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Why Conserve Energy? Why should you conserve energy and why is conservation important? Most of our energy use comes from fossil fuels like petroleum and coal that provide electricity and gas to power our growing energy needs. These resources are non- renewable which means that we will eventually run out. Conserving energy not only helps to conserve resources but also translates into financial savings. When we drive our cars, wash our hands and turn lights on, we usually don’t stop to assess the amount of resources we are using. We also don’t stop to think that we are depleting resources that are not boundless. ________________________________________________________________ _____ Energy Conservation continues to be one of UTSA’s goals. Saved energy means there is more money for other university budgets. This along with the rising cost of fuel demonstrates how important it is to save energy whenever possible. While our energy needs will be met, other areas and initiatives such as funding of new programs, new technology and equipment purchases, scholarships and renovations may be affected. UTSA has initiated several energy conservation initiatives including the following measures: Using high-efficiency motors throughout campus mechanical systems Retrofitting with energy-efficient, environmentally friendly lighting Replacing steam traps to optimize the efficiency of steam flow and distribution Installing new equipment rather than using the City as a source for heating and cooling utilities We can all conserve energy, save money, reduce environmental pollution and improve the quality of our campus. You can help by putting into practice the following energy conservation initiatives.

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Page 1: Why Conserve Energy

Why Conserve Energy? Why should you conserve energy and why is conservation important?

Most of our energy use comes from fossil fuels like petroleum and coal that provide electricity and gas to power our growing energy needs. These resources are non-renewable which means that we will eventually run out.

Conserving energy not only helps to conserve resources but also translates into financial savings. When we drive our cars, wash our hands and turn lights on, we usually don’t stop to assess the amount of resources we

are using. We also don’t stop to think that we are depleting resources that are not boundless.

_____________________________________________________________________

Energy Conservation continues to be one of UTSA’s goals. Saved energy means there is more money for other university budgets. This along with the rising cost of fuel demonstrates how important it is to save energy

whenever possible. While our energy needs will be met, other areas and initiatives such as funding of new programs, new technology and equipment purchases, scholarships and renovations may be affected.

UTSA has initiated several energy conservation initiatives including the following measures:

Using high-efficiency motors throughout campus mechanical systems Retrofitting with energy-efficient, environmentally friendly lighting

Replacing steam traps to optimize the efficiency of steam flow and distribution Installing new equipment rather than using the City as a source for heating and cooling utilities

We can all conserve energy, save money, reduce environmental pollution and improve the quality of our campus. You can help by putting into practice the following energy

conservation initiatives.

Energy Saving TipsTurn off lights when you leave the room or an area that is unoccupied, especially at night and on weekends.

Take advantage of sunlight, if you can. During the day, work in rooms with windows where you don't need artificial light.

Shut down computers and turn off monitors at the end of the day.

Set printers and copiers to go into a "Power save" mode after one hour of idle time, and turn off over weekends.Consider updating aging computers, monitors and printers with newer versions. Check for EnergyStar® accreditation on new office equipment, especially bulk purchased equipment. Information can be found atwww.energystar.gov.

Page 2: Why Conserve Energy

Use laptop computers and ink jet printers, if available, since they use 90% less energy than desktop and laser printers.

Limit use of passenger elevators by using stairs when possible.

Close drapes and blinds to keep heat/cold out.

Implement paper-reducing strategies, such as double-sided printing, re-using paper, and using e-mail instead of sending memos or faxing documents not only to save energy, but to conserve other resources. Doubled sided print will also save you money in the student computer labs. A single-sided sheet of black and white costs 8 cents while a double sided black and white page costs 12 cents.  Connect PCs, monitors, fax machines and computer "peripherals" to one power strip, and then turn off that power strip when not in use.Adopt a last-person-out policy. The last person to leave labs, lecture rooms and meeting rooms should be responsible for turning off lights and unnecessary equipment.Fume hoods are a major source of energy consumption. Lab workers should keep fume sashes at a minimum working height after setting up experiments, and close sashes when not in use.Turn off lights in unoccupied offices, classrooms, conference rooms and restrooms. Check these areas as you leave the office for the day, especially before weekends and holidays.Keep exterior doors and windows closed in climate controlled spaces. This reduces heat loss in the winter and heat gain in the summer.

