Wood Specifications - Old Federal Millworksoldfederalmillworks.com/wp-content/uploads/2018/07/...Wood Specifications The infinite variety in color, grain and texture is what gives

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Wood Specifications The infinite variety in color, grain and texture is what gives wood its rich character and natural warmth. Along with all of the differences among varying wood species, no two trees are alike. Climate, light, rainfall, and minerals in the soil all create diverse and unique grain and color patterns in each piece of wood. Because of all the variables and options available in choosing a wood species, we’ve prepared the guidelines below to assist you in selecting the right wood for the desired end result.

Alder The color tones of alder consist of a range of red to brown. Burl and pin knots are acceptable. Panel rips are arranged to form a reasonable blend of grain matching and wood color tones.

Ash The color tones of ash consist of a wide range of cream to light brown with some dark streaks. Burl and pin knots are acceptable. Ash is not selected for color. Panel rips are arranged to form a reasonable blend of grain matching and wood color tones.

Basswood The color tones of basswood consist of a range of cream to light brown with some dark streaks. Panel rips are arranged to form a reasonable blend of grain matching and wood tones.

Cherry Cherry may contain some sapwood (white wood from the other section of the log). Grain and color are matched to form a reasonable blend. Exposure to light causes cherry to darken with age, revealing a deep reddish brown tone. Gum pockets are a natural characteristic of cherry.

European Beech The color tones of European beech consist of a range of red to brown. This grade will be uniform in color and grain matched.

Hickory Unlike most other wood species, hickory has a unique grain pattern and variety of color tones all of its own. Our standard hickory has a lot of character and is not selected for color.

Knotty Pine Our knotty pine has brownish-red tight knots and is suitable for rustic style cabinetry.

Mahogany Mahogany’s color varies from golden brown to light reddish color tones. It has occasional pin knots or burl.

Paint Grade Maple Paint grade maple is used mostly for drawers and paint grade doors. Color is not selected.

Red Oak Red oak is selected for color. Defects such as knots and splits are removed. Character, such as burl and pin knots are acceptable. Panel rips are arranged to form a reasonable blend of grain matching and color tones.

Rustic Alder Rustic alder is a unique species that allows for many variations. Pitch, mineral, sap and knots are common. Color may vary from light tan sapwood to reddish brown heartwood blended throughout. Knot size, the percentage of mineral, sapwood and heartwood are not allowed to be specified by the customer. All material will be structurally sound. We recommend that you order a sample door to avoid confusion.

Rustic Cherry Rustic cherry is a unique species that allows for many variations. Pitch, mineral, sapwood, heartwood and knots are common. Color variations may range from white in the sapwood area to a deep red in the heartwood area. Knot size, the percentage of pitch, sapwood, heartwood and number of knots are notallowed to be specified by the customer. All material will be structurally sound. We recommend that you order a sample door to avoid confusion.

Stain Grade Maple Stain grade soft maple ranges from creamy white to brown to gray color tones. Some mineral is acceptable. It is suitable for medium to dark stains.

Walnut Walnut may have up to 15% sapwood. Burl and pin knots are acceptable.

White Maple White soft maple is light brown to a creamy tan wood with a subtle grain pattern and is suitable for natural finish as well as light to dark stains.

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How to Measure the cost of Doors and Drawer Fronts

The following example is based on a Square Raised Panel Door.

1. Round the dimensions of the door to the next highest inch.Example: 11 1/2” x 23 1/2” = 12 x 24

2. Find the total square inches for the door. Example: 12” x 24” = 288”(2 sq. ft min. for doors & 1 ½ sq. ft. min. for drawer fronts)

3. Multiply the sq. inches and the material cost.(See Material Cost Chart)Example: Material Cost for Basswood is .0431.0431 x 288 square inches = $12.41

4. Add the design cost (per panel)Example: Material cost plus design cost equals$12.41 + $12.75 = $25.16

5. Any additional features.End Panels: Add 8% Panels over 37” tall: Add $ 10.00 for each oversized panel

All panel ends will have a design cost per panel. All doors measuring over 24” wide will be made as a double panel unless specified as a single panel. Single panel doors over 24” wide will not be guaranteed. All doors over 41” in height will be made as double panel doors unless specified as single panel. Single panel doors over 41” high will not be guaranteed. All items such as non-standard stiles and rails, or special panel spacing, etc., will be considered end panels and charged the addi-tional 8%. Refer to Panel End brochure page for pricing and ordering details.

