with Metallic Center Section - Chemical Pumps, Process ... Process Equipment - PACKE… · with Metallic Center Section Performance ... good chemical resistance except for strong

E22” Elima-Matic Bolted Non-Metallicwith Metallic Center Section

Performance

Dimensions

Specifications

NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

Disc

harg

e Hea

d in

PSI

0Capacity in Liters Per Minute

Capacity in U.S. Gallons Per Minute

Displacement Per Stroke, 0.52 Gal. (2.0 L)

AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI

SCFM M3/HR 10 17 20 34 40 51 60 102 80 136 100 170 120 204

00

20

40

60

80

100

20

80 160 240 320 400 480 560 640 720

10 20 4060

80

100

120

40 60 80 100 120 140 160 180Meters Feet

240

220

200

180

160

140

120

100

80

60

40

20

0

75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 0

1

3

2

4

5

6

7

BAR

Flow RateAdjustable to . . . . . . . 0-177 gpm (670 lpm)

Port Size Suction . . . . . . .2" ANSI, 150 Class (DIN 50) Discharge . . . . .2" ANSI, 150 Class (DIN 50)Air Inlet . . . . . . . . . . . . . . . . . . . . . . 1/2" NPTAir Exhaust . . . . . . . . . . . . . . . . . . . 1" NPTSuction Lift Dry . . . . . . . . . . . . . . . . . . . . . . . .16' (4 .9 m) Wet . . . . . . . . . . . . . . . . . . . . . . . .32' (9 .8 m)Max Solid Size (Diameter)

. . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6 .3 mm)Max Noise Level . . . . . . . . . . . . . 96 dB(A)Shipping Weights Polypropylene . . . . . . . . . . .69 lbs (31 .3 kg)

w/ center port options . . . . . .73 lbs (33 .1 kg) PVDF . . . . . . . . . . . . . . . . . .93 lbs (42 .2 kg)

w/ center port options . . . . .100 lbs (45 .4 kg)

NOTES:

8

A

.84

11.55

21.58

30.25

19.82

1/2" NPTAIR INLET

1" NPTAIR EXHAUST

R.28

10.00

12.81

9.00

15.07

2.26

3.02

27.25

12.01

2" 150# ANSI / DINDISCHARGE FLANGE

2" 150# ANSI / DINSUCTION FLANGE

BOTTOM VIEW

NOTES:

8

A

.84

11.55

21.58

30.25

19.82

1/2" NPTAIR INLET

1" NPTAIR EXHAUST

R.28

10.00

12.81

9.00

15.07

2.26

3.02

27.25

12.01



BOTTOM VIEW

NOTES:

8

A

.84

11.55

21.58

30.25

19.82

1/2" NPTAIR INLET

1" NPTAIR EXHAUST

R.28

10.00

12.81

9.00

15.07

2.26

3.02

27.25

12.01



BOTTOM VIEW

JH Process Equipment Inc. | 617 Jeffers Circle, Exton, PA 19341 | 610-903-0900 | www.jhprocess.com

Ver

sa-M

atic

E2 Non-Metallic Pumps• Polypropylene• PVDF

2" Elima-Matic Bolted Non-Metallicwith Metallic Center Section E2

Serv

ice

& O

per

ati

ng

Ma

nu

al

1: P

UMP

SPEC

S2:

INST

AL &

OP

3: E

XP V

IEW

4: W

ARRA

NTY

Orig

inal

Inst

ruct

ions


IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear protection.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.

Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.

Safety Information

Grounding the Pump

WARNINGTake action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.

WARNINGPump not designed, tested or certified to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.

Use safe practices when liftingkg

UNIVERSAL ALL AODD


Table of Contents

SECTION 1: PumP SPECIfICaTIONS ................1• Nomenclature• Performance• Materials• DimensionalDrawings

SECTION 2: INSTallaTION & OPEraTION ......6• PrincipleofPumpOperation• TypicalInstallationGuide• Troubleshooting

SECTION 3: ExPlOdEd VIEw ...........................9• CompositeDrawings• PartsList• MaterialsCode

SECTION 4: warraNTy & CErTIfICaTES ....13• Warranty• CEDeclarationofConformity-Machinery

Universal*

1: P

UMP

SPEC

S2:

INST

AL &

OP

3: E

XP V

IEW

4: W

ARRA

NTY


1 • Model E2 Non-Metallic Bolted

Explanation of Pump Nomenclature

*More than one option may be specified for a particular pump model.

