Worksheet in Internal Rejection_Week II (Compatibility Mode)

7/22/2019 Worksheet in Internal Rejection_Week II (Compatibility Mode)

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DATED MRR_NO SUPPLIER

2/3/2014 153 MAGNETI MARELLI SKH EXHAUST SYSTEM PVT.LTD-CHENNAI PLANT














2/10/2014 159 FIAT INDIA AUTOMOBILES LTD. (DR.)

2/10/2014 160 DAIMLER INDIA COMMERCIAL VEHICLES PVT. LTD.





2/12/2014 165 TATA MOTORS LTD-ERC


2/7

BILL_CHL CODE ITEM_NAME

5172 Dt.29/01/14 S122428 PIPE OUTLET

5172 Dt.29/01/14 201906710R DPF OUTLET TUBE 4X4 K9K STEP 4

5172 Dt.29/01/14 1150021252 H79 4X4 K9K PIPE V2-V3

5168 Dt.29/01/14 S126252 REAR EXHAUST SYSTEM ASM (BSIII)

5173 Dt.29/01/14 S140586 F24 MUFFLER ASSLY.

5173 Dt.29/01/14 S122436 BS IV INLET PIPE

5173 Dt.29/01/14 S134834 F-24 PIPE FOR TUBE EXHAUST ASSEMBLY

5171 Dt.29/01/14 201904822R TUBE SILENCER INLET K4M 4X2

5171 Dt.29/01/14 200911611R SILENCER OUTLET TUBE 4X4 K9K STEP 4

5171 Dt.29/01/14 200280189R H79 TUBE DECOUPLER OUTLET

5169 Dt.29/01/14 201003425R H79 REAR MUFFLER ASSY

5170 Dt.29/01/14 S125542 TAIL PIPE AL NISSAN

5170 Dt.29/01/14 201906387R H79 INLET PIPE TO REAR MUFFLER

5170 Dt.29/01/14 201902979R SILENCER INLET TUBE 4X2 K9K STEP4

7408825 Dt.17/12/13 A4000002 CONTROSTAFFA POST ( Linea Bracket )

6500018808 Dt.08/01/14 A4004900021 ZB EXAHUST GAS LINE ( 31 T Front Pipe )

6500018852 Dt.09/01/14 A4004900021 ZB EXAHUST GAS LINE ( 31 T Front Pipe )

6500018818 Dt.08/01/14 A4004900127 ASSLY FRONT PIPE 25 TON

6500018724 Dt.07/01/14 A4004900019 ZB EXAHUST GAS LINE FOR DAIMLER ( 31 T Flex Assy )

6500018710 Dt.07/01/14 A4004900019 ZB EXAHUST GAS LINE FOR DAIMLER ( 31 T Flex Assy )

7718341 Dt.04/02/14 5.51E+11 SUMO GOLD MUFFLER ASSLY.


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UNIT RCVD DEFECT

NOS 643 SIZING PROBLEM & BENDING PROBLEM

NOS 0 SIZING PROBLEM

NOS 6 BENDING PROBLEM

NOS 183 BAFFLE INLET PIPE DAMAGE/ SCRATCH MARK

NOS 7 DENT & DAMAGE

NOS 349 SIZING NOT

NOS 168 SUPPLIER ISSUE(BENDING PROBLEM & CUTTING VARIATION)


NOS 30 SHORT LENGTH & SIZING PROBLEM

NOS 48 DENT & DAMAGE

NOS 52 BAFFLE INLET PIPE DAMAGE/ SCRATCH MARK


NOS 148 SHORT LENGTH

NOS 13 SHORT LENGTH

NOS 1 Over penetration ( 2012 Part )

NOS 14 Profile NG

NOS 6 Profile NG

NOS 6 Profile NG

NOS 2 Profile NG

NOS 1 Profile NG

NOS 4


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CAUSE

PROPER BEND CHECKING GAUGE WAS NOT AVAILABLE>

VERNIER WAS USED INSTEAD OF RING GAUGE >RING GAUGE WAS NOT AVAILABLE>

MACHINE VARIATION DURING BENDING>PLY IN CLAMP & PRESSURE DIE ASY

1) BAFFLE INLET PIPE DAMAGE (FOULING OF PIPE WITH THE TOOL DURING END SPINNING).2) SCRATCH

MARK(DAMAGE DURING TRANSPORT>PACKING STD NOT GOOD)DAMAGE DURING TRANSPORT>PACKING STD NOT GOOD

SIZING NOT DONE AFTER SLOTTING OPERATION & IT WAS DISPATCHED WITHOUT CHECKING>OPERATOR NEGLIG

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DAMAGE DURING TRANSPORT>PACKING STD NOT GOOD

1) BAFFLE INLET PIPE DAMAGE (FOULING OF PIPE WITH THE TOOL DURING END SPINNING).2) SCRATCH

MARK(DAMAGE DURING TRANSPORT>PACKING STD NOT GOOD)

OPERATION MISSING>OPERATOR NEGLIGENCE



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Variation in welding fixture & checking gauge

Devp samples of May 13

Devp samples of May 13 , checking gauge , master sample was not avl


5/7

ACTION PLAN

NEW BEND & SIZING CHECKING GAUGE IS PROVIDED ON> REWORKED AND DISPATCHED

REPLACE THE PRESSURE DIE ASSY & CLAMP ASSY BY NEW ONE>INDENT RAISED & APPROVAL IS PENDING

GAJANAN & SANTHOSH

CHANGE IN PACKING STD (BAFFLE ASSY CAN USE) SANTOSH SHINDE

100% INSPECTION TO BE DONE & AWARENESS PROGRAM TO OPERATORS TO BE GIVEN

GAJANAN & SANTHOSH

100% INSPECTION TO BE DONE & AWARENESS PROGRAM TO OPERATORS TO BE GIVEN

REPLACE THE PRESSURE DIE ASSY & CLAMP ASSY BY NEW ONE> REWORK DONE FOR 3478 R PIPE

REPLACE THE PRESSURE DIE ASSY & CLAMP ASSY BY NEW ONE>INDENT RAISED & APPROVAL IS PENDING

Part will be reworked and sent back

3 no. Samples each on welding fixture & checking gauge will be prepared and sent to Daimler & based on result ,

correction will be done in either fixture

Profile & gauge correction done at Ravian in Jan 14 ; samples submitted and approved by customer

Profile correction done at supplier end , checking gauge and drawing provided , not repeated from Jan 14


6/7

TARGET DATE.

REWORK PENDING REWORKED DISPATCHED

13.02.14 243 400 400

17.02.2014 (IMPLEMENTED AND WILL BE FOLLOWED) 0 61 59

28.02.2014

18.02.2014

17.02.2014 (IMPLEMENTED AND WILL BE FOLLOWED)

17.02.2014 (IMPLEMENTED AND WILL BE FOLLOWED)

28.02.2014

DISPOSAL


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SCRAP REWORK COMPLETION REWORKED DISPATCHED SCRAP

19.02.2014 13.02.2014

2 17.02.2014 18.02.2014 19.02.2014

22 19.02.2014

TARGET DATE

Documents

Worksheet in Internal Rejection_Week II (Compatibility Mode)