Width

Height

Width

Height

Width

Height

Please order all doors “Width x Height”

Please order all drawer fronts, Raised Panel & Slab, “Width x Height”

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Flat Panel & Shaker Doors

Shaker Door ½” Backcut Panel*

Design Cost: $12.75 Plus Material Cost

Minimum Size: 8” x 8”

Shaker Door 2Pnls. L/R ¼” Plywood Panel* Design Cost: $17.00

Plus Material Cost Minimum Size: 14” x 8”

½” Backcut Panel* Design Cost: $24.50


Square Flat Panel ¼” Plywood Design* Cost: $9.00


½” Backcut Design* Cost: $12.75 Plus Material Cost

Minimum Size: 8”x8”

Shaker Door ¼” Plywood Panel Design Cost: $9.00 Plus Material Cost


*¼” Veneered MDF available in most species, ask for details.

**¼” Beaded Plywood available in Oak, Maple, & Pine.*½” Backcut Beaded available in all materials.

Shaker Door ¼” Beaded Plywood Panel**


Minimum Size: 7” x 7” ½” Backcut Beaded Panel*



2 Square Foot Minimum Material Cost

French Arch Please call for maximum width

¼” Plywood Panel* Design Cost: $15.00

Minimum Size: 7” x 9” ½” Backcut Panel*

Design Cost: $18.75 Minimum Size: 8 1/8” x 10”

Plus Material Cost

Roman Arch Please call for maximum width




Plus Material Cost

Cathedral Arch Please call for maximum width




Plus Material Cost

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Square Raised Panel Door Design Cost: $12.75

Plus Material Cost Minimum Size: 8 1/8” x 8 1/8”

Square Raised Panel 2 Panel, Side by Side Design Cost: $24.50

Plus Material Cost Minimum Size: 14” x 8 1/8”

Cathedral Raised Panel Door Please call for maximum width


Minimum Size: 8 1/8” x 10”

Dbl. Cathedral Raised Panel Please call for maximum width



Dbl. Roman Raised Panel Please call for maximum width



Roman Raised Panel Door Please call for maximum width



French Raised Panel Door Please call for maximum width



Dbl. French Raised Panel Please call for maximum width



Arched & Square Raised Pnl. Doors

2 Square Foot Minimum Material Cost

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Square over Square Pantry Door

Design Cost $25.50 Plus Material Cost


Cathedral over Square Pantry Door


Minimum Size: 8 1/8” x 15 7/8”

Roman over Square Pantry Door



Cathedral Arch Saloon Doors Design Cost: $21.25 per door

Plus Material Cost Maximum Width: 18”

Pantry & Saloon Raised Panel Doors

French over Square Pantry Door



Roman Arch Saloon Doors Design Cost: $21.25 per door


French Arch Saloon Doors Design Cost: $21.25 per door


· Panels will be equal sizes unless ordered otherwise.

· For non-standard spacing, please refer to end panel pricing.

· All solid wood raised panels and 1/2” backcut panels

that are over 37” high will not be guaranteed against warping

issues.

· All solid wood raised panels and solid wood 1/2” backcut panels

that are over 37” high will have an additional

$10.00 charge per panel.

