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Widen your horizonswith duplex stainless steels
Duplex Stainless Steels - 11-2
011
Certifications
Sizes
Industeel Belgium266 rue de Châtelet6930 CHARLEROIBELGIUM
Tel 32 71 44 16 99Fax 32 71 44 17 14
Industeel France56 rue Clemenceau BP 1971201 LE CREUSOT CEDEXFRANCETel 33 3 85 80 59 93Fax 33 3 85 80 54 11
www.industeel.info
www.arcelormittal.com
Duplex stainless steels are standardized throughout the world (ISO - ASTM - ASME - EN) for usein construction and pressure vessels.
Industeel is ISO 9001 certified and approved by DNV - LLOYD’S - ASME - TÜV - NKK - BV etc…Industeel is NORSOK Rev 3 certified for UR 2205 (S31803), UR 2507 (S2750), UR 2507W (S32760).
Tested and used in many different industrial chemicals : sulfuric, nitric, phosphoric, soda,...
Generally more resistant than the corresponding austenitics to stresscorrosion cracking in chloride containing media. Duplex are used foroil/refineries applications, in accordance with NACE MR0175 andAPI938C standards.
Excellent resistance to abrasive particles in flowing corrosive slurries.Chemical application
Duplex stainless steels can be used for buildingand construction in urban, industrial and marineenvironments.
They have also been tested in soils with differentresistivities, permeabilities and chloride contents.
Arco Malizia bridge (Siena, Italy)
Corrosion resistance + High Strength
Excellent corrosion resistance in a wide range of applications
Carbonsteels
Coatedsteels
13Cr
Duplex
Austenitics
4003
2202*
304L
2304
2205
2507
316L
904L
6Mo
3500/138
3200/125
3000/118
2800/110
2500/100
2000/80
1500/59
Thickness
5 6 7 8 9 15 75 120 2003/16 1/4 4,5/16 5/16 3/8 5/8 3 5 8
Industeel capabilities
Please consult
Standard dimensions
Width (mm/inch)
mminch
From lean duplex to superduplex
Know-how from a long experience
Our production techniques, the in-service performances and our manufacturing properties knowledgeare continuously improved.
Industeel has developed duplex stainless plates for 70 years.
Our experts from our Research Center are asked on material selection, forming conditions and metallurgy aspects.
Duplex stainless steel plates, the material you need
Strong Yield strength: 400 to 600Mpa (58/87Ksi)
Ductile Elongation to rupture > 25 %
Weldable By most of the common processes
Corrosion resistant In various environments
Affordable Weight/Cost savings
Available In a wide range of plate sizes
Safe From an experienced producer
Environmentally friendly Lighter, no coating, 100 % recyclable
In spite of their higher strength, duplex stainless steelscan be sheared, bent, pressed, rolled into differentshapes, hot or cold.
Machinability varies with grade. Leaner grades are easyto machine.
53% 62% 67%
71% 75%
Tests on as delivered and welded plates have demonstrated duplex
good cold forming ability
Cold deformation at end of testUsual service temperature : -40°C (-40°F) to 300°C (572°F).
Industeel UNS EN
UR 2202® S 32202 1.4062
UR 2304 S 32304 1.4362
UR 2205 S 31803 1.4462
UR 2205Mo S 32205 1.4462
UR 2507 S 32750 1.4410
UR 2507Cu S 32520 1.4507
UR 2507W S 32760 1.4501
Cr Ni Mo N Other
% % % % %
22 2 0.22
23 4 0.12
22 5 2.8 0.17
22 5 > 3 0.17
25 7 3.5 0.25
25 7 3.5 0.25 Cu
25 7 3.5 0.25 Cu, W
0.2YS (min) UTS (min) EL
MPa Ksi MPa Ksi %
450 65 650 94 30
400 58 600 87 25
460 67 680 99 25
480 70 680 99 25
550 80 760 110 25
550 80 760 110 25
550 80 760 110 25
Please consult us for T<-40°C, duplex solutions have been developped.
Applications of duplex plates
Chemical and Process Industries (pressure vessel, storage and transportation)
� Mineral acids� Organic acids� Pulp and paper (digester, liquor tanks)� Wet phosphoric acid
Construction and civil engineering (structure, bridges…)
Hydrometallurgy
Oil & gas
� Gas flow lines� Petrochemical
Pollution control
Power industry
Waste water treatment, (potable water) sea water and desalination processes(evaporators, pumps, pipes, storage tanks…)
Chemical tanker
Bending
Corrugated plates
FGD AbsorbersPulp and paper
The money savers
Specific calculations for tanks by CALRES® software
CMn steel UR 2202®
Plate thickness (mm) 5 - 10 5 - 6
Tank weight (Tons) 57.7 46.7 -19%
Material cost (k€) 58 140 +141%
Fabrication cost
(forming + welding 167 243 +46%
+ pickling) (k€)
Coating, painting (k€) 170 0 -100%
Total investment cost (k€) 395 383 -3%
Maintenance cost (k€) 236 0 -100%
Life cycle cost (k€) 631 383 -39%
316L UR 2304
Plate thickness (mm) 5 - 13 5 - 6.5
Tank weight (Tons) 66.6 47.4 -29%
Material cost (k€) 320 161 -50%
Cr weight (Tons) 11.3 10.9 -4%
Ni weight (Tons) 11.7 1.9 -84%
Mo weight (Tons) 1.4 0.1 -90%
Investment cost (k€) (20 years) 560 404 -28%
Good weldability and easy to form
By the most common processes : TIG, MIG, manualelectrode, submerged arc, flux-cored arc welding...
Nitrogen content and metallurgy designed for optimalweld micro structures and properties.
Can be welded in shop or on-site.
Technical support to adapt your welding proceduresto the specificities of duplex stainless steels.
In 1960 our lab workson duplex metallurgy
Forming
Diameter: 12 m
Height: 25 m
Liquid density: 1
Calculation code: API 650
S 32550