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Wind Turbine Noise and Vibration 9/05/2008 1 Wind Wind Turbine Turbine Noise and Noise and Vibration Vibration Dr. Colin Kestell Dr. Colin Kestell [email protected] [email protected] 2 Introduction Colin Kestell Senior Lecturer School of Mechanical Engineering The University of Adelaide Engineering Manager until 1997 PhD (Active control of sound in a small single engine aircraft cabin with virtual error sensors) in 2000 Teach Engineering Design 3 An audible vibration transported to the observer through an elastic solid or fluid. tympanic membrane (eardrum) malleus (hammer) incus (anvil) cochlea stapes (stirrup) vibrating body disturbed viscous fluid Noise, Where does it come from? 4 Sound – Our perception of sound 20Hz 1KHz 22KHz 50dB A weighting 5 Sound 0dB 10dB 20dB 30dB 40dB 50dB 60dB 70dB 80dB 90dB 100dB 110dB 120dB 130dB 140dB 150dB 20 100 1000 100,000 1,000,000 10,000,000 10,000 100,000,000 μPascals 2 2 log 10 ref p p dB = p ref = 20 x10 -6 Pa sca ls ref p p log 20 = Hearing threshold Important to state distance from source Pain 350m away 6 Measuring Sound For a point source radiating into a free field, where the object is small relative to the distance ) ( 10 ) ( 10 2 2 . ref meas p ref source W p p Log L W W Log L = = Pascals p ref μ 20 = Watts x W ref 12 10 1 = r if r L L r r Log L L dB r Log L L dB r Log L L p p p p p w W p 1 2 1 2 1 2 1 2 2 dB 6 ) ( 20 8 ) ( 20 8 ) ( 20 = = = + + = = Fundamentals of Noise and Vibration. M.P.Norton r

Wind Turbine Noise and Vibration - University of Cambridgehemh1/climate/Wind_Turbine_Noise_and... · 2008-05-08 · Fundamentals of Noise and Vibration. ... K. PerssonWayeand E. OgHrstrogM

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Wind Turbine Noise and Vibration

9/05/20081

Wind Wind

Turbine Turbine

Noise and Noise and

VibrationVibration

Dr. Colin KestellDr. Colin Kestell

[email protected]@adelaide.edu.au

2

Introduction

Colin Kestell

Senior Lecturer

School of Mechanical Engineering

The University of Adelaide

Engineering Manager until 1997

PhD (Active control of sound in a small single engine

aircraft cabin with virtual error sensors) in 2000

Teach Engineering Design

3

An audible vibration transported to the

observer through an elastic solid or fluid.

tympanicmembrane(eardrum)

malleus(hammer)

incus(anvil)

cochlea

stapes (stirrup)

vibratingbody

disturbed viscous fluid

Noise, Where does it come from?4

Sound – Our perception of sound

20Hz 1KHz 22KHz

50dBA weighting

5

Sound

0dB

10dB

20dB

30dB

40dB

50dB

60dB

70dB

80dB

90dB

100dB

110dB

120dB

130dB

140dB

150dB

20

100

1000

100,000

1,000,000

10,000,000

10,000

100,000,000

µPascals

2

2

log10refp

pdB =

pref = 20 x10-6 Pascals

refp

plog20=

Hearing threshold

Important to state

distance from source

Pain

350m away

6Measuring SoundFor a point source radiating into a

free field, where the object is small

relative to the distance

)(10

)(10

2

2.

ref

measp

ref

sourceW

p

pLogL

W

WLogL

=

=

Pascalspref µ20=

WattsxWref

12101

−=

rif rLL

r

rLogLL

dBrLogLL

dBrLogLL

pp

pp

pw

Wp

1212

1

212

2 dB6

)(20

8)(20

8)(20

=−=

−=

++=

−−=

Fundamentals of Noise and Vibration. M.P.Norton

r

Wind Turbine Noise and Vibration

9/05/20082

7Measuring SoundFor a line source radiating into

a free field, where the object is

small relative to the distance

rif rLL

r

rLogLL

dBrLogLL

dBrLogLL

pp

pp

pw

Wp

1212

1

212

2 dB3

)(10

5)(10

5)(10

=−=

−=

++=

−−=

Fundamentals of Noise and Vibration. M.P.Norton

)(10

)(10

2

2.

ref

measp

ref

sourceW

p

pLogL

W

WLogL

=

=

Pascalspref µ20=

WattsxWref

12101

−=

r

8

50 dB

Measuring Sound

9

.......)1010(10 101021

++=

LpLp

T LogLp

53 dB

Measuring Sound 10

Types of noise

Tonal Noise

440Hz

1000Hz

10000 Hz

Random Noise

White Noise

Pink Noise

Time domain Time averaged(s) Frequency domain (Hz)

Time (s) Frequency (Hz)

Measuring Sound

11

Instrumentation - sound

A Sound Level Meter

A Microphone

A windsock

Conditioning amplifier

Spectrum Analyser

Measuring Sound12Vibration

Structure-borne vibration transmits energy throughout the entire system.

The displacement of a surface is the combined contribution of all of its modes. Which mode is

excited the most is dependent on the source.

Each and every exterior surface will radiate sound

energy

The effectiveness of this radiation is known as the ‘radiation efficiency’

Wind Turbine Noise and Vibration

9/05/20083

13

Vibration

Measured in terms of

Displacement

Velocity

Acceleration – sometimes in terms of ‘g’ (gravity)

dB also used … or

absolute units on either a logarithmic or linear scale

Be careful of units!

