World class manufacturing - SKF. World class manufacturing programs Slide 23 2 November, 2015 SKF

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Text of World class manufacturing - SKF. World class manufacturing programs Slide 23 2 November, 2015 SKF

  • World class manufacturing

    Luc Graux

  • SKF Group

    World class manufacturing programs

    2 November, 2015 Slide 23

    SKF Production system > How we work

    Technology step-up > How our machines

    work

    Integrated cost reduction (ICR) > Input cost

    Manufacturing footprint > Where and what

    Safety Quality Delivery Cost Working climate Environment

  • SKF Group

    Technology step up where we want to be

    Our tools to get there:

    Standardisation

    Maintenance excellence

    Flexibility

  • SKF Group

    Standardization

    Factory model standardization

    Machine standardization

    Process Centers of Excellence Smart machine refurbishing Innovation faster into factories Standardization across SKF factories CMD 2014

  • SKF Group

    Learning center: a factory dedicated area for hands-on training.

    Maintenance excellence

    Maintenance excellence: a program to reduce

    unplanned stops and improve

    machine uptime

    1st boot camp

    April 2015

    Operational

    Learning centers

    started in fast

    growing markets

    2013: 8

    2014 : 14

    2015: 21

    9 new learning centers added

    Manufacturing Academy launched

  • SKF Group

    Flexibility

    CMD 2014

    Volume

    Co

    st

    Flexi model

    Right technology

    set-up for each type

    of market demand.

    New technology

    step-up for Fexi

    model moving to

    Industry 4.0

    High volume model

    Super flexi model

  • SKF Group

    Manufacturing footprint

  • SKF Group

    2 factories in Dalian, China

    Year of production: 2006

    Size of building: 80 459 m

    Product Lines SRB, LSB

    Size range 180 to 4000 mm

    Employees: 450

    Main market: Renewable, Metal, Railway, Mining, Drives,

    Cement

    Number of channels: 10

    Year of production: 2012

    Size of building: 47 000 m

    Product lines: DGBB, ACBB, TRB, CRB

    Size range 40 to 429 mm

    Employees: 250

    Main applications: Industrial electrical, Industrial

    transmission, material handling, fluid power...

    Number of Channels: 5

    2 November, 2015 Slide 29

    Dalian Large

    Size Bearings

    Dalian Medium

    Size Bearings

  • SKF Group

    Dalian new Channels

    2 November 2015 Slide 30

    2 new channels for Spherical Roller Bearings

    1 new channel for Deep Groove Ball Bearings

    1 new channel for Cylindrical Roller Bearings

    Production release and ramp-up on-going

  • SKF Group

    Manufacturing footprint

  • SKF Group

    World Class Manufacturing Goteborg factory

    Installation on-going

  • SKF Group

    Technology step up SRB Gothenburg

    2 November, 2015 Slide 33

    Low cost, high output, flexible

    Zero reset machines

    Smart grinding devices

    Automatized assembly

    Automated storage of components

    Automated Guided Vehicles

    RFID tagging

    Bearings individually ID marked

    Low energy machines, flexible LED lightning

    SKF Condition Monitoring and mobile connectivity

    Operators real time information enabled

  • SKF Group 2 November, 2015 Slide 34

    Entering the 4th Industrial revolution

    Shorter time to market

    Increase flexibility

    Boost efficiency

  • SKF Group

    Summary

    New and simplified organization

    Clear customer focus

    Leading Distributor partner in the industry

    World class manufacturing

  • SKF Group

    Q&A