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WIDE STRIPE SINGLE AND DUAL WAVELENGTH MODE SEMICONDUCTOR DIODE LASERS BY UTTAM REDDY DISSERTATION Submitted in partial fulfillment of the requirements for the degree of Doctor of Philosophy in Electrical and Computer Engineering in the Graduate College of the University of Illinois at Urbana-Champaign, 2011 Urbana, Illinois Doctoral Committee: Professor James J. Coleman, Chair Professor José E. Schutt-Ainé Assistant Professor Xiuling Li Professor A. Catrina Bryce, University of Glasgow

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Page 1: WIDE STRIPE SINGLE AND DUAL WAVELENGTH MODE …

WIDE STRIPE SINGLE AND DUAL WAVELENGTH MODE SEMICONDUCTOR DIODE LASERS

BY

UTTAM REDDY

DISSERTATION

Submitted in partial fulfillment of the requirements for the degree of Doctor of Philosophy in Electrical and Computer Engineering

in the Graduate College of the University of Illinois at Urbana-Champaign, 2011

Urbana, Illinois

Doctoral Committee: Professor James J. Coleman, Chair Professor José E. Schutt-Ainé Assistant Professor Xiuling Li Professor A. Catrina Bryce, University of Glasgow

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ABSTRACT

Wide stripe semiconductor lasers have a wide variety of applications in remote sensing,

in materials processing applications such as drilling and welding, and as pumps for gas lasers.

The emission spectra of simple cost-effective Fabry-Perot (F-P) lasers tends to be very broad, i.e.

in the 5-10 nm range at very high power levels, making their use ineffective in some of the above

mentioned applications.

In order to overcome the problem faced by wide stripe diode lasers with respect to

emission wavelength, external gratings such as volume Bragg gratings have been used. These

external gratings not only significantly drive up the cost of such integrated systems but also have

their drawbacks in that they are very sensitive to mechanical vibrations. This work has focused

on the use of an internal grating, a distributed Bragg reflector (DBR) grating that was

monolithically inserted into the gain section of a semiconductor laser. The result is a single

wavelength mode semiconductor laser capable of delivering high power levels. These lasers

were made to have an emission wavelength of around 980 nm.

The concept of a wide stripe, single wavelength mode laser eventually led to the creation

of a wide stripe, dual wavelength mode laser. These lasers, apart from delivering high power

levels, were also made to oscillate on two specific predetermined wavelengths. The laser has two

different DBR gratings that were placed next to each other within the gain guided cavity. The

wavelengths of interest were determined by controlling the respective pitches of the DBR

gratings in accordance with the Bragg condition. The difference frequency between both

wavelength modes can be tuned to be in the terahertz (THz) range, leading to interesting THz

frequency generation experiments and eventual applications.

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To those who have the courage to stand up in the face of adversity

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ACKNOWLEDGMENTS

I would like to begin by thanking my adviser, Prof. James J. Coleman, for letting me be a

part of his research group, the semiconductor laser laboratory. I would like to thank him for all

the useful suggestions he has given during the course of this project. I am very grateful to him

for patiently proofreading through all my papers and helping me hone my presentation skills. I

am grateful to the members of my doctoral exam committee, namely, Prof. José E. Schutt-Ainé,

Prof. Xiuling Li and Prof. Catrina Bryce, for their advice and suggestions. I am thankful to Prof.

Lynford Goddard for his useful suggestions and for letting me use his laboratory’s equipment. I

am also thankful to Tonia Siuts for ensuring that all the laboratory supplies and materials were

ordered in a timely manner. I would also like to thank all the laboratory engineers, namely, Dane

Sievers, Edmond Chow and Yaguang Lian, for their help with this project. I would like to also

express my gratitude to Dr. Gary M. Smith and Leo J. Missaggia at MIT Lincoln Laboratories

for their advice with laser diode mounting and packaging.

I would like to thank my group members without whom this work would never have been

completed. I will always be indebted to Neville Dias for patiently answering all my questions on

semiconductor lasers and materials. I am grateful to him for the numerous growths he has carried

out for me on the MOCVD reactor; his contribution to this work is tremendous. I am also

grateful to Akash Garg for helping with testing and mounting of diode lasers. I would like to

thank him for being the perfect clean room buddy while I worked late nights. Akash’s

enthusiasm to see a laser give out high power in front of an audience of all the graduate students

on our floor will always bring a smile to my face. I would also like to thank Nick Choi, who

joined the group towards the end of my PhD, for quickly learning everything I had to offer. I

would also like to thank him for helping me with many of the graphics used in this thesis. I

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would also like to thank Avon Fernandez, Dr. Anil Kumar and Dr. Paul Tchertchian for their

useful suggestions and their friendship during the course of my PhD.

I would like to thank my parents, Rajeev and Vinitha Reddy, for their support and

encouragement through this thesis. I will always be indebted to my parents-in-law, Ravi and

Shanthi Reddy, for their love and support during the second half of my PhD work. I would like

to also thank my brother, Aditya Reddy, and my sister in-law, Divya Reddy, for their

unconditional love towards me. I am indeed very fortunate to have such people in my life.

I can never sufficiently thank my wife, Anjana Reddy, for her love throughout my PhD.

She has taught me the true meaning of life and how to live it to its fullest. I greatly appreciate her

patience throughout this work.

This work was supported by the National Science Foundation under grant ECCS-07-

01695 and by the Air Force Office of Scientific Research under grant FA 9550-07-1-0575.

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TABLE OF CONTENTS

CHAPTER 1: INTRODUCTION ................................................................................................... 1

1.1 History of semiconductor diode lasers .................................................................................. 1

1.2 Basics of Fabry-Perot semiconductor lasers ......................................................................... 2 1.3 Quantum well semiconductor lasers ..................................................................................... 6 1.4 Modern single frequency semiconductor lasers .................................................................. 10

1.5 References ........................................................................................................................... 12 CHAPTER 2: FABRICATION OF ADVANCED SEMICONDUCTOR LASERS .................... 14

2.1 Asymmetric cladding separate confinement heterostructures grown by MOCVD............. 14

2.2 Semiconductor laser processing .......................................................................................... 23

2.3 Surface etched distributed Bragg reflector lasers ................................................................ 33

2.4 Wavelength selective reflection mechanism ....................................................................... 38

2.5 Analysis of scattering in a DBR grating.............................................................................. 40 2.6 Anti-reflective coatings by PECVD .................................................................................... 44

2.7 References ........................................................................................................................... 49

CHAPTER 3: WIDE STRIPE SINGLE WAVELENGTH MODE DIODE LASERS ................ 51

3.1 Device design ...................................................................................................................... 52

3.2 Semiconductor diode resistance .......................................................................................... 57 3.3 Laser diode mounting for CW operation............................................................................. 62 3.4 Results and discussion ......................................................................................................... 65

3.5 References ........................................................................................................................... 76 CHAPTER 4: WIDE STRIPE DUAL WAVELENGTH MODE DIODE LASERS.................... 79

4.1 Motivation ........................................................................................................................... 79

4.2 Device design ...................................................................................................................... 81 4.3 Results and discussion ......................................................................................................... 84 4.4 References ........................................................................................................................... 89

CHAPTER 5: SUMMARY ........................................................................................................... 91

AUTHOR’S BIOGRAPHY .......................................................................................................... 93

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CHAPTER 1: INTRODUCTION

Semiconductor lasers are an important aspect of today’s fast growing economy; from

their use in compact disk (CD) and digital video disk (DVD) technologies to long haul

communications, semiconductor lasers have permeated into our everyday lives. The internet

revolution came about because of the use of indium phosphide based semiconductor lasers at

1550 nm as efficient light sources for fiber optic communications. Semiconductor lasers have

found other applications in laser printers, laser pointers, bar-code readers and in laser surgery.

Semiconductor lasers enjoy certain advantages over gas lasers and solid state lasers.

Semiconductor lasers are very compact, with their lengths typically varying from 0.3 to 4 mm.

The thickness of semiconductor lasers is typically about 0.1 mm and their widths are usually

about 0.5 mm. The optical gain in semiconductor lasers is very high compared to that in gas

lasers, thereby making the use of very short length lasers possible. In comparison to a

semiconductor laser, the typical length of a gas laser is a few hundred centimeters. Unlike gas

lasers that require the use of external optics with very precise alignments, semiconductor lasers

are very robust mechanical structures. The cleaved GaAs-air interfaces act as built-in facets,

providing the required feedback for laser operation. Semiconductor lasers can also be engineered

with respect to output power, choice of lasing wavelengths etc. Advances in lithographic and

etching technologies have made it possible to insert nanostructures such as quantum dots and

DBR gratings in order to tailor the emission spectrum of ordinary F-P lasers.

1.1 History of semiconductor diode lasers

The lasing criterion for semiconductor lasers was formulated in 1961 by Bernard and

Duraffourg [1]. In 1962, four different research groups almost simultaneously reported on the

first semiconductor laser diodes [2]-[5]. These lasers operated under pulsed conditions at

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cryogenic temperatures and had very high threshold current densities (>50000 A/cm2). In 1967,

continuous wave (CW) operation of these lasers was reported at 205 K [6].

The use of a heterostructure, where the active medium is placed between materials of a

higher band gap was proposed by Kroemer in 1963 [7]. The cladding’s higher band gap and

lower refractive index provide for a separate confinement heterostructure (SCH). The higher

band gap of the cladding compared to the core provides for electron confinement, while the

higher refractive index of the core compared to the cladding provides for photon confinement.

The first room temperature operation of a pulsed single heterostructure (SH) was demonstrated

in 1969 [8]-[9]. Soon after, CW operation in double heterostructure (DH) lasers was reported

with threshold densities of around 4000 A/cm2 [10].

The biggest jump in semiconductor laser technology came with the development of the

quantum well heterostructure; Dingle reported on the demonstration of the shifts in the band gap

of a very thin GaAs layer in 1974 [11]. Semiconductor lasers employing quantum wells were

actively researched in the 1970s and quickly became mainstream devices.

Since the focus of this thesis is on DBR and distributed feedback (DFB) lasers, an

attempt will also be made to list the historical events that led to the large scale use of these

structures. The first DFB oscillation was achieved by the optical pumping of semiconductor

materials in 1973 [12]. In 1974, the first current injected AlGaAs/GaAs SH-DFB laser was

demonstrated [13]. In 1975 a group demonstrated the first working AlGaAs/GaAs DBR laser

[14]. In 1979, the first demonstration of InP based DFB lasers was reported [15].

1.2 Basics of Fabry-Perot semiconductor lasers

For any semiconductor laser to be operational, three criteria need to be satisfied: a

medium capable of providing optical gain, a means of optically or electrically exciting the

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medium and a cavity capable of providing optical feedback. In our semiconductor lasers, a direct

band gap material such as GaAs and its compounds, e.g. InGaAs, is typically used as the active

medium. A direct band gap is essential for the emission of photons. The lasers are pumped

electrically with the help of an external current supply. The electrons and holes in these lasers

recombine across the band gap, resulting in the emission of light at a specific wavelength,

corresponding to the band gap of the active medium. The resonant cavity is formed by the

partially reflective mirrors formed between the GaAs-air interfaces. It is possible to cleave

materials such as GaAs along certain crystal planes with minimal crystal defects; it is these

atomically precise interfaces that form good facets and provide for optical resonance within the

cavity.

An electron in the conduction band can recombine with a hole in the valence band and

emit a photon whose energy corresponds to that of the energy band gap, a process called

spontaneous emission. As the number of photons within the semiconductor material begins to

increase, a photon can stimulate an electron in the conduction band to jump down to the valence

band and to emit a photon with the same optical energy and phase as that of the original photon,

a process called stimulated emission. The optical energy of a photon within the semiconductor

material could also be absorbed, causing an electron in the valence band to jump up to the

conduction band, a process referred to as absorption. The processes of spontaneous and

stimulated emission are shown in Fig. 1.1.

If we are able to inject enough carriers into the active medium in order to satisfy the

Bernard-Durraffourg condition, there will begin to be a net gain of the number of photons within

the cavity. The onset of lasing in a semiconductor material begins when the excited medium

manages to create enough photons to overcome the internal loss of photons, αint , primarily to

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absorption and the loss of photons through the partially reflective mirrors, commonly referred to

as mirror loss, αm. The lasing condition is given by the expression below:

intαα += mthg (1.1)

)1

ln(2

1

21RRLm =α (1.2)

where thg is the gain at threshold, L is the length of the laser cavity, and 1R and 2R are the

reflectivity’s of the two mirrors. The above expression for optical gain in terms of the optical

losses comes from the round-trip gain condition.

Fig. 1.1. The spontaneous and stimulated emission processes

The optical field within the cavity should complete a round-trip and reach a resonance

condition with amplitude of 1 and a constructive phase. The expression for the round-trip gain

condition is given below:

1221 =+ LgkLi theRR (1.3)

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λ

πn

k 2= (1.4)

where k is the propagation constant, n is the refractive index of the material and λ is the

wavelength of light. In order to maintain a constructive phase, the expression below needs to be

satisfied, often called the phase condition for lasing.

πmkL 22 = (1.5)

From the phase condition for lasing, we can derive the F-P resonance spectrum given by the

expression below:

nL

mcvm

2= (1.6)

where m is any integer except 0. Now, ignoring the dispersion effect in semiconductor lasers,

meaning that the refractive index of the semiconductor material is independent of the lasing

wavelength, the expression for longitudinal mode spacing can be given as:

nL

cv

2=∆ (1.7)

From the above equation, it can clearly be seen that the length of the cavity constrains the

emission to discrete frequencies, also known as F-P modes. Since the F-P mode spacing is

inversely proportional to the length of the cavity, shorter lasers have wider F-P mode spacing.

Since the cavity losses are constant for all the F-P modes supported by the cavity, only the modes

that overlap with the gain profile of the semiconductor material overcome the losses and

eventually reach lasing action.

A schematic of a typical semiconductor laser is shown in Fig. 1.2. The laser makes use of

a top contact, also called the p-contact, and a bottom contact, or the n-contact. Electrons are

injected into the quantum well from the bottom n-contact and holes are injected from the top p-

contact. The electrons and holes recombine in the quantum well to give photons.

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Fig. 1.2. A typical semiconductor laser with its metal contacts

1.3 Quantum well semiconductor lasers

Today’s semiconductor lasers employ quantum well structures over bulk DH lasers

because of the many performance advantages they provide with respect to room temperature

operation, lowered threshold current density etc. The performance advantages can be understood

by comparing the density of states (DOS) and gain expressions between bulk and quantum well

materials. The DOS in bulk material is compared with the DOS in a quantum well, a quantum

wire and a quantum dot as shown in Fig. 1.3.

The DOS in a bulk semiconductor is also referred to as the three-dimensional (3-D) DOS.

A complete discussion on DOS and optical gain is also provided by Chuang [16]. The number of

electrons per unit volume in a bulk semiconductor is given by this expression:

∑∑∑=x y zk k k

n EfV

n )(2

(1.8)

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where )(Ef n is the Fermi-Dirac distribution for electrons and the factor 2 accounts for both

spins of the electrons. The Fermi-Dirac distribution for electrons is given by the expression

below:

TkFEnBne

Ef/)(1

1)(

−+= (1.9)

Fig. 1.3. The DOS for a) bulk material, b) quantum well, c) quantum wire and d) quantum dot

We assume that the electrons in the conduction band are in a box of volume zyx LLL where the

wave numbers satisfy the following expressions:

a)

b)

c)

d)

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x

xL

mkπ2

= ,y

yL

nkπ2

= , z

zLlk

π2= (1.10)

where lnm ,, are integers. The volume occupied by one state is given by the following

expression:

VLLL zyx

3)2(222 ππππ=

(1.11)

The sum over all the states can be replaced by integrations:

∫∑∑ ∫ ∫ ∫ ∫ ∫∑∞

∞−

==== )(4/2/2/2

222

2

3

3

EdEdkkkd

L

dk

L

dk

L

dk

VVe

k k z

z

y

y

x

x

kx y z

ρπππππ

(1.12)

For electrons in the conduction band, the band structure can be described by the expression

below:

ec

m

kEE

*

22

2

h+= (1.13)

where )(Eeρ is the density of states for the electrons in the conduction band and is expressed

below as:

2

12

3

22)(

*2

2

1)( c

ee EE

mE −

=

hπρ for cEE > (1.14)

Using the concept described above, a similar expression for the density of states for holes in the

valence band can be written as:

( )2

1

22

*2

2

1)( EE

mE v

hh −

=

hπρ for vEE < (1.15)

On the other hand, the two-dimensional (2-D) DOS in a quantum well is described by the

following expression:

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∑ −=n

n

z

EEHL

mEe )(

*)(

2hπ

ρ (1.16)

where )(xH is a Heaviside step function, where 1)( =xH for x > 0 and 0)( =xH for x < 0.