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 6 1/4" A Aluminum A Aluminum 1 NeopreneUUltra-Matic 8 3/8" C Cast Iron S Stainless Steel 2Nitrile(Nitrile)VV-Series 5 1/2" S Stainless Steel PPolypropylene 3 FKM(Fluorocarbon)RE AirVantage 7 3/4" H Alloy C G Groundable Acetal 4EPDM

1 1" PPolypropylene ZPTFE-coatedAluminum 5PTFE41-1/4"or1-1/2" K Kynar JNickel-platedAluminum 6SantopreneXL2 2" G Groundable Acetal C Cast Iron 7 Hytrel3 3" B Aluminum (screen mount) QEpoxy-CoatedAluminum 9 Geolast

YFDASantoprene

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous OptionsR Rugged 1Neoprene 1 Neoprene 9 Bolted BBSPTaperedThreadDDome 2 Nitrile 2Nitrile 0 Clamped CPCenterPortXThermo-Matic 3(FKM)Fluorocarbon 3(FKM)Fluorocarbon ATEXATEXCompliantTTef-Matic(2-piece) 4EPDM 4EPDM Design Level FPFoodProcessingBVersa-Tuff(1-piece) 5PTFE 5PTFE A SPSanitaryPumpFFUSION(one-piece 6SantopreneXL 6SantopreneXL C HPHighPressureintegrated plate) 7 Hytrel 7 Hytrel OEOriginalElima-Matic

8 Polyurethane 8Polyurethane F Flap Valve9 Geolast 9 Geolast HDHorizontalDischargeA Acetal AAluminumw/PTFEO-Rings 3A3-ACertifiedS Stainless Steel SStainlessSteelw/PTFEO-Rings ULULListedYFDASantoprene CCarbonSteelw/PTFEO-Rings OB Oil Bottle

HAlloyCw/PTFEO-RingsTPTFEEncapsulatedSiliconeO-RingsYFDASantoprene

Model

Pump Size

Wetted Parts

Non-Wetted Parts

Diaphragm Material

Diaphragm Series

Valve Ball Material

Valve Seat Material/Valve Seat O-Ring Material

Construction Design

Design Level

Options (if applicable)

Your Serial #: (fill in from pump nameplate) _____________________________________

Model #:

__ __ __ __ __ __ __ __ __ __ __ __ __(fill in from pump nameplate)

Your Model #:

UNIVERSAL TO ALL VM

1: P

UMP

SPEC

S


Model E2 Non-Metallic Bolted • 2

materials

Material Profile: Operating Temperatures:Max. Min.

Conductive Acetal: Tough, impact resistant, ductile. Good abrasionresistanceandlowfrictionsurface.Generallyinert,withgoodchemicalresistanceexceptforstrongacidsandoxidizingagents.

190°F88°C

-20°F-29°C

EPDM:Showsverygoodwaterandchemicalresistance.Haspoor resistance to oils and solvents, but is fair in ketones and alcohols.

280°F138°C

-40°F-40°C

FKM:(Fluorocarbon)Showsgoodresistancetoawiderange of oils and sovents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hotwaterorhotaqueoussolutions(over70°F)willattackFKM.

350°F177°C

-40°F-40°C

Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

220°F104°C

-20°F-29°C

Neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oilsandsolvents.Generallyattackedbystrongoxidizingacids,ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

200°F93°C

-10°F-23°C

Nitrile: Generalpurpose,oil-resistant.Showsgoodsolvent,oil,waterandhydraulicfluidresistance.ShouldnotbeusedwithhighlypolarsolventslikeacetoneandMEK,ozone,chlorinatedhydrocarbons and nitro hydrocarbons.

190°F88°C

-10°F-23°C

Nylon: 6/6Highstrengthandtoughnessoverawide temperaturerange.Moderatetogoodresistancetofuels,oilsand chemicals.

180°F82°C

32°F0°C

Polypropylene:Athermoplasticpolymer.Moderatetensileandflexstrength.Resistsstongacidsandalkali.Attackedbychlorine,fumingnitricacidandotherstrongoxidizingagents.

