Embed Size (px)
Citation preview
Wind Energy
Wind Energy
Energy
Industry
Marine
Traction
Basic Technologies
Services
A Corporation
structured into
6 divisions,
each specialising
in a different sector,
all customer oriented.
Ingeteam (Shanghai)
International Presence
Ingeteam (Monterrey)
Ingeteam (Milwaukee)
Ingeteam (Sao Paulo)
Ingeteam
Ingeteam (Munich)
Ingeteam (Ostrava)
5
Thanks to its division-based structure and sustainable growth policy,Ingeteam enjoys a privileged, competitive position and has stronglyestablished itself as one of the leading companies in the electronics- electrotechnical sector.
Ingeteam's core business is based on power and controlelectronics, generator, motor and electric machine technology,and applications engineering.
The company has an outstanding track record of more than 60 years'experience in the electrical sector, more than 35 years in the electronicssector and more than 12 years in the wind energy sector.
The workforce comprising more than 3,000 professionals, 32% ofwhich are dedicated to project development and engineering, is a keyasset to Ingeteam.
As can be seen by the 14,000,000 euros dedicated to Technologyand Innovation in 2007, Ingeteam is committed to R&D&I asa growth engine.
An all-inclusive offer with customised solutions, adapted
to suit the requirements of each particular customer or project.
Ingeteam’s net sales evolution(thousands of euros)
100,000
0
200,000
300,000
400,000
500,000
600,000
2005 2006
219,190
310,359
2007
503,000
6
“Apply engineering
to investigation, design,
manufacture and sale
of products and services
in fields where a great
exchange of energy
is performed,
both generation
and consumption,
in an attempt to help to
the change of the current
energy model and contribute
towards man's well-being”.
Mission
Innovation and technology at the service of our customers
7
Focused on the wind, photovoltaic, thermosolar, hydroelectric,biomass and biofuels fields since 1990. Ingeteam S.A. isthe company dedicated to the supply and development ofequipment for the Renewable Energies sector.
In the Wind Energy area, Ingeteam offers wind turbinemanufacturers complete or partial electrical and electronicequipment solutions, adapted to suit their specific controland generating requirements.
For Ingeteam, the customer is its very raison d'être, asdemonstrated by the attentive service provided, with ongoingcollaboration right from the system design stage and throughoutthe entire system lifecycle.
In order to successfully cover the requirements of each newdevelopment and guarantee the excellence of the final product,Ingeteam is equipped with cutting edge technology andcounts on a workforce committed to quality.
Ingeteam commitment to innovation and to the developmentof in-house technology is clearly demonstrated by the factthat, in 2007, investment in R&D accounted for more than4% of the sales turnover for that year.
Ingeteam S.A.
Ingeteam S.A. net sales evolution(thousands of euros)
100,000
0
200,000
300,000
400,000
2005 2006 2007
318,000
186,000
128,000
8
The solution to getting the most out of the wind
9
Since 1995, drawing on its extensive experience acquired overthe years in other sectors, Ingeteam has become a leadingglobal designer and supplier of electric and electronic equipmentfor wind turbines.
Ingeteam offers wind turbine manufacturers the followingproduct range: power converters, electric generators,pitch control systems, control electronics and global windfarm management systems.
All these products can be adapted and customised to suit therequirements of each particular customer, based on one ofIngeteam's core company values: customer-oriented serviceand adaptability.
With more than 12,000 wind turbines currently equipped withIngeteam converters and generators, the supply projectionsfor 2008 exceed 4,000 MW.
Wind power Ingeteam Global total Global market share
* Estimated figures: Ingeteam, BTM Consulting
Year 2007
Accumulated 2007
Year 2008*
Accumulated 2008*
2,713 MW
11,644 MW
4,030 MW
15,674 MW
19,791 MW
94,005 MW
26,565 MW
120,570 MW
13.7%
12.4%
15.2%
13%
2002 20042003 2005 2006 2007 2008*
4,0302,994
967
3,842
849
5,332
1,490
6,740
1,408
15,674
2,7132,191
8,932
11,644
1997
MW Accumulated66
estimated for 2008
*(according tothe BTM report)
15.2%Marked share
MW Installed66
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
1998
Ingecon® Windconverters come outinto the market
230296
All the Ingeteam wind productshave been designed usingthe very latest means,are manufactured with thehighest quality componentsand are approved and certifiedto the strictest standards.