Dress appropriately for the seasons and the comfort level of your work area.

Recycle every chance you get. Click here to learn more about recycling on campus.

C. role of government in managing energy source.i. provide support and incentives to the public to adopt an energy efficient management system.ii. develop the potential of new energy-saving technologies.iii. encourage public to carpool and use public transport.D. role of public in managing energy source.i. reduce waste and practice recyclingii. drive less. Use public transport.iii. switch off lights and electrical appliances when they are not in use.

Transportation

In the United States we use 28% of our energy to move people and goods from one place to another. The transportation sector includes all modes of transportation—from personal vehicles (cars, light trucks) to public transportation (buses, trains) to airplanes, freight trains, barges, and pipelines. One might think that airplanes, trains, and buses would consume most of the energy used in this sector but, in fact, their percentages are relatively small—about 9% for aircraft and about 3% for trains and buses. Personal vehicles, on the other hand, consume more than 60% of the energy used for transportation.

Over the past century, dependence on vehicles burning petroleum-based fuels has become a defining component of American life, bringing countless benefits. In fact, the United States, with less than 5% of the world’s population, is home to one-third of the world’s automobiles. In 2007, automobiles, motorcycles, trucks, and buses drove nearly 3 trillion miles in our country—about the equivalent of driving to the sun and back 13,440 times. Over the next 20 years, the total number of miles driven by Americans is projected to grow by 40%, increasing the demand for fuel.

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Over the next 20 years, the total number of miles driven by Americans is projected to grow by 40%, increasing the demand for fuel.

86% of all the energy used in this sector comes from gasoline and diesel fuels, a troubling fact. Combustion of gasoline and diesel fuel emits carbon dioxide, as well as particulate matter, oxides of nitrogen (a prime component of “smog”), carbon monoxide, and unburned hydrocarbons. Indeed, whenever any fossil fuels are burned, carbon dioxide is released into the atmosphere, where it functions as a heat-trapping greenhouse gas. Also of concern is that we are dependent on foreign sources for two-thirds of our oil supplies.

Efforts are already well under way to find suitable alternatives to oil. Biofuels are one possibility. Alternative types of vehicles—hybrids, electric vehicles, and vehicles powered by hydrogen fuel cells, for example—all have the goal of reducing our dependence on oil. Petroleum sources that could serve as alternatives to conventional oil, such as oil shale and tar sands, could reduce our dependence on foreign oil, but wouldn’t help solve the environmental issues surrounding burning fossil fuels. Mining these resources can have damaging environmental effects, as well. Converting coal to liquid fuel is another option but it, too, has significant implications on the environment. The AEF committee estimates that the coal-to-liquid plants could replace up to 3 million barrels of gasoline per day by 2035 but that would require a 50% increase in U.S. coal production.

Greater vehicle efficiency may be our greatest short term strategy for reducing demand for petroleum. The CAFE standards, initially adopted in 1975, made more stringent in 2007, and strengthened again in pending legislation, require automobile manufacturers to build cars with higher average fuel economy.

Explore Our Energy System to see how the transportation sector fits in with the rest of the energy flow in the United States.

Industry

About one-third of the energy used in the United States in 2006 went to industry. That’s not so surprising when you consider everything that falls under this economic sector. Every product we rely on—from aluminum cans to fertilizer to glass to paper products—takes energy to produce. The use of energy in industry affects every single citizen personally through the cost of goods and services, the quality of manufactured products, the strength of the economy, and the availability of jobs.

The use of energy in industry affects every single citizen personally through the cost of goods and services, the quality of manufactured products, the strength of the economy, and the availability of jobs.

The industrial sector uses energy in many ways. Often energy is needed directly to raise the temperature of components in the manufacturing process, which is called process heating. Refining crude oil, where heat is used to separate various products, is an example of this. Another common use of energy in industry is to heat a boiler that generates steam or hot water.

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Natural gas and oil are heavily relied upon in industry and manufacturing. Electricity, a secondary energy source, is also critical for powering operations. (Explore Our Energy System to see how industry fits into the big energy picture.) While a broad range of activities is included in this sector, a few stand out as the biggest energy users. The chemical, forest products, and petroleum refining industries draw a large amount of energy, as do aluminum, glass, metal casting, mining, and steel. In fact, those industries consume about 75% of the energy used by this sector. For this reason, many efforts to improve the nation’s energy efficiency focus on industry and manufacturing.