180°F82°C

32°F0°C

PVDF:(PolyvinylideneFluoride)Adurablefluoroplasticwithexcellentchemicalresistance.ExcellentforUVapplications.High tensile strength and impact resistance.

250°F121°C

0°F-18°C

Santoprene®:Injectionmoldedthermoplasticelastomerwithnofabriclayer.Longmechanicalflexlife.Excellentabrasionresistance.

275°F135°C

-40°F-40°C

UHMW PE: A thermoplastic that is highly resistant to a broad rangeofchemicals.Exhibitsoutstandingabrasionandimpactresistance,alongwithenvironmentalstress-crackingresistance.

180°F82°C

-35°F-37°C

Urethane:Showsgoodresistancetoabrasives.Haspoorresistance to most solvents and oils.

150°F66°C

32°F0°C

Virgin PTFE:(PFA/TFE)Chemicallyinert,virtuallyimpervious.VeryfewchemicalsareknowntochemicallyreactwithPTFE;moltenalkalimetals,turbulentliquidorgaseousfluorineandafewfluoro-chemicalssuchaschlorinetrifluorideoroxygendifluoridewhichreadilyliberatefreefluorineatelevated temperatures.

220°F104°C

-35°F-37°C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:Alloy C:EqualtoASTM494CW-12M-1specificationfornickelandnickelalloy.Stainless Steel: EqualtoorexceedingASTMspecificationA743CF-8Mforcorrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings for general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.

For specific applications, always consult the Chemical Resistance Chart.

CAUTION! Operating temperature limitations are as follows:

afTErmarKET ParTS

Pumper Parts is your single source for parts that fit Air-Operated Double Diaphragm (AODD) pumps

• Wilden®

• ARO®

• Yamada®

RIGHT PART, RIGHT NOW

designed to perform equal to or greater than original equipment manufacture.

Phone: (419) 526-7296info@pum perparts.comwww.pumperparts.com

Pumper Parts and its products are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and part numbers are used for identification purposes only. Pumper Parts® is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada® is a registered trademark of Yamada Corporation. ARO® is a registered trade name of Ingersoll-Rand Company. Wilden® is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.

MODEL SPECIFIC UNIVERSAL ALL AODD

1: P

UMP

SPEC

S



PerformanceE2 - 2” Non-Metallic Bolted Pump – Metallic CenterELASTOMERIC AND TPE FITTED - Domed

Flow Rate Adjustable to . . . . . . . 0-177gpm(670lpm)Port Size Suction . . . . . . .2"ANSI,150Class(DIN50) Discharge . . . . .2"ANSI,150Class(DIN50)Air Inlet . . . . . . . . . . . . . . . . . . . . . . 1/2"NPTAir Exhaust . . . . . . . . . . . . . . . . . . . 1"NPTSuction Lift

Dry . . . . . . . . . . . . . . . . . . . . . . . .16' (4.9 m) Wet. . . . . . . . . . . . . . . . . . . . . . . .32' (9.8 m)Max Solid Size(Diameter) . . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.3 mm)Max Noise Level . . . . . . . . . . . . . 96 dB(A)Shipping Weights

Polypropylene . . . . . . . . . . .69 lbs (31.3 kg)w/centerportoptions. . . . . .73lbs(33.1kg)PVDF . . . . . . . . . . . . . . . . . .93 lbs (42.2 kg) w/centerportoptions. . . . .100 lbs (45.4 kg)

E2 - 2” Non-Metallic Bolted Pump – Metallic CenterPTFE FITTED

Flow Rate Adjustable to . . . . . . . 0-145gpm(549lpm)Port Size Suction . . . . . . .2"ANSI,150Class(DIN50) Discharge . . . . .2"ANSI,150Class(DIN50)Air Inlet . . . . . . . . . . . . . . . . . . . . . . 1/2"NPTAir Exhaust . . . . . . . . . . . . . . . . . . . 1"NPTSuction Lift

Dry . . . . . . . . . . . . . . . . . . . . . . . . .8' (2.4 m) Wet. . . . . . . . . . . . . . . . . . . . . . . .30' (9.1 m)Max Solid Size(Diameter) . . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.3 mm)Max Noise Level . . . . . . . . . . . . . 99 dB(A)Shipping Weights

