Wiring Diagram s7-200 Siemens

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    SIMATIC HMI HMI device KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

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    Preface

    Overview 1

    Safety instructions andgeneral notes 2

    Mounting and connecting 3

    Operating the user interface 4

    Configuring the operatingsystem 5

    Commissioning a project 6

    Maintenance and care 7

    Technical specifications 8

    Appendix A

    Abbreviations B

    SIMATIC HMIHMI deviceKTP400 Basic, KTP600 Basic,KTP1000 Basic, TP1500 BasicOperating Instructions

    01/2009A5E02421799-01

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    Legal informationegal informationWarning notice system

    This manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.

    DANGERindicates that death or severe personal injury will result if proper precautions are not taken.

    WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.

    CAUTIONwith a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

    CAUTIONwithout a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

    NOTICEindicates that an unintended result or situation can occur if the corresponding information is not taken intoaccount.

    If more than one degree of danger is present, the warning notice representing the highest degree of danger willbe used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.

    Qualified PersonnelThe device/system may only be set up and used in conjunction with this documentation. Commissioning andoperation of a device/system may only be performed by qualified personnel. Within the context of the safety notesin this documentation qualified persons are defined as persons who are authorized to commission, ground andlabel devices, systems and circuits in accordance with established safety practices and standards.

    Proper use of Siemens productsNote the following:

    WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommendedor approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be adhered to. The information in the relevant documentation must be observed.

    TrademarksAll names identified by are registered trademarks of the Siemens AG. The remaining trademarks in thispublication may be trademarks whose use by third parties for their own purposes could violate the rights of theowner.

    Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, theinformation in this publication is reviewed regularly and any necessary corrections are included in subsequenteditions.

    Siemens AGIndustry SectorPostfach 48 4890026 NRNBERGGERMANY

    A5E02421799-01 01/2009

    Copyright Siemens AG 2009.Technical data subject to change

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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 3

    PrefacePurpose of the operating instructions

    These operating instructions provide information based on the requirements defined byIEC 62079 for documentation. This information relates to the HMI device, its storage,transportation, place of use, installation, use and maintenance.

    These operating instructions are intended for a variety of target groups. The following tableshows the sections of these operating instructions that are of particular importance for therespective target group.

    Target group SectionAll "Safety instructions"OperatorsThe operator operates and monitors the systemduring the process control phase.

    "Overview"

    "Operating a project"

    Commissioning engineersThe commissioning engineer integrates the HMIdevice into the system and ensures the operatingcapability of the HMI device for the process controlphase.

    All sections.

    Depending on the use of the HMI device,certain chapters may not be of relevance to thecommissioning engineer, e.g. the section"Maintenance and servicing."

    Service techniciansService technicians rectify faults that occur duringthe process control phase.

    All sections.

    Depending on the use of the HMI device,certain sections may not be of relevance to theservice technicians, e.g. the section"Maintenance and servicing."

    Maintenance techniciansMaintenance technicians carry out servicing andmaintenance work during the process controlphase.

    Maintenance and care

    The help integrated in WinCC flexible, the WinCC flexible Information System, containsdetailed information. The WinCC flexible Information System contains instructions, examplesand reference information in electronic form.

    Scope of the operating instructionsThe operating instructions apply to the HMI devices KTP400 Basic, KTP600 Basic,KTP1000 Basic and TP1500 Basic in combination with the WinCC flexible software package.

    Basic knowledge requiredKnowledge of automation technology and process communication is necessary tounderstand the operating instructions.

    An understanding of the use of computers and operating systems is also required.

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    Preface

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    4 Operating Instructions, 01/2009, A5E02421799-01

    PhotosPhotographs are sometimes used to illustrate the HMI devices in these operatinginstructions. Newer versions of the products may differ from the photographs.

    ConventionsThe following graphical highlighting facilitates reading these operating instructions:

    Graphical highlighting Description

    .73

    0.2Nm

    If the instructions involve several tasks,the individual tasks are highlighted by anorange number circle.

    A light blue highlight indicatescomponents and tools that are required

    in the course of a task.Safety instructions are highlighted by anorange frame.

    KTP600 Basic as shown in theillustrations represents all HMI devices.

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    Preface

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 5

    The following text highlighting facilitates reading these operating instructions:

    Text highlighting Scope"Add screen" Terms that appear in the user interface, for example, dialog

    names, tabs, buttons, menu commands

    Input values, for example, limits, tag values Path information

    "File > Edit" Operational sequences, for example, menu commands, shortcutmenu commands

    Keyboard operation

    Configuration and runtime software differ with regard to their names as follows:

    "WinCC flexible 2008", for example, refers to the configuration software.The term "WinCC flexible" is used in a general context. The full name, for example,"WinCC flexible 2008", is always used when it is necessary to differentiate betweendifferent versions of the configuration software.

    "WinCC flexible Runtime" refers to the runtime software that can run on HMI devices.Note information highlighted as follows:

    NoteA note contains important information on described products and their handling or on asection of this documentation.

    TrademarksNames labeled with a symbol are registered trademarks of the Siemens AG. Other namesused in this documentation may be trademarks, the use of which by third parties for theirown purposes could violate the rights of the owner.

    HMI SIMATIC SIMATIC HMI SIMATIC ProTool WinCC SIMATIC WinCC flexible

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    Preface

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    6 Operating Instructions, 01/2009, A5E02421799-01

    Additional informationYou can find additional information about products described in the manual under "Contact"in the following table:

    Request ContactContact persons and office locations "http://www.siemens.com/automation/partner"

    Additional technical documentation "http://www.automation.siemens.com/portal/index.htm"

    Training Center "http://sitrain.automation.siemens.com/sitrain/"

    Technical Support "http://support.automation.siemens.com"

    Online support request form "http://www.siemens.com/automation/support-request"

    Service "http://www.siemens.com/automation/service"

    http://www.automation.siemens.com/partner/guiwelcome.asp?lang=enhttp://www.automation.siemens.com/_en/portal/index.htmhttp://sitrain.automation.siemens.com/sitrain/default.aspx?AppLang=enhttp://support.automation.siemens.com/WW/llisapi.dll?aktprim=99&lang=en&referer=%2fWW%2f&func=cslib.csinfo2&siteid=csius&extranet=standard&viewreg=WWhttps://support.automation.siemens.com/WW/llisapi.dll?aktprim=0&lang=en&referer=%2fWW%2f&func=cslib.cssr&siteid=csius&extranet=standard&viewreg=WWhttp://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo2&aktprim=99&lang=enhttp://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo2&aktprim=99&lang=enhttps://support.automation.siemens.com/WW/llisapi.dll?aktprim=0&lang=en&referer=%2fWW%2f&func=cslib.cssr&siteid=csius&extranet=standard&viewreg=WWhttp://support.automation.siemens.com/WW/llisapi.dll?aktprim=99&lang=en&referer=%2fWW%2f&func=cslib.csinfo2&siteid=csius&extranet=standard&viewreg=WWhttp://sitrain.automation.siemens.com/sitrain/default.aspx?AppLang=enhttp://www.automation.siemens.com/_en/portal/index.htmhttp://www.automation.siemens.com/partner/guiwelcome.asp?lang=en
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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 7

    Table of contentsPreface ....................................................... ............................................................................................... 3

    1 Overview.................................................................................................................................................. 111.1 Product Overview.........................................................................................................................11

    1.2 Design of the KTP400 Basic........................................................................................................12

    1.3 Design of the KTP600 DP Basic..................................................................................................13

    1.4 Design of the KTP600 PN Basic..................................................................................................14

    1.5 Design of the KTP1000 DP Basic................................................................................................15