The absorption (and hence gain) in a semiconductor is given by the following expression:

)]()()[()( 000 kfkfww cv −= hh αα (1.17)

where each of the terms in the above expression can be expanded as:

)()(2

00 grcv EwpeCw −•=∧

hh ρα (1.18)

( )ggr Ew

rmEw −

=− h

hh

2/3

2

*

2

2

2

1)(

πρ (1.19)

)(*2

20 gr Ew

mk −= h

h (1.20)

her mmm ***

111+= (1.21)

Assuming that a quasi-equilibrium state has been reached, we end up with two quasi-Fermi

levels, cF for electrons and vF for holes. From the above expressions, it can be seen that

)( whα becomes negative, meaning that there is net gain when 0)()( <− kfkf cv . Upon the onset

of gain the following expressions, which are equivalent, would hold true:

TkFETkFE BvvBcc ee/)(/)( −− < (1.22)

wEEFF vcvc h=−>− (1.23)

The above expressions are popularly referred to as the Bernard-Duraffourg inversion condition

[1]. Similarly, the gain in a quantum well can be obtained from the 2-D joint DOS and is

expressed as:

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<<

<<

<<

•=∧

44

332

33

222

22

112

2

00

*3

*2

*

)(

e

h

e

h

z

r

e

h

e

h

z

r

e

h

e

h

z

r

cv

EwEforL

m

EwEforL

m

EwEforL

m

peCw

hh

hh

hh

h

π

π

π

α (1.24)

Under the conditions of current injection, the Fermi-Dirac population inversion factor is included

and the expression for gain is written as:

)]()()[()( 0en

hm

n

c

en

hm

m

v EwfEwfww −−−= hhhh αα (1.25)

1.4 Modern single frequency semiconductor lasers

Modern day semiconductor lasers are widely based on two well characterized and studied

material systems: the GaAs based material system, capable of covering the wavelength range

from 0.8 to about 1.1 µm, and the InP based material system, capable of covering the wavelength

range from 1 to 1.6 µm. For 980 nm diode lasers, the InGaAs-GaAs-AlGaAs material system is

typically used [17], [18]. While AlAs (a0 = 0.56600 nm) and GaAs (a0 = 0.56533 nm) are lattice

matched, InAs (a0 = 0.60584 nm) introduces compressive strain into the system since it is lattice

mismatched with GaAs. The lattice mismatch causes dislocations when thick layers of InGaAs

layers are grown on GaAs, thereby limiting the thickness of the grown InGaAs to a value known

as the critical thickness. Compressive strain introduced into the material system causes an

increase in the band gap energy; it also causes a split between the degenerate light and heavy

hole bands, as well as a modification in the effective mass of holes [16]. Due to these changes,

strained InGaAs based laser diodes exhibit lower threshold current densities.

The demand for single wavelength mode diode lasers has been met by the use of DFB

and DBR gratings that have been inserted into the optical waveguides of semiconductor lasers.

DFB and DBR gratings differ from each other in the placement of the Bragg grating. In DFB

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lasers, the grating is placed along the entire length of the laser, while in DBR lasers the grating is

located at one end of the laser, acting like an engineered facet with predetermined reflectivity.

Single wavelength mode operation in both lasers is determined by distinctly different methods;

in DFB lasers, only modes that can propagate in the periodic structure will exist, and of the

modes that exist, only the modes closest to the gain peak will reach lasing threshold and begin to

oscillate. On the other hand, in DBR lasers, the cavity mode that experiences strongest reflection

from the grating begins to lase first, while the modes that propagate through the structure do not

experience strong reflection and as a result do not lase.

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1.5 References

[1] M. G. A Bernard and G. Duraffourg, “Laser conditions in semiconductors,” Phys. Stat. Solidi, vol. 1, pp. 699-703, 1961. [2] R. N. Hall, G. E. Fenner, J. D. Kingsley, T. J. Soltys and R. O. Carlson, “Coherent light emission from GaAs junctions,” Phys. Rev. Lett., vol. 9, pp. 366-368, 1962. [3] M. I. Nathan, W. P. Dunke, G. Burns, F. H. Dill, Jr. and G. Laher, “Stimulated emission of radiation from GaAs p-n junctions,” Appl. Phys. Lett., vol. 1, pp. 62-64, 1962. [4] T. M. Quist, R. H. Rediker, R. J. Keyes, W. E. Krag, B. Lax, A. L. McWhorter and H. J. Zeiger, “Semiconductor maser of GaAs,” Appl. Phys. Lett., vol. 1, pp. 91-92, 1962. [5] N. Holonyak, Jr., and S. F. Bevacqua, “Coherent (visible) light emission from Ga(As1-xPx) junctions,” Appl. Phys. Lett., vol. 1, pp. 82-83, 1962. [6] J. Dyment and L. D’Asaro, “Continuous operation of GaAs junction lasers on diamond heat sinks at 200 K,” Appl. Phys. Lett., vol. 11, pp. 292, 1967. [7] H. Kroemer, “A proposed class of heterojunction injections lasers,” in Proc. IEEE, vol. 51, 1963, pp. 1782-1783. [8] I. Hayashi, M. B. Panish and P. W. Foy, “A low-threshold room-temperature injection laser,” IEEE J. Quant. Electron., vol. QE-5, pp. 211-212, 1969. [9] H. Kressel and H. Nelson, “Close-confinement gallium arsenide p-n junction lasers with reduced optical loss at room temperature,” RCA Review, vol. 30, pp. 106-113, 1969. [10] I. Hayashi, M. Panish, P. Foy and S. Sumski, “Junction lasers which operate continuously at room temperature,” App. Phys. Lett., vol. 17, pp. 109-111, 1970. [11] R. Dingle, W. Wiegmann and C. Henry, “Quantum states of confined carriers in very thin AlxGa1-xAs-GaAs-AlxGa1-xAs heterostructures,” Physical Review Letters, vol. 33, pp. 827-830, 1974. [12] M. Nakamura, A. Yariv, H. Yen, S. Somekh and H. Garvin, “Optically pumped GaAs surface laser with corrugation feedback,” Appl. Phys. Lett., vol. 22, pp. 515-516, 1973. [13] D. Scifres, R. Burnham and W. Streifer, “Distributed-feedback single heterojunction GaAs diode laser,” Appl. Phys. Lett., vol. 25, pp. 203-206, 1974. [14] F. Reinhart, R. Logan and C. V. Shank, “GaAs-AlxGa1-xAs injection lasers with distributed Bragg reflectors,” Appl. Phys. Lett., vol. 27, pp. 45-48, 1975.

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[15] A. Doi, T. Fukuzawa, M. Nakamura, R. Ito and K. Aiki, “InGaAsP/InP distributed-feedback injection lasers fabricated by one-step liquid phase epitaxy,” Appl. Phys. Lett., vol. 35, pp. 441-443, 1979. [16] S. L. Chuang, Physics of Optoelectronic Devices. New York, NY: Wiley & Sons, 2009. [17] L. J. Mawst, A. Bhattacharya, J. Lopez, D. Botez, D. Z. Garbuzov, L. De Marco, J. C. Connolly, M. Jansen, F. Fang, and R. F. Nabiev, “8W continuous wave front facet power from broad-waveguide Al-free 980 nm diode lasers,” Appl. Phys. Lett., vol. 69, pp. 1532-1534, 1996. [18] A. Al-Muhanna, L. J. Mawst, D. Botez, D. Z. Garbuzov, R. U. Martinelli, and J. C. Connolly, “High-power (>10W) continuous-wave operation from 100-µm-aperture 0.97-µm-emitting Al-free diode lasers,” Appl. Phys. Lett., vol. 73, pp. 1182-1184, 1998.

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CHAPTER 2: FABRICATION OF ADVANCED SEMICONDUCTOR LASERS

Today’s high performance semiconductor lasers require complex epitaxial structures as

well as complex integrated device structures in order to provide for high power operation,

tailored output beam profiles and predetermined wavelength characteristics. It is important to

recognize the role played by growth and fabrication tools such as metal organic chemical vapor

deposition (MOCVD) and electron-beam (e-beam) lithography in realizing today’s complicated

device structures. This chapter will discuss the asymmetric cladding separate confinement

heterostructure grown by MOCVD, pattern generation by e-beam lithography and the process of

dry etching in an inductively coupled plasma reactive ion etching (ICPRIE) system. The latter

half of the chapter will discuss techniques of analyzing DBR grating reflectivity and analyze

scattering within the DBR grating and its effect on the single mode nature of the spectrum. The

very last section of this chapter will talk about anti-reflection (AR) coatings, theory and

processing.

2.1 Asymmetric cladding separate confinement heterostructures grown by MOCVD

In order to achieve single wavelength mode behavior in semiconductor lasers, there must

be strong coupling between the transverse optical mode and the etched DBR grating. Strong

coupling can be achieved by etching the gratings directly above the waveguide, thereby

increasing the interaction between the gratings and the transverse optical mode. A large index

change is required between the etched and non-etched portion of the gratings in order to

maximize κ , the coupling coefficient. A large index change is possible only if the gratings are

etched very deep into the cladding. For structures with symmetric claddings, the optical mode is

well confined within the cladding regions, thereby requiring very deep etching (~ 1.0 µm) in

order to achieve significant coupling with the gratings. Since the pitch of the gratings is typically

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15

about 140 nm for lasers operating at a wavelength of 980 nm and the required etch depth is about

1.0 µm, the task of etching these gratings with an aspect ratio of almost 1:6 is difficult even with

the most sophisticated of dry etching processes. On the other hand, it is possible to use 3rd and 5th

order gratings to overcome this problem because these gratings have much bigger pitches and as

a result etching would be easier; however, higher order gratings have very small coupling

coefficients and hence low reflectivity. In order to get the same reflectivity as a first order

grating, we would need to make the DBR gratings very long in order to overcome the problem

with small coupling coefficients.

In order to overcome the problem of deep etching, our laser design has incorporated an

asymmetric cladding separate confinement heterostructure (ACSCH) in which the thickness of

the upper cladding is made to be smaller than the thickness of the lower cladding. Since the

upper cladding thickness is lowered, a much shallower etch depth is required to obtain sufficient

coupling between the transverse optical mode and the first order gratings [1]-[3].

The epitaxial layers for the ACSCH were grown by atmospheric pressure MOCVD in a

vertical cavity reactor. The epitaxial layers used in our laser design for lasers operating at 980

nm are shown in Fig. 2.1. The epitaxial layers were grown on a (100) GaAs: n+ substrate. The

laser structure has an 8.7 nm In0.19Ga0.81As quantum well embedded symmetrically in a 1 µm

Al0.12Ga0.88As core. The lower cladding is a 1.0 µm Al0.35Ga0.65As layer, while the upper

cladding is 0.5 µm Al0.35Ga0.65As layer. A 100 nm layer with Al composition graded from 35%

to 0 is grown on top of the upper cladding. The entire structure is then capped off with a highly

doped layer of p-type GaAs of thickness 100 nm. The growth temperature for each of the

individual layers was varied during the growth in order to ensure that each layer was grown at its

optimal temperature. The In0.19Ga0.81As active region was grown at a temperature of 625 °C

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16

while the upper and lower core regions were grown at 720 °C. The lower and upper cladding

regions were also grown at 720 °C while the p-cap GaAs layer was grown at 600 °C. The p-cap

GaAs layer is grown at a lower temperature in order to better incorporate the p-type dopant, zinc.

The InGaAs quantum well layer is compressively strained; the purpose of using a strained layer

is to help lower the threshold current density due to reduced in-plane heavy-hole effective mass

[4], [5]. The refractive index of the quantum well layer was calculated to be 3.554 at a

wavelength of 980 nm.

Fig. 2.1. The epitaxial layers for a 980 nm laser in accordance with the LOC concept

The epitaxial structure described above has been designed in accordance with the large

optical cavity (LOC) concept [6]-[9]. The LOC concept was devised in order to achieve reliable

device operation by avoiding catastrophic optical mirror damage (COMD) [10]-[12]. One of the

major reasons for device failure in higher power diodes is the onset of COMD, also known as

facet damage. The facet damage can be prevented by using a suitable vertical epitaxial structure.

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17

The vertical waveguide consists of a core formed by the Al0.12Ga0.88As layers (refractive index =

3.442) which has a higher refractive index than the cladding layers formed by the Al0.35Ga0.65As

layers (refractive index = 3.29). One method of reducing COMD is to use a large near field

width. A large near field width reduces the optical intensity on the facet and hence damage. The

large near field width is also advantageous in that it provides a small vertical divergence. On the

other hand, making the waveguide core very thick reduces the confinement factor, which in turn

would increase the laser threshold. The laser threshold for a high power laser is not as important

as some of the other design criteria, such as reduction of COMD [6], [9].

In LOC designs, the amount of energy being transported in the cladding layers is very

small compared to the energy in the core; this would imply the requirement for a deep grating

etch to have sufficient coupling between the transverse optical mode and the DBR grating. The

cladding regions can be very highly doped, thereby reducing series resistance. Although the

confinement factor is reduced due to a large vertical core, these structures have very low intrinsic

losses due to the fact that the optical field is mainly restricted to the core. Due to the presence of

such large cores, the transverse mode profile does not interact with the surface metals [6].

The intrinsic loss and internal quantum efficiency for the structure shown in Fig. 2.2 were

calculated by using lasers of three different lengths and plotting their lengths against their

corresponding inverse slope efficiencies. The lasers used had lengths of 0.1, 0.125 and 0.15 cm

and their corresponding single facet quantum efficiencies were 32.9%, 31.1% and 29.8%. The

intrinsic loss, αi , was calculated to be 3.2 cm-1 and the intrinsic efficiency, ηi , was calculated to

be 0.8333 from Fig. 2.2.

For lasers operating at 852 nm the active region consists of an 8 nm GaAs quantum well

embedded symmetrically in a 1.0 µm Al0.3 Ga0.7 As core. The lower cladding is a 750 nm

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18

Al0.75 Ga0.25 As layer while the upper cladding consists of a 535 nm Al0.75 Ga0.25 As layer. The

stack is capped with a highly doped 100 nm GaAs p-contact layer. The epitaxial layers used in

our laser design for lasers operating at 852 nm are shown in Fig. 2.3.

0.08 0.1 0.12 0.14 0.161.3

1.4

1.5

1.6

1.7

1.8

Resonator length (cm)

Inve

rse

slo

pe

effe

cie

ncy

y = 3.2*x + 1.2

Fig. 2.2. The inverse slope efficiency plotted against lasers of different resonator lengths

Fig. 2.3. The epitaxial layers for an 852 nm laser grown by MOCVD

Single frequency operation in DFB and DBR structures is due to a periodic change in the

real or imaginary parts of the refractive index of the material. In DFB lasers, the grating is

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19

located typically between epitaxial layers, requiring multiple growth steps. In the AlGaAs-GaAs

material system, regrowth can be problematic due to the rapid oxidation of aluminum. A single

growth step can be utilized in the fabrication of a DBR when the grating is etched from the top of

the surface [1]. These etched DBRs can then be easily incorporated into a waveguide structure by

lithography as shown in Fig. 2.4.

Fig. 2.4. a) A DBR grating located between epitaxial layers, b) A surface etched DBR

grating and c) A surface etched DBR grating integrated within a waveguide

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MOCVD, or metal organic vapor phase epitaxy (MOVPE), is a vapor phase growth

technique in which at least one of the crystal precursors is a metal alkyl. MOCVD is sometimes

seen as a competitor to molecular beam epitaxy (MBE); both growth techniques however have

their own disadvantages and advantages. The schematic of a typical MOCVD system is shown in

Fig. 2.5.

Fig. 2.5. The schematic of a typical MOCVD system

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21

MBE is a much slower growth technique but is capable of providing very sharp interfaces

between epitaxial layers; MOCVD on the other hand is a much faster growth technique.