Polypropylene . . . . . . . . . . .69 lbs (31.3 kg)w/centerportoptions. . . . . .73lbs(33.1kg)PVDF . . . . . . . . . . . . . . . . . .93 lbs (42.2 kg) w/centerportoptions. . . . .100 lbs (45.4 kg)

Disc

harg

e Hea

d in

PSI



Capacity Per Stroke, 0.34 Gal. (1.3 L)


SCFM M3/HR 10 17 20 34 40 51 60 102 80 136 100 170 120 204

00

20

40

60

80

100

20

80 160 240 320 400 480 560

Meters Feet0 0

40

80

120

160

200

10

20

30

40

50

60

7010 20 40

6080

100

120

40 60 80 100 120 1400

1

3

2

4

5

6

7

BAR


Disc

harg

e Hea

d in

PSI



Displacement Per Stroke, 0.52 Gal. (2.0 L)


SCFM M3/HR 10 17 20 34 40 51 60 102 80 136 100 170 120 204

00

20

40

60

80

100

20

80 160 240 320 400 480 560 640 720

10 20 4060

80

100

120

40 60 80 100 120 140 160 180Meters Feet

240

220

200

180

160

140

120

100

80

60

40

20

0

75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 0

1

3

2

4

5

6

7

BAR


1: P

UMP

SPEC

S



E2 Non-Metallic Bolted Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

dimensional drawings

NOTES:

8

A

.84

11.55

21.58

30.25

19.82

1/2" NPTAIR INLET

1" NPTAIR EXHAUST

R.28

10.00

12.81

9.00

15.07

2.26

3.02

27.25

12.01



BOTTOM VIEW

NOTES:

8

A

.84

11.55

21.58

30.25

19.82

1/2" NPTAIR INLET

1" NPTAIR EXHAUST

R.28

10.00

12.81

9.00

15.07

2.26

3.02

27.25

12.01



BOTTOM VIEW

NOTES:

8

A

.84

11.55

21.58

30.25

19.82

1/2" NPTAIR INLET

1" NPTAIR EXHAUST

R.28

10.00

12.81

9.00

15.07

2.26

3.02

27.25

12.01



BOTTOM VIEW

Model Specific

1: P

UMP

SPEC

S



3.0276.58

11.55293.24

27.25692.15

21.58548.11

1.0025.40

2" 150 # ANSI / DINSUCTION FLANGE

2" 150 # ANSI / DINDISCHARGE FLANGE

1/2" NPTAIR INLET

1" NPTAIR EXHAUST

30.25768.35

4.14105.16

12.01305.15

R.287.11

10.00254.00

12.81325.45

9.00228.60

15.07382.85

2.2657.40

17.52445.03

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

BOTTOM VIEW

1 UPDATED TO CURRENT DESIGN MAV 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

1

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

E2PAxxxx9C-CP

E2 CENTER PORTED PLASTIC BOLTED PUMP

1 1of

E2PAxxxx9C-CP

POLYPROYLENE / PVDF

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:ALUMINUM

3.0276.58

11.55293.24

27.25692.15

21.58548.11

1.0025.40

2" 150 # ANSI / DINSUCTION FLANGE

2" 150 # ANSI / DINDISCHARGE FLANGE

1/2" NPTAIR INLET

1" NPTAIR EXHAUST

30.25768.35

4.14105.16

12.01305.15

R.287.11

10.00254.00

12.81325.45

9.00228.60

15.07382.85

2.2657.40

17.52445.03

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

BOTTOM VIEW

1 UPDATED TO CURRENT DESIGN MAV 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

1

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

E2PAxxxx9C-CP

E2 CENTER PORTED PLASTIC BOLTED PUMP

1 1of

E2PAxxxx9C-CP

POLYPROYLENE / PVDF

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:ALUMINUM

E2 Non-Metallic Bolted - Optional Center Porting Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

dimensional drawings1:

PUM

P SP

ECS



Air-OperatedDoubleDiaphragm(AODD)pumpsarepoweredby compressed air or nitrogen.

The main directional (air) control valve ① distributes compressedairtoanairchamber,exertinguniformpressureover the inner surface of the diaphragm ②. At the same time, theexhaustingair③ from behind the opposite diaphragm isdirectedthroughtheairvalveassembly(s)toanexhaust port ④.

As inner chamber pressure (P1)exceedsliquidchamberpressure (P2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions arecontrolledbythecheckvalves(ballorflap)⑥ orientation.