    1.6 Design of the KTP1000 PN Basic................................................................................................16

    1.7 Design of the TP1500 Basic ........................................................................................................17

    1.8 Product package ..........................................................................................................................18

    1.9 Accessories..................................................................................................................................19

    1.10 Commissioning the HMI device ...................................................................................................20

    2 Safety instructions and general notes....................................................................................... ............... 212.1 Safety instructions........................................................................................................................21

    2.2 Notes about usage.......................................................................................................................22

    3 Mounting and connecting......................................................................................................................... 233.1 Preparations.................................................................................................................................233.1.1 Checking the package contents...................................................................................................233.1.2 Checking the operating conditions...............................................................................................233.1.3 Selecting a mounting position......................................................................................................243.1.4 Checking clearances....................................................................................................................253.1.5 Making the mounting cut-out........................................................................................................253.1.6 Labeling the function keys ...........................................................................................................27

    3.2 Mounting the HMI device .............................................................................................................28

    3.3 Connecting the HMI device..........................................................................................................303.3.1 Connection sequence ..................................................................................................................303.3.2 Connecting the equipotential bonding circuit ...............................................................................323.3.3 Connecting the power supply.......................................................................................................34

    3.3.4 Connecting a programming device ..............................................................................................353.3.5 Connecting the configuration PC .................................................................................................363.3.6 Connecting the PLC.....................................................................................................................39

    3.4 Switching on and testing the HMI device.....................................................................................42

    3.5 Securing the cables .....................................................................................................................43

    4 Operating the user interface .................................................................................................................... 454.1 Overview ......................................................................................................................................45

    4.2 General functions of the screen keyboard ...................................................................................47

    4.3 Entering data on the KTP400 Basic.............................................................................................48

    4.4 Entering data on the KTP600, KTP1000, TP1500 Basic.............................................................51

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    Table of contents

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    8 Operating Instructions, 01/2009, A5E02421799-01

    5 Configuring the operating system ............................................................................................ ................ 535.1 Opening the Control Panel.......................................................................................................... 53

    5.2 Overview ..................................................................................................................................... 545.3 Changing MPI/DP settings.......................................................................................................... 55

    5.4 Changing the network configuration ........................................................................................... 56

    5.5 Changing monitor settings .......................................................................................................... 57

    5.6 Displaying information about the HMI device.............................................................................. 58

    5.7 Calibrating the touch screen ....................................................................................................... 59

    5.8 Displaying licensing information for the HMI device ................................................................... 60

    5.9 Enabling a data channel.............................................................................................................. 61

    5.10 Changing password settings....................................................................................................... 63

    5.11 Setting the Screen Saver ............................................................................................................ 64

    5.12 Setting acoustic signals............................................................................................................... 64

    6 Commissioning a project ...................................... ................................................................................... 656.1 Overview ..................................................................................................................................... 65

    6.2 Operating modes......................................................................................................................... 66

    6.3 Data transmission options........................................................................................................... 67

    6.4 Transfer....................................................................................................................................... 676.4.1 Overview ..................................................................................................................................... 676.4.2 Starting manual transfer.............................................................................................................. 67

    6.4.3 Starting automatic transfer .......................................................................................................... 686.4.4 Testing a project.......................................................................................................................... 69

    6.5 Backup and restore ..................................................................................................................... 716.5.1 Overview ..................................................................................................................................... 716.5.2 Backup and restore using WinCC flexible................................................................................... 726.5.3 Backup and restore using ProSave ............................................................................................ 74

    6.6 OS update - Basic Panel DP....................................................................................................... 766.6.1 Overview ..................................................................................................................................... 766.6.2 Resetting factory settings............................................................................................................ 776.6.3 Updating the Operating System using WinCC flexible ............................................................... 776.6.4 Updating the Operating System using ProSave ......................................................................... 79

    6.7 OS update - Basic Panel PN....................................................................................................... 80

    6.7.1 Overview ..................................................................................................................................... 806.7.2 Resetting factory settings............................................................................................................ 816.7.3 Updating the operating system using WinCC flexible................................................................. 826.7.4 Updating the operating system using ProSave........................................................................... 836.7.5 Resetting to factory settings with WinCC flexible ....................................................................... 846.7.6 Resetting to factory settings with ProSave ................................................................................. 86

    7 Maintenance and care ........................................................................................................ ..................... 897.1 Maintenance and care................................................................................................................. 89

    7.2 Recycling..................................................................................................................................... 90

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    Table of contents

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 9

    8 Technical specifications.................................................................................................... ....................... 918.1 Standards, certificates and approvals..........................................................................................91

    8.2 Electromagnetic compatibility ......................................................................................................928.3 Transport and storage conditions ................................................................................................94

    8.4 Conditions of use .........................................................................................................................95

    8.5 Information on insulation tests, protection class and degree of protection..................................97

    8.6 Power supply................................................................................................................................98

    8.7 Dimension drawings.....................................................................................................................998.7.1 Dimensional drawing of KTP400 Basic........................................................................................998.7.2 Dimensional drawing of KTP600 DP Basic................................................................................1008.7.3 Dimensional drawing of KTP600 PN Basic................................................................................1018.7.4 Dimensional drawing of KTP1000 DP Basic..............................................................................1028.7.5 Dimensional drawing of KTP1000 PN Basic..............................................................................1038.7.6 Dimensional drawing of TP1500 Basic ......................................................................................104

    8.8 Specifications.............................................................................................................................1058.8.1 Specifications of the KTP400 Basic and KTP600 Basic............................................................1058.8.2 Specifications of the KTP1000 Basic and TP1500 Basic ..........................................................107

    8.9 Functional Scope with WinCC flexible .......................................................................................109

    A Appendix................................................................................................................................................ 111A.1 ESD guideline ............................................................................................................................111

    A.2 System events............................................................................................................................113

    B Abbreviations......................................................................................................................................... 115Glossary ...................................................... .......................................................................................... 117Index...................................................................................................................................................... 123

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    Table of contents

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    10 Operating Instructions, 01/2009, A5E02421799-01

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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 11

    Overview 11.1 Product OverviewFocused on fundamentals - the new basic panels

    Visualization is part of the standard repertoire for most machines these days. The cost factorplays a crucial role in this case, especially for small machines and simple applications. HMIdevices with basic functions are often fully sufficient for simple applications .

    This is exactly the demand we intend to fulfill with our new SIMATIC Basic Panels. By

    focusing on fundamentals, the HMI devices of the Basic Line offers exactly those basicfeatures that are demanded and with the right economic conditions. A perfect cost-to-performance ratio.

    As all devices in our product catalog, the new Basic Panels offer proven SIMATIC qualityand regardless of their display dimensions numerous standard software functionality, forexample, an alarm system, recipe management, trend functionality and language switching.Users therefore profit from the advantages of visualization, such as improved processquality, even with simple applications.