MOCVD is seen as a gas transport process in which the sources travel towards a heat substrate

and react on the substrate to form the epitaxial film. The first demonstration of MOCVD was in

1968, when the technique was used to grow GaAs using trimethylgallium and arisine [13]. Over

the years, MOCVD has grown by leaps and bounds and has now become a mainstream

technology for the growth of both electronic and optoelectronic epitaxial layers [14]. The rest of

this section will focus on MOCVD reactor designs, sources and dopants, and on reaction

mechanisms.

2.1.1 Reactor design [15], [16]

A typical MOCVD reactor consists of four subsystems, namely, sources and dopants, a

gas-mixing manifold, a reaction chamber and an exhaust system. Stainless steel tubing is used to

connect the four components together; stainless steel is preferred over other materials due to its

low reactivity with other materials.

Sources and dopants are typically transported by high purity hydrogen, which acts as the

carrier gas. High purity hydrogen is preferred in order to keep the reactor free of any

contamination. Electronic mass flow controllers (MFCs) are used to control the gas flows while

pneumatically controlled bellows valves direct gas flows. Both the MFCs and the automatic

valves are controlled by a computer to accurately monitor gas flows.

The gas-mixing manifold is a chamber in which different source gasses are mixed prior to

entering the reaction chamber. The manifold should be capable of switching from one

composition to another rather quickly for the growth of very precise layers. Two different types

of gas-mixing manifolds are made use of in order to provide for fast switching between gas

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compositions: vent/run and injection manifolds. In the vent/run configuration, source gases are

always either entering the gas-mixing manifold or leaving through the exhaust. In the injection

manifold, the source gas is directed towards the main carrier gas which flows into the reaction

chamber.

A great deal of research has gone into the design of the reactor itself. The two most

common are the wedge-shaped horizontal reactor and the vertical impinging jet reactor. In the

horizontal reactor case, the gasses flow parallel to the substrate. In the vertical reactor case, the

gasses flow around a quartz baffle within the chamber. Reactant gasses are made to diffuse

towards the substrate where the deposition takes place. The high temperatures required for

growth are provided by an induction current in the susceptor induced by an RF generator.

The exhaust system in the MOCVD reactor plays the role of directing the reaction

byproducts and any other unreacted species to a cleaning system before releasing into the

atmosphere.

2.1.2 Sources and dopants

In order to grow group III-V epitaxial material by MOCVD, metal alkyl sources and

hybrids are used. Typically, the metal alkyls used are methyl and ethyl groups that are covalently

bonded to the column III constituent; typical examples are trimethylgallium (TMGa),

trimethylindium (TMIn), trimethylaluminum (TMAl) etc.

For the column V element, gasses such as arsine (AsH3) and phosphine (PH3) are used.

These gasses are extremely toxic and are stored in compressed gas cylinders. Due to their

toxicity, they are stored in special gas cabinets in a remote area of the laboratory. Due to the

hazard posed by their use, less hazardous alternatives such as teriarybutylarsine [17] and

teriarybutylphosphine [18] have also been investigated.

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In order to grow material suitable for devices, it is necessary to be able to incorporate

both p and n type dopants into the material. Doping can be achieved by introducing the dopant

precursor into the gas flow in the reaction chamber. The most common n-type dopants in an

MOCVD system are silicon and selenium. The MOCVD reactor in our laboratory makes uses of

disilane (Si2O6) as the carrier gas for the n-type Si dopant. The most common p-type dopant in an

MOCVD system is zinc. The precursor for Zn as the dopant is DEZn. Unintentional doping of

AlGaAs layers is due to the incorporation of carbon into the epitaxial layer; this type of doping is

commonly referred to as “auto” doping. Typical “auto” doping levels in epitaxial material are on

the order of 1016 cm-3.

2.1.3 Growth reactions

This section will provide a simplified set of equations to help understand the process of

epitaxial film growth by MOCVD. The basic equation is given as:

nRHMXXHMR nn +>−−+ (2.1)

where R is the hydrocarbon radical, M is the metal constituent, H is atomic hydrogen and n is

an integer. If we were to grow GaAs using TMGa and AsH3 as the source gasses, the following

reaction would take place:

4333 3)( CHGaAsAsHGaCH +>−−+ (2.2)

In the case of ternary compounds such as InxGa1-xAs grown by using TMIn, TMGa and AsH3,

the following reaction would take place:

4133333 3))(1()( CHAsGaInAsHGaCHxInCHx xx +>−−+−+ − (2.3)

2.2 Semiconductor laser processing

The epitaxial material used for making 980 nm lasers was grown in a vertical cavity

MOCVD reactor from the Thomas Swan Company. Growth was carried out on a 2 inch wafer

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24

after which the wafer was diced into 7 pieces each of dimensions 16 mm by 12 mm. After

growth, 200 nm of silicon dioxide was deposited on each of the samples by plasma enhanced

chemical vapor deposition (PECVD). The samples were then spin-coated with AZ-5214

photoresist and alignment targets were defined using optical lithography.

66µµmm

250250µµmm

Silicon Silicon

DioxideDioxide

Fig. 2.6. Layout of alignment targets for e-beam lithography

Optical lithography was carried out in a Carl Zeiss contact aligner system at a wavelength

of 365 nm (i-line). The alignment targets and their dimensions are shown in Fig 2.6. After the

alignment targets were defined by optical lithography, metals consisting of 10 nm titanium and

150 nm gold were evaporated onto the samples. After metal evaporation, the metals were lifted

off in an acetone bath. The alignment targets are used for focusing and for helping in sample

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25

orientation while performing e-beam lithography. The DBR grating patterns were defined

relative to the location of the first alignment mark on the top of the sample.

2.2.1 Electron-beam lithography [19]

Once the alignment targets were defined, the sample was ready for e-beam lithography.

The DBR grating patterns would have to be defined by e-beam lithography because of the high

resolution needed; the pitch of the gratings is typically of the order of 140 nm for lasers at 980

nm.

Prior to e-beam lithography, the sample was baked at 200 °C for 2 minutes in order to get

rid of any solvents or moisture already present on the sample. The sample was then spin-coated

with 2% polymethyl methacrylate (PMMA) in anisole at a spin speed of 3000 RPM. The sample

was then again baked at 200 °C for 2 minutes in order to drive out any solvents present in the

resist and was then loaded into a JEOL JBX-6000 series e-beam lithography tool. After

exposure, the sample was developed in a solution of 1:2 methyl isobutyl ketone: isopropyl

alcohol (MIBK: IPA) for 60 seconds and then rinsed off in IPA for 30 seconds. The sample was

then blown dry with a nitrogen gun.

E-beam lithography was the lithography of choice to pattern the DBR gratings because of

its very high resolution. Standard optical lithography using a contact aligner with a mercury arc

lamp as the source of illumination operating at a wavelength of 365 nm was used to define the

alignment targets; it cannot be used to pattern high resolution gratings because the minimum

feature size that can be resolved by it is on the order of 1 µm. The minimum feature size that can

be resolved by any lithographic tool is given by the Rayleigh criterion:

NA

kR

λ= (2.4)

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26

where λ is the wavelength of light, NA is the numerical aperture of the lens and k is a factor

dependent on resist etc.

Commercially available steppers and scanners operating at wavelengths of 248 nm (KrF

laser) and 193 nm (ArF laser) have very large numerical apertures, and as a result these

instruments are capable of resolving features that are much less than 100 nm. The drawback with

these tools is that they are extremely expensive and require costly mask sets. These tools are

impractical for our use because the DBR grating positions on chip, lengths and pitches are

constantly changed depending on our requirements from one run to another.

Typically for extremely small features, non-optical lithography based techniques such as

x-ray and e-beam lithography are preferred. Although x-rays have very small wavelengths, they

have other drawbacks in that they cannot be focused using a lens and cannot also be deflected by

using electric or magnetic fields. Electrons can easily be focused by using suitable lenses and can

also be deflected by both electric and magnetic fields; the wavelength of an electron is dependent

on its energy and is given by the following expression:

E

3.12=λ (2.5)

where λ is in nanometers andE is the energy of the electron in electron volts. A typical e-beam

lithography tool with its various components is shown in Fig 2.7.

PMMA is the most commonly used e-beam lithography positive resist. It is basically an

organic polymer with very long carbon chains bonded to one another. When this polymer is

exposed to an electron beam, the absorbed energy causes some changes in the polymer’s

physical and chemical properties. Generally in polymers two different types of interactions take

place upon exposure to electrons: cross-linking and chain scission. In cross-linking polymers, the

smaller carbon chain molecules “cross-link” with one another to form long chain polymers.

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27

Fig. 2.7. A typical e-beam lithography tool

On the other hand, high molecular weight polymers such as PMMA, upon exposure to

electrons, begin to break down into low molecular weight polymers. PMMA is the e-beam resist

of choice because it provides for high resolution features (sub 0.1 µm), good contrast between

exposed and non-exposed regions and is a good pinhole free film when spun on flat wafers.

PMMA also provides for good etch resistance in RIE systems and is also insensitive to thermal

instabilities.

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28

Once the desired pattern is exposed on the film of PMMA, the sample is exposed to a 1:2

MIBK: IPA developer solution. The developer solution dissolves the regions that were exposed

to the e-beam because these regions have a lower molecular weight polymer due to chain-

scissioning carried out by the e-beam. The unexposed regions of PMMA have a high molecular

weight and as a result do not dissolve in the developer.

According to the Bragg condition for selective feedback, the following expression for the

pitch of the DBR grating needs to be satisfied:

effn

m

2

λδ = (2.6)

where m is the order of the grating, λ is the wavelength of interest, effn is the effective index of

the laser material stack and δ is the pitch of the gratings. Now lasers operating at a wavelength

of 852 nm with first order gratings and an effective index of 3.2 would require a pitch of 132 nm.

Similarly, lasers operating at 980 nm with an effective index of 3.4 would require a pitch of 140

nm. A top-down view of the grating pattern defined in PMMA after development is seen in Fig.

2.8; it clearly shows the 50% duty cycle formed in the resist. The lines seen in the lighter color

are lines of PMMA while the darker lines are the underlying silicon dioxide. It is very important

to maintain a duty cycle of 50% for a first order grating in order to maximize the coupling

coefficient, κ . Any deviation from a 50% duty cycle reduces the coupling coefficient, leading to

a lower reflectivity.

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29

Fig. 2.8. The top-down view of the DBR grating pattern defined in PMMA

2.2.2 Freon reactive ion etching [20]

Once the DBR grating pattern is transferred to the PMMA by e-beam lithography, the

sample is dry etched in a Freon-23 (CHF3) plasma. The PMMA acts as an etch mask and allows

only for the silicon dioxide to be etched; both PMMA and silicon dioxide have an etch rate of

1:1. The sample is over-etched by 25% to make sure that all the silicon dioxide is etched away.

The sample is etched in a CHF3 plasma rather than in a CF4 plasma because the hydrogen

content in CHF3 allows for polymerization, a phenomenon in which a polymer gets coated on the

side walls during dry etching and prevents undercutting. The coated polymer acts as an etch

mask and helps in obtaining vertical side walls. A top-down view of the grating pattern after

being dry etched is shown in Fig. 2.9.

Before the DBR gratings are patterned on the sample of interest, a “dose” needs to be

selected. The duty cycle of the grating changes depending on the electron beam dose applied to

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30

the e-beam resist. A series of 16 different doses are written on a test sample, after which the

sample is etched in the Freon RIE. The best grating pattern is one that has a duty cycle slightly

more than 50% as seen in Fig 2.9.

Fig. 2.9. The top-down view of the DBR grating pattern defined in PMMA

The lines seen in lighter color are lines of silicon dioxide, while the darker lines are lines

of the underlying GaAs. After the Freon RIE processing step, the sample is etched in an ICPRIE

system. During the ICPRIE processing step, there is a fine amount of undercutting that takes

place. As mentioned before it is important to have a 50% duty cycle in order to maximize the

coupling coefficient. Basically, in order to make up for the material lost to undercutting, a higher

duty cycle is picked such that even after the ICPRIE processing step the final DBR grating

pattern ends up with a 50% duty cycle.

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31

2.2.3 Inductively coupled plasma reactive ion etching [20]

Once the DBR grating pattern in the PMMA is transferred to the underlying silicon

dioxide, the sample is then transferred to an ICPRIE system for the DBR grating pattern in the

silicon dioxide to be transferred to the GaAs substrate. In the ICPRIE system, silicon dioxide

acts as an etch mask and allows for the underlying GaAs to be etched.

Fig. 2.10. A DBR grating pattern that has been etched to a depth of 300 nm

In the ICPRIE system a silicon tetrachloride/argon chemistry is used to etch the GaAs.

The ICPRIE system makes use of two independent RF sources: an inductively coupled source

that allows us to control the density of the species in the plasma and thus the amount of

undercutting, and another RF supply attached to the lower electrode in order to help accelerate

the Ar species towards the substrate. Etching in an ICPRIE system can be seen as a combination

of both physical bombardment with the help of Ar species and chemical etching with the help of

silicon tetrachloride based chemistry. In the ICPRIE system silicon dioxide is not a perfect etch

mask; it also begins to etch away but at a slower rate than GaAs. As seen in Fig. 2.10, by the

time we have etched to a depth of 300 nm, almost 125 nm of silicon dioxide has been etched

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32

away, and as seen in Fig. 2.11, by the time we etch to a depth of 425 nm, only about 30 nm of

silicon dioxide mask material remains. We have been able to obtain a maximum etch depth of

500 nm using 200 nm of silicon dioxide as the etch mask as seen in Fig 2.12. If we continue to

etch, not only does the DBR grating section begin to get etched away, but so does the gain

section of the laser which was completely masked off by the silicon dioxide. Much deeper

gratings could possibly be obtained if silicon dioxide were replaced with other masks such as

chromium that have a greater etch resistance in an ICPRIE system.

Fig. 2.11. A DBR grating pattern that has been etched to a depth of 425 nm

Fig. 2.12. A DBR grating pattern that has been etched to a depth of 500 nm

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33

2.3 Surface etched distributed Bragg reflector lasers

This section will describe two different techniques that have been used to analyze DBR

gratings, namely, the transmission matrix method and coupled mode theory.

2.3.1 Transmission matrix method [21]

The transmission matrix method describes the relationship between forward and

backward propagating waves through a system as shown in Fig 2.13.

Fig. 2.13. A two port system with its inputs and outputs

From Fig 2.13 the relationship between the inputs and outputs are defined as:

2122111 BTATA += (2.7)

2222211 BTATB +=

which can also be written in matrix form as:

=

=

2

2

2

2

2221

1211

1

1

B

AT

B

A

TT

TT

B

A (2.8)

A medium of thickness l adds a phase shift of lβ to waves propagating through the medium and

can be expressed as:

ljeAA β12 = (2.9)

ljeBB β21 = (2.10)

The above two equations can be expressed as a transmission matrix as:

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34

=

lj

lj

dielectrice

eT

β

β

0

0 (2.11)

At the interface formed between materials of two different refractive indices 1n and 2n , a wave

undergoes a reflection and the reflection coefficient is expressed as:

21

21

2112 r

nn

nnr −=

+

−= (2.12)

122 =+ tr (2.13)

Now using Fig 2.13, the input and output waves at an interface between two different materials

can be expressed in terms of each other as:

2211122 BrAtA += (2.14)

2211121 BtArB += (2.15)

12

221

12

21

t

Br

t

AA −= (2.16)

12

2

12

2121

t

B

t

ArB += (2.17)

The above equations can then be expressed as a reflection matrix written as:

=

1

11

12

12

12 r

r

tT (2.18)

One period of the DBR grating should consist of 4 matrices: 2 transmission matrices and 2

reflection matrices cascaded with one another. The matrix for one period of the DBR grating is

expressed as:

=

−−

1

1

0

0

1

1

0

01

21

21

12

12

211222

22

11

11

r

r

e

e

r

r

e

e

ttT

dj

dj

dj

dj

DBR β

β

β

β

(2.19)

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35

A DBR grating with N periods can be expressed as the above equation raised to the power N

where N is the number of periods in the DBR grating:

N

dj

dj

dj

dj

DBRr

r

e

e

r

r

e

e

ttT

=

−−

1

1

0

0

1

1

0

01

21

21

12

12

211222

22

11

11

β

β

β

β

(2.20)

The reflection coefficient for the DBR grating as a whole can then be expressed as:

212211

222221

1

1

BTAT

BTAT

A

Br

DBRDBR

DBRDBRDBR +

+== (2.21)

Assuming that no wave is incident on the system from the left, meaning that 02 =B ,

11

21

DBR

DBRDBR

T

Tr = (2.22)

The transmission matrix method was used to calculate the reflectivity of a grating of

length 300 µm and etch depth 425 nm. The effects of scattering were neglected in the

calculation. A maximum reflectivity of 95% was obtained at the Bragg wavelength of 852 nm as

seen in Fig. 2.14.