TRANSPORTATIONAny approach that "reduces the amount of cars on the road" is a good way you could conserve energy in transportation. The common ways are: 

(i) Walking or Biking instead of driving your car (ii) Carpooling - Going to work or other places in the same car with coworkers/friends that live close to you (iii) Taking public mass transit systems - buses and trains 

Other practises that lead to energy conservation through transportation are: 

(iv) Little or no idling; idling is running engine while a vehicle is stationary (v) Use plug-in timer for all night plugging (vi) Tele/Video Conferencing rather than Flying Planes (vii) Inflate your tires 

Computing and CommunicationsMany of us can’t do without at least one computer in our home, which means the average Australian household spends over 7% of their energy consumption to run computers and associated communications.

Some simple ways to help you reduce energy used for these devices include:

Activate the standby or hibernation mode when you’re away from your computer for a few minutes.

Turn off your computer when you’re finished using it – as it will continue to use power even if the screen is black.

Turn off printers, scanners, modems and other devices at the wall when not in use. Adjust your computer’s power settings: reduce the amount of time before the screen

saver comes on, or before your computer goes into hibernation mode. Generally, these settings can be found in the control panel.

Unplug chargers from the wall after use – many chargers use standby power even when they are not charging.

Put printers and scanners on a separate power board or socket so that they can be turned on separately to your computer.

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Choosing a computer

When buying a new computer, consider the screen size and the type of machine. The larger the screen size, the more electricity is consumed.

. Strategies for Energy Savings in IndustryThe strategies for achieving energy savings in industry are quite different to those for most other sectors.Industry is very diverse and is often controlled by very large multi-national corporations. In this contextthe appropriate approach needs to be carefully considered. Industry is generally receptive to efforts tocut its energy costs but it is less likely to be attracted to regulatory measures that increase its operatingcosts.Technical OptionsThe technical options available for energy savings in the industrial sector are as diverse as the industriesthemselves. However, they principally revolve around the saving of energy in areas such as:●

Electric Motors●

Compressed Air●

Steam●

Furnaces●

Heat RecoveryThe production of onsite power and heat (or steam) through Cogeneration systems, or Combined Heatand Power (CHP) systems can also result in energy savings, through the utilisation of waste energyassociated with the production of power.Opportunities for energy savings in relation to the operation and maintenance of industrial buildings alsoexist, although these are often similar to the commercial sector and are discussed in Chapter 4 of thispublication.1. Energy Savings and Electric MotorsElectric motors usually account for almost half of total industry energy consumption, and represent asignificant opportunity for financial savings from energy consumption.Four areas offer potential savings with regard to the selection and operation of electric motors:●

energy efficient motors (T2

)●

variable speed drives (T2

)●

correctly size motors (T2

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)●

regular maintenance (T1

)Energy Efficient MotorsBy definition, one motor will be more efficient than another motor if it uses less energy to produce thesame rated output. Most energy efficient motors are usually constructed with higher quality materialsand advanced manufacturing techniques and result in less waste energy being produced through reducedvibration, noise and heat. Some countries have adopted minimum energy performance standards fornew electric motors, many others have developed standards, which motors must meet in order to be

Page 480sold as energy efficient motors. These regulatory measures offer the potential for long-term savings,although are unlikely to result in wide scale energy reductions in the short term as they are rarelyretroactive, relating only to future purchases, which may be made five to ten years in the future. CaseStudy 35 examines the minimum energy performance standards developed for electric motors sold inAustralia.Variable Speed DrivesElectric motors, which are able to operate at differentspeeds according to the amount of power supplied tothe drive unit, are known by a variety of terms including,Variable or Adjustable Speed Drives and Adjustableor Variable Frequency Drives, as well as inverters(although not all inverters are variable speed drives).Variable speed drives are ideal for situations where amotor, or the device the motor drives, does not operateat full capacity during its entire operation, for examplefans and pumps in HVAC systems and distributionsystems in processes. In these situations, the variableflow rate of the fluid (i.e. air, water, acid etc.), is oftenobtained by physically restricting the system to achievethe lower flow rate, or installing vanes and throttles.Variable speed drives allow the speed of the drive, and hence the flow rate of the fluid, to be reducedby decreasing the amount of power supplied through the use of power control units. The main advantageof these drives is when the speed of the fluid fluctuates between low and high flow rates. For examplethe flow rate of conditioned air in a temperature controlled building, a smaller amount of power can be