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    Overview

    1.2 Design of the KTP400 Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    12 Operating Instructions, 01/2009, A5E02421799-01

    1.2 Design of the KTP400 Basic

    Recesses for mounting clamps Connection for functional ground

    Display / touch screen PROFINET interface

    Mounting seal Power supply connector

    Guide for labeling strips Rating plate

    Function keys Interface name

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    Overview

    1.3 Design of the KTP600 DP Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 13

    1.3 Design of the KTP600 DP Basic

    Display / touch screen Rating plate

    Recesses for mounting clamps Interface name

    Mounting seal DIP switch Function keys Guide for labeling strips

    RS-422/485 interface Connection for functional ground

    Power supply connector

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    Overview

    1.4 Design of the KTP600 PN Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    14 Operating Instructions, 01/2009, A5E02421799-01

    1.4 Design of the KTP600 PN Basic

    Display / touch screen Power supply connector

    Recesses for mounting clamps Rating plate

    Mounting seal Interface name Function keys Guide for labeling strips

    PROFINET interface Connection for functional ground

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    Overview

    1.5 Design of the KTP1000 DP Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 15

    1.5 Design of the KTP1000 DP Basic

    Display / touch screen Rating plate

    Recesses for mounting clamps DIP switch

    Mounting seal Interface name

    Function keys Fixing element

    RS-422/485 interface Connection for functional ground

    Power supply connector Guides for labeling strips

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    Overview

    1.6 Design of the KTP1000 PN Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    16 Operating Instructions, 01/2009, A5E02421799-01

    1.6 Design of the KTP1000 PN Basic

    Display / touch screen Rating plate

    Recesses for mounting clamps Interface name

    Mounting seal Fixing element

    Function keys Connection for functional ground

    PROFINET interface Guides for labeling strips

    Power supply connector

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    Overview

    1.7 Design of the TP1500 Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 17

    1.7 Design of the TP1500 Basic

    Display / touch screen Rating plate

    Recesses for mounting clamps Interface name

    Mounting seal Fixing element

    PROFINET interface Connection for functional ground

    Power supply connector

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    Overview

    1.8 Product package

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    18 Operating Instructions, 01/2009, A5E02421799-01

    1.8 Product packageThe following components are included in the product package of the HMI device.

    Name Figure QuantityHMI device 1

    Installation instructions 1

    Mounting seal 1

    Enclosed with KTP 600 andalready glued in with all other HMIdevices.

    5 KTP400 Basic

    6 KTP600 Basic

    12 KTP1000 Basic

    Clamps with stud bolts

    14 TP1500 Basic

    Mains terminal 1

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    Overview

    1.9 Accessories

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 19

    1.9 AccessoriesThe following accessories are available for the HMI devices in the Internet at

    "http://mall.automation.siemens.com" . The connector is not included in the scope of deliveryof the HMI device.

    RS 422 to RS 232 converterThe converter is required for the connection of controllers of other manufacturers to BasicPanels DP. Connect the RS 422 to RS 232 converter to the RS 422 / RS 485 interface. Theconverter converts the input signals to RS-232 signals.

    Order no.: 6AV6 671-8XE00-0AX0

    PC/PPI cableYou need the PC/PPI cable to update the operating system with reset to factory settings.You can also use the cable for data transfer. Connect the PC/PPI cable to the RS 422/485port. The cable converts the input signals to RS-232 signals.

    Order no.: 6ES7 901-3CB30-0XA0

    NoteSet a lower bit rate if the connection is lost during the operating system update. If you use ahigher bit rate, you must use the PC/PPI cable version 3 or higher. The version code isprinted on the cable ("E stand 3," for example, corresponds to version 3).

    USB/PPI cableYou need the USB/PPI cable to update the operating system with reset to factory settings.You can also use the cable for data transfer. Connect the USB/PPI cable to the RS 422/485port. The cable converts the input signals to USB signals.

    Order no.: 6ES7 901-3DB30-0XA0

    90 elbow adapterYou can use an elbow adapter at the RS 422/RS 485 interface to cope with confined spaces.

    Order no.: 6AV6 671-8XD00-0XA0

    PROFIBUS bus connectorWe recommend using straight PROFIBUS bus connectors.

    Order no.: 6GK1 500-0FC10

    PROFINET RJ45 plug connectorThe connection of the Basic Panels PN to PROFINET requires the RJ45 plug connector"IE FC RJ45 Plug 2 x 2".

    Order no.: 6GK1901-1BB10-2AA0

    https://mall.automation.siemens.com/de/guest/guiRegionSelector.asp?lang=enhttps://mall.automation.siemens.com/de/guest/guiRegionSelector.asp?lang=enhttps://mall.automation.siemens.com/de/guest/guiRegionSelector.asp?lang=en
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    Overview

    1.10 Commissioning the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    20 Operating Instructions, 01/2009, A5E02421799-01

    Clamping frameA clamping frame is available to reinforce the mounting cutout in case the material is notstrong enough for the KTP1000 HMI device.

    Order no.: 6AV6 671-8XS00-0AX0

    Protective foilProtective foils are available for the HMI devices under the following order numbers:

    Protective foil for KTP400 Basic: 6AV6 671-2EC00-0AX0 Protective foil for KTP600 Basic: 6AV6 671-2XC00-0AX0 Protective foil for KTP1000 Basic: 6AV6 574-1AD00-4CX0 Protective foil for KTP1500 Basic: 6AV6 574-1AD00-4EX0

    1.10 Commissioning the HMI deviceThis section contains an overview of the tasks required for commissioning the HMI device.

    Description Section1. Familiarize yourself with the safety

    instructions.Safety instructions and general notes(Page 21)

    2. Prepare the HMI device for mounting. Preparations (Page 23)

    3. Install the HMI device. Mounting the HMI device (Page 28)

    4. Connect the equipotential bonding. Connecting the equipotential bonding circuit(Page 32)

    5. Connect the power supply. Connecting the power supply (Page 34)

    6. Connect a configuration PC. Connecting the configuration PC (Page 36)

    7. Enable sharing for data channel on the HMIdevice.

    Enabling a data channel (Page 61)

    8. Transfer a project. Starting manual transfer(Page 67)

    9. After transferring the project, disconnect theHMI device from the configuration PC andconnect the HMI device to the PLC.

    Connecting the PLC (Page 39)

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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 21

    Safety instructions and general notes 22.1 Safety instructionsWorking on the control cabinet

    WARNINGOpen equipmentThe HMI device is open equipment. That is, the HMI device may only be installed in

    cubicles or cabinets which provide front panel access for operating the device.

    The cubicle or cabinet in which the HMI device is installed may only be accessed with a keyor tool and only by trained, authorized personnel.

    Dangerous voltageOpening the cabinet will expose high voltage parts. Contact with these parts could be fatal.

    Always disconnect the cabinet from the mains before opening it.

    High frequency radiationNOTICEUnwanted operating statesHigh-frequency radiation, for example, from cellular phones, can trigger unwantedoperating states.

    Installation as intendedWARNING

    Installation only in machinery that conforms to the machinery directiveIt is not allowed to commission the HMI device unless it has been verified that the machinein which the HMI device is to be installed complies with Directive 98/37/EC. The followingapplies as of December 29, 2009: The machine in which the HMI device is to be installedmust conform to Directive 2006/42/EC.

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    Safety instructions and general notes

    2.2 Notes about usage

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    22 Operating Instructions, 01/2009, A5E02421799-01

    2.2 Notes about usageIndustrial applications

    The HMI device is designed for industrial applications. It conforms to the following standards:

    Requirements of the emission standard for industrial environments, EN 61000-6-4: 2007 ESD immunity requirements to DIN EN 61000-6-2:2005

    Use in residential areasNoteThe HMI device is not intended for use in residential areas. Operation of an HMI device in

    residential areas can have a negative influence on radio/TV reception.

    If the HMI device is used in a residential area, you must take measures to achieve LimitClass B conforming to EN 55011 for RF interference.

    A suitable measure for achieving the RF interference level to Limit Class B includes, forexample, the use of filters in power supply lines

    Individual acceptance is required.

    Notes on communicationNOTICECommunication errors caused by address conflictCommunication errors can occur if several devices in a network share the same busaddress or IP address.

    Make sure that your HMI device is assigned a unique address in the network.

    NoteUpdating tag values following a communication errorIf communication between an HMI device and PLC is interrupted, all tag values displayed onthe HMI device will be replaced by a hash mark ("#").