845 850 855 8600

20

40

60

80

100

Re

fle

ctivity (

%)

Wavelength(nm)

Fig. 2.14. A reflectivity of 95% was obtained for a laser with a DBR grating of depth 425 nm

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36

2.3.2 Coupled mode theory [21]

Within the DBR grating, there are both forward and backward propagating waves that

interact with one another. The coupling coefficient,κ , describes the degree of interaction

between the forward and backward travelling waves within the periodic structure. In order to

determine the coupling coefficient, κ , the coordinate system defined in Fig 2.15 is used.

)2cos(0)( 0 znnzn β∆+= 0nn <<∆ (2.23)

The variation in refractive index within the grating is treated as a cosine wave as seen in equation

2.23. The wave equation for the optical field in the z direction is written as:

0)()()( 22

2

2

=+∂

∂zEkzn

z

zE (2.24)

Fig. 2.15. A schematic to show how multiple reflections add up to give one effective reflection

The above expression is written assuming that the optical field is negligible along the x

and y directions. When )(zn is squared, the 2)( n∆ term is neglected. Hence,

[ ] )2cos()(2)2cos()( 00

2

0

2

002 znnnznnzn ββ ∆+≈∆+= (2.25)

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37

( ) )2cos(4)2cos()(22

)( 02

00

2

0

2

22 zznnnznk ββκββλπ

+=∆+

= (2.26)

where 0

2n

λπ

β = and n∆=λπ

κ . The complex propagation constant β is assumed to be close in

value to 0β , the Bragg propagation constant:

( ) 00 αδββ j++= ( )00, βαδ << (2.27)

where δ is the detuning parameter, which is the separation between 0β and β , and 0α is the

gain or loss in the medium.

The equation below represents the optical field as a summation of the forward and

backward propagating waves:

)exp()()exp()()( 00 zjzBzjzAzE ββ ++−= (2.28)

)(zA and )(zB are slowly varying functions of z based on equation 2.26. Now once equations

2.27 and 2.25 are put into equation 2.23, the first term in equation 2.23 can be written as:

[ ])exp()()exp()()(

002

2

2

2

zjzBzjzAzz

zEββ ++−

∂=

∂ (2.29)

Since )(zA and )(zB are slowly varying functions, the terms zA 22 / ∂∂ and 22 / zB ∂∂ can be

neglected, and equation 2.28 can be re-written as:

)exp()()()exp()(

2

)exp()()()exp()(

2)(

02

000

02

0002

2

zjBzBzjdz

zdBj

zjzAzjdz

zdAj

z

zE

+−+

+−−−−≈∂

βββ

ββββ (2.30)

Now the second term of equation 2.23 would become

))exp()()exp()((2))exp()()exp()(()(

))exp()()exp()()(2cos(4()(

0000222

000222

zjzBzjzAzjzBzjzAzEnk

zjzBzjzAzzEnk

βββκβββ

ββββκβ

−+++++−≈

++−+= (2.31)

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38

Now collecting terms with the same phase component and assuming that δαβ ,>> the following

equations result:

)()()()(

)()()()(

0

0

zAjzBjdz

zdB

zBjzAjdz

zdA

κδα

κδα

+−−=

−−= (2.32)

The set of equations shown in 2.31 clearly show that the forward and backward propagating

waves are coupled to one another by the coupling coefficient, κ .

2.4 Wavelength selective reflection mechanism

This section will present a simplified model of how a DBR grating works. An

electromagnetic field given by jkzeE −0 is made incident upon a grating of period Λ as seen in Fig.

2.15. An assumption is made that only a small part ρ∆ of the incident wave is reflected back at

each interface. The reflected wave is the sum of all the small reflections and can be expressed as:

.....)4(0

)2(0

)0(0 +∆+∆+∆= Λ−Λ−− jkjkj eEeEeEE ρρρ (2.33)

In order for each one of the small reflections to add up constructively to form one giant

reflection, the phase Λk2 must be an integer multiple of π2 radians. There is one intrinsic flaw

in the model: we have ignored the fact that the amplitude of the propagating wave gets reduced

because of multiple reflections and scattering at interfaces. The model can still be used to show

that wavelength selective feedback can be provided in a periodic structure when the period Λ of

the structure is made equal to an integer multiple of half wavelengths.

πmk 22 =Λ (2.34)

effn

m

2

λ=Λ (2.35)

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39

where λπ2

=k and m is the order of the grating. The coupled mode equations as seen in the

previous section are linear, first order differential equations. The general solutions to the coupled

mode equations can be expressed as:

)exp()exp()( zAzAzA γγ −++= −+ (2.36)

)exp()exp()( zBzBzB γγ −++= −+ (2.37)

Upon substituting the above two equations into equation set 2.31, the following matrices result:

0)(

)(

0

0 =

−−−

−−

+

+

B

A

jj

jj

δαγκκδαγ

(2.38)

0)(

)(

0

0 =

−−

−−−

B

A

jj

jj

δαγκκδαγ

(2.39)

The determinants of both the above equations must be equal to zero in order for the equations to

yield nontrivial solutions; this assumption yields to the condition:

20

22 )( δακγ j−+= (2.40)

Now the reflectivity at 0=z can then be expressed as a ratio of the backward and forward

propagating waves and written as:

)sinh()()cosh(

)sinh(

)0(

)0()0(

LiL

Li

A

Br

γδαγγγκ

−−−

== (2.41)

when 00 =− δα j

Lr κtanh)0( = (2.42)

From the above equation it can be seen that a large coupling coefficient,κ , or a long DBR

grating, L , both lead to a large reflectivity. A short DBR grating can be utilized in the case

where a deeply etched DBR grating is utilized, or on the other hand a long DBR grating and a

shallow etch depth can be utilized to get the same reflectivity.

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40

2.4.1 The coupling coefficient

As mentioned before, the coupling coefficient describes how well the forward and

backward propagating waves are coupled to one another. The coupling coefficient for TE modes

in a waveguide is given by the expression below:

∫∞

∞−

∆= dxxExnw 2

)()(4

κ (2.43)

where )(xn∆ represents the Fourier series expansion of the periodic change in refractive index

within the DBR grating and )(xE represents the electric field that interacts with the DBR grating.

Different duty cycles of the DBR grating are needed to achieve a maximum coupling coefficient

value depending on the order of the grating used. As seen in Fig. 2.16 the coupling coefficient

for a first order grating maximizes at a duty cycle of 50%, while the coupling coefficient for a 2nd

order grating maximizes at a duty cycle of 25% and 75% respectively.

0 0.5 10

0.005

0.01

0.015

0.02

0.025

Duty Cycle

Co

up

lin

g C

oe

ffe

cie

nt, k

1st Order

2nd Order

3rd Order

Fig. 2.16. The coupling coefficient given as a function of duty cycle and the order of the gratings

2.5 Analysis of scattering in a DBR grating

In order to obtain maximum reflectivity it is always better to have a long grating and a

small coupling coefficient. The value of the coupling coefficient is dependent on etch depth.

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41

Very deep etching also has its drawbacks in that it introduces scattering losses into the DBR

section of the laser. Scattering losses will cause an increase in laser threshold and will also drop

the quantum efficiency of the laser. If scattering is accounted for, then the expressions for the

lasing condition and quantum efficiency will have to be modified as:

smthg ααα ++= int (2.44)

smi

m

ext αααα

η++

= (2.45)

where sα is the contribution from the scattering term and extη is the external quantum efficiency.

Now in order to analyze the role played by scattering, the equations from the transmission matrix

method have to be slightly modified. The scattering in a DBR grating is modeled as an

absorption parameter, sα , with units of cm-1. A matrix S is introduced to replace the propagation

matrix. The matrix S accounts for scattering and is expressed as:

=

+

+−

)(

)(

111

111

0

0ddj

ddj

s

s

e

eS

αβ

αβ

(2.46)

The transmission matrix for the entire DBR grating including scattering is then expressed as:

N

ddj

ddj

ddj

ddj

DBRr

r

e

e

r

r

e

e

ttT

s

s

s

s

=

+

+−

+

+−

1

1*

0

0*

1

1*

0

01

21

21

)(

)(

12

12

)(

)(

2112222

222

111

111

αβ

αβ

αβ

αβ

(2.47)

The analysis was performed by assuming four different values for the scattering loss, .sα Four

different values for scattering loss were considered and the transmission matrix was analyzed for

each one of the values. It is assumed that the grating is 300 µm long and etched to a depth of 425

nm. For the case where 0=sα the transmission matrix is essentially the same as in equation 2.19

and the result shown in Fig. 2.17 is the same as Fig. 2.14.

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42

845 850 855 8600

20

40

60

80

100

Re

fle

ctivity (

%)

Wavelength(nm)

Fig. 2.17. A maximum reflectivity of 95% is obtained when 0=sα

For the case where αs = 15 cm-1, the reflectivity drops to 70% as seen in Fig. 2.18.

Similarly, when the scattering term is increased to 30 cm-1, the reflectivity drops to about 50% as

seen in Fig. 2.19.

845 850 855 8600

20

40

60

80

Re

fle

ctivity (

%)

Wavelength(nm)

Fig. 2.18. A maximum reflectivity of 70% is obtained when αs = 15 cm-1

Page 49: WIDE STRIPE SINGLE AND DUAL WAVELENGTH MODE …

43

845 850 855 8600

10

20

30

40

50

Re

fle

ctivity (

%)

Wavelength(nm)

Fig. 2.19. A maximum reflectivity of 50% is obtained when αs = 30 cm-1

845 850 855 8600

5

10

15

20

25

Re

fle

ctivity (

%)

Wavelength(nm)

Fig. 2.20. A maximum reflectivity of 20% is obtained when αs = 75 cm-1

When the scattering loss is made to be extremely high, αs = 75 cm-1, the reflectivity drops

to about 20% as seen in Fig. 2.20. From the results seen above and from experimental data, we

can safely say that scattering loss is very minimal based primarily on two reasons. Firstly, the

laser threshold for a broad area laser with an integrated grating is actually lower than that for a

laser with no gratings. This phenomenon can be attriubuted to fact that there is increased

reflectivity. If the scattering loss were severe, the contrary would be true, i.e. the lasing threshold

would be higher than that of a broad area laser. Secondly, the laser demonstrates single

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44

wavelength mode behavior for a wide range of output powers. From the simulated results above

it is safe to say that scattering is minimal and perhaps much lower than 15 cm-1.

2.6 Anti-reflective coatings by PECVD

Once the gratings are fabricated, the DBR facets of the devices are coated with a layer of

dielectric material intended to act as an anti-reflective (AR) layer. The AR coating will increase

the threshold for lasing for the F-P modes and prevent any of them from lasing. Any lasing on

the F-P modes could kill the single mode nature of the laser realized because of the DBR grating.

A single layer of silicon nitride is deposited by plasma enhanced chemical vapor

deposition (PECVD) on the facets [22]. The cleaved laser bars are fastened between two magnets

exposing only the DBR facet to the plasma. Extra care is taken to ensure that the metal contacts

do not come in contact with the plasma. In this case of a single layer AR coating, its refractive

index value is calculated to be the square root of the product of the refractive index of air and the

effective index of the epitaxial stack.

8.123.3* === aireffAR nnn (2.48)

where effn is the effective index of the epitaxial material stack and airn is the refractive index of

air. The thickness of the single layer AR coating is given by the expression below:

8.1*4

852

4==

ARnd

λ= 118 nm (2.49)

The advantage of using a silicon nitride PECVD to deposit AR coatings is that the

refractive index of the material being deposited can be controlled by controlling the flow rates of

silane and ammonia. As shown in Fig. 2.21 the refractive index of the dielectric layer can be

changed from 1.8 to 2.2 only by controlling the flow rates of the two gasses. Similar work on

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45

controlling the refractive index value of the material being deposited based on gas flows has also

been done with radio-frequency reactive sputtering [23].

30 40 50 60 70

1.8

2

2.2

2.4

Flow rate (sccm)

Re

fra

ctive

In

de

x

Silane flow rate

Ammonia flow rate

Fig. 2.21. The range of refractive indices available for an AR coating in the PECVD

2.6.1 Calculation of AR coating reflectivity

0 0.1 0.2 0.3 0.40

100

200

300

400

Current (A)

Po

we

r (m

W)

BA with no coatings

AR coated facet

Non-AR coated facet

Fig. 2.22. The L-I characteristics of a 40 µm wide, 1 mm long laser before and after AR coating

There are two techniques that have been used to calculate the reflectivity of an AR

coating. In the first method, the power from a 40 µm wide, 1 mm longer broad area (BA) laser

has been analysed before and after the AR coating was applied to the facet. As seen in Fig. 2.22

the power from the coated facet is much more than that from the non-coated facet. This is

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46

because most of the photons incident upon the AR coated facet are not reflected but transmitted

right through. In this particular case for the laser shown in Fig. 2.22, the power from the AR

coated facet is 308.5 mW while the power from the non-AR coated facet is 40.5 mW. The

powers from the two facets will be related using the round trip gain condition. A schematic

showing the two facets and the powers obtained from each one of them, labeled as P1 and P2 , is

shown in Fig. 2.23.

Fig. 2.23. A schematic showing the GaAs/air interface and the AR coated facet along with their

respective powers labeled as P1 and P2

The calculation was done by also taking into account the presence of scattering at the AR

coated interface. At the AR coated interface this expression holds true:

122 =++ STR (2.50)

where 2R is the reflection coefficient, 2T is the transmission coefficient and S is the scattering

coefficient at the AR coated interface. Using the round trip condition for gain, the following

expressions can be written:

)1( 111 ReTeP gLgL −== (2.51)

)1( 212

212

2 RSReTReP gLgL −−== (2.52)

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47

RRSR

R

PP

P

7.03.0)1(

7.0

21

1

+−−=

+ (2.53)

Again, as done in the analysis for scattering within the DBR grating section, we assume

four different values for the scattering coefficient, S , and calculate the resulting reflectivity

values from equation 2.53. The reflectivity values are plotted against the various values assumed

for the scattering coefficients and shown in Fig. 2.24.

0.4 0.6 0.8 10

0.5

1

1.5

R+T

Re

fle

ctivity (

%)

Fig. 2.24. The values for reflectivity plotted against various values for the scattering coeffecients

Assuming that there is no scattering at the AR coated interface, then the reflectivity of the

coating is calculated to be 1.3%. Assuming a scattering coefficient of 1.0=S , then the

reflectivity value drops to 1.1%. Similarly for a high value of 5.0=S , the reflectivity turns out to

be 0.35%. In the first case where we assumed that there was no scattering, the value of the

reflectivity obtained was the highest at 1.3%. A similar technique to calculate the reflectivity of

the AR coating by comparing the quantum efficiency of the laser before and after AR coating is

also reported [24].

A second method can also be used to calculate the reflectivity of the applied AR coating.

In this technique the lasing threshold of the laser is compared before and after AR coating using

the following expression:

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48

)1

)1

ln()2

1(

(

00

21 −

+

= G

RRl

th

i

eJJ

α

(2.54)

A 40 µm wide laser with no coatings has threshold current of 186 A/cm2, while a coated device

has a threshold current density of 250 A/cm2 as can be seen from Fig. 2.22. The intrinsic loss for

these lasers was calculated to be 7.78 cm-1. Upon comparing the two thresholds, the value for the

AR coating is calculated to 1.07%. The value calculated from the second technique is in good

agreement with the value obtained from the previous method, which was 1.3% ignoring

scattering.

The AR coating is done in a silicon nitride PECVD tool; unfortunately the tool is not

capable of depositing the same thickness of the silicon nitride dielectric film from one run to

another. The refractive index of the film deposited, however, is the same from run to run. The

thickness of the film is usually within 10 nm of the desired 118 nm. The image shown in Fig.