The pump primes as a result of the suction stroke. The suctionstrokelowersthechamberpressure(P3) increasing the chamber volume. This results in a pressure differential necessary for atmospheric pressure (P4)topushthefluidthrough the suction piping and across the suction side check valveandintotheouterfluidchamber⑦.

Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke.Thediaphragm’sinnerplatemakescontactwithanactuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

Principle of Pump Operation

SAFE AIREXHAUSTDISPOSALAREA

PUMP INSTALLATION AREA

1" DIAMETER AIREXHAUST PIPING



MUFFLER

LIQUIDLEVEL

SUCTIONLINE

LIQUIDLEVEL

SUCTIONLINE

MUFFLER

MUFFLER

SUBMERGED ILLUSTRATION

Pumpcanbesubmergedifthepumpmaterialsofconstructionarecompatiblewiththeliquidbeingpumped.Theairexhaustmust be piped above the liquid level. When the pumped product sourceisatahigherlevelthanthepump(floodedsuctioncondition),pipetheexhausthigherthantheproductsourcetoprevent siphoning spills.

MODEL SPECIFIC

Air Line

Discharged Fluid

DischargeStroke Suction

Stroke

PrimedFluid

2: IN

STAL

& O

P



Installation And Start-Up Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberoffittingstoaminimum.Donotreducethesuctionlinediameter.

Air Supply Connectthepumpairinlettoanairsupplywithsufficientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledtoinsureairsupplypressuredoesnotexceedrecommendedlimits.

Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator settodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineairconsumption.

Air Line Moisture Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycanbereducedbyusingapoint-of-useairdryer.

Air Inlet And Priming Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairflowasdesired.Ifopeningthevalveincreasescyclingrate,butdoesnotincreasetherateofflow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefficientairflowtopumpflowratio.

Surge Suppressor

Shut-Off Valve

Pressure Gauge

Drain PortShut-OffValve

CheckValve

Air Inlet

Discharge

Unregulated AirSupply to Surge

Suppressor

Pipe Connection(Style Optional)

Flexible Connector

Flexible Connector

VacuumGauge

Suction

Shut-Off Valve

Drain Port Pipe Connection(Style Optional)

FlexibleConnector

Air Dryer

Filter RegulatorP/N: 020.V107.000

Note: Pipe weight should not be supported by pump connections.

Muffler(Optional Piped Exhaust)

recommended Installation Guide

Available Accessories:1. Surge Suppressor2. Filter/Regulator3. Air Dryer

1

2

3

Note: Surge Suppressor and Pipingmustbesupportedaftertheflexibleconnection.

CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

UNIVERSAL ALL AODD

2: IN

STAL

& O

P



recommended Installation Guide Troubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):Pump Cycles Once Deadhead(systempressuremeetsorexceedsair

supply pressure).Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Air valve or intermediate gaskets installed incorrectly. Installgasketswithholesproperlyaligned.Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

Pump Will Not Operate / Cycle

Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.cfmrequired).Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.Dischargelineisblockedorcloggedmanifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.Deadhead(systempressuremeetsorexceedsairsupply pressure).

Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Blockedairexhaustmuffler. Removemufflerscreen,cleanorde-ice,andre-install.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Pumpchamberisblocked. Disassembleandinspectwettedchambers.Removeorflushanyobstructions.

Pump Cycles and Will Not Prime or No Flow

Cavitation on suction side. Check suction condition (move pump closer to product).Check valve obstructed. Valve ball(s) not seating properly or sticking.

Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.

Valve ball(s) missing (pushed into chamber or manifold).

Wornvalveballorvalveseat.Wornfingersinvalveballcage(replacepart).CheckChemical Resistance Guide for compatibility.

Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.

Pump Cycles Running Sluggish/Stalling, Flow Unsatisfactory

Over lubrication. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Icing. Removemufflerscreen,de-ice,andre-install.Installapointofuseairdrier.Clogged manifolds. CleanmanifoldstoallowproperairflowDeadhead(systempressuremeetsorexceedsairsupply pressure).

Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Cavitation on suction side. Check suction (move pump closer to product).Lackofair(linesize,PSI,CFM). Check the air line size, length, compressor capacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersized suction line. Meetorexceedpumpconnections.Restrictive or undersized air line. Install a larger air line and connection. Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.