    When the communication between the HMI device and PLC is restored, all tag values will beupdated immediately. The cycle time for updating the tag values begins again at "0."

    Ethernet communication with Basic Panels PNBasic Panels PN support the following types of communication:

    PROFINET basic function for commissioning and diagnostics Standard Ethernet communication

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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 23

    Mounting and connecting 33.1 Preparations

    3.1.1 Checking the package contentsCheck the package content for visible signs of transport damage and for completeness.

    NOTICEDamaged partsDo not install parts damaged during shipment. In the case of damaged parts, contact yourSiemens representative.

    The package content is described in section Product package (Page 18).

    Keep the supplied documentation in a safe place. The documentation belongs to the HMIdevice and is required for subsequent commissioning.

    3.1.2 Checking the operating conditionsNote the following aspects before installing the HMI device:

    1. Familiarize yourself with the standards, approvals, EMC parameters and technicalspecifications for operation of the HMI device. This information is available in thefollowing chapters:

    Standards, certificates and approvals (Page 91) Electromagnetic compatibility (Page 92) Information on insulation tests, protection class and degree of protection (Page 97) Power supply (Page 98)

    2. Check the mechanical and climatic ambient conditions for operation of the HMI device;see Conditions of use (Page 95).

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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    24 Operating Instructions, 01/2009, A5E02421799-01

    3.1.3 Selecting a mounting positionSelect one of the approved mounting positions for your HMI device. The approved mounting

    positions are described in the following sections.

    Horizontal mounting positionsAll Basic HMI devices are suitable forhorizontal mounting positions.

    The following Basic HMI devices are alsosuitable for vertical mounting positions:

    KTP400 Basic KTP600 Basic

    Vertical mounting positions

    40 C

    0 C

    40 C

    0 C

    50 C

    0 C

    rr rr

    The Basic HMI devices are self-ventilating.Vertical and angled mounting is permitted in:

    Mounting cabinets Control cabinets Switchboards Consoles

    CAUTIONExceeding the ambient temperatureForced ventilation is required if the maximum permitted ambient temperature for operatingthe HMI device is exceeded. The HMI device can otherwise be damaged and its approvalsand warranty will be void.

    See alsoConditions of use (Page 95)

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    3.1 Preparations

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 25

    3.1.4 Checking clearancesThe following clearances are required around the HMI device to ensure sufficient self-

    ventilation:

    y

    z

    x

    y

    x

    KTP400

    KTP600

    All Basic

    Panels

    x

    y

    x

    y

    z

    Required clearance around the HMIdevices.

    All dimensions in mm

    .73

    .73

    73

    .73

    x y z

    3.1.5 Making the mounting cut-outNOTICEStability of the mounting cut-outThe material in the area of the mounting cut-out must provide sufficient strength toguarantee the enduring and safe mounting of the HMI device.

    The force of the clamps or operation of the device may not lead to deformation of thematerial in order to achieve the degrees of protection described below.

    Degrees of protectionThe degrees of protection of the HMI device can only be guaranteed if the followingrequirements are met:

    Material thickness at the mounting cut-out for IP65 degree of protection, or forenclosure type 4X/type 12 (indoor use only): 2 mm to 6 mm

    Permitted deviation from plane at the mounting cut-out: 0.5 mmThis condition must be fulfilled for the mounted HMI device.

    Permissible surface roughness in the area of the seal: 120 m (Rz 120)A clamping frame is additionally available for mounting the KTP1000 Basic to panels with amaterial thickness < 2 mm at the mounting cut-out. The frame enables you to achieve IP65degree of protection or the protection class for enclosures type 4X/type 12.

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    3.1 Preparations

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    26 Operating Instructions, 01/2009, A5E02421799-01

    Mounting compatibilityThe mounting cut-outs of the Basic panels are compatible with the mounting cut-outs of thefollowing SIMATIC HMI devices:

    Mounting cut-out for the Basic Panel Compatible to the mounting cut-outs of the HMI deviceKTP400 TP 177B 4"

    KTP600 TP 177 A, TP 177B 6", TP 177micro

    KTP1000 MP 277 10" Touch, MP 377 12" Touch

    TP1500 MP 377 15" Touch, Thin Client 15" Touch

    Dimensions of the mounting cut-out

    w

    h

    Dimensions of the mounting cut-out for theBasic HMI devices in horizontal mountingposition:

    +1

    0

    +1

    0

    .73

    .73

    73

    . 73

    w

    h

    Dimensions of the mounting cut-out for theBasic HMI devices in vertical mountingposition:

    +1

    0

    +1

    0

    .73

    .73

    w

    h

    All dimensions in mm

    See alsoAccessories (Page 19)

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    3.1 Preparations

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 27

    3.1.6 Labeling the function keysNoteDo not write on the keyboard to label the function keys.

    Any printable and writable foil can be used as labeling strip. The permitted thickness of thelabeling strip is 0.15 mm. Paper labeling strips are inappropriate.

    PLQ

    .73

    1

    6

    7

    1. Edit the template on the PC. Thetemplate is available in theCD_3\Documents\\Slides directory on the WinCC flexibleDVD.

    2. Print the edited template on foil.3. Apply a fixing spray film to the

    labeling strips.

    4. Wait approx. 5 minutes until thefixing spray is dry and smear-proof.

    5. Cut out the labeling strip.6. Cut off the corners of the labeling

    strips at an angle of 45 to make iteasier to insert them.

    7. Slide the labeling strips into theslot up to the end of the guide.

    The labeling strips will protrudeapproximately 3 cm out of theguide. The template dimensionsfor the labeling strips are designedso that the labeling is correctlyplaced for the function keys. It isnot necessary to secure thelabeling strip.

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    3.2 Mounting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    28 Operating Instructions, 01/2009, A5E02421799-01

    3.2 Mounting the HMI deviceRequired tools and accessories

    Before beginning mounting, have the following tools and accessories at hand:

    Slotted screwdriver, size 2

    Mounting clamps

    KTP400 Basic: 5 KTP600 Basic: 6 KTP1000 Basic: 12 TP1500 Basic: 14

    Inserting the HMI device

    ,3

    1. If necessary, insert the mountingseal in the groove on the back ofthe HMI device front panel.

    Ensure that the mounting seal is nottwisted. A correctly inserted

    mounting seal is required to ensureIP65 degree of protection.

    2. Insert the HMI device into themounting cut-out from the front.

    Ensure that the protruding labelingstrips are not caught between themounting cut-out and HMI device.

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    3.2 Mounting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 29

    Securing the HMI device

    .73

    0.2

    Nm

    1.

    Insert the first clamp at the firstposition of the recesses on the backof the HMI device.

    Set the clamp positions for your HMIdevice to match those of the figuresin the following table row.

    2. Secure the clamps using a size 2screwdriver. The maximumpermitted torque is 0.2 N/m.

    3. Repeat steps 1 and 2 for all clampsrequired to secure your HMI device.

    73

    .73

    .73

    .73

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    30 Operating Instructions, 01/2009, A5E02421799-01

    3.3 Connecting the HMI device

    3.3.1 Connection sequenceRequired tools and accessories

    Before beginning the connection of the HMI device, have the following tools and accessoriesat hand:

    Screwdriver:

    Slotted screwdriver, size 2 Philips screwdriver, size 3 Torx screwdriver size 3Crimp pliers

    Mains terminal

    24 VDC with sufficient amperage.

    See Specifications (Page 105)

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 31

    ProcedureKeep to the following sequence of tasks when connecting the HMI device:

    1. Connecting the equipotential bonding circuit (Page 32)2. Connecting the power supply (Page 34)3. Connecting the configuration PC (Page 36)4. Connecting the PLC (Page 39)

    NOTICEStrain reliefContacts can be broken or wires can be torn off if cables are not provided adequatestrain relief.