2.25 shows the deviation in reflectivity values if we were to deviate from the optimum values

either in the refractive index or in the thickness of the coating. Even though our dielectric

thickness is off by 10 nm from run to run, the reflectivity of our coating remains under 1.5%.

0.1 0.11 0.12 0.131.7

1.75

1.8

1.85

1.9

Co

atin

g R

efr

active

In

de

x

Coating Thickness (µm)

0.5

1

1.5

2

2.5

3

3.5

Fig. 2.25. The % reflectivity shown as a function of the AR coating index and thickness

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49

2.7 References

[1] R. K. Price, J. J. Borchardt, V.C. Elarde, R. B. Swint and J. J. Coleman, “Narrow-Linewidth Asymmetric Cladding Distributed Bragg Reflector Semiconductor Lasers at 850nm,” IEEE Photon. Technol. Lett., vol. 18, no. 1, pp.97-99, Jan. 2006. [2] R. K. Price, V. B. Verma, K. E. Tobin, V.C. Elarde and J.J. Coleman, “Y-Branch Surface-Etched Distributed Bragg Reflector Lasers at 850 nm for Optical Heterodyning,” IEEE Photon. Technol. Lett., vol. 19, no. 20, pp. 1610-1612, Oct. 2007. [3] R. K. Price, V. C. Elarde and J. J. Coleman, “Scattering loss and effective index step of asymmetric cladding surface-etched distributed Bragg reflector lasers at 850nm,” J. Appl. Phys., vol. 101, p. 053116, 2007. [4] J. J. Coleman, “Strained-Layer InGaAs Quantum-Well Heterostructure Lasers,” IEEE J. Sel. Top. Quantum Electron., vol. 6, no. 6, pp. 1008-1012, Nov. 2000. [5] A. Moser, A. Oosenbrug, E. E. Latta, Th. Forster and M. Gasser, “High-power operation of strained InGaAs/AlGaAs single quantum well lasers,” Appl. Phys. Lett., vol. 59, pp. 2642-2644, 1991. [6] R. Diehl, High-Power Diode Lasers, Fundamentals, Technology, Applications. Berlin, Germany: Springer, 2000. [7] L. J. Mawst, A. Bhattacharya, J. Lopez, D. Botez, D. Z. Garbuzov, L. De Marco, J. C. Connolly, M. Jansen, F. Fang, R. F. Nabiev, “8W continuous wave front facet power from broad-waveguide Al-free 980 nm diode lasers,” Appl. Phys. Lett., vol. 69, pp. 1532-1534, 1996. [8] D. Z. Garbusov, J. Abeles, N. A. Morris, P. D. Gardner, A. R. Triano, M. G. Harvey, D. B. Gilbert, J. C. Connolly, “High power separate confinement heterostructure AlGaAs/GaAs laser diodes with broadened waveguide,” in Proc. SPIE, vol. 2682, 1996, pp. 20-26. [9] A. Al-Muhanna, L. J. Mawst, D. Botez, D. Z. Garbuzov, R. U. Martinelli and J. C. Connolly, “High-power (>10W) continuous-wave operation from 100-µm-aperture 0.97-µm-emitting Al-free diode lasers,” Appl. Phys. Lett., vol. 73, pp. 1182-1184, 1998. [10] A. Moser, “Thermodynamics of facet damage in cleaved AlGaAs lasers,” Appl. Phys. Lett., vol. 59, pp. 522-524, 1991. [11] M. Ziegler, J. W. Tomm, T. Elsaesser, C. Matthesen, M. B. Sanayeh and P. Brick, “Real-time thermal imaging of catastrophic optical damage in red-emitting high-power diode lasers,” Appl. Phys. Lett., vol. 92, p. 103514, 2008. [12] M. Ziegler, V. Talalaev, J. W. Tomm, T. Elsaesser, P. Ressel, B. Sumpf and G. Erbert, “Surface recombination and facet heating in high-power diode lasers,” Appl. Phys. Lett., vol. 92, p. 203506, 2008.

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50

[13] H. M. Manasevit, “Single-crystal gallium arsenide on insulating substrates,” Appl. Phys. Lett., vol. 12, pp. 156-159, 1968. [14] H. M. Manasevit, “Recollections and reflections of MO-CVD,” J. Cryst. Growth, vol. 55, pp. 1-9, 1981. [15] J. J. Coleman and P. D. Dapkus, “Metalorganic chemical vapor deposition,” in Gallium Arsenide Technology, D. K. Ferry, Ed. Indianapolis: Howard W. Sams & Co., 1985, pp. 79-105. [16] L. M. Miller and J. J. Coleman, “Metalorganic chemical vapor deposition,” CRC Crit. Rev. Solid State Matter. Sci., vol. 15, pp. 1-26, 1988. [17] S. P. Watkins and G. Haacke, “Carbon acceptor incorporation in GaAs grown by metalorganic chemical vapor deposition,” Appl. Phys. Lett., vol. 59, pp. 2263-2265, 1991. [18] C. H. Chen, C. A. Larsen, G. B. Stringfellow, D. W. Brown and A. J. Robertson, “MOVPE growth on InP using isobutylphosphine and tert-butylphosphine,” J. Cryst. Growth, vol. 77, pp. 11-18, 1986. [19] G. Brewer, Electron-Beam Technology in Microelectronic Fabrication. New York, NY: Academic Press, 1980. [20] S. A. Campbell, The Science and Engineering of Microelectronic Fabrication. New York, NY: Oxford University Press, 2001. [21] S. L. Chuang, Physics of Optoelectronic Devices. New York, NY: Wiley & Sons, 2009. [22] G. Eisenstein and L.W. Stulz, “High quality antireflection coatings on laser facets by sputtered silicon nitride,” Applied Optics, vol. 23, no. 1, pp. 161-164, 1984. [23] P. S. Nayar, “Refractive index control of silicon nitride films prepared by radio-frequency reactive sputtering,” J. Vac. Sci. Technol., vol. 20, pp. 2137-2139, Nov/Dec 2002. [24] W. A. Hamel, M. Babeliowsky, J. P. Woerdman and G. A. Acket, “Diagnostics of Asymmetrically Coated Semiconductor Lasers,” IEEE Photon. Technol. Lett., vol. 3, no. 7, pp. 600-602, July. 1991.

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51

CHAPTER 3: WIDE STRIPE SINGLE WAVELENGTH MODE DIODE LASERS

Single wavelength mode semiconductor lasers have a wide range of applications in

today’s technology including spectroscopy, long haul communications and as pumps for solid

state lasers. The wavelength bandwidth of diode lasers, which is very broad, typically around 5-

10 nm, can be constrained by introducing wavelength selective structures into the laser cavity.

Wavelength selective structures in the form of periodic gratings have been investigated to

achieve single wavelength mode operation in ridge waveguide lasers [1], [2]. The use of external

gratings such as holographic diffraction gratings and fiber Bragg gratings has also been proposed

[3], [4]. These external gratings tend to be very sensitive to vibrations and can cause chirping of

the output wavelength.

Atomic cesium has a very narrow absorption band at 852.14 nm. Hence, in order to be

able to pump to the excited state (D2 line), it becomes imperative to have a pump source that

lases on a single wavelength mode along with a narrow line width at that wavelength. Since

semiconductor lasers are very compact and have high electrical to optical power conversion

ratios, they could serve as ideal candidates for pumping cesium based gas lasers as long as they

can be made to maintain lasing on a single wavelength mode [5], [6]. The wavelength of interest,

i.e., 852 nm, can easily be achieved with the use of GaAs based QW lasers with integrated DBR

gratings. High power lasers operating at wavelengths of 980 nm are used as sources for pumping

erbium doped fiber amplifiers [7], [8]. High power lasers at 980 nm are also meant for

applications such as photocoagulation and surgery.

Optical communications and gas sensing are other applications that require single

wavelength mode lasers. Optical communications make use of wavelength division multiplexing

(WDM) in order to enable information to be carried in multiple channels. By using WDM

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52

technology, multiple optical signals at slightly different wavelengths from each other can be

transmitted over a single fiber, which would drastically increase the capacity of information

being transmitted. Similarly, optical gas sensing also relies on single wavelength mode lasers and

is used in differential absorption light detecting and ranging (DIAL). The DBR gratings are

tuned to be at the absorption peaks of certain gas molecules, and depending on the absorption,

the optical power level drops and is detected.

3.1 Device design

In order to achieve both single wavelength mode operation and high power, broad area

diodes with integrated periodic gratings have been studied. Broad area diodes with integrated

DFB gratings at wavelengths of 893 nm [9] and 980 nm [10] have been reported. The frequency

bandwidth of these lasers is much broader (approx. 1 Å) than the absorption bandwidth for gas

lasers. Recently, a broad area laser with an integrated sixth order DBR grating was demonstrated

in order to obtain both efficient frequency stability and high power operation [11].

In this work we present a wide stripe gain guided laser structure with an integrated

surface etched DBR grating that is suitable where a fundamental spatial mode is not important

and exhibits stable, narrow line width, single wavelength mode operation. Semiconductor lasers

with DFB gratings typically require multiple regrowth steps [9], [10]. In the GaAs-AlGaAs

material system, regrowth is problematic due to the rapid oxidation of aluminum. Surface etched

DBR gratings are preferred over DFB gratings because they require much shorter write times and

do not require complex regrowth techniques. Surface etched DBR gratings have been proposed

for realizing narrow line width operation in ridge waveguide lasers [12], [13]. The advantage of

using a surface etched DBR grating lies in that the grating can be etched into any laser material

once the entire material stack is grown, eliminating the need for a regrowth step [14].

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53

An asymmetric cladding design is used where the upper cladding is thinner than the

lower cladding as explained in Chapter 2. A thick upper cladding would require a deeper etch in

order to obtain the required reflectivity. Etching the DBR grating too deep induces scattering

losses in this section of the laser. On the other hand, if the etch is too shallow, the grating

provides insufficient feedback. A compromise is made between a thick and thin upper cladding

trading off grating quality and intrinsic loss [15]. The interaction of the evanescent tail of the

transverse optical mode with the DBR grating provides frequency selective feedback.

Fig. 3.1. Schematic of a 1.5 mm long, 40 µm wide laser with an integrated DBR grating

In this laser design we have leveraged the capability of surface etched DBR gratings to

yield single wavelength mode operation and at the same time scale to high power levels by

incorporating these gratings in a wide gain guided stripe. A schematic of the laser design is

shown in Fig. 3.1. The surface etched gratings are 50 µm in width and 300 µm in length. These

gratings are incorporated near one end of the laser diode.

The transverse optical mode profile for our LOC structure is shown in Fig. 3.2. Since

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54

very little energy of the optical mode penetrates into the upper cladding, a deep etch is required

in order to have sufficient coupling between the optical mode profile and the gratings. The

transverse optical mode profile was plotted using the transmission matrix method.

The gratings were etched to a depth of 700 nm with an aspect ratio of almost 1:5 as

shown in the scanning electron microscope (SEM) image in Fig. 3.3. The etch depth was

achieved by using a two step etch process within the ICP chamber. In the first step, the sample

was etched for 240 s using a silicon tetrachloride flow rate of 3.0 sccm and an argon flow rate

10.0 sccm. The chamber pressure was maintained at 2.0 mTorr throughout the entire process.

Fig. 3.2. A transverse cross-section of the laser cavity clearly showing the etched gratings

In the second step, the sample was etched for another 240 s, where the flow rate of argon

was kept constant, while that of silicon tetrachloride was lowered to 2.5 sccm. The higher flow

rate of silicon tetrachloride in the first step helps etch the material faster and deeper, while

lowering the concentration in the second step lowers the etch rate and the degree of undercutting.

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55

The residual oxide mask on the DBR gratings after the etch was around 40 nm, which gives the

impression that an etch depth of more than 700 nm can be achieved by using this process.

Fig. 3.3. An SEM micrograph of a DBR grating etched to a depth of 700 nm

Since the DBR grating has a higher reflectivity than the cleaved GaAs-air interface,

lasing is expected to initiate on the DBR stripe. Laser action continues on the DBR reflector

resonator until threshold for an F-P mode is reached. The F-P threshold is made very high with

the use of an AR coating that is deposited on the DBR facet. The initial seeding of the laser

oscillations between the cleaved interface and the DBR gratings is expected to guide the laser

behavior at high current injection levels making the device operate close to the DBR peak

wavelength defined by the Bragg condition even at high power levels. The length of the DBR

grating section and its etch depth were chosen in order to provide sufficient feedback over a wide

range of current levels.

The laser material stack is an asymmetric cladding SCH which is grown in

an atmospheric pressure MOCVD reactor on a (100) n-type GaAs substrate. The detailed laser

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56

structure for 980 nm lasers is discussed in detail in Chapter 2. The fabrication of the DBR

gratings begins with deposition of a 200 nm thick silicon dioxide layer by PECVD. First order

Bragg gratings are patterned using a JEOL JBX-6000FS e-beam lithography system. The

lithographic pattern is then transferred to the silicon dioxide by dry etching in a Freon-13

reactive ion plasma. The pattern is then transferred to the epitaxial structure by inductively

coupled plasma etching employing silicon tetrachloride / argon plasma chemistry.

A 40 µm wide stripe is then transferred to the sample by optical lithography such that the

centre of the 50 µm wide DBR stripe coincides with the centre of the 40 µm wide gain guided

stripe. The sample is then etched in a solution of citric acid: hydrogen peroxide (4:1) in order to

remove the highly doped 100 nm GaAs layer. Etching away the highly doped layer all over the

sample except in the gain region provides for proper current confinement and helps lower the

threshold for lasing. After the etching is completed, the sample is cleaned in acetone, methanol

and isopropyl alcohol to remove any organic contaminants. The samples are also placed in an

oxygen plasma chamber for three minutes to get rid of any trace organic contaminants before

metallization.

Metals are then evaporated on to the laser stack in order to make an ohmic contact with

the GaAs surface. The p-contact metals consist of a stack of 50 nm titanium, 100 nm platinum

and 100 nm gold. After evaporation, the sample is then lapped and polished to a thickness of 125

µms. The titanium layer acts as an adhesion promoter, while the thick platinum layer acts a

diffusion barrier for gold. A thickness of 100 nm of gold appears to be good enough to act as a

good wetting layer for p-side down mounting. If more than 100 nm of gold is deposited it

appears to form complex intermettalics with the indium solder, ultimately affecting good heat

dissipation.

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The n-metal stack evaporated onto the sample consists of 5 nm nickel, 80 nm gold-

germanium (88%-12%), 30 nm nickel and 50 nm gold. The contacts are annealed in a hydrogen

environment at 375 °C in order to form an alloy. After the n-metals are alloyed, another 50 nm of

titanium and 150 nm of gold are evaporated onto the sample to help reduce the spreading

resistance in the contact.

The wafers are then cleaved into 1.5 mm long bars. The front facet of the lasers is coated

with a layer of silicon nitride by PECVD. The flow rates of ammonia and silane are controlled in

order to give the appropriate thickness and refractive index required for AR coating. The front

facets of the devices are coated with a layer of silicon nitride for 5% reflectivity.

3.2 Semiconductor diode resistance

In order to be able to run these devices under CW operational conditions, it is important

to have a total diode resistance that is very low. A low resistance allows a large amount of

current to be driven through the diode enabling us to collect a much larger optical power. A low

diode resistance would also prevent the device from heating up; if the device begins to heat up,

then its optical wavelength begins to red-shift and it also affects the device’s output power. The

heat dissipated by the diode is directly proportional to the resistance of the diode given by the

expression:

RIP *2= (3.1)

where I is the current applied to the diode and R is the total diode resistance.

For 980 nm BA lasers of width 40 µm and length 1.5 mm the total diode resistance was

calculated as shown in Table 3.1. Since the doping levels and the corresponding mobilities for

each one of the individual diode layers are known, the resistivity for each individual layer can be

calculated.

