Why is industrial bare copper wire so important?

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Copper is the major element used to produce high-quality industrial wires and cables. The industrial copper-based wires are also called Instrumental cables. Industrial bare copper cables and tinned copper stranded cables are used in many industries. In fact, none of the physical manufacturing companies would be lead their operations if copper suddenly vanishes from the scene.

Importance of is Industrial bare copper wire:

97% of the copper wires used in the world are directly consumed by industries involved in high-temperature manufacturing and metallurgy.

Properties that make use of stranded copper wires so much efficient in industries are:

•Ability to withstand tough physical conditions •Dual property of high thermal and electrical conductivity •Resistance to corrosion, abrasion and tear

The single most property that makes stranded copper wires so important is the fact that they can withstand wear and tear even in high-temperature operations. Motors running at high speeds generate a lot of heat. Only tinned and electroplated copper wires can withstand the abrasive force at high speed operations.

Factors to be studied:

Factors accounted while manufacturing and installing Industrial cables made of copper are:

Corrosion Resistance: Pitting and Crevice Corrosion, Sand Erosion, Ammonia; Sulphides, Seawater Treatments

Bio fouling:  Tubing, Cladding and Offshore Structures

Mechanical: Strength, hardness, durability, malleability, ductility

Cryogenic: Heat sustenance and consistency of internal structure

Antimicrobial

Environmental: Low-polluting and recycling

Different types of Industrial cables:

There are more than 50 different grades and varieties of industrial cables from the copper wire inventory. The best classification for them is done as follows:

Multi-conductor control Cables Power cables Armoured power cables Single control cables

Grades of Industrial copper wires are:

Instrumentation cable: 300 Volt and 600 Volt

Flexible Control and Flexible Power cable: 600 volts

Industrial Power cable: 600 Volts

Industrial Armoured cable: 350 volts to 35 KVs

Armoured Power and Control Cable: 600 volts to 28 KVs

Industrial Medium Voltage Power Cable: 2.4 KV t0 35 KV

Largest Consumers on Stranded copper Industrial cables:

Companies directly involved with the manufacture, use and maintenance of the following operations use the cable in greatest volume.

Industrial robotics power generation seaport cranes metallurgy marine and under-water motor maintenance petrochemical and natural gas production Tubing and Harnessing operations Automotive and aeronautics Coin manufacturing

Sea water systems Desalination tanks Condensers and Heat Exchangers Ship building and repair CNC machines OEM Switch panels

Industrial bare copper wires are best for initial start up operations and expanding businesses as they are easily available and put much lesser pressure on the existing infrastructure. For optimum industrial efficiency and productivity, industrial cables from bare and stranded copper segments are preferred. Tinned copper wires are costlier but meet all the safety regulations as per International standards.