Product Leaking Through Exhaust

Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility

withproducts,cleaners,temperaturelimitationsandlubrication.Premature Diaphragm Failure

Cavitation. Enlargepipediameteronsuctionsideofpump.Excessivefloodedsuctionpressure. Movepumpclosertoproduct.Raisepump/placepumpontopoftanktoreduceinletpressure.

Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperaturelimitations

and lubrication.Incorrectdiaphragmplatesorplatesonbackwards,installedincorrectlyorworn.

CheckOperatingManualtocheckforcorrectpartandinstallation.Ensureouterplateshavenotbeenworntoasharpedge.

Unbalanced Cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Undersized suction line. Meetorexceedpumpconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

UNIVERSAL ALL AODD, EXCEPT FLAP

2: IN

STAL

& O

P



Composite repair Parts drawing - Elastomeric and TPE fitted

2

3

4

5

6

7

8

910

11

11

12

14

15

16

17

18

1920

21

22

23

24

25

26

27

28

29

30

31

31

32

33

34

35

37

38

40

40

36

43

13

DISCHARGE CENTER PORT MANIFOLDASSEMBLY

44

45

46

46

47

47

50

50 42

SUCTION CENTER PORT MANIFOLDASSEMBLY

49

48

49

48

39

392

3

4

5

6

7

8

910

11

11

12

14

15

16

17

18

1920

21

22

23

24

25

26

27

28

29

30

31

31

32

33

34

35

37

38

40

40

36

43

13


44

45

46

46

47

47

50

50 42


49

48

49

48

39

39

2

3

4

5

6

7

8

910

11

11

12

14

15

16

17

18

1920

21

22

23

24

25

26

27

28

29

30

31

31

32

33

34

35

37

38

40

40

36

43

13


44

45

46

46

47

47

50

50 42


49

48

49

48

39

39

General Model Specific

3: E

XP V

IEW



Notes:1.)Theinnerdiaphragmplateistomatchtheinnerchambermaterial(Ref.Note3)2.)TES=PTFEEncapsulatedSilicone,XL=Santoprene3.)V=Aluminum,TC=PTFECoated,NP=NickelPlated,SV=StainlessSteel

Composite repair Parts list - Elastomeric and TPE fittedAir Valve Assembly

Item # Qty. Description Part NumberAluminum Stainless Steel Nickel Plated PTFE Coated

1 1 ValveBody(includesitems2-11) 031.V002.156 031.V002.110 031.V002.332 031.V002.3092 1 Valve Body 095.V001.156 095.V001.110 095.V001.332 095.V001.3093 1 Valve Body Gasket P24-2024 1 Valve Sleeve 755.V006.1485 6 O-ring 560.206.3606 1 ValveSpoolAssembly(Includesitems7) 775.V001.0007 6 Glyde Ring Assembly P34-204F8 1 Air Valve Screen P24-210 P34-210 P24-210 P24-2109 2 EndCapGasket P24-20510 2 EndCap P34-300 SP34-300 P34-300TC11 13 MountingScrews(8includedonitem1) S1001

Center Section AssemblyItem # Qty. Description Part Number

Aluminum Stainless Steel Nickel Plated PTFE Coated12 1 Center Block Assembly (Includes item 13 & 14) P24-400DCASY SP24-400 P24-401NP P24-401TC13 2 Bearing Sleeve P31-40314 2 MainShaftO-Ring P24-40315 2 Air Chamber 196.V003.156 196.V003.110 196.V003.332 196.V003.30916 2 Air Chamber Gasket 360.V001.360 P24-109A 360.V001.36017 8 Bolt P24-110 SP24-11018 1 PilotSleeveAssembly(includeitem19) 755.V002.00019 6 O-ring 560.101.35820 1 Retaining Ring 675.037.08021 1 PilotSpoolAssembly(Includesitem22) 775.V002.00022 8 O-ring 560.023.35823 1 Muffler VTM-8

Diaphragm Assembly / ElastomersItem # Qty. Description Part Number

Polypropylene PVDF24 1 MainShaft P24-10325 2 Diaphragm(SeeBelowMaterialChart) V227xx26 2 InnerDiaphragmPlate(SeeNote3) V226B,V226BNP,V226BTC,SV226B27 2 Bumper Washer P24-50128 2 OuterDiaphragmPlate(SeeNote1Below) PV226B KV226B29 4 Valve Seat PV240 KV24030 4 ValveBall(SeeBelowMaterialChart) V241xx31 8 ValveSeatO-Ring(SeeBelowMaterialChart) V258xx