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Table. 3.1. The resistance of each individual layer in a 980 nm diode laser

Layer Doping Mobility Resistivity Thickness Area Resistance (Ω)

p-metal 5.00E-05 6.00E-04 0.083

p-cap 1.00E+20 45.4 0.001 1.00E-05 6.00E-04 2.29E-05 p-

cladding 2.00E+18 50 0.063 5.00E-05 6.00E-04 0.005

p-core 4.00E+16 80 1.953 5.00E-05 6.00E-04 0.163

QW 4.00E+16 2813 0.056 8.00E-07 6.00E-04 7.41E-05

n-core 4.60E+16 1300 0.105 5.00E-05 6.00E-04 0.009 n-

cladding 1.67E+18 1200 0.003 1.00E-04 6.00E-04 5.20E-04

n-buffer 3.00E+18 1700 0.001 1.00E-05 6.00E-04 2.04E-05

substrate 3.00E+18 1700 0.001 1.50E-02 6.00E-04 0.031

n-metal 2.20E-06 6.00E-04 0.004

Total 0.295

As seen in the table above, the resistance of a typical diode of width 40 µm and length 1.5

mm is theoretically on the order of 0.3 Ω. Prior to using the Ni/Au-Ge/Ni/Au contact, we

employed a metal scheme consisting of 20 nm Ge, 50 nm Au, 30 nm Ni and 50 nm Au. The

contact resistance of this metal scheme even after annealing was very high, with a specific

contact resistivity ρ = 4*10-4 Ω-cm2. Such a high specific contact resistivity led to a total diode

resistance in excess of 1 Ω.

In order to further lower the contact resistance of the laser diode in order to obtain CW

operation, we switched to the Ni/Au-Ge/Ni/Au metal scheme. In order to obtain the lowest

possible resistance between the metal stack and the GaAs layer we experimented with various

annealing conditions in a hydrogen environment. From Table 3.2, it can be seen that the lowest

contact resistance is obtained at an annealing temperature of 375 °C.

The low resistance is due to the formation of NiAs(Ge) grains at the interface between

GaAs and the alloyed contact [16]. These NiAs(Ge) grains have very high electrical

conductivity. Higher annealing temperatures cause segregation of the NiAs(Ge) grains leading to

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higher specific contact resistivity values. As the temperatures are increased beyond 425 °C, the

contacts eventually become non-ohmic.

Table. 3.2. The specific contact resistivity values obtained at various annealing temperatures for

the Ni/Au-Ge/Ni/Au contact

Temperature (°C) Contact resistivity (Ω-cm2) 375 2.46*10-6 425 1.06*10-5 475 non-ohmic 525 non ohmic

The contact resistivity values were obtained using the transfer length method (TLM), also

known as the transmission line method [17]-[20]. The pattern consists of 5 squares, each of

dimensions 100 µm x 100 µm. The square patterns are separated from each other in increasing

distances of 4 µm to 10 µm as shown in Fig. 3.4. The pattern was lithographically defined on an

n-type substrate. Once the pattern was transferred onto the resist stencil, metals consisting of 5

nm Ni, 80 nm Au-Ge (88%-12%), 30 nm Ni and 50 nm Au were evaporated onto the sample.

The metals were then lifted off in an acetone bath leaving the metal stack only in the 100 µm x

100 µm square apertures.

Fig. 3.4. A typical TLM pattern for calculation of specific contact resistivity

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Once the TLM pattern was defined, the samples were annealed at various temperatures as

shown in Table 3.2 and were then ready for testing. First, a voltage sweep was applied between

the contact pads separated by a distance of 4 µm and the current was measured. The resistance

between the two pads was calculated by taking the inverse of the slope from the plotted I-V

curve. Similarly, the resistance was calculated between contact pads separated by 6, 8 and 10

µm.

A typical semiconductor diode can be modeled as shown in Fig. 3.5. A region of contact

resistance, cR , exists between the metal and semiconductor interfaces. The specific contact

resistance, cρ , is then defined as:

ARcc =ρ (3.2)

where A is the area of the contact.

Fig. 3.5. A schematic showing the various resistances in a semiconductor laser diode

Once the resistance values between adjacent contact pads are calculated, they are plotted

as a function of variable pad separation. The slope of the curve should be linear and look similar

to the plot shown in Fig. 3.6. From this figure, various parameters can be extracted which help in

the calculation of contact resistance and the specific contact resistivity. The intercept of the line

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61

on the y-axis yields the contact resistance, cR , and the intercept of the line on the x-axis yields

the transfer length, TL .

Fig. 3.6. The resistance values between contact pads is plotted against separation between pads

The sheet resistance is given by the following expression:

T

c

sheetL

WRR = (3.3)

The specific contact resistance, cρ , can then be expressed as:

2

Tsheetc LR=ρ (3.4)

A specific contact resistance of 2.23*10-6 Ω-cm2 was calculated for the n-type metal

contact consisting of Ni/Au-Ge/Ni/Au when annealed at 375 °C in a hydrogen environment. The

specific contact resistivity was calculated as described above from the data shown in Fig. 3.7.

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62

2 4 6 8 10 121

2

3

4

5

Contact pad separation (µm)

Re

sis

tan

ce

( Ω)

y = 0.26*x + 1.6

data 1

linear

Fig. 3.7. The resistance values plotted against contact pad separation for Ni/Au-Ge/Ni/Au

contacts annealed at 375 °C

3.3 Laser diode mounting for CW operation

In order to operate a laser diode under CW operational conditions, the diode will need to

be mounted on a sink for efficient heat extraction. An image of our heat sink is shown in Fig.

3.8. The diode laser is mounted p-side down (epitaxial side down) on a diamond heat spreader

coated with indium. The active region is located within a micron away from the p-metal contact

and since most of the heat generated during CW operation is inside the active region, p-side

down mounting would be ideal for efficient heat removal.

The heat spreaders have dimensions of 3 mm x 1.5 mm x 0.5 mm. After growth by CVD,

the heat spreaders are electroplated with 175 nm Ti, 125 nm Pt and 500 nm Au. The laser diode

is mounted on a diamond heat sink rather than on a copper heat sink because CVD grown

diamond has a thermal conductivity that is almost 4.5 times higher than that of copper as seen in

Table 3.3. The CVD grown heat spreaders are loaded into an evaporator and 7 µm of indium is

evaporated onto their surfaces. After completion of the evaporation process and upon breaking

vacuum, indium immediately oxidizes to form a layer of indium oxide.

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63

Fig. 3.8. Our mounting stage for heat extraction during CW operation

Prior to loading the laser on an indium coated heat spreader, the heat spreader is etched in

a dilute hydrochloric acid solution (1:10 HCl: DI) for about 15 s to remove the native indium

oxide layer. The heat spreader is then dipped in isopropyl alcohol (IPA) to prevent any further

oxidation. The laser is then mounted on to the heat spreader such that the front facet is barely

over the edge.

Once the laser is loaded onto the heat spreader the stage is heated to 158 °C, the melting

point of indium. Once the indium melts, being a soft solder it tends to reorganize itself. In order

to prevent the laser diode from moving while the stage is being heated up, vertical pressure is

applied on the laser. If no pressure is applied, then tiny air gaps tend to form between the indium

and laser surfaces making heat extraction very poor.

Table. 3.3. The thermal conductivity of diamond is compared against some other materials

Material Thermal conductivity (W/m.K)

Diamond CVD 1800

Copper 401

GaAs 55

Indium 86

In52Sn48 Alloy 34

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64

The laser diode is loaded such that the front facet is a few microns beyond the edge of the

heat spreader so that no indium coats the front facet. Since the laser facet is only a micron from

the indium surface, any indium that sticks to the front facet will prevent lasing. Once the stage is

heated to 158 °C and the indium melts, the stage is allowed to cool down to room temperature

while pressure is maintained on the laser, preventing it from moving during the cool down stage.

Fig. 3.9. A packaged laser diode shown next to a penny for size comparison

A schematic of our heat extraction package is shown in Fig. 3.9, being compared in size

to a penny. A piece of copper roughly 10 mm x 10 mm is used as the submount in our mounting

process. The copper piece is first etched in citric acid for 15 minutes to remove any native copper

oxide and is then transferred to IPA to prevent any oxygen from coming in contact with the

submount. The submount is then blown dry with nitrogen and quickly loaded into an evaporator

and pumped down to low pressure. Metals consisting of 50 nm Ti, 100 nm Pt and 100 nm Au are

then evaporated onto the submounts in order to prevent any further oxidation of copper.

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65

After evaporation, the copper submount is heated to a temperature of 134 °C, the melting

point of In52Sn48 alloy. A piece of the alloy is spread on the copper submount and allowed to stay

for a few minutes. The diamond heat spreader along with the laser is then placed on the alloy

coated submount and pressed down. Since indium has a higher melting point than the solder, the

laser does not move when the heat spreader is loaded onto the copper submount. Once the entire

package cools down, it is ready for testing. The package is placed on a thermoelectric cooler

(TEC) and the package temperature is maintained at a constant 20 °C during testing.

3.4 Results and discussion

0 1000 2000 30000

500

1000

1500

2000

Current (mA)

Po

we

r (m

W)

Fig. 3.10. The L-I characteristics for a 40 µm wide, 1.5 mm long BA laser with a DBR grating

After mounting the laser on the TEC stage, data was collected from the devices under

CW conditions. The L-I characteristics for a device are shown in Fig. 3.10. A maximum power

of 1.7 W was obtained for lasers with a stripe width of 40 µm and a length of 1.5 mm. The

maximum power of 1.7 W was obtained at a drive current of 3.1 A. The laser exhibited a

threshold of 180 mA which corresponds to a threshold current density of 300 A-cm-2. The slope

efficiency obtained from this device is 0.55 W/A. As the current is increased beyond 3.1 A, the

power begins to saturate and then rolls over due to increased Joule heating. In high power diodes

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66

there are three possible reasons for power saturation. Firstly, the leakage current increases with

an increase in the injection current. Secondly, as the active region heats up due to an increased

injection current, the threshold for the laser goes up due to a lowered carrier confinement. Also,

there is an increase in Auger non-radiative recombination processes. Thirdly, the internal

absorption, αi, increases with an increase in current [21].

The drop in power beyond 3.1 A is not due to COMD because the calculated power

densities on the facet are on the order of 4.25 MW/cm2, while the power densities required for

COMD in a similar 980 nm laser are reported to be on the order of 18-18.5 MW/cm2 [22].

Moreover, the process is reversible, meaning that the same L-I curve can be generated run after

run once the laser device is allowed to cool down.

20 40 60100

150

200

250

300

350

400

Temperature (°C)

La

se

r th

resh

old

(m

A)

Fig. 3.11. The threshold current of the laser plotted vs. temperature of the stage

The characteristic temperature, T0, of the laser was also calculated from the data shown in

Fig. 3.11. The laser was operated under pulsed conditions (2 µs pulses in a 0.3% duty cycle). The

characteristic temperature is a measure of the temperature stability of the device. A considerable

amount of heat is generated in high power devices during operation, and depending on the

amount of heat generated, the temperature of the active region rises. A rise in the temperature of

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67

the active region increases the laser threshold and decreases its quantum efficiency. Heating of

the active region with increasing current is primarily due to the series resistance of the diode as

well as non-radiative recombination near the laser facets [23]. A large characteristic temperature

is desired for high power operation, in order for the maximum obtainable power and differential

quantum efficiency to not be drastically affected by the heating of the device under CW

conditions.

The characteristic temperature, T0, for this device was calculated to be 254.2 K. The

value of T0 for 980 nm lasers has been reported to typically be around 200 K [23]. The

characteristic temperature, T0, was calculated from the expression below:

−=

0

1212 exp

T

TTII thth (3.5)

where 2T and 1T are any two different temperatures of the stage, while 2thI and 1thI are the

corresponding threshold currents.

965 970 975 980 985

-40

-30

-20

-10

0

Wavelength (nm)

Lo

g. In

ten

sity (

dB

)

0.2 A

0.5 A

1.5 A

2.5 A

Fig. 3.12. The emission spectra collected at four injection current levels

The spectra captured from the laser at four different injection current levels, namely, 0.2

A, 0.5 A, 1.5 A and 2.5 A, are shown in Fig. 3.12. The laser began to lase on a single wavelength

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68

mode at 974.8 nm. More than 40 dB side mode suppression is observed under these

measurement conditions.

As the current was increased to 0.5 A, the emission wavelength shifted to 975.4 nm.

Similarly, as the current was increased to 1.5 A, the peak wavelength began to red shift and was

located at 976.9 nm. As the current was increased to 2.5 A, the peak wavelength shifted to 978.7

nm. The change in wavelength first to 975.4 nm and then eventually to 978.7 nm can be

attributed to an increase in temperature of the active region due to Joule heating. As the material

begins to heat up due to current being injected, the band gap of the material decreases in the

active region, thereby causing an increase in the refractive index of the material as given by the

expression below [23], [24]:

Tkn ∆×=∆ −410 (3.6)

where k is a proportionality factor dependent on material and T∆ is the change in the active

region temperature.

As the current is increased, the spectrum tends to get wider although still lasing

predominantly on a single wavelength mode. The increase in the width of the spectrum can be

attributed to increased spontaneous emission. There appears to be sufficient coupling between

the optical mode and the DBR gratings because the device lases on a single wavelength mode

even at currents as high as 2.5 A with a side mode suppression of at least 30 dB.

An experiment was performed to calculate the temperature change within the active

region as the amount of injection current was increased under CW conditions. A laser with a

side mode suppression of more than 35 dB was selected. The laser lased at a wavelength of

983.6 nm, when the stage temperature was maintained at 20 °C. The laser was operated under

pulsed conditions (2 µs pulses, 0.3% duty cycle) at a current of 300 mA so as to remove any

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69

heating effects to the active region coming from the injected current.

As the temperature of the stage was increased, the peak wavelength began to red-shift.

The peak wavelength at temperatures of 20, 30 and 40 °C is shown in Fig. 3.13. Since the laser

was lasing at 984 nm at room temperature (25 °C), the Bragg condition was used to determine

the pitch of the grating. Keeping in mind that the effective index at room temperature is 3.4272,

the pitch of the grating was calculated to be 143.557 nm. Now using the same pitch, the

effective indices were calculated at stage temperatures of 30 °C and 40 °C to be 3.42894 and

3.43277. Now using equation 3.6, the value of k was calculated to be 3.83122.

Now since the value of k for this material system is figured out, it should be relatively

simple to use the information provided in Fig. 3.13 to calculate the change in the active region

temperature with increasing injection current. The effective index of the material was calculated

at each current injection level based on the peak wavelength. The difference in refractive index

values for two different current injection values were related using equation 3.6 to come up with

the active region temperature for that particular current injection level.

The temperature of the active region for various injection current levels is shown in Fig.

3.14. The four data points are fitted to a quadratic equation. From the quadratic fit to the data, it

appears that the temperature of the active region is proportional to the square of the injection

current being applied. A general equation relating the temperature of the active region to the

injection current can be expressed as:

2IT α=∆ (3.7)

where T∆ is the change in temperature of the active region, α is a proportionality constant and

I is the injection current applied to the laser. For the data shown in Fig. 3.14 the proportionality

factor was calculated to be 4.7.

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70

975 980 985 990

-30

-20

-10

0

Wavelength (nm)

Lo

g. In

ten

sity (

dB

)

20 °C

30 °C

40 °C

Fig. 3.13. The emission spectrum collected at three different stage temperatures

0 0.5 1 1.5 2 2.520

30

40

50

60

Current (A)

Active

re

gio

n te

mp

era

ture

(°C

)

Temperature (°C)

y = 4.7x2

Fig. 3.14. The active region temperature calculated as a function of injected current

The proportionality factor is dependent on the resistance of the diode as well as on the

capacity of the package to dissipate heat. This technique of calculating the active region

temperature from the spectrum obtained at various current levels can be used to check the

reliability of a particular packaging technique for a diode of given dimensions.

The line width of this laser was captured using the delayed self-heterodyne technique

[25]. In this technique, the laser beam is split into two paths, with one path sent through a 2.2 km

fiber that acts as a delay line and the other is modulated using an acoustic optical modulator

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71

operating at 80 MHz. The two beams are then recombined and detected using a high speed photo

detector. The resulting beat signal is viewed on a spectrum analyzer. The resolution of the

measurement can be estimated as 1/(2τd) where τd is the delay time. Since we are using a delay

line that is approximately 2.2 km, the resolution of the system is approximately 40 kHz. The

entire setup of the delayed self-heterodyne technique is shown in Fig. 3.15.