    Provide adequate strain relief for all cables.

    See alsoSecuring the cables (Page 43)

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    32 Operating Instructions, 01/2009, A5E02421799-01

    3.3.2 Connecting the equipotential bonding circuitDifferences in electrical potential

    Differences in electrical potential can develop between spatially separated plantcomponents. Such electrical potential differences can lead to high equalizing currents overthe data cables and therefore to the destruction of their interfaces. Equalizing currents candevelop if the cable shielding is terminated at both ends and grounded to different plantparts.

    Differences in potential may develop when a system is connected to different mainssupplies.

    General requirements for equipotential bondingDifferences in potential must be reduced by means of equipotential bonding in order toensure trouble-free operation of the relevant components of the electronic system. Thefollowing must therefore be observed when installing the equipotential bonding circuit:

    The effectiveness of equipotential bonding increases as the impedance of theequipotential bonding conductor decreases or as its cross-section increases.

    If two plant parts are interconnected by means of shielded data cables and their shieldingis bonded at both ends to the grounding/protective conductor, the impedance of theadditionally installed equipotential bonding cable must not exceed 10% of the shieldingimpedance.

    The cross-section of an equipotential bonding conductor must be capable of handling themaximum equalizing current. The best practical results for equipotential bonding between

    two cabinets have been achieved with a minimum conductor cross-section of 16 mm. Use equipotential bonding conductors made of copper or galvanized steel. Establish a

    large surface contact between the equipotential bonding conductors and thegrounding/protective conductor and protect these from corrosion.

    Clamp the shielding of the data cable on the HMI device flush and near the equipotentialrail using suitable cable clamps.

    Route the equipotential bonding conductor and data cables in parallel and with minimumclearance between these.

    NOTICEEquipotential bonding cableCable shielding is not suitable for equipotential bonding. Always use the prescribedequipotential bonding conductors. The cross-section of the equipotential bondingconductor must not be less than 16 mm. Always use cables with an adequate cross-section when installing MPI and PROFIBUS DP networks. The interface modules mayotherwise be damaged or destroyed.

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 33

    Procedure

    2

    .73

    PPt

    PPtPPt

    352),%86

    352),1(7

    1

    1.

    Interconnect functional ground of theHMI device with an grounding cable,cross-section 4 mm2.

    2. Connect the grounding cable of theHMI device to the equipotentialbonding rail.

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    34 Operating Instructions, 01/2009, A5E02421799-01

    3.3.3 Connecting the power supplyStripping the cable

    3

    26mm

    1

    Use power supply cables with amaximum cross-section of 1.5 mm2.

    1. Strip the ends of both power supplycables to a length of 6 mm.

    2. Insert the cable sleeve onto the barecable ends.

    3. Fix the cable sleeve onto the cableends using the crimp pliers.

    ProcedureCAUTION24 VDC onlyAn incorrectly dimensioned power supply can lead to destruction of the HMI device.

    Use a 24 VDC power supply with adequate amperage; see Specifications (Page 105).

    M

    L+

    .73

    4

    3

    2

    1

    1. Insert the two power cables into themains terminal and secure them witha slotted screwdriver.

    2. Connect the HMI device to themains terminal.

    3. Switch off the power supply.4. Insert the two remaining cable ends

    into the power terminal and secure

    them with the slotted screwdriver.Ensure correct polarity.

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 35

    3.3.4 Connecting a programming deviceA programming device provides the following options:

    Transferring projects. Transferring device images.

    Connecting a programming device to a Basic Panel DPNoteA programming device cannot be used to reset the HMI device to factory settings.

    PROFIBUS

    RS 422/ 485

    RS 485

    PG

    1. Shut down the HMI device. Verifythat the DIP switch on the rear panelof the HMI device is in the followingposition:

    21

    2. Connect an RS 485 PROFIBUSconnector to the HMI device.

    3. Connect an RS 485 PROFIBUSconnector to the programmingdevice.

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    36 Operating Instructions, 01/2009, A5E02421799-01

    3.3.5 Connecting the configuration PCA configuration PC provides the following options:

    Transferring projects. Transferring device images. Resetting HMI device to factory settings.

    Connecting a configuration PC to a Basic Panel DP

    PC

    RS422/485

    RS 232

    Serial

    1. Shut down the HMI device.2. Connect the RS 485 connector of

    the PC/PPI cable to the HMI device.

    3. Connect the RS 232 connector ofthe PC/PPI cable to theconfiguration PC.

    You can also use the USB/PPI cablefrom the accessories instead of thePC/PPI cable.

    You can find ordering information in theAccessories (Page 19) section.

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 37

    Configuring the PC/PPI cableConfigure the transmission speed using the DIP switches of the PC/PPI cable if using thePC/PPI cable to interconnect the HMI device with the configuration PC.

    NoteSet a lower bit rate if the connection is lost during the operating system update. If you use ahigher bit rate, you must use the PC/PPI cable release 3 or higher. The version code isprinted on the cable ("E stand 3," for example, corresponds to version 3).

    Set the DIP switches 1 to 3 to thesame value as in WinCC flexible.DIP switches 4 to 8 must be set to"0". In the figure, the bit rate is set to

    115.2 kbps.

    You can set the following bit rates:

    Bit rate in kbps DIP switch 1 DIP switch 2 DIP switch 3115,2 1 1 0

    57,6 1 1 1

    38,4 0 0 0

    19,2 0 0 1

    9,6 0 1 0

    4,8 0 1 1

    2,4 1 0 0

    1,2 1 0 1

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    38 Operating Instructions, 01/2009, A5E02421799-01

    Connecting a configuration PC to a Basic Panel PN

    CAUTIONData network security for communication via EthernetEnd users are themselves responsible for ensuring security of their data network inEthernet-based communication, such as PROFINET, HTTP, Sm@rtAccess, Sm@rtServiceand OPC, since operation of the device cannot be guaranteed if the device is subject totargeted attacks resulting in overload, for example.

    NOTICERJ45 plug connector with 180 output requiredThe connection of the Basic Panels PN to the HMI device requires the RJ45 plug connector"IE FC RJ45 Plug 2 x 2". You can find ordering information in the Accessories (Page 19)section.

    LAN

    PC

    PROFINET (LAN)

    LAN

    1. Shut down the HMI device.2. Connect one RJ45 connector of the LAN

    cable to the HMI device.

    3. Connect the other RJ45 connector of theLAN cable to the configuration PC.

    See alsoData transmission options (Page 67)

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 39

    3.3.6 Connecting the PLCConnect the HMI device to the PLC if it contains an operating system and an executable

    project.

    Connecting a PLC to a Basic Panel DP

    PROFIBUS

    RS 422/485

    RS 232

    Serial

    Third party PLC

    DP

    SIMATIC S7-200SIMATIC S7-300/400

    RS 422/485

    You can interconnect Basic PanelsDP via RS 422/485 port with thefollowing SIMATIC PLCs:

    SIMATIC S7-200 SIMATIC S7-300/400You can interconnect Basic PanelsDP with the following PLCs viaconverter (from the accessories):

    Modicon Modbus Allen Bradley DF1For ordering information for theconverters, refer to chapterAccessories (Page 19).

    If using the RS 422/485 port, read thenotes on configuration in the followingsection.

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    40 Operating Instructions, 01/2009, A5E02421799-01

    Configuring the RS-422/485 interfaceThe DIP switch for configuring the RS-422/485 interface is installed on the rear panel of theHMI device.

    The DIP switch is set at the factory to enable communication with the SIMATIC PLC viaRS 485.