Page 7: Why Conserve Energy

used to drive the unit, as compared to single speed drives (Figure 5.1).Case Study 36 examines the effect of variable speed drives on HVAC applications in the textile industry.Correctly Sized MotorsIn many applications, the speed of a device powered by an electric motor is relatively constant. In thesesituations, high efficiency single speed motors are ideal as they are usually more efficient near the ratedload of a motor than variable speed drives. However, careful attention should be paid to ensuring thatthe motor is not significantly oversized given the usual load. As with applications where the load fluctuates,motors, which are operated at less than full load, are operating far less efficiently than those at or nearthe rated load.See Case Study 37 for an example of how downsizing an electric motor can reduce energy costs.Maintenance of Electric MotorsAs with other pieces of capital, electric motors and the devices they drive should be regularly servicedand maintained to:• ensure components are clean and free from dust and oil.• operating at peak performance as compared to the manufacturers specifications• identify areas of wear or damage before the performance of the motor is degraded• increase the operating life of the motorFrequently, when electric motors fail, it is due to a fault in the stator wire. In this situation, rewinding thewire usually repairs the motors. Whilst motors can be rewound to have about the same level of efficiency,Variable Speed PumpFixed Speed PumpFlowPowerFigure 5.2: Pump flow rate comparison betweenfixed and variable speed drives.

Page 581some reduction in efficiency will usually occur. It is usually not practical, or cost effective, to have anelectric motor of a lower efficiency rewound to a higher efficiency as the material used in the stator coreand rotor will also influence the overall efficiency of the motor. However, a motor failure does representan opportunity to upgrade to a higher efficiency motor.2. Energy Savings and Compressed Air SystemsIn many industrial processes, compressed air systems can consume a large component of energy use,and hence offer the potential for large financial savingsfrom reduced energy consumption. The largestcomponent of a compressed air system is thecompressor unit. Compressors can utilise a variety of

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fuel sources, including diesel, petrol and electricity.Whilst this discussion will focus on electric compressors,the principles apply across all fuels, although predictingfinancial savings may be difficult where the fuel price,especially for oil based fuels, fluctuates rapidly.Energy savings from compressed air systems will usuallyresult from savings in two areas:●

compressor unit (T2

)●

distribution system (T1

/T2

)Compressor UnitsAt the heart of all compressors, irrespective of fuel type, there are three areas that are essential forenergy efficiency:●

Compressor Motor●

Compressor Element (also known as the Airend)●

Compressor Control System.Compressor MotorEnergy savings for motors in general are discussed at length in the previous section. In addition to these,consideration should be given where feasible to replace electric motors with diesel fuels and vice versa,if energy, and hence financial savings are possible.Compressor ElementThe airend of the compressor is the component that is responsible for compressing the air in thecompressor unit. The performance of compressor elements will depend largely on the type of elementin the unit (rotary screw, rotary vane, reciprocating or centrifugal) and may vary by as much as 20%between the styles. The size of the element is also an important factor as larger, under utilised or poorlyfunctioning compressors will use more energy than smaller units operating at full capacity. Reducing theoperating pressure of the larger compressor may also result in energy savings.Control SystemsThe development of microprocessors has had an important effect on the efficiency of air compressors.Modern controls are able to match the air supply to the demand much more efficiently than is possiblemanually, and savings of up to 45% may be possible, through the installation of a number of smallercompressors which can be brought online automatically to match the demand for air.Figure 5. 3: Compressor Annual Energy Costs(Kaeser Compressors10 25 50 100 150 200 250 300

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7500Compressor Power Hp187503750075000112500150000187500225000Energy Costs $Annual Energy Costs for8750 hours @ 10c / kWh