Fig. 3.15. The setup used for the delayed self-heterodyne line width measurement technique

The line width of a laser diode is defined by the phase fluctuations at the output of the

device results from two sources, namely, the spontaneous emission from the laser diode and the

changes in refractive index due to carrier density fluctuations. Every spontaneous emission even

occurring in the laser diode adds to the phase noise and contributes to the Schawlow-Townes line

width given by [26]:

p

sp

p

sponN

Rv

ππτ 2'2

1 'Γ==∆ (3.8)

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72

where p'τ is the effective photon lifetime in the cavity and spR ' is the spontaneous recombination

rate, Γ is the confinement factor of the optical mode in the active region and pN is the photon

density.

As the real and imaginary parts of the refractive index are related to one another by the

Kramers-Kronigg relations [21], every recombination event between an electron-hole pair causes

a change in the real part of the refractive index. A change in the real part of the refractive index

results in a frequency shift and is expressed as [26]:

Ngvv og ∆Γ=∆πα4

(3.9)

where α is the line width enhancement factor, gv is the group velocity, og is the differential gain

and N∆ is the change in the number of carriers. Using a Langevin noise source, and accounting

for both sources of line width, the modified Schawlow-Townes line width expression can be

written as [26]:

)1(2

2'

απ

=∆p

sp

N

Rv (3.10)

The line width of this device was measured at an optical power of 60 mW to be 240 kHz.

At an optical power of 200 mW, the line width was recorded to be about 220 kHz. The initial

drop in line width is attributed to an increased photon density at the DBR peak wavelength; the

line width of the laser is inversely proportional to the photon density as given by the Schawlow-

Townes line width expression. At an optical power of 500 mW, the line width increased to 350

kHz, due to line width re-broadening which has been extensively reported in literature [28], [29].

The line width of this laser plotted as a function of inverse power is shown in Fig. 3.16.

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73

0 0.005 0.01 0.015200

250

300

350

400

Inverse power (mW-1

)

Sp

ectr

al lin

e w

idth

(kH

z)

Fig. 3.16. The line width of the device plotted as a function of inverse power

The laser line width from these devices is higher than that reported from ridge

waveguide lasers with surface etched gratings [12], [30]. The larger line width in these devices

can be attributed to a larger spontaneous emission owing to a larger gain volume (40 µm stripe

as opposed to a 4 µm stripe in ridge waveguide lasers). Also as the current is increased, the

width of the near field spot size in the lateral direction begins to increase (>40 µm) due to carrier

induced index suppression, thereby reducing the effectiveness of the DBR grating in the cavity

[31]. Spontaneous emission generation in these areas next to the DBR grating will increase the

phase noise, thereby increasing the laser line width. A device with a much wider DBR grating,

with a width greater than 50 µm, should record a lower line width. It was not possible to

measure the laser line width at output powers of above 480 mW, perhaps owing to the fact that

the spontaneous emission noise was very high at which point the laser line width became

undefined.

It is very interesting to see that these wide stripe devices lase on a single wavelength

mode despite there being the presence of multiple lateral modes in a 40 µm wide stripe. A

theoretical approach is taken here to understand why the devices lase on a single wavelength

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74

mode with a very narrow line width.

The difference in wavelength corresponding to two lateral modes for the same

longitudinal mode number is calculated. Let us assume that there are only two lateral modes in

the structure, the fundamental mode and the first order mode as shown in Fig. 3.17.

Fig. 3.17. The first two lateral modes shown along the lateral cross-section of a laser

The wavelengths corresponding to the two lateral modes are given by:

Wx 20 =λ (3.11)

Wx =1λ (3.12)

The corresponding wave numbers in the x direction are then expressed as:

W

kx

x

πλπ

==0

0 2 (3.13)

W

kx

x

πλπ 221

1 == (3.14)

222kkk zx =+ (3.15)

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75

The corresponding wave numbers in the z direction can then be expressed as:

)2

1()1(22

2

22

220

kWk

kWkk z

ππ−=−= (3.16)

)2

1()4

1(22

2

22

221

kWk

kWkk z

ππ−=−= (3.17)

The corresponding longitudinal modes can be derived from the wave numbers in the z direction

and written as:

)2

1(

22

22

20

0

kWk

k z

z

πππ

λ−

== (3.18)

)2

1(

22

22

21

1

kWk

k z

z

πππ

λ−

== (3.19)

From the above expressions, the corresponding difference in wavelength for both longitudinal

modes can then be expressed as:

23

3

22

2

22

2

8

3]

21

21[

2

WnkWkWk

λπππλ =−−+=∆ (3.20)

Since the width of the stripe, W , is 40 µm and the wavelength of interest is 980 nm,

using an effective index value of 3.424, the different in wavelength can be calculated to be on

the order of 5.5 pm. The resolution of the spectrum analyzer is limited to 0.1 nm which also

happens to be the longitudinal mode separation. Since we are able to capture a line width by

using the optical self-heterodyned experiment, we can safely conclude that there is only one

single wavelength mode. It is likely that spectral hole burning takes place between very closely

spaced wavelength modes resulting in only one wavelength mode.

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76

3.5 References

[1] G. M. Smith, J. S. Hughes, R. M. Lammert, M. L. Osowski, G. C. Paper, J. T. Verdeyen and J. J. Coleman, “Very Narrow Linewidth Asymmetric Cladding InGaAs-GaAs Ridge Waveguide Distributed Bragg Reflector Lasers,” IEEE Photon. Technol. Lett., vol. 8, pp. 476-478, Apr. 1996. [2] R. M. Lammert, J. S. Hughes, S. D. Roh, M. L. Osowski, A. M. Jones and J. J. Coleman, “Low-Threshold Narrow-Linewidth InGaAs-GaAs Ridge-Waveguide DBR Lasers with First-Order Surface Gratings,” IEEE Photon. Technol. Lett., vol. 9, pp. 149-151, Feb. 1997. [3] J. F. Sell, W. Miller, D. Wright, B. V. Zhdanov, R. J. Knize, “Frequency narrowing of a 25 W broad area diode lasers,” Appl. Phys. Lett., vol. 94, p. 051115, 2009. [4] M. K. Davis, G. Ghislotti, S. Balsamo, D. A. S. Loeber, G. M. Smith, M. H. Hu, and N. Hong Ky, "Grating stabilization design for high-power 980-nm semiconductor pump lasers," IEEE J. Sel. Top. Quantum Electron., vol. 11, pp. 1197-1208, 2005. [5] B. Zhdanov and R. J. Knize, “Diode-pumped 10 W continuous wave cesium laser,” Optics Letters, vol. 32, no. 15, pp. 2167-2169, Aug. 2007. [6] V. Ligeret, F-J Vermersch, S. Bansropun, M. Lecomte, M. Calligaro, O. Parillaud and M. Krakowski, “High-Power Al-Free Active Region (λ=852 nm) Laser Diodes for Atomic Clocks and Interferometry Applications,” in Proc. of SPIE, vol. 6133, p. 613318, Feb. 2006. [7] L. J. Mawst, A. Bhattacharya, J. Lopez, D. Botez, D. Z. Garbuzov, L. De Marco, J. C. Conolly, M. Jansen, F. Fang, R. F. Nabiev, “8W continuous wave front facet power from broad-waveguide Al-free 980 nm diode lasers,” Appl. Phys. Lett., vol. 69, pp. 1532-1534, 1996. [8] A. Al-Muhanna, L. J. Mawst, D. Botez, D. Z. Garbuzov, R. U. Martinelli and J. C. Connolly, “High-power (>10W) continuous-wave operation from 100-µm-aperture 0.97-µm-emitting Al-free diode lasers,” Appl. Phys. Lett., vol. 73, pp. 1182-1184, 1998. [9] T. Earles, L. J. Mawst and D. Botez, “1.1 W continuous-wave, narrow spectral width (<1 Å) emission from broad-stripe, distributed-feedback diode lasers (λ =0.893 µm),” Appl. Phys. Lett., vol. 73, no. 15, pp. 2072-2074, Oct. 1998. [10] C. H. Chang, T. Earles and D. Botez, “High CW power narrow-spectral width (< 1.5Å) 980 nm broad-stripe distributed-feedback diode lasers,” Electron. Lett., vol. 36, no. 11, pp. 954-955, May. 2000. [11] J. Fricke, F. Bugge, A. Ginolas, W. John, A. Klehr, M. Matalla, P. Ressel, H. Wenzel, and G. Erbert, "High-Power 980-nm Broad-Area Lasers Spectrally Stabilized by Surface Bragg Gratings," IEEE Photonics Technol. Lett., vol. 22, pp. 284-286, Mar. 2010.

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[12] R. K. Price, J. J. Borchardt, V. C. Elarde, R. B. Swint and J. J. Coleman, “Narrow-Linewidth Asymmetric Cladding Distributed Bragg Reflector Semiconductor Lasers at 850nm,” IEEE Photon. Technol. Lett., vol. 18, no. 1, pp. 97-99, Jan. 2006. [13] R. K. Price, V. B. Verma, K. E. Tobin, V. C. Elarde and J. J. Coleman, “Y-Branch Surface-Etched Distributed Bragg Reflector Lasers at 850 nm for Optical Heterodyning,” IEEE Photon. Technol. Lett., vol. 19, pp. 1610-1612, Oct. 2007. [14] J. J. Coleman and P. D. Dapkus, “Single-longitudinal-mode metalorganic chemic-vapor-deposition self-aligned GaAlAs-GaAs double-heterostructure lasers,” Appl. Phys. Lett., vol. 37, pp. 262-263, Aug. 1980. [15] R. K. Price, V. C. Elarde and J. J. Coleman, “Scattering loss and effective index step of asymmetric cladding surface-etched distributed Bragg reflector lasers at 850nm,” J. Appl. Phys., vol. 101, p. 053116, 2007. [16] A. Callegari, E.T-S. Pan and M. Murakami, “Uniform and thermally stable AuGeNi ohmic contacts to GaAs,” Appl. Phys. Lett., vol. 46, pp. 1141-1143, June. 1985. [17] D. K. Schroder, Semiconductor Material and Device Characterization. New York, NY: Wiley-IEEE Press, 2006. [18] M. E. Lin, Z. Ma, F. Y. Huang, Z. F. Fan, L. H. Allen and H. Markoc, “Low resistance ohmic contacts on wide band-gap GaN,” Appl. Phys. Lett., vol. 64, no. 8, pp. 1003-1006, 1994. [19] Y. Wang, W. Chen, Q. Wei, W. Chen, R. Li, Y. Pan, Z. Yang, G. Zhang and X. Hu, “Modified transmission line model to investigate non-Ohmic contact behavior and its application on GaN,” J. Appl. Phys., vol. 101, p. 086105, 2007. [20] G. E. Bulman, G. F. Gwilliam III and F. A. Chambers, “Low Resistance Ti/Pt/Au Ohmic Contacts to GaAs/AlxGa1-xAs Heterostructures Using Open-Tube Zn Diffusion,” J. Electrochem. Soc., vol. 136, no. 8, pp. 2423-2426, Aug. 1989. [21] S. L. Chuang, Physics of Optoelectronic Devices. New York, NY: Wiley & Sons, 2009. [22] A. Al-Muhanna, L. J. Mawst, D. Botez, D. Z. Garbuzov, R. U. Martinelli and J. C. Connolly, “High-power (>10W) continuous-wave operation from 100-µm-aperture 0.97-µm-emitting Al-free diode lasers,” Appl. Phys. Lett., vol. 73, pp. 1182-1184, 1998. [23] R. Diehl, High-Power Diode Lasers, Fundamentals, Technology, Applications. Berlin, Germany: Springer, 2000. [24] H. Wenzel, J. Fricke, A. Klehr, A. Knauer and G. Erbert, “High-Power 980-nm DFB RW Lasers with a Narrow Vertical Far Field,” IEEE Photon. Technol. Lett., vol. 18, no. 6, pp. 737-739, Mar. 2006.

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[25] T. Okoshi, K. Kikuchi and A. Nakayama, “Novel method for high resolution measurement of laser output spectrum,” Electron. Lett., vol. 16, pp. 630-631, 1980. [26] L. Coldren and S. Corzine, Diode Lasers and Photonic Integrated Circuits. New York, NY: John Wiley & Sons, 1995. [27] J. Buus, Single Frequency Semiconductor Lasers. Washington, DC: SPIE, 1991. [28] M. C. Aman and R. Schimpe, “Excess linewidth broadening in wavelength-tunable laser diodes,” Electron. Lett., vol. 26, pp. 279-280, 1990. [29] X. Pan, H. Olesen and B. Tromborg, “A theoretical model of multi-electrode DBR lasers,” IEEE J. Quantum Electron., vol. 24, no. 12, pp. 2423-2432, Dec. 1988. [30] K. Paschke, S. Spiessberger, C. Kaspari, D. Feise, C. Fiebig, G. Blume, H. Wenzel, A. Wicht, and G. Erbert, "High-power distributed Bragg reflector ridge-waveguide diode laser with very small spectral linewidth," Opt. Lett., vol. 35, pp. 402-404, Feb. 2010. [31] K. J. Beernink, J. J. Alwan, and J. J. Coleman, "Antiguiding in Narrow Stripe Gain-Guided Ingaas-Gaas Strained-Layer Lasers," J. Appl. Phys., vol. 69, pp. 56-60, Jan 1 1991.

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CHAPTER 4: WIDE STRIPE DUAL WAVELENGTH MODE DIODE LASERS

The field of single wavelength mode semiconductor lasers gave rise to controlled,

narrow, multiple wavelength mode lasers. Multiple wavelength sources have applications in

optical data processing, dense wavelength-division multiplexing (DWDM) and optical

heterodyning [1]-[4].

Multiple wavelength sources in the form of two or more discrete lasers with a combined

output have been investigated in the past [5]. This design suffers from high bending losses which

affect the performance of the laser diode. Dual wavelength semiconductor lasers making use of a

single gain medium with multiple quantum wells have also been investigated [6], [7]. Dual

wavelength mode operation has also been achieved using monolithic coupled micro cavities [8].

Dual wavelength generation has also been investigated by the placement of two different DBR

gratings, one behind the other, in a single cavity [9], [10]. Scattering losses from one DBR

grating in the optical path of the other DBR grating cause one wavelength mode to dominate

over the other mode. A DFB laser employing two gratings placed side by side in order to obtain

dual mode lasing has been demonstrated in ridge waveguide lasers [11]. Researchers have tried

other techniques such as sampled gratings, selective area growth and phase shift gratings for

generating two or more wavelength modes from the same cavity [2], [12], [13].

4.1 Motivation

The motivation behind making a dual wavelength laser is to use it as a source for

terahertz (THz) wave generation by optical heterodyning. Optical heterodyning is the generation

of the difference frequency (also called the beat frequency) by mixing two different frequencies

in a photodetector [14].

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Assume that the two optical fields behave as two plane waves given by the following

expressions:

)cos()( 111 twEtE = (4.1)

)cos()( 222 twEtE = (4.2)

where 1E and 2E are the optical field amplitudes and 1w and 2w are the optical field frequencies.

The total field incident upon the photodetector is then given as:

)cos()cos()( 2211 twEtwEtE += (4.3)

The signal current in the photodetector is given as:

)()( tPhc

qti

λη= (4.4)

where λ is wavelength of the photons, q is the electron charge, h is Planck’s constant, c is the

speed of light, η is the quantum efficiency of the photodetector and )(tP is the incident power

on the photodetector. The incident power on the photodetector can be related to the total incident

field )(tE by the following expression:

0

2 )()(

z

AtEtP = (4.5)

where A is the surface area of the photodetector and 0z is the impedance of free space. The

above expression holds true because photodetectors sense the intensity of the incident light and

not the amplitude of the incident field. The intensity of the incident field can be written as:

22211

2 ))cos()cos(()( twEtwEtE += (4.6)

)cos()cos(2)(cos)(cos)( 212122

2122

12

2 twtwEEtwEtwEtE ++= (4.7)

Now using the half angle formula, the above expression can be rewritten as:

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81

)cos()cos(2)2cos(2

1

2

1)2cos(

2

1

2

1)( 212122

22

21

2

1

2

12 twtwEEtwEEtwEEtE ++++= (4.8)

The above expression can also be written as:

)))cos(())(cos(())2cos()2cos((2

1)( 2121212

2

21

2

1

2

2

2

12 twwtwwEEtwEtwEEEtE ++−++++=

(4.9)

In a photodetector the high frequencies 1w , 2w and 21 ww + can be ignored because these

frequencies are too fast for the photo detector to respond to. Therefore the “usable” power by the

photodetector can be written as:

))cos((2)( 212121 twwPPPPtP −++= (4.10)

Therefore, as seen in the above expression, the power associated with the beat signal is

proportional to the square root of the individual powers multiplied together.