1 3/4” Addison Rope 1 3/4” Jamison Rope 2 3/8” Jamison Rope 2 3/8” Addison Rope

Miter Door and Drawer Rail Profiles

Minimum Sizes for 2 ” & 3” 2 3/8” Rails, Raised Panel - Min. 8 5/8”

2 3/8” Rails , ¼” Plywood Panel - Min. 5 1/4”

2 3/8” Rails, ½” Backcut Panel - Min. 6 3/4”

3” Rails, Raised Panel - Min. 9 7/8”

3” Rails , ¼” Plywood Panel - Min. 6 1/2”

3” Rails, ½” Backcut Panel - Min. 8”

Minimum Sizes for 1 ¾” & 2"1 ¾” Rails, Raised Panel - Min. 7 3/8”

1 ¾” Rails , ¼” Plywood Panel - Min. 4 ”

1 ¾” Rails, ½” Backcut Panel - Min. 5 1/2”

2” Rails, Raised Panel - Min. 7 7/8”

2” Rails , ¼” Plywood Panel - Min. 4 1/2”

2” Rails, ½” Backcut Panel - Min. 6”

1 3/4” Addison 2 3/8” Addison 2 3/8” Jamison 1 3/4” Jamison

Design Costs ½” Solid Wood Panel = $19.25 ¼” Plywood Beaded Panel = $16.50

½” Solid Beaded Panel = $25.25 ¼” Plywood Panel = $15.50

Raised Panels = $19.25 ** Rope mould is an additional $20.00 per panel **

** 1 ½ square foot minimum material cost on all drawer fronts. **

2 3/8” Vermont 2 3/4” Nash 2” Nash

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3” Savannah w/ Sq. Roll 2” Savannah w/ Sq. Roll

Miter Door and Drawer Rail Profiles

2” Douglas 1 3/4” Linux 2 3/8” Linux 3” Douglas

2” Savannah w/ Addison 3” Savannah w/ Addison

3” Savannah w/ 1/4” RWR 2” Savannah w/ 1/4” RWR

2” Windsor 3” Windsor

1 3/4” Heritage 2 3/8” Heritage 2” Colonial 3” Colonial

2” Franklin 3” Franklin

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¼” Plywood Panel = $15.50 Applied Moulding = $18.50

Miter DoorsAddison Jamison

½” Solid Beaded Panel = $25.25 Raised Panels = $19.25

Applied Moulding

2 3/8” Rails, ½” Backcut Panel - Min. 6 3/4”

Minimum Sizes for 2 3/8” & 1 ¾” 2 3/8” Rails, Raised Panel - Min. 8 5/8” 1 ¾” Rails, Raised Panel - Min. 7 3/8”

2 3/8” Rails , ¼” Plywood Panel - Min. 5 1/4” 1 ¾” Rails , ¼” Plywood Panel - Min. 4 ” 1 ¾” Rails, ½” Backcut Panel - Min. 5 1/2”

Design Costs ¼” Plywood Beaded Panel = $16.50

Cope & StickDesign Costs

Cove Panel with Reveal = $30.75½” Solid Wood Panel = $30.75

½” Solid Beaded Panel = $36.75

Miter Cove Panel with Reveal = $37.25 ½” Solid Wood Panel = $37.25

½” Solid Beaded Panel = $43.25

** 1 ½ foot minimum material cost on all drawer fronts. **

Cove with Reveal P.W. Panel

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½” Solid Wood Panel = $19.25

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Square Full Glass Door Design Cost: $1.00 Plus Material Cost

4 Square Foot Minimum

Miter Full Glass Door Design Cost: $6.50 Plus Material Cost


Applied Moulding Full Glass Door



Arched Sash Door Design Cost: $23.75

Plus Material Cost and $5.00 Per Light


Miter 9-Lite Border Sash Design Cost: $94.25

Plus Material Cost 2 Square Foot Minimum

9- Lite Border SashDesign Cost: $93.75

Plus Material Cost 3 Square Foot Minimum

Cope & Stick Sash Doors Design Cost: $18.75



Miter Sash Doors Design Cost: $19.25



Glass Doors

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Width 60”

Height

36”

4”

4”

6”

4”

3” 3”

Panel Ends

* Please call for Square Inch Material Cost** Refer to Pages 5 - 8 for Design Cost