Page 682Aside from savings associated with energy consumption from the compressor components, financialsavings will result from compressor units, which are appropriately located, correctly installed, maintainedand serviced regularly as indicated in Table 5.1 (Kaeser Compressors, .ComponentPotential Saving through MaintenanceOil Filter1%Inlet Filter1%Separator2%Cool running, synthetic oil4%Table 5.1: Energy savings through compressor maintenance(Kaeser Compressors)Typically, compressors are located out of sight in the factory and consideration should be given toensure that they are not subjected to extremes of temperature and are appropriately ventilated, toprevent overheating. Reducing the compressor inlet air temperature by shading the location, or throughincreasing ventilation of this inlet can also offer significant savings. The correct installation andcommissioning of new equipment as well as regular recommissioning of existing equipment after majorservices and repairs, should ensure that the system is operating efficiently.Heat RecoveryOne of the results of the process of compressing air is the generation of considerable amounts of heat.The use of a heat recovery system can increase the overall efficiency and cost-effectiveness of theoperation. In many applications, the waste heat from compressed air systems, particularly from oilcooled rotary screw compressors, can be used in process and space heating applications. Water-cooled oil coolers can supply water for process heating applications at between 50°C to 70°C. Space

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heating is available from systems where cooling air is reticulated through pipes for distribution throughbuildings.The Distribution SystemAfter the compressor unit has compressed the air, it will need to be transported either through reticulatedpipes or bottles to the location of the end use. Whilst some air leakage is almost unavoidable, careshould be taken to eliminate audible air leaks, especially in reticulated compressed air systems. Audibleleaks result in large amounts of energy being wasted, (between 25 and 35%), maintaining pressure tothe compressed air tool or device. Thereby increasing the amount of air that must be compressed tocomplete the task.Condensation in the distribution system should be minimised by eliminating its presence in the inlet air orproviding systems for removing it from the distribution network. In reticulated systems, condensatetraps, which collect and remove moisture from the distribution system, also pose as potential areas ofenergy loss. Traps which are not functioning correctly, or are manually controlled are especially proneto wasting energy. Filters should be regularly checked and cleaned as blocked or partially blockedfilters will increase the pressure, and hence the energy, required to operate the system.Case Study 38 examines how an evaluation of compressed air systems can result in financial savingsthrough energy management.

Page 7833. Energy Savings and Steam GenerationSteam is used for a multitude of purposes in industrial plant. It can provide heat for chemical processing,hot water for cleaning purposes, steam for input to turbines for producing power and so on. Steam isgenerally produced by boilers. Boilers typically operate well below their optimum efficiency and savingsof approximately 15% should be readily achievable.As with all examples of industrial energy efficiency, it is important to consider the whole steam systemfrom generation to recovery. Heat (and thus energy) losses in the steam generation and distributionsystems will result in poor heating at the location of the end use.4. BoilersEnergy savings in the generation side of steam use are usually the result of efficiency improvements inthe operation of the boiler. In maximising the efficiency of boilers two key principles need to be addressed:

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first, the level of excess air (the extra air needed to ensure good combustion of the fuel in the boiler) andsecondly the temperature of the flue gases needs to be kept as low as possible (otherwise a large partof the heat that was produced in the boiler will go up the chimney).Good monitoring can be used to assist in achieving these outcomes. In addition, to these, the utilisationof high quality water, free from contaminants, ensures that the minimum amount of heat is required toproduce steam.In boiler plants, there are typically four areas of potential savings:●

Monitoring equipment (T1

/ T2

)●

Load management (T1

)●

Condensate return (T1

/T2

)●

Fuel selection (T1

)Monitoring EquipmentBoilers are a potential source of energy savings since they are frequently inadequately monitored, evenat the simplest level, resulting in efficiency losses, and hence. Simple, but regular analysis of the fluegases, including chemical analysis of the gases and its temperature, will help determine if the boiler isoperating efficiently. Care should be taken to ensure that the tests are conducted with load levels of atleast 65 – 70% and that the load and gas (steam) pressures are constant. Once this level of analysis iswell established, additional monitoring equipment which can determine the gross thermal efficiency ofthe boiler, may be required.Case Study 39 and Chapter 8 demonstrate the potential for energy savings in boilers in a hospitalenvironment, as well as options for financing energy efficiency projects.Load ManagementAs with electric motors and air compressors, boilers do not run efficiently when they are operating atless than their recommended operating pressures. Significant cost savings can result where loadmanagement strategies, such as only operating the number of boilers to produce the required amount of