Wet End AssemblyItem # Qty. Description Part Number

Polypropylene PVDF32 2 Water Chamber PV235 KV23533 8 LargeBolt SV250B34 12 Small Bolt SV250A35 20 Washer SV250C36 20 Nut SV185B37 1 DischargeManifold PV236 KV23638 1 SuctionManifold PV237 KV23739 16 ManifoldBolt SV251A40 16 Washer SV302GA41 16 Nut SV251B

Optional Center Port Manifold AssemblyItem # Qty. Description Part Number

Polypropylene PVDF42 1 DischargeManifoldASY(includesitems43&45-49) PV236CP KV236CP43 1 SuctionManifoldASY(includesitems42&45-49) PV237CP KV237CP44 2 DischargeElbow PV236E KV236E45 2 SuctionElbow PV237E KV237E46 2 ManifoldTee PV288 KV28847 4 ManifoldTeeO-Ring(SeeNote2) V288TES,V258XL48 8 Bolt SV288B49 8 Nut SV251B50 8 Washer SV302GA

Elastomer Material SpecificationsMaterial Diaphragm P/N Valve Ball P/N Seat O-Ring P/NNeoprene V227N V241N N/ANitrile V227BN V241BN V258BNFKM V227VT V241VT V258VTEPDM V227ND V241ND V258NDPTFE N/A V241TF V258TES

Santoprene V227TPEXL V241TPEXL V258XLHytrel V227TPEFG V241TPEFG N/A

Geolast N/A V241G N/A

MODEL SPECIFIC

3: E

XP V

IEW



2

3

4

5

6

7

8

910

11

11

12

14

15

16

17

18

1920

21

22

23

24

27

28

29

26

31

32

33

33

34

35

36

37

39

40

41

41

42

42

43

30

25

38


13


48

48

45

4450

51

52

50

52

51

49

46

49

47

FUSION DIAPHRAGMASSEMBLY

26

24

29

2

3

4

5

6

7

8

910

11

11

12

14

15

16

17

18

1920

21

22

23

24

27

28

29

26

31

32

33

33

34

35

36

37

39

40

41

41

42

42

43

30

25

38


13


48

48

45

4450

51

52

50

52

51

49

46

49

47


26

24

29

2

3

4

5

6

7

8

910

11

11

12

14

15

16

17

18

1920

21

22

23

24

27

28

29

26

31

32

33

33

34

35

36

37

39

40

41

41

42

42

43

30

25

38


13


48

48

45

4450

51

52

50

52

51

49

46

49

47


26

24

29

2

3

4

5

6

7

8

910

11

11

12

14

15

16

17

18

1920

21

22

23

24

27

28

29

26

31

32

33

33

34

35

36

37

39

40

41

41

42

42

43

30

25

38


13


48

48

45

4450

51

52

50

52

51

49

46

49

47


26

24

29

Composite repair Parts drawing - PTfE fitted3:

EXP

VIE

W



Notes:1.) The inner diaphragm plate is to match the inner chamber materialV=Aluminum,TC=PTFECoated,NP=NickelPlated,SV=StainlessSteel

Air Valve AssemblyItem # Qty. Description Part Number

Aluminum Stainless Steel Nickle Plated PTFE Coated1 1 ValveBody(includesitems2-11) 031.V002.156 031.V002.110 031.V002.332 031.V002.3092 1 Valve Body 095.V001.156 095.V001.110 095.V001.332 095.V001.3093 1 Valve Body Gasket P24-2024 1 Valve Sleeve 755.V006.1485 6 O-ring 560.206.3606 1 ValveSpoolAssembly(Includesitems7) 775.V001.0007 6 Glyde Ring Assembly P34-204F8 1 Air Valve Screen P24-210 P34-210 P24-210 P24-2109 2 EndCapGasket P24-205

10 2 EndCap P34-300 SP34-300 P34-300TC11 13 MountingScrews(8includedonitem1) S1001