In order to generate THz waves by optical heterodyning, two separate narrow line width

semiconductor lasers have been used. The photo detectors used for THz wave generation are

usually made of low temperature grown (LTG) GaAs due to their sub-picoseconds carrier

lifetimes as well as the ability to integrate a radiating antenna into the device [4].

The motivation behind making a dual wavelength laser is to integrate both sources of

light on to one chip. Using selective area growth, perhaps the LTG-GaAs photo detector can also

be integrated with the dual wavelength source to make a complete and portable THz source [15].

4.2 Device design

A laser diode device design is presented in which two different surface etched DBR

gratings of width 25 µm each are placed next to each other in the center of a gain guided stripe of

width 40 µm. In chapter 3, we have reported on a wide stripe gain guided laser structure with a

single integrated surface etched DBR grating that is suitable where a fundamental spatial mode is

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not important and exhibits stable, narrow line width and single wavelength mode operation. The

schematic of our wide stripe dual wavelength device is shown in Fig. 4.1. The laser is 1.5 mm

long and the stripe width is 40 µm. The image shows the two DBR gratings being separated from

one another by a small spacing; this was done only to illustrate the presence of two different

gratings. In reality, the two gratings are right next to one another as shown in Fig. 4.2.

Fig. 4.1. Schematic of a 1.5 mm long, 40 µm wide laser with two different DBR gratings

The process of fabricating these lasers is explained in detail in chapter 3. The gratings

were etched to a depth of 700 nm as shown in an SEM viewgraph in Fig. 4.3. Once the gratings

were defined, the 40 µm wide stripe is defined by optical lithography followed by an etch step in

a mixture of citric acid and hydrogen peroxide to remove the highly conductive p-cap layer.

After completion of the etch process, Ti/Pt/Au are evaporated on to the sample to form the p-

contact. Once the samples are lapped and polished to a thickness of about 125 µm, n-metals

consisting of Ni/Au-Ge/Ni/Au are evaporated on to the samples. The contacts are annealed in a

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83

hydrogen environment at 375 °C in order to form an alloy. After alloying, another 50 nm of

titanium and 150 nm of gold are evaporated onto the sample to help reduce the spreading

resistance in the contact. The samples are then cleaved and diced into lasers of length 1.5 mm

each and dielectrics are deposited on their facets for HR/AR coatings.

Fig. 4.2. An SEM viewgraph showing the two DBR gratings right next to one another

Fig. 4.3. An SEM viewgraph of the gratings that have been etched down to 700 nm

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84

4.3 Results and discussion

960 970 980 990

-40

-30

-20

-10

0

Wavelength (nm)

Lo

g. In

ten

sity (

dB

)

5.3 nm

9.8 nm

Fig. 4.4. The spectrum captured from two different devices at a current of 700 mA

The spectrum of two different wide stripe, dual wavelength devices with varying

wavelength spacing is shown in Fig. 4.4. The spectra were captured at 700 mA of injection

current under CW conditions. The first device has two wavelength modes separated by 5.3 nm,

with one mode at 969.8 nm and the other at 975.1 nm. The second device has two wavelength

modes separated by 9.8 nm, with one mode at 967 nm and the other at 976.8 nm. The spectra

were captured from different devices with varying wavelength mode separation to show that

arbitrary wavelength mode spacing can be achieved by only changing the pitch of the respective

DBR gratings.

The power vs. current characteristics of the device with wavelength spacing of 5.3 nm are

plotted in Fig. 4.5. A maximum output power of 1.6 W was obtained from this device at an

injection current of 3.5 A. The diode has a lasing threshold of 200 mA, which corresponds to a

threshold current density of 334 A-cm-2. Beyond 3.5 A of current, the power begins to roll over

due to an increase in temperature of the active region due to Joule heating. The laser

demonstrated an output efficiency of 0.51 W/A.

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85

0 1000 2000 30000

500

1000

1500

2000

Current (mA)

Po

we

r (m

W)

Total Power

975.1 nm

969.8 nm

Fig. 4.5. The L-I characteristics of a 1.5 mm long device with two DBR gratings

The power from each of the wavelength modes collected at various injection current

levels is also shown in Fig. 4.5. From the L-I curves plotted for each of the individual

wavelength modes, it is clear that the longer wavelength mode has a smaller laser threshold and

begins to lase earlier, while the shorter wavelength mode begins to lase around 500 mA. The

longer wavelength mode at 975.1 nm maintains a higher value of output power for all values of

drive current.

The spectra captured from the wide stripe laser with wavelength mode spacing of 5.3 nm

at three different current levels are shown in Fig. 4.6. The laser begins to lase on a single

wavelength mode; the spectrum is captured at a current of 300 mA to show the single

wavelength mode at 974.4 nm.

As the current is increased, the 2nd wavelength mode begins to lase due to increased gain.

The spectrum was also captured at 700 mA to show the presence of both wavelength modes. At

this current injection level, the longer wavelength mode has now red-shifted to 975.1 nm while

the shorter wavelength mode is at 969.8 nm. The spectrum is also shown at a current of 3.2 A at

which point both wavelength modes have red-shifted to longer wavelength modes. At a current

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86

level of 3.2 A, both wavelength modes become considerably wider due to increased spontaneous

emission. For all values of drive current, the individual wavelength modes exhibited at least 35

dB of side mode suppression ratio.

960 970 980 990

-100

-80

-60

-40

-20

0

Wavelength (nm)

Lo

g. In

ten

sity (

dB

)

0.3A

0.7A

3.2A

Fig. 4.6. The emission spectra shown at three different current injection levels

The spectra collected at various points in the far field for this device at a current of 700

mA CW are shown in Fig. 4.7. The presence of both wavelength modes at all points in the far

field suggests that both modes are overlapping one another. In order to be able to use this device

for photo mixing applications it is important to have both wavelength modes overlapping one

another in the far field [4], [11].

Wide stripe dual wavelength devices have also been demonstrated at wavelengths around

850 nm. Although the 980 nm dual wavelength devices serve as a proof of concept, only the 850

nm devices can be used with an LTG-GaAs photo detector for the generation of THz waves. The

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87

band gap of GaAs is 1.4 eV and therefore optical energies lower than that of its band gap will not

be absorbed by the material.

-3 -2 -1 0 1 2 30

0.5

1

1.5

Far Field Angle (Degrees)

Inte

nsity (

Arb

. U

nits)

975.1 nm

969.8 nm

Fig. 4.7. A spectrally resolved far field profile for both lasing wavelength modes at 700 mA CW

The spectra captured from four discrete devices with varying wavelength mode spacing

are shown in Fig. 4.8. Wide stripe, dual wavelength lasers with four different wavelength

spacings were tested. The lasing wavelengths and their corresponding Bragg periods are shown

in Table 4.1. The device with wavelength mode spacing of 5.1 nm has two spectral modes at

853.6 nm and at 858.7 nm respectively. These devices were operated under pulsed conditions (2

µs pulses in a 0.3% duty cycle). The individual spectral modes show a side mode suppression

ratio of 30 dB. The device continued lasing on both spectral modes to measurement limited

current levels. The spectra shown in Fig. 4.7 were collected at powers of 200 mW or more.

In the THz regime, a wavelength spacing of 2.4 nm corresponds to a frequency difference

of 1 THz. Therefore, a wavelength mode spacing of 5.1 nm should correspond to a THz

frequency of 2.125 THz that can be generated by photo mixing the two individual wavelength

modes located at 853.6 nm and 858.7 nm.

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850 855 860 865

-140

-120

-100

-80

-60

-40

-20

0

20

40

60

Wavelength (nm)

Lo

g. In

ten

sity (

20

dB

/div

)

5.1 nm

2.46 nm

1.56 nm

0.88 nm

Fig. 4.8. The emission spectra of four different DBR lasers under pulsed conditions

Table 4.1. The emission wavelengths of four different devices and their

Device λ1 (nm)

Period (nm)

λ2 (nm)

Period (nm)

Spacing (nm)

a) 853.6 132.55 858.7 133.34 5.1 b) 855 132.76 857.46 133.15 2.46 c) 855.3 132.81 856.86 133.05 1.56 d) 855.62 132.86 856.5 133 0.88

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4.4 References

[1] A. Klehr, J. Fricke, A. Knauer, G. Erbert, M. Walther, R. Wilk, M. Mikulics and M. Koch, “High-Power Monolithic Two-Mode DFB Laser Diodes for the Generation of THz Radiation," IEEE J. Quantum Electron., vol. 14, no. 2, pp. 289-294, Mar. 2008. [2] Y. Matsui, M. D. Pelusi, S. Arahira and Y. Ogawa, “Beat frequency generation up to 3.4 THz from simultaneous two-mode lasing operation of sampled-grating DBR laser,” Electron. Lett., vol. 35, pp. 472-474, Mar. 1999. [3] C. Kadow, A. W. Jackson and A. C. Gossard, S. Matsuura and G. A. Blake, “Self-assembled ErAs islands in GaAs for optical-heterodyne THz generation,” Appl. Phys. Lett., vol. 76, pp. 3510-3512, June. 2000. [4] K. A. McIntosh, E. R. Brown, K. B. Nichols, O. B. McMahon, W. F. DiNatale and T. M. Lyszczarz, “Terahertz photomixing with diode lasers in low-temperature-grown GaAs,” Appl. Phys. Lett., vol. 67, pp. 3844-3846, Dec. 1995. [5] R. K. Price, V. B. Verma, K. E. Tobin, V. C. Elarde and J. J. Coleman, “Y-Branch Surface-Etched Distributed Bragg Reflector Lasers at 850 nm for Optical Heterodyning,” IEEE Photon. Technol. Lett., vol. 19, pp. 1610-1612, Oct. 2007. [6] C. Huang, C. Cheng, Y. Su and C. Lin, “174-nm Mode Spacing in Dual-Wavelength Semiconductor Laser Using Nonidentical InGaAsP Quantum Wells,” IEEE Photon. Technol. Lett., vol. 16, pp. 371-373, Feb. 2004. [7] C. Lin, M. Chen and B. Lee, “Wide-Range Tunable Dual-Wavelength Semiconductor Laser Using Asymmetric Dual Quantum Wells,” IEEE Photon. Technol. Lett., vol. 10, pp. 1208-1210, Sept. 1998. [8] P. Pellandini, R. P. Stanley, R. Houdre, U. Oesterle and M. Ilegems, “Dual-wavelength laser emission from a coupled semiconductor microcavity,” Appl. Phys. Lett., vol. 71, pp. 864-866, Aug. 1997. [9] S. D. Roh, R. B. Swint, A. M. Jones, T. S. Yeoh, A. E. Huber, J. S. Hughes and J. J. Coleman, “Dual-Wavelength Asymmetric Cladding InGaAs-GaAs Ridge Waveguide Distributed Bragg Reflector Laser,” IEEE Photon. Technol. Lett., vol. 11, pp. 15-17, Jan. 1999. [10] S. D. Roh, K. E. Lee, J. S. Hughes and J. J. Coleman, “Single and Tunable Dual-Wavelength Operation of an InGaAs-GaAs Ridge Waveguide Distributed Bragg Reflector Laser,” IEEE Photon. Technol. Lett., vol. 12, pp. 16-18, Jan. 2000. [11] F. Pozzi, R. M. De La Rue and M. Sorel, “Dual-Wavelength InAlGaAs-InP Laterally Coupled Distributed Feedback Laser,” IEEE Photon. Technol. Lett., vol. 18, pp. 2563-2565, Dec. 2006.

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[12] D. Sun, D. W. Treat, K. Beernink, R. D. Bringans and G. J. Kovacs, “Red and infrared side by side semiconductor quantum well lasers integrated on a GaAs substrate,” Appl. Phys. Lett., vol. 73, pp. 1793-1795, Sept. 1998. [13] S. Iio, M. Suehiro, T. Hirata and T. Hidaka, “Two-longitudinal-mode laser diodes,” IEEE Photon. Technol. Lett., vol. 7, pp. 959-961, Sept. 1995. [14] K. E. Tobin, “Optical heterodyning of narrow-linewidth surface-etched distributed Bragg reflector laser,” M.S. thesis, University of Illinois at Urbana-Champaign, 2007. [15] R. K. Price, V. B. Verma, K. E. Tobin, V. C. Elarde and J. J. Coleman, “Y-Branch Surface-Etched Distributed Bragg Reflector Lasers at 850 nm for Optical Heterodyning,” IEEE Photon. Technol. Lett., vol. 19, pp. 1610-1612, Oct. 2007.

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CHAPTER 5: SUMMARY

In this dissertation, the process of fabricating and testing wide stripe diode lasers with

integrated DBR gratings for both single wavelength and dual wavelength operation is described.

These wide stripe lasers are suitable where a fundamental spatial mode is not important and

exhibits stable, narrow line width, single wavelength mode operation. This dissertation describes

the fabrication of the lasers from growth of the laser material using MOCVD to the definition of

the gain stripe by optical lithography to metallization steps on the n and p sides. This thesis also

talks about the processing steps involved in fabricating first order DBR gratings, including e-

beam lithography and reactive ion etching. An analysis is also done on estimating the amount of

scattering being inducted into a laser due to deep etching of the grating. A technique of

depositing AR coatings and then measuring the reflectivity of the coating is also explained. Also,

the TLM measurement technique was used to measure the resistance of the n-side metal contact

and appropriate annealing conditions were used to help lower the contact resistance, thereby

lowering the resistance of the entire diode itself.

A wide stripe laser with an integrated DBR grating at 980 nm was shown to lase on a

single wavelength mode for all values of drive currents. The laser exhibited stable L-I behavior

with a maximum power of 1.7 W under CW operational conditions. The peak wavelength of the

device red-shifted by close to 4 nm all the way from lasing to when its power began to drop due

to an increase in its active region temperature due to Joule heating. The width of the single

wavelength mode began to increase due to increased spontaneous emission at higher currents as

well as due to an increase in the lateral width of the gain region due to carrier induced index

suppression. A technique to measure the active region temperature as a function of injection

current was also devised. The technique could be used to measure the reliability of a particular

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mounting technique for a diode of given dimensions and epitaxy. The line width of these single

wavelength modes was also measured using the self-heterodyne technique and was measured to

be around 250 kHz even at output power levels of 480 mW.

Extending the concept of a single wavelength device, wide stripe dual wavelength diode

lasers were fabricated using both 980 nm and 852 nm epitaxial materials. The 980 nm devices

were made with varying wavelength mode separations. The devices exhibited about 1.6 W of

power at maximum injection current levels. The power in each of the two wavelength modes is

also plotted as a function of injection current. The red shift in wavelength for increasing current

levels is analyzed. Although both individual longitudinal modes red-shift, the gap between the

wavelength modes remains constant for all values of drive current.

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AUTHOR’S BIOGRAPHY

Uttam Reddy was born on November 11, 1983, in Hyderabad, India. After graduating

from high school in 2001, he left for the University of Illinois at Urbana-Champaign to pursue an

undergraduate degree in electrical engineering. He graduated from the University of Illinois with

honors in 2005. He then immediately entered graduate school to pursue a master’s degree in

electrical engineering. While in graduate school, he received the prestigious Harry L. Olesen

award for excellence in undergraduate instruction. He was also the recipient of the Harriett &

Robert Perry fellowship. His master’s thesis work focused on high resolution lithography. In

2007, he joined Prof. James J. Coleman’s laboratory and started working on high power laser

diodes. He then combined his expertise on high resolution e-beam lithography and high power

diodes to make the work presented in this thesis possible. He has also made contributions to the

field of quantum dot lasers. He is a student member of the IEEE and a member of Eta Kappa Nu.

His interests outside of the laboratory lie in classical and modern Indian philately. He is a

member of both the American and Royal philatelic societies. He also spends considerable time

reading and appreciating modern Indian art by F. N. Souza and Tyeb Mehta. He is also very

passionate about watch mechanisms by Patek Philippe and spends a lot of time figuring out their

various complications.