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Widen your horizons with duplex stainless steels Duplex Stainless Steels - 11-2011 Certifications Sizes Industeel Belgium 266 rue de Châtelet 6930 CHARLEROI BELGIUM Tel 32 71 44 16 99 Fax 32 71 44 17 14 Industeel France 56 rue Clemenceau BP 19 71201 LE CREUSOT CEDEX FRANCE Tel 33 3 85 80 59 93 Fax 33 3 85 80 54 11 www.industeel.info www.arcelormittal.com Duplex stainless steels are standardized throughout the world (ISO - ASTM - ASME - EN) for use in construction and pressure vessels. Industeel is ISO 9001 certified and approved by DNV - LLOYD’S - ASME - TÜV - NKK - BV etc… Industeel is NORSOK Rev 3 certified for UR 2205 (S31803), UR 2507 (S2750), UR 2507W (S32760). Tested and used in many different industrial chemicals : sulfuric, nitric, phosphoric, soda,... Generally more resistant than the corresponding austenitics to stress corrosion cracking in chloride containing media. Duplex are used for oil/refineries applications, in accordance with NACE MR0175 and API938C standards. Excellent resistance to abrasive particles in flowing corrosive slurries. Chemical application Duplex stainless steels can be used for building and construction in urban, industrial and marine environments. They have also been tested in soils with different resistivities, permeabilities and chloride contents. Arco Malizia bridge (Siena, Italy) Corrosion resistance + High Strength Excellent corrosion resistance in a wide range of applications Carbon steels Coated steels 13Cr Duplex Austenitics 4003 2202* 304L 2304 2205 2507 316L 904L 6Mo 3500/138 3200/ 125 3000/118 2800/110 2500/ 100 2000/ 80 1500/ 59 Thicknes s 5 6 7 8 9 15 75 120 200 3 / 1 6 1 / 4 4 ,5/16 5/1 6 3/8 5 / 8 3 5 8 Industeel capabilities Please consult Standard dimensions Width (mm/inch) mm inch

Widen your horizons with duplex stainless steels

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Page 1: Widen your horizons with duplex stainless steels

Widen your horizonswith duplex stainless steels

Duplex Stainless Steels - 11-2

011

Certifications

Sizes

Industeel Belgium266 rue de Châtelet6930 CHARLEROIBELGIUM

Tel 32 71 44 16 99Fax 32 71 44 17 14

Industeel France56 rue Clemenceau BP 1971201 LE CREUSOT CEDEXFRANCETel 33 3 85 80 59 93Fax 33 3 85 80 54 11

www.industeel.info

www.arcelormittal.com

Duplex stainless steels are standardized throughout the world (ISO - ASTM - ASME - EN) for usein construction and pressure vessels.

Industeel is ISO 9001 certified and approved by DNV - LLOYD’S - ASME - TÜV - NKK - BV etc…Industeel is NORSOK Rev 3 certified for UR 2205 (S31803), UR 2507 (S2750), UR 2507W (S32760).

Tested and used in many different industrial chemicals : sulfuric, nitric, phosphoric, soda,...

Generally more resistant than the corresponding austenitics to stresscorrosion cracking in chloride containing media. Duplex are used foroil/refineries applications, in accordance with NACE MR0175 andAPI938C standards.

Excellent resistance to abrasive particles in flowing corrosive slurries.Chemical application

Duplex stainless steels can be used for buildingand construction in urban, industrial and marineenvironments.

They have also been tested in soils with differentresistivities, permeabilities and chloride contents.

Arco Malizia bridge (Siena, Italy)

Corrosion resistance + High Strength

Excellent corrosion resistance in a wide range of applications

Carbonsteels

Coatedsteels

13Cr

Duplex

Austenitics

4003

2202*

304L

2304

2205

2507

316L

904L

6Mo

3500/138

3200/125

3000/118

2800/110

2500/100

2000/80

1500/59

Thickness

5 6 7 8 9 15 75 120 2003/16 1/4 4,5/16 5/16 3/8 5/8 3 5 8

Industeel capabilities

Please consult

Standard dimensions

Width (mm/inch)

mminch

Page 2: Widen your horizons with duplex stainless steels

From lean duplex to superduplex

Know-how from a long experience

Our production techniques, the in-service performances and our manufacturing properties knowledgeare continuously improved.