Center Section AssemblyItem # Qty. Description Part Number

Aluminum Stainless Steel Nickle Plated PTFE Coated12 1 Center Block Assembly (Includes item 13 & 14) P24-400DCASY SP24-400 P24-401NP P24-401TC13 2 Bearing Sleeve P31-40314 2 MainShaftO-Ring P24-40315 2 Air Chamber 196.V003.156 196.V003.110 196.V003.332 196.V003.30916 2 Air Chamber Gasket 360.V001.360 P24-109A 360.V001.36017 8 Bolt P24-110 SP24-11018 1 PilotSleeveAssembly(includeitem19) 755.V002.00019 6 O-ring 560.101.35820 1 Retaining Ring 675.037.08021 1 PilotSpoolAssembly(Includesitem22) 775.V002.00022 8 O-ring 560.023.35823 1 Muffler VTM-8

Diaphragm Assembly / ElastomersItem # Qty. Description Part Number

PTFE Two Peice FusionPolyproylene PVDF Polyproylene PVDF

24 1 MainShaft P24-102 P24-103F25 2 Shaft Stud V221F N/A26 2 Diaphragm V227TF V227F27 2 Back-UpDiaphragm V227TFB N/A28 2 InnerDiaphragmPlate V221TI,V221TINP,V221TITC,SV221TI N/A29 2 Bumper Washer P24-50130 2 OuterDiaphragmPlate PV221TO KV221TO N/A31 4 Valve Seat PV240 KV240 PV240 KV24032 4 Valve Ball V241TF33 8 ValveSeatO-Ring V258TES

Wet End AssemblyItem # Qty. Description Part Number

Polyproylene PVDF34 2 Water Chamber PV235 KV23535 8 LargeBolt SV250B36 12 Small Bolt SV250A37 20 Washer SV250C38 20 Nut SV185B39 1 DischargeManifold PV236 KV23640 1 SuctionManifold PV237 KV23741 16 ManifoldBolt SV251A42 16 Washer SV302GA43 16 Nut SV251B

Optional Center Port Manifold AssemblyItem # Qty. Description Part Number

Polypropylene PVDF44 1 DischargeManifoldASY(includesitems46&48-52) PV236CP KV236CP45 1 SuctionManifoldASY(includesitems47&48-52) PV237CP KV237CP46 2 DischargeElbow PV236E KV236E47 2 SuctionElbow PV237E KV237E48 2 ManifoldTee PV288 KV28849 4 ManifoldTeeO-Ring V288TES,V258XL50 8 Bolt SV288B51 8 Nut SV251B52 8 Washer SV302GA

Composite repair Parts list - PTfE fitted

3: E

XP V

IEW



written warranty5 - yEar limited Product warranty

Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified Versa-Matic warrants to the original end-use purchaser that no product sold by

Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in materialor workmanship within five years from the date of shipment from Versa-Matic’s factory.

~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~

DATE: August 10, 2011FECHA: DATUM:DATA:DATO:PÄIVÄYS:

AUTHORIZED / APPROVED BY: Approuve par: Aprobado por: Genehmigt von: approvato da: Goedgekeurd door: Underskrift: Valtuutettuna: Bemyndiget av: Autorizado Por:

04/19/2012 REV 07 VMQR 044FM

This product complies with the following European Community Directives: Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:Dette produkt oppfyller kravene til følgende EC Direktiver:Este produto está de acordo com as seguintes Directivas comunitárias:

MANUFACTURED BY:FABRIQUE PAR:FABRICADA POR:HERGESTELLT VON:FABBRICATO DA:VERVAARDIGD DOOR:TILLVERKAD AV:FABRIKANT:VALMISTAJA:PRODUSENT:FABRICANTE:

DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTENDICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE

EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING DECLARAÇAO DE CONFORMIDADE

VERSA-MATIC®

Warren Rupp, Inc.A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA

Tel: 419-526-7296Fax: 419-526-7289

This product has used the following harmonized standards to verify conformance: EN809:1998+A1:2009Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:

Este producto cumple con las siquientes directrices de la comunidad europa:Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:Harmoniserede standarder, der er benyttet:Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:

PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES

Dave RoseberryEngineering Manager

DECLARATION OF CONFORMITY

2006/42/ECon Machinery, according

to Annex VIII

MODEL SPECIFIC


Documents

with Metallic Center Section - Chemical Pumps, Process ... Process Equipment - PACKE… · with Metallic Center Section Performance ... good chemical resistance except for strong