    NoteNote the diagrams of DIP switch settings on the rear panel of the HMI device.

    The following table shows the DIP switch settings. The send and receive direction is toggledinternally using the RTS signal.

    Communication Switch setting Meaning

    21

    No RTS signal on connector, for data exchange betweenthe SIMATIC PLC and the HMI device(factory state)

    21

    RTS signal on pin 4, same as PLC,for example, for commissioning

    DP/MPI/PPI

    21

    RTS signal on pin 9, same as for a programming device,for example, for commissioning

    RS 422/485

    21

    RS-422/485 interface is active, for example, forconnecting PLCs of other manufacturers

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    3.3 Connecting the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 41

    Connecting the PLC to a Basic Panel PN

    CAUTIONData network security for communication via EthernetEnd users are themselves responsible for ensuring security of their data network inEthernet-based communication, such as PROFINET, HTTP, Sm@rtAccess, Sm@rtServiceand OPC, since operation of the device cannot be guaranteed if the device is subject totargeted attacks resulting in overload, for example.

    NOTICERJ45 plug connector with 180 output requiredThe connection of the Basic Panels PN to the HMI device requires the RJ45 plug connector"IE FC RJ45 Plug 2 x 2". You can find ordering information in the Accessories (Page 19)section.

    SIMATIC S7-200

    SIMATIC S7-300/400

    PROFINET

    PROFINET (LAN)

    PROFINET

    LAN

    Basic Panels PN can be connected tothe following SIMATIC PLCs:

    SIMATIC S7-200 SIMATIC S7-300/400 SIMATIC S7 with PROFINET

    interface

    The connection is set up viaPROFINET/LAN.

    See alsoConnecting the equipotential bonding circuit (Page 32)

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    3.4 Switching on and testing the HMI device

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    42 Operating Instructions, 01/2009, A5E02421799-01

    3.4 Switching on and testing the HMI deviceSwitching on the HMI device.

    M

    L+

    .73

    Switching on the power supply.

    The screen lights up after power is switched on. Aprogress bar is displayed during startup.

    If the HMI device fails to start, you have probablycrossed the wires on the mains terminal. Check theconnected wires and change their connection.

    The Loader opens after the operating system has started.

    Press the "Transfer" button to set the HMI deviceto "Transfer" mode.The transfer mode can only be activated when atleast one data channel has been enabled for thetransfer.

    Press the "Start" button to start the project on theHMI device.If you do not perform an operation, the project onthe HMI device is started automatically onexpiration of a delay time.

    Press the "Control Panel" button to open theControl Panel of the HMI device.You can make a variety of settings in the ControlPanel, for example, the transfer settings.

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    3.5 Securing the cables

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 43

    Shutting down the HMI Device1. Close any active projects on the HMI device.2. Shut down the HMI device. You have the following shutdown options:

    Switch off the power supply. Remove the mains terminal from the HMI device.

    3.5 Securing the cablesThe following HMI devices come equipped with a fixing element on the back for strain relief:

    KTP1000 Basic DP KTP1000 Basic PN TP1500 BasicAfter the power-on test, to ensure strain relief, use cable ties to secure the connected cablesto the marked fixing element.

    )L[LQJHOHPHQW

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    3.5 Securing the cables

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    44 Operating Instructions, 01/2009, A5E02421799-01

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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 45

    Operating the user interface 44.1 Overview

    All Basic HMI devices feature a touch screen. Certain Basic HMI devices feature functionkeys. Use the touch screen and function keys to operate the Control Panel or the projectrunning on your HMI device.

    DANGERIncorrect operationA project can contain certain operations that require in-depth knowledge about the specificplant on the part of the operator.

    Ensure that only trained professional personnel operate the plant.

    Operating the touch screenCAUTIONDamage to the touch screenPointed or sharp objects can damage the plastic surface of the touch screen.

    Always operate the touch screen with your fingers or with a touch pen only.Triggering unintended actionsTouching several operator controls at the same time can trigger unintended actions.

    Touch only one operator control on the screen at a time.

    Operator controls are touch-sensitive symbols on the screen of the HMI device.

    They are basically operated in the same way as mechanical keys. You activate operatorcontrols by touching them with your finger.

    NoteThe HMI device returns a visual feedback as soon as it detects that an operator control hasbeen touched.

    The visual feedback is independent of any communication with the PLC. The visual feedbacksignal therefore does not indicate whether or not the relevant action is actually executed.

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    4.1 Overview

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    46 Operating Instructions, 01/2009, A5E02421799-01

    Examples of operator controls:

    ButtonsButtons can assume the following states:

    "Untouched" "Touched"

    Invisible buttonsThe focus of invisible buttons is by default not indicated following selection. No opticaloperation feedback is provided in this case.

    The configuration engineer may, however, configure invisible buttons so that their outline

    appears as lines when touched. This outline remains visible until you select anotheroperator control.

    I/O fieldsA screen keyboard appears as visual feedback after you touched an I/O field, forexample, to enter a password.

    Depending on the HMI device and the configured operator control, the system displaysdifferent screen keyboards for entering numerical or alphanumerical values.

    The screen keyboard is automatically hidden again when input is complete.

    NoteDescription of all operator controlsA comprehensive description of all operator controls for your HMI device is provided inthe WinCC flexible Online Help in the section "System alarms".

    Operating function keysThe function keys can be assigned global or local functions:

    Function keys with global function assignmentA function key with global function assignment always triggers the same action on theHMI device or in the PLC, regardless of the currently displayed screen. An example ofsuch an action is the activation of a screen, or the closing an alarm window.

    Function keys with local function assignmentA function key with local function assignment is screen-specific and is therefore onlyeffective within the active screen.

    The function assigned to a function key can vary from screen to screen.

    The function key could be assigned only a single function within a screen only, that is, eithera global or a local function. Local function assignments override global function assignments.

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    4.2 General functions of the screen keyboard

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 47

    4.2 General functions of the screen keyboardThe following keys are available on the screen keyboard of all Basic HMI devices:

    Cursor left

    Cursor right

    Delete character

    Cancel input

    Confirm input

    Display infotext. This key only appears when an infotext has been configured for theoperator control.

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    4.3 Entering data on the KTP400 Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    48 Operating Instructions, 01/2009, A5E02421799-01

    4.3 Entering data on the KTP400 BasicDue to the small display, the screen keyboard and the input concept of the KTP400 Basic

    differs compared to other Basic HMI devices.

    681

    681681

    7H[W 7H[W

    1XPEHUV6\PEROV

    The screen keyboard appears on the HMI device touch screen when you touch an operatorcontrol that requires input.

    The screen keyboard of the KTP400 features four views. You can change the view whilemaking entries using the buttons in the fourth row of the screen keyboard:

    Button Changes to the viewEntering text, characters "A" to "M"

    Entering text, characters "N" to "Z"

    Entering numbers, "0" to "9," signed or unsigned and with or without decimal places

    Entering special characters

    Entering text, shift to lower case letters

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    4.3 Entering data on the KTP400 Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 49

    NoteJob mailbox has no effectPLC job 51 "Select screen" has no effect while the screen keyboard is open.Key assignmentThe alphanumerical keyboard layout is monolingual.A language change within the project does not have any effect on the layout of thealphanumerical screen keyboard.

    Entering alphanumerical values

    1

    2

    3

    1. Touch the desired operator control on thescreen.The alphanumerical screen keyboard opens.

    2. Enter the value. Depending on the settings,the HMI device outputs an audible signal.

    You can change the view of the screenkeyboard using the keys and .

    Use the key to enter lower-caseletters.

    3. Press key to confirm your entries, orcancel them with .

    Either action closes the screen keyboard.

