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Page 1: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while
Page 2: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

‘ ‘ W h e n I o r b I t e d t h e e a r t h I n a s pa c e s h I p,

I s aW f o r t h e f I r s t t I m eh o W b e a u t I f u l o u r p l a n e t I s .

m a n k I n d s h o u l d l e t u s p r e s e r v ea n d I n c r e a s e t h I s b e a u t y,

a n d n o t d e s t r oy I t ’ ’

y u r I G a G a r I n ( a s t r o n a u t )

The future of the world is in our hands;

in yours and in those of our company: Settala Gas.

We believe that producing ecological hydrocarbons and increasing

their usage in a sustainable way can be possible.

It is a constant challenge for us to ensure that natural resources are

used in a responsible way and that research and experimentation

are constantly conducted.

Our ethical and environmental commitment leads to our goal of

becoming a landmark in the market for what concerns

new ecological ways of utilizing pure hydrocarbon gases.

As a matter of fact, we aim to produce and distribute our products

in a way that is coherent with the dissemination of our mission,

which is to succeed in using products that are environmentally

friendly and that can create clear skies.

This way, the earth will look beautiful, even tomorrow.

Page 3: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

a hIstory that looks to the future

Our history begins in 1966, when Giovanni Nava started the company as a storage and distribution point for LPG.

The growing desire to produce and innovate in a sustainable way has characterized us ever since the founding

of Settala Gas and has lead, in the past, to the creation of a purification plant of ecological aerosol propellants.

This has been a highly ingenious idea that has anticipated by many years the ban on CFC propellants responsible

for the reduction of the atmospheric ozone layer.

Our destiny has found its milestone in the realization of a distillation column for the production of high purity

hydrocarbons for scientific and laboratory uses.

This innovation allowed us, year by year, to successfully challenge new markets and to become the European

leader in the production of pure gases and of hydrocarbon refrigerants. It is a nice history, right?

“ t h at ’ s W h at t h e f u t u r e I s f o r :t o b u I l d t h e p r e s e n t, W I t h r e a l p l a n s , m a d e by l I v I n G p e o p l e ”

murIel barbery (poet, WInner of 4 pulItzer aWards)

Page 4: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

many factors for unIQueness

“ t W o r o a d s d I v e r G e d I n a W o o d , a n d I t o o k t h e o n e l e s s t r av e l e d by, a n d t h at h a s m a d e a l l t h e d I f f e r e n c e .”

robert frost (poet, WInner of 4 pulItzer aWards)

Our strength is not a secret. We simply have been

able to reach uniqueness through a series of pecu-

liar characteristics that differentiate us from our com-

petitors and allow us to position ourselves in a well-

defined way.

OUR MEANS OF PRODUCTION

We believe that, in order to be a supplier of a raw ma-

terial, it is necessary to ensure the purity of products

and the constancy of deliveries.

This may only be obtained through our own means

of production as well as through an internal laborato-

ry that always controls our level of quality and that is

involved in continuous research.

We furthermore invest widely in training programs for

our employees and in improving our apparatus.

As of today we have a distillation column that is uni-

que in Europe for capacity and quality (updated in

2000) that permits us to reach high levels of puri-

ty, as well as a modern auto-regenerating molecular

sieving system.

TECHNICAL EFFICIENCY

Another reason for our company’s strength is our

ability to always be up to date in such a particular

industry, and we achieve this thanks to our conti-

nuously improved systems and laboratories which

allow us to always be technically reliable.

In addition, it is vital for us to update our staff, which

must always focus on research and experimentation

even if it has, by now, obtained relevant experience

and “know-how”

DISSEMINATION

Settala Gas does not operate solely for commercial

ends but also plays a part in the technical, normative

and application dissemination of ecological propel-

lants.

Our company is a member of AIA (Italian Aerosol

Association) and has always been a protagonist in

promoting the use of aerosol products and ecologi-

cal propellants.

The use of natural products such as light hydrocar-

bons has a great advantage in environmental terms

compared to the use of CFC/HCFC/HFC gases.

We play an important role in the refrigeration sector

as well as in various industrial applications.

We are able to provide normative (laws and regu-

lations) and technical support to all producers who

implement new solutions based on the usage of

ecological gases to replace polluting and obsolete

ones.

We are always by your side, don’t forget it.

Page 5: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

safet y Is not a Goal but alWays a beGInnInG

In our everyday operations we wish to feel serene and to work in an environment that can guarantee the safety of our

employees. When speaking of safety in the work place, the aim is to never stop concentrating on all production proces-

ses that occur daily.

This is a commitment on our part both towards our internal environment, or our employees, as well as towards the external

authorities in charge of controlling societies exposed to risk of relevant accident. The measures we have undertook for sa-

fety are many, just like our future goals.

• Evaluate, prevent and minimize the risks tied to our activities.

• Ensure optimal conditions for the staff’s work areas.

• Develop and put into effect a system of Management for Health and Safety, with a periodic checkup of its application.

• Actualize a training course dedicated to the staff with the goal to promote behavior that follows the principles of the

Health and Safety policy in order to achieve our aims for improvement.

• Orient clients and suppliers towards a greater attention to our Health and Safety policies by adopting investment po-

licies, evaluation criteria for safety in the choice of products and services and by collaborating with local institutions.