All this and more covered in Part IIA 3C6 Vibrationand Part IIB 4C6 Advanced Linear Vibration

Measuring Vibration 14

Measuring sound and vibrationInstrumentation - vibration

Conditioning amplifier

Spectrum Analyser

Accelerometer Strain gauge

Laser vibrometer

15

Measuring sound and vibrationCalibration

16

Wind Turbine Noise

17

What generates the noise in wind

turbines ?

18

Wind Turbine Noise1. Blades2. Rotor3. Pitch4. Brake5. Low speed shaft6. Gear box7. Generator8. Controller9. Anemometer

13. Yaw drive14. Yaw Motor15. Tower

10. Wind Vane11. Nacelle12. High speed shaft

Wind Turbine Noise and Vibration

9/05/20084

19

Note, much larger gearbox and hence many more moving parts

20

Aerodynamic Noise

Blade passes through turbulent, often gusty flow

Blade motion causes turbulence

Wing tip vortices

cause turbulence

Turbulence

creates sound

(broadband audible

pressure perturbations)

Turbulence higher as

each blade passes tower

Consider a 3 blade, 26 RPM rotor

will have a BPF of 1.3 Hz

21

Aerodynamic Noise

A 3 blade, 26 RPM rotor will have a tower BPF of

1.3 Hz, or a periodic time of 0.77 seconds

0.77s

22

23

Shaft noise unbalanced

bent shafts

non-concentric alignment

60)(

RPMHzfrequency =

24

Shaft noise

60)(

RPMHzfrequency =

Wind Turbine Noise and Vibration

9/05/20085

25

Shaft noise

Frequency (Hz)

Amplitude

Varies with shaft speed

60)(

RPMHzfrequency =

26

Shaft noise

27

Gear Noise

Frequency (Hz)

Amplitude

Vary with speed

60)(

RPMHzfrequencyShaft =

60.)( RPM

NHzfrequencyMesh = Gear with N teeth

28

Gear Noise

Consider gear pairs with a simple ratio: 2:1, 3:1 etc

Periodically the same teeth will mesh

At a frequency equal to the shaft frequency of the larger gear

One full revolution of the large gear, also returns the small gear to the same place

29

Gear Noise

Gears that share common multiples also mesh the same two teeth periodically.

Consider: a 40 tooth pinion anda 60 tooth sprocket,

Turn the sprocket TWO FULL turns, moving 120 teeth past a point.

This moves 120 teeth on the pinion, driving it THREE FULL turns.

30

Gear Noise

This cyclic nature is known as the HUNTING TOOTH.

The frequency is equal to:Gear mesh frequency

Lowest Common Tooth Multiple

This causes uneven wear

Choose tooth numbers that result in a high ‘lowest common multiple’ to keep this

frequency as low as possible

This is why gears have apparently

strange teeth numbers

Wind Turbine Noise and Vibration

9/05/20086

31

Gear Noise

F1

F2Drive speed

Probable 14 tooth gear issue

32

Gear Noise

http://www.vibanalysis.co.uk/

33

Gear NoiseGear Box Failure

34

Normal spur gears – cost effective

Helical gears – smoother mesh,more expensive, produce an axialforce component as well as a tangential

Herring bone gears (far more expensive)realign the resultant force

Gear Noise

35

Bearing Noise http://www.vibanalysis.co.uk/36Generator Noise

A typical 3-phase generator will have

3 pairs of (6) opposing wound coils

4 rotating permanent magnets

Producing 12 pulses per revolution

Wind Turbine Noise and Vibration

9/05/20087

Vibration isolation

m

k=ω

Frequency (Hz)

Displacement

Increased damping

Increase mass ordecreased stiffness

m

c k

38

Acoustic resonance

The large tower will act like an organ pipe

Broadband and tonal noise will propagate through

the duct and excite standing wave resonances

39

Radiation40

ExamplesVesta V52-850 kW, 3 Blade, 26 RPM

Psycho-acoustic characters of relevance for annoyance of wind turbine noise.K. Persson Waye and E. Og Hrstrog M. journal of sound and vibration (2002) 250(1), 65-73

41

ExamplesWindWorld 600kW, Enecon 500kW

Psycho-acoustic characters of relevance for annoyance of wind turbine noise.K. Persson Waye and E. Og Hrstrog M. journal of sound and vibration (2002) 250(1), 65-73

42

0 5 10Time (s)

25

5000

Frequency (Hz)

0 20dBAfrom 70m

40 60

Wind turbines and sound: Review andbest practice guidelines. HGC Engineering

Canadian 1.5 MW Wind Turbine SpectogramExamples

Wind Turbine Noise and Vibration

9/05/20088

43

Wind turbines and sound: Review andbest practice guidelines. HGC Engineering

Acoustic model oftypical wind turbine

sound propagation

Examples44

Noisy or quiet?

0dB

10dB

20dB

30dB

40dB

50dB

60dB

70dB

80dB

90dB

100dB

110dB

120dB

130dB

140dB

150dB

20

100

1000

100,000

1,000,000

10,000,000

10,000

100,000,000

µPascals

2

2

log10refp

pdB =

pref = 20 x10-6 Pascals

refp

plog20=

Hearing threshold

Important to state distance from source

Pain

350m away

Machinery health monitoring

Baseline measurementSubsequent measurement

In-situ microphones, strain gauges and

accelerometers on

Rotating machinery

Critical structures

46

Many claim that the noise is worse at night or in the early hours of the morning.

Less masking(other noises

covering it up)

Physiological issues

Meterological effects

Noisy or quiet?

47

Noisy or quiet?

Normal conditions

48

Warmer air thermal inversion layer

One of a few meteorological effects

Noisy or quiet?