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WIS5 CN 2013 Appendices 1
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TWI 02 Training Acceptance Levels for Plate, Pipe and Macro
D = depth L = length H = height t = thickness
Acceptance levels plate and pipe
Acceptance
levelsmacro only
Remarks Maximum allowance Remarks
1 Excess weld
metal
At no point shall the excess weldmetal fall below the outside
surface of the parent material. All
weld runs shall blend smoothly.
Excess weld metal will not exceed H = 3mm inany area on the parent material, showing
smooth transition at weld toes. As for plate and pipe
2Slag/silicainclusions
Slag inclusions are defined asnon-metallic inclusions trapped in
the weld metal or between theweld metal and the parent
material.
The length of the slag inclusion shall notexceed 20mm continuous or intermittent.
Accumulative totals shall not exceed 50mmSlag not permitted
3 Undercut
Undercut is defined as a grovemelted into the parent metal,
at the toes of the weld excessmetal, root or adjacent weld
metal.
No sharp indications Smooth blend required.The length of any undercut shall not exceed
20mm continuous or intermittent. Accumulativetotals shall not exceed 50mm. Max D = 2mm
for the cap weld metal.Root undercut not permitted.
No sharp indicationsSmooth blend required
4Porosity or
Gas Cavities
Trapped gas, in weld metal,elongated, individual pores,cluster porosity, piping or
wormhole porosity.
Individual pores 1mm max.Cluster porosity maximum 20
2mm total area.
Elongated, piping or wormholes15mm max. L continuous or intermittent.
Cluster porosity notpermitted. Individuelpores acceptable,max 3 indications
5Cracks or
Laminations
Transverse, longitudinal, star or
crater cracks.Not permitted Not permitted
6 Lack of fusion
Incomplete fusion betweenthe weld metal and base
material incomplete fusion
Surface breaking lack of side wall fusion,lack of inter-run fusion continuous or
intermittent not to exceed 35mm Accumulative Not permitted
T a b l e n u m
b e r
D e f e c t t y
p e
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MATERIALS JOINING
TECHNOLOGY
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MATERIALS JOINING
TECHNOLOGY
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MATERIALS JOINING
TECHNOLOGY
Example of Plate/Pipe Practical Multiple Choice Question
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