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1 WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

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Page 1: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

11WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Microgel Technology for Water

Shutoff Applications

Alain Zaitoun, Poweltec

Guido Poggesi, REP

WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Page 2: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

22WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Outline

• What is Microgel?

• Water Shutoff basics

• Field case gas storage well

• Field cases heavy oil horizontal wells

• Conclusions/Perspectives

Page 3: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

33WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

New Microgel Technology

dH 0.3 m

Small microgelMicrogel A Microgel B

Linear chain

Linear polymer

With new microgel technology, chemistry, thickness and consistency of polymeric species can be modified to fit with actual reservoir conditions

dH 2.0 m

POWELTEC

Page 4: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

44WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

• Microgel lots size 0.3 – 1.0 – 2.0 µm

• Broad permeability range (10-10 000 mD)

• Commercially available under emulsion and powder

forms

• High temperature stability (up to 165°C)

• High shear stability (20 000 sec-1)

• High chemical stability (CO2, H2S, high salinity)

• Environmentally friendly (PLONOR N. Sea yellow list)

• Efficient in WSO and Sand Control applications

Microgel Tecnology = Where we are today

Page 5: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

55WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Several Microgel products proposed Several Microgel products proposed today today

• ““Brightwater” (Popping microgel)Brightwater” (Popping microgel)

• ““Colloidal Dispersion Gels” (CDG)Colloidal Dispersion Gels” (CDG)

• ““SMG” (Small calibrated microgels)SMG” (Small calibrated microgels)

• ““PPG” (Preformed Particle Gels to plug thief zones)PPG” (Preformed Particle Gels to plug thief zones)

• More used for Conformance Injection well More used for Conformance Injection well

treatments (except SMG)treatments (except SMG)

Page 6: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

66WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Water Shutoff Water Shutoff

Page 7: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

77WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Principe of WSO by RPM PolymersPrincipe of WSO by RPM Polymers

W

Oil Oil

Water

Oil Oil

Water Water Water

Water Oil Oil

Water

Low k

High K

Two-layer model

Swollen orweakly

X-linked polymer

Page 8: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

88WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Modification of Relative Permeability by Polymer Adsorption

(Sor)(Sor)

(Swi)(Swi)

Adsorbed polymer or microgels

before polymer

after polymer

RRF=10

PRINCIPLE OF RPM TREATMENTS

Page 9: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

99WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Example of integrated study: Example of integrated study:

Water Shutoff in a Water Shutoff in a

Gas storage wellGas storage well

Cerville (GDF)Cerville (GDF)((SPE 106042SPE 106042))

POWELTEC

Page 10: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1010WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Grès à Voltzia

Restriction de perméabilitéAquifère

VA36

Model construction

Page 11: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1111WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Page 12: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1212WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

WSO GDF Cerville: Main outcomes from integrated studyWSO GDF Cerville: Main outcomes from integrated study

• Treatment design by lab and reservoir simulation study

• Optimal volume = 50 m3

• Water expected strongly reduced (Factor 3)

• Pressure constraints during microgel injection is expected to be

the sensitive parameter for operational issues (verified in field)

Results

• Treatment successful

• Well behavior in good agreement with simul. forecasts

Page 13: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1313WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

2001_2002 2002_2003 2003_2004 2004_2005 2005_2006

Effect of Microgel WSO treatment Effect of Microgel WSO treatment on gas wellon gas well

Wate

r G

as

Rati

oW

ate

r G

as

Rati

o

Microgel Treatment

Page 14: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1414WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

000E+00

05E+06

10E+06

15E+06

20E+06

25E+06

2001

-200

2

2002

-200

3

2003

-200

4

2004

-200

5

2005

-200

6

well #0

well #1

well #2

well #3

well #4

well #5

Microgel treatmentMicrogel treatment

Effect of Microgel WSO treatment Effect of Microgel WSO treatment on gas wellon gas well

Page 15: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1515WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Microgel Treatment of gas well= Sand Microgel Treatment of gas well= Sand Control Control Sand production Sand production beforebefore treatment treatment

Measurements made by G. RIGOLLET-GOUSSU & M.G. GROUGON

Qgas

san

d (

u.a

.)

dec_2004 (88% stock Max)jan_2005 (76% stock Max)feb_2005 (68% stock Max)

Qgas

san

d (

u.a

.) dec_2005 (94% stock Max)janv_2006 (85% stock Max)janv_2007 (84% stock Max)

Sand production Sand production afterafter treatment treatment

MicrogelMicrogel treatment in well X0 treatment in well X0

Page 16: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1616WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Example of successfull WSO treatment:Pelican Lake Horizontal Well 11-15A (Canada)

100200300400500600700800900

1000

juil-8

5

avr-8

8

juin-

88

oct-8

8

avr-8

9

juin-

89

oct-8

9

avr-9

0

juin-

90

oct-9

0

avr-9

1

juin-

91 0 %10 %20 %30 %40 %50 %60 %70 %80 %90 %100 %

WaterOilWater Cut

Year 1 Year 2 Year 3 Year 4

Mo

nth

ly P

rod

uct

ion

(m

3)

Treatment

0

Page 17: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1717WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

A successful WSO treatment in horizontal well (Canada)

0

1000

2000

3000

4000

5000

6000

7000

0 1000 2000 3000 4000 5000 6000

Cumulated Water Production (m3)

Sandcleaning

Incrementaloil

RPM treatment

Cu

mu

late

d O

il P

rod

uc

tio

n (

m3)

Page 18: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1818WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Example of integrated study: Example of integrated study:

Water Shutoff in a Water Shutoff in a

Heavy-Oil Horizontal Well with Heavy-Oil Horizontal Well with

Bottom AquiferBottom Aquifer

(Oman) (Oman)

POWELTEC

Page 19: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

1919WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Candidate Well dataCandidate Well data

• High-permeability sandstone formation

• Oil viscosity = 200 cP, Temperature= 50°C, Salinity= 6 g/L TDS

• Horizontal well Open hole + screen 400 m long

• High water cut production (98%), bottom active aquifer

• Pumping Gross Production = 300 m3/d

Strategy

• Reservoir simulation to optimize WSO treatment

• Bullhead injection Microgel + Gel (RPM products)

Page 20: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

2020WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Coreflood data

Near-wellbore reservoir model

Model construction and Polymer input data

Page 21: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

2121WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Water rise in the wellbore

History matching

History matching

Page 22: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

2222WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Polymer WSO treatment

Page 23: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

2323WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

WSO performances forecasts from reservoir simulations

Page 24: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

2424WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

Field Results in good agreement with predictions

Page 25: WorkShop EOR, IAPG, Neuquen, 3-5 November 2010 1 Microgel Technology for Water Shutoff Applications Alain Zaitoun, Poweltec Guido Poggesi, REP WorkShop

2525WorkShop EOR, IAPG, Neuquen, 3-5 November 2010

• Microgels have great applications in WSO/Conformance

• Higher stability than conventional polymers

• Production well WSO by Microgels RPM attractive

• Easy option, low risk, low cost, quick payout

• Applicable in both oil and gas wells

• Bullhead injection in most cases easy handling

• Sand control effects can be also obtained

Conclusions/Perspectives