2
Electric Generators
Synchronous (PMG) or double fedasynchronous (DFM) or squirrel cage orthe new technology xDFM.
Air or water cooled.
Designed for low or medium voltages.
Power Converters
In 1995 Ingeteam developed its familyof power converters for wind application,under the name of Ingecon® Wind.
These solutions are principally based onIGBTs, with PWM, latest generation DSPcontrollers and either air or water cooled.
1
INGETEAM S.A. WIND ENERGY
10
Technology, quality and reliability
5
Global Wind FarmManagement System
Total integration of all the wind powerplants in a single system, regardless ofthe technology employed at each windfarm and its location.
4
Electric Pitch Control System
A system characterised by its highreliability and precision, full adaptationto customer requirements, advancedtechnology, compact design and simplicityof maintenance.
3
Control Electronics
PLC systems equipped with the mostadvanced features available, with regardto input-output signals, processing capacityand communications, to meet therequirements of each and every windturbine manufacturer.
Product range
11
12
INGETEAM S.A. WIND ENERGY
Power converters for wind applications
These PWM controlled converters, are principally basedon IGBT power semiconductors, with a very low inductanceDC bus.
Equipped with latest generation DSP microprocessors,32 bit parallel multiprocessing, they include Advanced VectorControl algorithms on the PWM, Capable of applying rotorcontrol (DFM or xDFM) or stator control (Full Converter)to the generator.
Each design meets the specific requirements of each customerwind turbine.
During 2008, Ingeteam passed the mark of 12,000 converterssupplied, which is equivalent to equipping a total of13,011 MW of accumulated power.
Our power converters feature:
Rotor or stator vector control techniques.
Control total de potencia activa y reactiva.
The possibility of operating with generators of up to12 kV and frequencies of 50 or 60 Hz.
CE marking and compliance with the UL/CSA standardsfor the North American market.
Compliance with the power quality and EMC compatibilitystandards.
Compliance with the most demanding grid connectionstandards.
1,500 kW
13
Ingecon® Wind
14
INGETEAM S.A. WIND ENERGY
Ingecon® Wind
Power Converters
Air or water cooled.
Commonly, back to back converts (IGBTs)with PWM.
Design range from 480 V to 3.3 kVoutput voltage.
Dual purpose design, for 50/60Hz.
Total real and reactive power control.
Excellent power quality: THD ~ 1%.
CE certified and compliance withthe UL/CSA standards for theAmerican market.
Filters included.
Include generator and grid sidedisconnection switches.
Extensive experience, in otherapplications and technologies.
1,500 kW
2,500 kW
15
Grids would choose Ingecon® Wind power converters
POWER CONVERTER
DFIG
GRID
PMG
www.ingeconcleanpower.com
Remarkable power quality.
Excellent performance during grid faults (LVRT).
Dynamic electric braking capacity.
No power transformer required to power the converter.
Back-up power from the exciter.
Features
Ingecon® CleanPower
A step ahead
A new electrical topology for the wind turbine.Innovative, variable speed technology that offerssignificant advantages over DFM and Full-Converter,the two technologies currently dominating the market.
With a power converter that is not directly connectedto the grid and an additional generator acting as anexciter, this new topology has been named xDFM.
2,000 kW
3,000 kW
16
INGETEAM S.A. WIND ENERGY
17
Generators
Belonging to Ingeteam, Indar Electric is the company dedicatedto the design and manufacture of electric generators. In windapplications, the joint work between Ingeteam and Indar Electricmakes possible the development of products and servicesadjusted to each customer needs.
Indar Electric has a dedicated wind generator production lineoffering full technical, productive and after-sales capacity.The mechanical and electrical software applied to the designare based on in-house technology. In addition, advancedsimulation tools, such as mechanical calculations using finiteelements and magnetic flow measurements are also used.
The wind generator range has been designed to cover all theenergy needs of the market. Indar Electric supplies generatorswith output powers ranging from 850 kW to 6 MW and voltagesfrom 690 V to 15 kV: Asynchronous double fed or synchronouswith permanent magnets and the xDFM.