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    Operating the user interface

    4.3 Entering data on the KTP400 Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    50 Operating Instructions, 01/2009, A5E02421799-01

    Entering numerical values

    1

    2

    3

    1.

    Touch the desired operator control on thescreen.

    The numerical screen keyboard opens.

    2. Enter the value. Depending on the settings,the HMI device outputs an audible signal.

    You can change the view of the screenkeyboard for entering numbers withhexadecimal notation using the and keys.

    3. Press key to confirm your entries, orcancel them with .

    Either action closes the screen keyboard.

    Checking numerical value limitsTags can be assigned limit values. Any entry of a value outside this limit is rejected. If analarm view is configured, a system event is triggered and the original value is displayedagain.

    Decimal places of numerical valuesThe configuration engineer can define the number of decimal places for a numerical text box.The number of decimal places is checked when you enter a value in this type of I/O field.

    Decimal places that exceed the limit are ignored. Unused decimal places are padded with "0" entries.

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    4.4 Entering data on the KTP600, KTP1000, TP1500 Basic

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    Operating Instructions, 01/2009, A5E02421799-01 51

    4.4 Entering data on the KTP600, KTP1000, TP1500 BasicAlphanumerical screen keyboard

    The screen keyboard appears on the HMI device touch screen when you touch an operatorcontrol that requires input.

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    NoteJob mailbox has no effectPLC job 51 "Select screen" has no effect while the screen keyboard is open.

    Key assignmentThe alphanumerical keyboard layout is monolingual.A language change within the project does not have any effect on the layout of thealphanumerical screen keyboard.

    Entering alphanumerical values

    1

    2

    3

    1. Touch the desired operatorcontrol on the screen.

    The alphanumerical screen

    keyboard opens.2. Enter the value. Depending on

    the settings, the HMI deviceoutputs an audible signal.

    Use the key to enterlower-case letters.

    3. Press key to confirmyour entries, or cancel them with.

    Either action closes the screenkeyboard.

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    Operating the user interface

    4.4 Entering data on the KTP600, KTP1000, TP1500 Basic

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    52 Operating Instructions, 01/2009, A5E02421799-01

    Entering numerical values

    1

    2

    3

    1.

    Touch the desired operatorcontrol on the screen.

    The numerical screen keyboardopens.

    2. Enter the value. Depending onthe settings, the HMI deviceoutputs an audible signal.

    3. Press key to confirmyour entries, or cancel them with.

    Either action closes the screenkeyboard.

    Checking numerical value limitsTags can be assigned limit values. Any entry of a value outside this limit is rejected. If analarm view is configured, a system event is triggered and the original value is displayedagain.

    Decimal places of numerical valuesThe configuration engineer can define the number of decimal places for a numerical text box.The number of decimal places is checked when you enter a value in this type of I/O field.

    Decimal places that exceed the limit are ignored. Unused decimal places are padded with "0" entries.

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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 53

    Configuring the operating system 55.1 Opening the Control Panel

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    Open the Control Panel by pressingthe "Control Panel" button of theLoader.

    Configure your HMI device in theControl Panel. You can make thefollowing settings:

    Communication settings Settings for operation Password protection Transfer settings Screen saver Acoustic signalsThe "MPI / Profibus Settings" is onlyavailable on Basic Panels DP.

    The "Profinet" is only available onBasic Panels PN.

    Protecting the Control Panel with a passwordYou can protect the Control Panel against unauthorized operation. You can read the settingsin the Control Panel without having entered a password, however, you are not allowed to editthe settings.

    This prevents inadvertent operations and increases security for the plant or machinebecause the settings cannot be edited.

    NOTICEIf the password is no longer available for the Control Panel, you first have to update theoperating system before you can make any changes in the Control Panel.

    All data on the HMI device is overwritten when you update the operating system!

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    Configuring the operating system

    5.2 Overview

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    54 Operating Instructions, 01/2009, A5E02421799-01

    5.2 OverviewThe following table shows the functions available in the Control Panel for configuring your

    HMI device.

    Symbol FunctionChanging MPI/DP settings (Page 55)

    Changing the network configuration (Page 56)

    Changing monitor settings (Page 57)

    Displaying information about the HMI device (Page 58)

    Calibrating the touch screen (Page 59)

    Displaying licensing information for the HMI device (Page 60)Changing password settings (Page 63)

    Enabling a data channel (Page 61)

    Setting the Screen Saver(Page 64)

    Setting acoustic signals (Page 64)

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    5.3 Changing MPI/DP settings

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 55

    5.3 Changing MPI/DP settingsNoteThe settings for MPI or PROFIBUS DP communication are defined in the HMI device project.Edit the transfer settings only in the following situations:

    Initial transfer of a project. Changes made to the project are activated at a later time.

    5

    2

    3

    4

    1. Press the "MPI / Profibus Settings"button to open the"MPI / Profibus Settings" dialog.

    2. Deactivate the "Panel is the onlymaster on the bus" check box ifadditional masters are connectedto the bus.

    3. Enter the bus address for the HMIdevice in the "Address" text box.The bus address must be uniquewithin the MPI/PROFIBUS DPnetwork.

    Enter the time limit for PROFIBUScommunication in the "Time-out"text box.

    Valid values are 1 s, 10 s and100 s.

    4. Select the transmission rate fromthe "Transmission Rate" text box.

    Enter the highest station addresson the bus in the "Highest Station"text box. Valid range of values: 1 to126.

    Select the profile from the "Profile"selection box.

    Press the "Bus Parameters..."button to view the PROFIBUSprofile data.

    5. Close the dialog and save yourentries with "OK".

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    5.4 Changing the network configuration

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    56 Operating Instructions, 01/2009, A5E02421799-01

    5.4 Changing the network configurationNOTICECommunication errors caused by IP address conflictsCommunication errors can occur if several devices in a network share the same IPaddress.

    Assign each HMI device an IP address that is unique within the network.

    2

    3

    5

    6

    4

    8

    9

    7

    10

    1. Press the "Profinet" button to open the"Profinet Settings" dialog.

    2. Choose either automatic addressassignment via DHCP, or user-specific

    address assignment.3. If assigning a user-specific address,

    use the screen keyboard to enter validIP addresses in the "IP Address","Subnet Mask" text boxes and ifapplicable in the "Default Gateway"text box.

    4. Change to the "Mode" tab.5. Enter the transmission rate for the

    PROFINET network in the "Speed" textbox. Valid values are 10 Mbps and100 Mbps.

    6. Select "Half duplex" or "Full duplex" asthe connection mode.7. The following functions will beactivated if the checkbox "AutoNegotiation" has been set:

    Connection mode and transmissionrate will be detected and setautomatically in the PROFINETnetwork.

    The "Auto-Crossover" function willbe activated, which means the HMIdevice can be connected to a PC ora controller without additionalcrossover cable.

    8. Change to the "Device" tab.9. Enter a network name for your HMI

    device. The name must meet thefollowing conditions.

    Maximum length: 240 characters Special characters: only "-" and "." Invalid syntax: "n.n.n.n" (n=0 to

    999) and "port-yxz" (x, y, z =0 to 9)

    10.Close the dialog and save your entrieswith "OK".

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    5.5 Changing monitor settings

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 57

    5.5 Changing monitor settingsNOTICEOrientation of the screen for KTP400 Basic and KTP600 BasicThe screen orientation is defined by the configuration engineer in the course of projectcreation. The appropriate screen orientation is set automatically when you transfer theproject to the HMI device.

    Do not make any changes to the screen orientation if a project exists on the HMI device.The screen content may otherwise be truncated.