Width x Height = Square Inches -

Square Inches x *Square Inch Material Cost* = Material Cost -

Number of Panels x **Design Cost** = Panel End Design Cost -

Material Cost + Panel End Design Cost = Total Panel End Cost -

Total Panel End Cost x 8% = Design Charge -

Total Panel End Cost + Design Charge = Invoice Price for Panel End

60” x 36” = 2160

2160 x $ 0.0320 = $ 69. 12

3 x $12.75 = $ 38. 25

$ 69.12 + $ 38. 25 = $ 107.37

$ 107.37 x .08 = $ 8.59

$107.37 + $8.59 = $ 115. 96

Pricing Panel Ends

When Ordering Panel Ends, Please Include All of The Information Listed Below

Material - Paint Grade Maple

Type of Panel End - Square Raised Panel, 3 Panels Left to Right

Panel Type - Bevel Panel End

Edge Type - No Edge

Width - 60”

Height - 36” Stiles and Rails measurements - Top = 4,” Bottom = 6,” Left = 4,” Right = 4,” Vertical Mullions = 3”

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Slab Design Cost: See pricing Sheet


Shaker Design Cost: $12.75

Minimum Size: 8” x 5 ¼”

Raised Panel Design Cost: $12.75

Minimum Size: 8 1/8” x 6 ½”

Flat Panel Design Cost: $9.00

Minimum Size: 7” x 5 ¼”

**Drawer Fronts under 8 1/8” tall will require the rails to be cut down.

Cove Bevel Ogee

1/2” Backcut P. W. 1/2” Backcut Beaded

Plywood Beaded Plywood

3/8” Cove

3/8” Roundover w/ 1/16” Reveal

Square Eased Edge

1/4” Roundover w/ Reveal Ogee

Square Ogee

Roundover

Patton

12 Degree Edge

Drawer Fronts

Panel Profiles Available

Plywood Panel Styles

Door & Drawer Front Edge Profiles

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Ordering InformationOrders can be placed by: A. Fax (770) 967-1913

B. Phone (770) 967-4086C. Email [email protected]. Mailing Address Old Federal Millworks

6031 Jim Crow Road,Flowery Branch, GA 30542

• All orders placed by E-Mail, fax, or postal mail will be guaranteed by Old Federal Millworks to be shipped as ordered.

• All telephone orders will be read back to the customer when placed. Since telephone order errors cannot be traced, all telephone orders will be acknowledged and guaranteed by OldFederal Millworks to be shipped ONLY as acknowledged, not ordered.

• Costly errors and delays can be avoided by mailing, E-Mailing, or faxing your orders.• Please request order forms for your convenience.

When placing orders, please specify: 1. Wood Species2. Rail Design (Standard, Shaker, Miter, Applied Moulding, etc..)3. Door Shape (Square, Roman, Cathedral, etc..)4. Panel Type (Raised Panel, 1/2” Backcut, Glass, Beaded, MDF, etc..)5. Outside Edge Profile6. Door / Drawer Front Sizes (Do not give us opening sizes)

Payment TermsFirst Order – 50% Deposit, balance is COD, Company checks are accepted. After First Order – COD by means of a company check, cash, money order, or credit card. Bad Checks – There is a $30.00 service charge for all returned checks and all orders will be put on hold until the entire unpaid balance is paid in full.

Cancellations / ChangesAll orders are made to the customer’s specifications and most orders are in production within 24 hours of receipt. Therefore any changes or cancellations to orders in production are subject to an additional charge.

ShippingOld Federal Millworks provides shipping to local businesses and most deliveries are not subject to a charge. It is the customer’s responsibility to count all items and sign each of the delivery tickets. Your signature is only confirming that the correct numbers of items were delivered, so please do not delay our drivers to measure each item. You will have 5 days from receiving shipments to report any damages, shortages, or discrepancies.