The generators are manufactured to internationally approvedquality assurance standards, using the highest quality materials,such as insulation and impregnation systems, resulting inextremely reliable, low-maintenance, high-performancemachines.
Over 11,000 wind generators supplied to date, clearly indicatesthe trust that customers have placed in Ingeteam.
2,000 kW
1,500 rpm, 690 V.
Electric Generators for wind power applications
Wind Power Generation
Generators with power ratings from 850 kWto 6 MW.
Double fed asynchronous or permanent magnetsynchronous and xDFM.
Air or water cooled.
For all machines up to insulation class H.
Voltages from 690 V to 15 kV.
Variable speed wind turbines.
Various fabrication structures and forms.
Noise level adjusted to customer requirements.
Compliance with international standards:IEC, NEMA, etc.
INGETEAM S.A. WIND ENERGY
18
2,000 kW
1,750 kW
Maximum efficiency and reliability
19
850 kW
1,500 kW
2,500 kW
1,500 kW
20
INGETEAM S.A. WIND ENERGY
Features
Power and flexibility to adapt to current andfuture market requirements.
Versatile, thanks to its extensive range of CPUs:a single system for both simple and complexapplications with cycle times of less than 1ms.
Customized wind turbine control modules.
Wide range of connectivity interfaces: Profibus,CANopen, EtherCAT, Web Services, modbus/TCP,OPC, FTP, USB, amongst others.
Integration with MATLAB/SIMULINK:reduced design and validation times foradvanced control algorithms.
Possibility of integrating C language functionsand libraries.
Advanced functionalities in order toincorporate added value into the system:Web applications and applications in .NET.
Hot swap and redundant topology options.
Powerful and user-friendly developmentenvironment, based on the IEC 61131-3standard and with a extensive range offunction libraries.
Easy to use and maintain: powerfuldiagnostic tools.
21
INGESYS® IC3
High performance controller for wind turbines
Control Electronics
The INGESYS® IC3 family of PLCs features cuttingedge technology in a compact, robust system that isparticularly suitable for such demanding applicationsas wind turbine control.
INGESYS® IC3 offers a powerful control solution withadvanced connectivity options while being open to ongoing market trends and requirements, thus ensuringinstant returns on you investment.
22
INGETEAM S.A. WIND ENERGY
Pitch Control System
A system characterised by its high reliability and precision,full adaptability to the customers' requirements, advancedtechnology, compact design and ease of maintenance.
The pitch control system regulates the wind turbine blade pitchangle with total control and precision, to maximize the windenergy harnassed.
With safety as a key factor, the Ingeteam pitch control systemhas been designed to operate at high wind speeds and atturbulent sites.
The Ingeteam pitch control system is designed to enable thewind turbine to operate in compliance with the grid connectionregulations during voltage drops and to perform controlledshutdowns in emergency situations.
The Ingeteam Pitch Control System makes it possibleto monitor the voltages, current and temperature of eachone of the batteries or super capacitors used in the powerstorage system. This ensures that the status of eachbattery or super capacitor is known at all times,thereby always guaranteeing correctsystem operation.
23
Electric Pitch
The optimum position for harnessing wind energy
Advanced features
High reliability.
Customized design.
Compact and robust system.
Vibration resistant.
Long lifetime.
Easy of maintenance.
Fast dynamic response.
High positioning precision.
Controlled shutdowns for LVRT and emergencies.
Regenerative braking.
Auto diagnostics.
Local or remote operation.
Monitoring/supervision tools.
Automatic adaptation to the operating frequency(50/60 Hz).
Wide range of communication protocols.
24
Global Wind Farm Management System
The global wind farm management system developed byIngeteam, INGESYS® Wind IT, makes it possible to completelyintegrate all the wind power plants into a single system, regardlessof the technology employed at each farm and its global location,to achieve optimum wind-farm management and maximumoperating profits through the use of state of the art technologies.
This scalable, robust, modular standards-based architectureconstitutes a solid platform to enable the system to meet eventhe most demanding customer needs, as these evolve overtime, totally guaranteeing the investment.
INGETEAM S.A. WIND ENERGY
25
INGESYS® Wind IT
Flexibility and scalability for global wind farm management
Highlights
Complete integration of all the wind farm portfolio intoa single management system: profit optimization.