    4

    5

    KTP400

    KTP600

    3

    1. Press the "OP" button to open the"OP Properties" dialog.

    2. Basic Panels color:Press the "UP" and "DOWN" buttons to adjustthe screen brightness.

    Basic Panels mono:

    Press the "UP" and "DOWN" buttons to adjustthe screen contrast.

    3. Only for KTP400 and KTP600:Select the screen orientation:

    "Landscape" for landscape "Portrait" for portrait

    4. Set the delay time in the "Delay time" textbox. The delay time in seconds defines thewaiting time expiring between the appearanceof the loader and the start of the project.

    Valid range of values: 0 s to 60 s.

    5. Close the dialog and save your entries with"OK".

    NoteImmediate start of the project with a delay time of 0 secondsThe project starts immediately if a delay time of 0 seconds is set. It is then no longer possibleto call the Loader after switching on the HMI device. To handle this situation, you need toconfigure an operator control with the "Close project" function.

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    5.6 Displaying information about the HMI device

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    58 Operating Instructions, 01/2009, A5E02421799-01

    5.6 Displaying information about the HMI device1. Press the "OP" button to open the"OP Properties" dialog.2. Change to the "Device" tab.

    The "License" tab is used to display specificinformation on the HMI device. You will needthis information when contacting TechnicalSupport.

    "Device:" HMI device name "Flashsize": Size of internal flash memory

    to which the HMI device image and projectdata are saved. The size of internal flashmemory is not equivalent to applicationmemory available for a project.

    "Bootloader": Boot loader version "Bootl. Rel. Date": Release date of the

    boot loader

    "Image": Version of the HMI device image3. Close the dialog with "OK".

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    5.7 Calibrating the touch screen

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 59

    5.7 Calibrating the touch screen

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    WKHWDUJHW5HSHDWDVWKHWDUJHWPRYHVDURXQGWKHVFUHHQ

    5

    6 7

    8

    New calibration settings have been measured.

    Tap the screen to register saved data.

    Wait for 30 seconds to cancel saved data and

    keep the current setting.

    Time limit: 30 sec

    9

    10

    1. Press the "OP" button to open the"OP Properties" dialog.2. Change to the "Touch" tab.3. Press the "Recalibrate" button to

    open the calibration screen.

    4. Touch the cross in the screen centerusing the touch pen or your finger.

    5. Use the touch pen6. or your finger to touch the7. crosshair handles in the corners8. of the screen.9. Touch the cross in the screen center

    once again using the touch pen oryour finger to confirm your entries.

    10.Close the dialog and save yourentries with "OK".

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    5.8 Displaying licensing information for the HMI device

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    60 Operating Instructions, 01/2009, A5E02421799-01

    5.8 Displaying licensing information for the HMI device1. Use the "OP" button to open the"OP Properties" dialog.2. Open the "License" tab.

    The "License" tab is used to display thelicensing information for the software of theHMI device.

    3. Close the dialog with "OK."

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    5.9 Enabling a data channel

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 61

    5.9 Enabling a data channelYou must enable at least one data channel to transfer a project to the HMI device.

    NoteAfter having completed the project transfer, you can protect the HMI device againstunintentional overwriting of project data and of the HMI device image by locking all datachannels.

    Enabling a data channel - Basic Panels DP

    3

    2

    2

    1. Press the "Transfer" button to open the"Transfer Settings" dialog.

    2. If the HMI device is interconnected with theconfiguration PC via PC-PPI cable, activatethe "Enable Channel" check box in the"Channel 1" field.

    If the HMI device is interconnected with aprogramming device via PROFIBUS, activatethe "Enable Channel" check box in the"Channel 2" field.

    Press the "Advanced" button to open the"MPI / Profibus Settings" dialog. Verify thePROFIBUS parameters in this dialog. Adescription of the "MPI / Profibus Settings"dialog is provided in chapter 5.3, ChangingMPI/DP settings (Page 55).

    3. Close the dialog and save your entries with"OK".

    NoteAutomatic transfer is activated be setting the "Remote Control" check box. If automatictransfer is activated, the HMI device can be set remotely to transfer mode by a configurationPC or programming device.

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    Configuring the operating system

    5.9 Enabling a data channel

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    62 Operating Instructions, 01/2009, A5E02421799-01

    Enabling a data channel - Basic Panels PN

    3

    2

    1.

    Press the "Transfer" button to open the"Transfer Settings" dialog.

    2. Select the "Enable Channel" check box in the"Channel 1" field.

    Press the "Advanced" button to open the"Profinet Settings" dialog. Verify the networkparameters in this dialog. A description of the"Profinet Settings" dialog is provided inchapter 5.4, Changing the networkconfiguration (Page 56).

    3. Close the dialog and save your entries with"OK".

    NoteAutomatic transfer is activated be setting the "Remote Control" check box. If automatictransfer is activated, the HMI device can be set to transfer mode by a remote configurationPC or a programming device.

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    5.10 Changing password settings

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 63

    5.10 Changing password settingsPassword protection prevents unauthorized access to the Control Panel.

    NOTICEThe password cannot contain spaces or special characters * ? . % / \ ' ".

    If the password is no longer available for the Control Panel, you first have to update theoperating system before you can make any changes in the Control Panel. All data on theHMI device will be overwritten when you update the operating system.

    Procedure activating password protection

    1. Press the "Password" button to open the"Password Properties" dialog.

    2. Enter a password in the "Password" text box.Touch the text box. The alphanumericalscreen keyboard is displayed.

    3. Confirm the password in the "ConfirmPassword" text box.

    4. Close the dialog and save your entries with"OK".

    Procedure Deactivating password protection1. Press the "Password" button to open the

    "Password Properties" dialog.

    2. Delete the entries in the "Password" text box.3. Delete the entries in the "Confirm Password"

    text box.

    4. Close the dialog and save your entries with"OK".

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    5.11 Setting the Screen Saver

    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    64 Operating Instructions, 01/2009, A5E02421799-01

    5.11 Setting the Screen SaverNOTICEBurn-in effectThe screen contents may leave a faint version (ghost) of the image in the background ifthey appear for too long.

    The "ghost" will disappear automatically after some time. The longer the same content isdisplayed on the screen, the longer it will take for the burn-in effect to disappear.

    The screen saver helps to prevent burn-in.

    Always use the screen saver.

    1.

    Press the "Screensaver" button to open the"Screensaver Settings" dialog.

    2. Enter the number of minutes before thescreen saver is to be activated.Touch the text box to do this. You can entervalues from 5 to 360 minutes. Entering "0"disables the screen saver.

    3. Close the dialog and save your entries with"OK".

    5.12 Setting acoustic signals1. Use the "Volume Setting" button to open the

    "Sound Settings" dialog.

    2. Select the "Sound ON" check box. Whenthe "Sound ON" check box is activated, youget acoustic feedback in the followingcases:

    Touch the touch screen. A message is displayed.

    3. Close the dialog and save your entries with"OK".

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    KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic

    Operating Instructions, 01/2009, A5E02421799-01 65

    Commissioning a project 66.1 OverviewConfiguration phase

    A project the process image of the working process is produced during configuration tovisualize automated working processes. The process displays for the project containdisplays for values and messages which provide information about process statuses. Theprocess control phase follows the configuration phase.

    Process control phaseThe project must be transferred to the HMI device if it is to be used in process control.Another precondition for process control is that the HMI device is connected online to acontroller. Current working processes - operating and observing - can then be subject toprocess control.

    Transferring the project to the HMI deviceYou can transfer a project to an HMI device as follows:

    Transfer from the configuring PC Restore from a PC using ProSave

    In this case, an archived project is transferred from a PC to the HMI device. Theconfiguration software need not be installed on this PC.

    Commissioning and recommissioningInitial and re-start-u