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gas/steam and advance warning of changes in the gas/steam load are given to boiler plant staff, areimplemented.Condensate ReturnUnfortunately, there will always be some efficiency losses in process heating due to boilers as a result ofcondensate. Boilers and reticulation systems which are fitted with condensate return systems are farmore efficient than those where the condensate enters a waste stream. The efficiency gains are largely

Page 884the result of chemical profile of the steam condensate, which is typically hot and free of oxygen. Thisliquid requires less energy to convert the already heated and deoxygenated liquid to gas (especiallysteam).Fuel SelectionThere are seven common types of fuels available for boilers:●

Coal●

Natural gas●

Liquefied petroleum gas (LPG)●

Furnace Oil●

Diesel●

Electricity●

Wood, or wood wastes (Biomass)In many parts of the world, coal is used as a boiler fuel as it isusually the cheapest industrial fuel source. However, manycountries are looking towards natural gas and biomass asalternatives due to the increasing cost of the traditional fossilfuels, diesel, coal and electricity as well as regulatory changes.When selecting or reviewing the fuel selection for boilers, careful consideration should be given toensure that the full cost of the fuel, including transportation cost, is considered. For example, a boiler ina pulp and paper mill may be more cost effective if it utilised the wood waste from the pulp process thancoal or natural gas, despite a supply of both nearby.Cogeneration, the simultaneous production of heat and power is also a potential area of energy savings,through the on site generation of heat / steam and electricity.5. Energy Savings in Steam Distribution SystemsAs with compressed air systems, the distribution of steam throughout an industrial facility is a potentialarea of energy loss, and hence increased operating costs. Steam traps are used in steam distribution

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systems to remove condensate as it forms. They often have the dual function of removing any entrappedair in the system. The presence of air and condensate in steam systems reduces the effectiveness of heattransfer in these systems as they tend to form insulating layers on heat transfer surfaces.This means that temperatures have to be higher in order to achieve the same rate of heat transfer. Alsothe presence of air reduces the overall temperature of the system which is governed by the pressure ofthe steam. If part of the pressure of the system is caused by entrapped air, the net pressure of the steamis less than that read on the steam gauges and so the temperature will be lower than expected. Regularchecking of steam traps and air vents is essential for the efficient operation of steam plant.Energy is also wasted in steam distribution systems where heat is lost to the environment throughinadequate insulation of the reticulation system. Care needs to be taken with valves and fittings that, ifnot properly insulated, lead to significant heat loss. Any heat lost in the distribution system means thatadditional fuel has to be consumed in the boiler to make up for this loss.Condensate is an inevitable product of any steam system either as a result of heat loss or simply as aresult of using the steam to transfer heat to a process. This condensate represents a source of hot, verypure water and so is an ideal feedstock for the boiler input. Assuming that the condensate has not beencontaminated by the process, the use of condensate is a very effective example of using waste heat (orheat recovery).Figure 5.4: The selection of alternate fuelsources may result in financial savings

Page 9856. Energy Savings and FurnacesFurnaces are widely used in the manufacturing and mining industries. Although similar to boilers, theyare usually used to melt metals for casting. Many of the potential areas for energy savings are the resultof high capital cost, or require detailed changes in the current operation of the factory or smelter. Theseinclude rescheduling to reduce the occurrence of a furnace being heated with less than an optimumload, automatic control of furnaces, insulation of the furnace as well as modifications to the furnace.Although these items require large amounts of capital, consideration should be given to these issues,especially where the furnace is due to be replaced, or where a new furnace is to be purchased.

