heat and cause the insulating layer of the connecting cableto melt.

7. The tightening torque of the screws in each part should be controlled within the following specified range. If it exceeds the range,damage may occur.

Note:there is a shockproof bubble bag in the packing box,and there is shockproof foam inside the box;

WORLD PRODUCTS INC.® is the Exclusive Agent in North America for Ebusbar® EV DC Relays.

Page 16: World Products Inc.® is the EV DC RELAYwe create the most competitive new energy vehicle comprehensive service platform Ebusbar Product Catalog EV DC RELAY Quick selection catalog

WORLD PRODUCTS INC.® is the Exclusive Agent inNorth America for Ebusbar® EV DC Relays.