Guaranteed investment. Integration with third partysystems through standard protocols and formats.
Complete solution. Integration of all the subsystems ateach wind farm into a single system: wind turbines,substation, meteorological masts, power control,communications network, security system, and others.
Scalable and flexible thanks to the OPC basedclient/server architecture, enabling main control centerswith secondary operations centers distributed throughoutthe world.
Utility dispatch centers and power/voltage control incompliance with the Grid Code for wind farms as wellas for grids nodes.
Wind and production forecasting.
Customization and tailored developments. Integrationof the main wind turbine manufacturers, including:Vestas, Acciona Windpower, Gamesa, Enercon,Mitsubishi, Bonus, among others.
High availability configurations: redundancyand 100% data integrity.
Wide range of services: Scada engineering,design of control algorithms, substationautomation, power management, power gridsstudies, and communications.
Solutions for low bandwidth communications networks.
Secure remote access and operation via Web.
Notifications by e-mail and SMS.
Advanced reporting: power curve, faults, productionlosses, availability, field notes and custom reports.
Experience: more than 12 years supplyingsolutions and support in the main markets (USA, China,France, Korea, Mexico, Australia, Spain, …), endorsedby more than 5.000 MW distributed in more than200 wind farms.
Ingeteam's commitment tocustomers does not end withthe product delivery.
The collaboration and serviceoffered to customers initiatedduring the product developmentstage, continues throughout theproduct life.
In this way, Ingeteam hasaccompanied customers intheir international expansionand now offers technicalsupport services anywhere inthe world, whenever required,with bases in Europe, Asiaand North America.
2
Commissioning
WTG subsystems installation andintegration quality control audits.
Pre-commissioning tasks.
Commissioning tasks.
1
26
Support, Managementand Engineering Services
Work procedure preparation andimplementation.
Installation audits and technical reports.
Design and certification of specific tooling.
Work-site quality inspections.
Control and management of installationaccess documentation.
Specific training courses.
Waste management.
Management and monitoring systemimplementation.
INGETEAM S.A. WIND ENERGY
543
Beyond the Product
27
Predictive Maintenance
Critical points thermographic analysis.
Wind turbine gearbox oil analysis.
Vibration analysis.
Corrective Maintenance
Corrective maintenance services on allthe wind farm subsystems.
Replacement of large componentswith high capacity cranes.
Large components replacementwith high capacity cranes.
Wind turbine blade maintenance withlifting platforms.
Modifications and installations of newelements in operating wind turbines.
Preventive Maintenance Wind turbinepreventive maintenance schedules
WTG preventive maintenance schedules.
Wind turbine gearbox oil flushing andreplacements.
Transformer and substation preventivemaintenance.
Torque check.
28
INGETEAM S.A. WIND ENERGY
Internal development of theEFQM model.
Improved satisfaction of internaland external customers, suppliersand the social environment.
Integration of the qualitymanagement, environmental impactand occupational safety systems,according to ISO 9001:2000,ISO 14001 and OHSAS18001:1999.
Reduction in emissionsand hazardous waste, in additionto strict compliance with theRoHS regulations.
Ingeteam's strategy is to constantly worktowards quality excellence, whilst showingthe utmost respect for the environment.
This is being achieved through the followingkey lines of action:
Our commitment to quality and to the environment
28
29
All products developed and manufactured by Ingeteamhave the corresponding CE Marking, based oncompliance with the applicable Directives and, therefore,the respective harmonised standards.
Likewise, should the customer so require, the productscan be designed and manufactured to comply with theUL/CSA standards for the American market.
The production process control and unit test of all theequipment ensure that all products are of the highestpossible standard, capable of complying with even themost demanding specifications.
Ingeteam's team of highly qualified techniciansare available to perform commissioning and start-uptasks and to provide after-sales service for allequipment supplied.
29
Ingeteam, S.A.
www.ingeteam.com
INGETEAM, S.A.Avda. Ciudad de la Innovación, 13
31621 SARRIGUREN - SPAINTel.: +34 948 28 80 00Fax.: +34 948 28 80 01
e-mail: [email protected]
PCØ1ISAØØ_A
INFORMATION SUBJECT TO MODIFICATION