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Warranty

All doors are guaranteed by Old Federal Millworks to be of good materials and workmanship, free from defects that render them unserviceable or unfit for the use for which they are intended for twelve months from the purchase date. Because of the nature of wood, it will expand and contract. Changes in temperature, humidity and other conditions produce wood movement. Because wood is like a sponge, even after it is finished, it will pick up moisture and easily expand in mountain and coastal regions causing the wood to warp, twist or crack. It will also dry out and easily shrink in desert regions causing the wood to warp, twist or crack. Consequently, proper precautions must be taken during the storage, handling and finishing operations. We monitor the level of moisture in the material we receive. A proper moisture level reading should be at or below 8%. Doors with moisture content above 8% will not be covered by our warranty.

Under no circumstances should unfinished millwork be delivered to a job or site that is under construction or open to the elements. Doors must NOT be stored in areas subject to abnormal heat, cold, dryness or humidity. Raw doors have not been sealed and therefore must be sealed immediately upon receipt. Sealing the doors with equal coats of finish on both sides and all edges within one week from delivery is necessary to minimize moisture absorption. Cherry products require special care. Due to the natural photosensitivity darkening process, cherry products must be finished immediately upon receipt. Doors finished with water based products will not be warranted. Natural variation in color or texture of plywood and solid wood is not considered to be defective. To view details about rustic descriptions, colors, and grain variation for each material, please refer to the “Wood Specifications” page in our brochure.

Old Federal Millworks will not be responsible for improper handling or finishing of raw doors. Old Federal Millworks will not be liable for problems with doors that have been left unfinished for more than one week after delivery.

Products must be inspected upon receipt. Our guarantee covers the replacement of doors and drawer fronts in an un-finished state and in good condition, as originally delivered. A warp or twist of 3/16" of an inch or less is not considered a defect. A twist is measured by placing the face of the door against a true plane surface.

Maximum sizes guaranteed for doors are 24” wide and/or 40” tall. Maximum sizes guaranteed for drawer fronts are 24” wide and 12” tall. In order for solid wood panel doors that are over 24” wide or 40” tall to be warranted, they must be made with multiple panels. Glass frame and mullion doors are not warranted against warpage. Door sizes are guaranteed +/- 1/16.”

Our warranty does not cover damage caused by our customer or the consumer. Warranty covers replacement of product only. Warranty does not cover labor, removal or installation of any product, or damage associated with improper handling, alteration or storage. All items claimed to be defective must be returned before credits are issued. All returns are subject to an inspection of the product. There are no other warranties of any kind expressed or implied.

Old Federal Millworks Customer Name:

Quote Only Place Order Material: Edge:

Job:

Doors: Drawer Fronts: Edge:

Shape: Square French Arch

Stiles & Rails:

Applied Moulding 5-Piece Roman Arch Cathedral Arch Standard 5-Piece Shaker 5-Piece

2" Franklin Miter 2" Colonial Miter

Stiles & Rails:

Applied Moulding 2" Savannah Miter 2" Windsor Miter Standard Shaker 1 3/4" Addison Miter 1 3/4" Jamison Miter

3" Franklin Miter 3" Colonial Miter Slab Panel Cut 3" Savannah Miter 3" Windsor Miter

2 3/8" Addison Miter 2 3/8" Jamison Miter

Panels:

1/4" Plywood 1/4" Bead Board 1/2" Backcut 1/2" Beaded

Panels:

1/4" Plywood 1/4" Bead Board 1/2" V-Groove Cove w/ Reveal 1/2" Backcut 1/2" Beaded Cove Bevel Ogee PW

1/2" V-Groove Cove w/ Reveal Cove Bevel Ogee PW Grain: Horizontal Vertical

Qty. Width x Height Special Instructions Qty. Width x Height

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

x x

Phone: 770-967-4086 Email: [email protected] Fax: 770-967-1913

To release a quote into production, please sign and date. (Signature) (Date)

*All 5-piece drawer fronts that are wider than they are tall will have horizontal grain on the panels unless otherwise specified.*

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Wood Specifications - Old Federal Millworksoldfederalmillworks.com/wp-content/uploads/2018/07/...Wood Specifications The infinite variety in color, grain and texture is what gives