Industeel has developed duplex stainless plates for 70 years.

Our experts from our Research Center are asked on material selection, forming conditions and metallurgy aspects.

Duplex stainless steel plates, the material you need

Strong Yield strength: 400 to 600Mpa (58/87Ksi)

Ductile Elongation to rupture > 25 %

Weldable By most of the common processes

Corrosion resistant In various environments

Affordable Weight/Cost savings

Available In a wide range of plate sizes

Safe From an experienced producer

Environmentally friendly Lighter, no coating, 100 % recyclable

In spite of their higher strength, duplex stainless steelscan be sheared, bent, pressed, rolled into differentshapes, hot or cold.

Machinability varies with grade. Leaner grades are easyto machine.

53% 62% 67%

71% 75%

Tests on as delivered and welded plates have demonstrated duplex

good cold forming ability

Cold deformation at end of testUsual service temperature : -40°C (-40°F) to 300°C (572°F).

Industeel UNS EN

UR 2202® S 32202 1.4062

UR 2304 S 32304 1.4362

UR 2205 S 31803 1.4462

UR 2205Mo S 32205 1.4462

UR 2507 S 32750 1.4410

UR 2507Cu S 32520 1.4507

UR 2507W S 32760 1.4501

Cr Ni Mo N Other

% % % % %

22 2 0.22

23 4 0.12

22 5 2.8 0.17

22 5 > 3 0.17

25 7 3.5 0.25

25 7 3.5 0.25 Cu

25 7 3.5 0.25 Cu, W

0.2YS (min) UTS (min) EL

MPa Ksi MPa Ksi %

450 65 650 94 30

400 58 600 87 25

460 67 680 99 25

480 70 680 99 25

550 80 760 110 25

550 80 760 110 25

550 80 760 110 25

Please consult us for T<-40°C, duplex solutions have been developped.

Applications of duplex plates

Chemical and Process Industries (pressure vessel, storage and transportation)

� Mineral acids� Organic acids� Pulp and paper (digester, liquor tanks)� Wet phosphoric acid

Construction and civil engineering (structure, bridges…)

Hydrometallurgy

Oil & gas

� Gas flow lines� Petrochemical

Pollution control

Power industry

Waste water treatment, (potable water) sea water and desalination processes(evaporators, pumps, pipes, storage tanks…)

Chemical tanker

Bending

Corrugated plates

FGD AbsorbersPulp and paper

The money savers

Specific calculations for tanks by CALRES® software

CMn steel UR 2202®

Plate thickness (mm) 5 - 10 5 - 6

Tank weight (Tons) 57.7 46.7 -19%

Material cost (k€) 58 140 +141%

Fabrication cost

(forming + welding 167 243 +46%

+ pickling) (k€)

Coating, painting (k€) 170 0 -100%

Total investment cost (k€) 395 383 -3%

Maintenance cost (k€) 236 0 -100%

Life cycle cost (k€) 631 383 -39%

316L UR 2304

Plate thickness (mm) 5 - 13 5 - 6.5

Tank weight (Tons) 66.6 47.4 -29%

Material cost (k€) 320 161 -50%

Cr weight (Tons) 11.3 10.9 -4%

Ni weight (Tons) 11.7 1.9 -84%

Mo weight (Tons) 1.4 0.1 -90%

Investment cost (k€) (20 years) 560 404 -28%

Good weldability and easy to form

By the most common processes : TIG, MIG, manualelectrode, submerged arc, flux-cored arc welding...

Nitrogen content and metallurgy designed for optimalweld micro structures and properties.

Can be welded in shop or on-site.

Technical support to adapt your welding proceduresto the specificities of duplex stainless steels.

In 1960 our lab workson duplex metallurgy

Forming

Diameter: 12 m

Height: 25 m

Liquid density: 1

Calculation code: API 650

S 32550