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Cost effective, simple strategies for reducing the energy consumption of furnaces are very similar tothose discussed in the section on boilers, and includes fuel selection, monitoring equipment (to ensurethere is not excessive air in the melt) and load management.Furnace systems often offer good potential for heat recovery systems where the very high temperaturesin the exhaust air can be used to preheat the combustion air entering the system.Case Studies 40 and 41 demonstrate the potential for energy savings from energy efficient furnaces intwo common industries.7. Energy Savings Through Heat RecoveryIn many processes considerable amounts of waste heat are produced. Examples include the exhauststacks of engines, boilers or furnaces, condensate in steam systems, and waste streams from washing,heating applications as well as compressed air systems.Heat recovery involves the use of these waste heat streams to provide useful heat for another part of theplant. Heat exchangers are used to extract heat from the waste stream and transfer it to a second fluidflow. In many instances the waste heat from one part of the process can be used to preheat a fluid foruse in that same process. For example the hot air in the exhaust of a furnace can be used to preheat thecombustion air used in the same furnace.Waste heat is usually best identified as part of an overall energy audit of the industrial process or facility.The audit should identify the fluid type (liquid or gas), the amount of fluid generated, either as a volumeor flow rate, temperature of the fluid, the time of production (i.e. only between 10am and 2pm), itslocation as well as the location of heat using processes. From this information, the monetary value of thewaste heat should also be determined.Once the size and location of the waste heat product is known, a detailed analysis of the energy savingpotential as well as the process of selecting an appropriate heat exchanger can be undertaken. Heatexchangers are devices which recover the waste heat from one process for use in another process.There are a variety of heat exchangers available on the market, suitable for both batch and continuousfeed operations. Recuperator type heat exchangers are able to work in continuous feed processes asthe heat recovery from the fluid is steady. In regenerator type heat exchangers, heat recovery is delayeddue to the storage period required for the release of heat from the fluid, and thus are best suited to batch

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processes. Careful consideration must also be given to the physical and mechanical performance of theproposed heat exchanger prior to purchase.

Page 10868. Energy Savings Through CogenerationCogeneration is best explained by its alternate name of Combined Heat and Power (CHP). As itsuggests useful process heat is generated simultaneously with power. Usually, electrical energy is producedthrough the combustion of fuel, generating heat as a by-product. Excess heat is recovered and used forprocess heat applications, including steam. Aside from increases in energy efficiency, CHP has theadded advantage of increased reliability of supply for industry, especially where electricity supply isirregular or unreliable. Fuel substitution prov ides greater flexibility for CHP, where cheaper or renewablefuels are available to replace conventional fuels.Cogeneration has been extensively used throughout the world in industry and non-industrial applications,such as district heating. However, regulated electricity industries pose significant institutional barriersfor cogeneration projects. Case Study 42 examines cogeneration in a typical industrial process, whilstCase Studies 43 and 44 look at regulatory issues associated with the development of cogenerationprojects.9. Awareness Raising and EducationAwareness raising and education of the need and potential for energy savings isas important to the industrial sector as it is to the domestic and commercial sectors.Potential activities for encouraging energy savings are discussed at length in Chapter4.Operator behaviour can have a significant effect on the effectiveness of energyefficiency measures in industrial plant. Simply turning off equipment when it is notbeing used can provide an easy way of saving both energy and money. Education programs can provideconsiderable potential for energy savings.10. Regulatory MeasuresThere are several regulatory measures that can produce energy savings in theindustrial sector. These include:●

minimum energy performance standards. Some countries have introducedregulations requiring office equipment to meet minimum standards of energyefficiency●

deregulation of the electricity industry to encourage the development ofcogeneration●

building codes can be used to ensure that new buildings meet minimum standards for passive solar

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design in order to reduce energy use●

changes in the regulatory environment as a result of the control of emissions, such as carbon dioxideand international obligations, such as United Nations protocols11. Economic MeasuresThe economic measures available to encourage energy efficiency in the industrialsector are similar to those offered to the commercial and domestic sectors andinclude:●

time of use tariffs●

subsidies for substitute fuels (including biofuels)●

subsidies for the use of renewable energy●

tax relief for investment in energy efficient equipment●

levies and penalties on energy use

devoplement

Energy development[1][2][3] is a field of endeavor focused on making available sufficient primary energy sources[4] and secondary energy forms to meet the needs of society.[5][6][7][8][9] These endeavors encompass those which provide for the production of conventional, alternative and renewable sources of energy, and for the recovery and reuse of energy that would otherwise be wasted. Energy conservation[note 2] and efficiency measures[note 3] reduce the impact of energy development, and can have benefits to society with changes in economic cost and with changes in the environmental effects.