“ s a f e t y W I t h o u t va l u e I s l I k e a s h I p W I t h o u t I t s r u d d e rb u t va l u e W I t h o u t s a f e t y I s l I k e a r u d d e r W I t h o u t a s h I p. ”

henry kIssInGer (amerIcan polItIcIan, nobel prIze WInner)

Page 6: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

When thinking of a successful company, what co-

mes to mind? Perhaps a successful idea.

A really successful company knows how to bring

that idea forward by creating solid foundations

and having a long-term vision. We can do this and

much more.

We are people, men and women who firmly belie-

ve in a common objective and who work every day

with engagement and passion to reach that objec-

tive.

Thanks to all of this, throughout the years, we have

been able to obtain a valid technical capacity in pro-

ducing specific gases at such high levels of purity.

We have fulfilled our objective in terms of quality

and efficiency as well as in terms of customer sa-

tisfaction.

We are the heart of a company that has a human

face, for which it is vitally important to create a tru-

sting relationship with those who use its products.

“ b e a ya r d s t I c k o f Q u a l I t y. s o m e p e o p l e a r e n ’ t u s e dt o a n e n v I r o n m e n t W h e r e e X c e l l e n c e I s e X p e c t e d ”

steve jobs(founder of apple computers Inc.)

The primary goals of our activity are reaching high

levels of quality and customer satisfaction.

How do we obtain perfect results?

By combining a life-long experience with modern

technology.

As a matter of fact we have:

• an avant-garde distillation column;

• a cold filtration system with 18 tanks;

• storage and processing tanks;

• a modern chemical laboratory;

• auxiliary safety systems;

which all form a complex organization that is ma-

naged by a technical and production staff that wor-

ks closely with the sales department.

Together they form a highly specialized team able

to produce hydrocarbons for over 40 years in a ra-

pid and efficient way while innovating itself as eve-

ry day goes by.

“ h av I n G a n I d e a I s a G o o d t h I n G .b u t I t ’ s b e t t e r t o k n o W h o W t o b r I n G I t f o r Wa r d .”

henry ford (founder of ford IndustrIes and of the fIrst Great modern factory)

Page 7: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

“perfectIon shouldn’t be the end but the start poInt”a l e s s a n d r a f e r r If I r s t d a n c e r at é t o I l e

Do you want to dream with us? Do you want to share our vision?

Today it might seem absurd but with time it could become an inno-

vative change.

We firmly believe that pure hydrocarbons will be widely used in the

future. We develop these products with great passion, obtaining the

best gases in the market.

According to us, the search for perfection must be portrayed throu-

gh innovation, an increasingly high quality of our products and a

cleaner environment.

Thanks to our matured experience, all of this is possible. Just like

those who produce the best wines.

You may find this expertise in all our products, from refrigerants to

aerosols to those we develop newly every day.

belIeve In a better future

Page 8: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

PRODUCT PURITY

N5.0 N4.5 N4.0 N3.5 N3.0 N2.5 N2.0 < N2.0

Methane a a a a a a a a

Ethane a a a a a a a

Ethylene a a a a a a a

Propane a a a a a a

Propylene a a a a a a

Isobutane a a a a a a

N-Butane a a a a a a

1-Butene a

1.2 Butadiene a

1.3 Butadiene a

Cis 2-Butene a

Trans 2-Butene a

Isobutylene a

Methyl Acetilene a

Propadiene a

Iso-Pentane a

n-Pentane a

Cyclopentane a

Carbon Monoxide a a a a a a a

P U R E & M E D I C A L G R A D E H Y D R O C A R B O N S

Thanks to filtration and distillation systems of the most developed kind and more than 40 years of experience in the

production of pure hydrocarbons, we are able to develop the product according to your needs, with the purity you

request and in the packaging you prefer.

The element that makes our company unique is that we are the producers of our products and not simply traders: we

are able to develop the product according to your needs with your requested purity and in the packaging you prefer.

The range of pure hydrocarbon gases available in purities from 99.5% to 99.9999% includes the following gases:

Cal ibrat ion of laboratory instruments Medical and scient if ic reserch appl icat ions

Industr ial diamonds’ product ion

Semiconductor product ion

A P P L I C AT I O N E X A M P L E S

• Specialty gases: production of precision blends with high quality standards for the calibration of laboratory

instruments, pilot plants, control of production processes and environmental analyses;

• Fine chemicals: pure gases for various applications in the industrial and scientific fields;

• Pharmaceuticals: chemical intermediates, pharma propellants and research;

• Electronics: semiconductors and DRAM memory modules production;

Page 9: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

“there can be no economyWhere there Is no effIcIency”b e n j a m I n d I s r a e l Ib r I t I s h p o l I t I c I a n a n d W r I t e r

a matter of effIcIency

The PURIFRIGOR refrigerants produced by Settala Gas have no

harmful effects on the ozone layer and are more efficient and less

expensive compared to other gases used in refrigeration.

These products are more efficient compared to HCFC/HFC refrige-

rant gases and permit considerable energy saving.

In the field of refrigeration, both domestic and industrial, it is better

for people who produce or install refrigeration systems to use our

refrigerant hydrocarbon refrigerants because they are completely

ecological and allow to obtain a better energetic performance.

This, in turn, permits a reduction in CO2 emissions thus contributing

to an actual protection of the environment.

Future generations will thank you. The flora and fauna will also be

glad for your choice.

Page 10: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

Safe and natural, the Purifrigor range of hydrocarbon refrigerants is

suitable for a wide range of air conditioning and refrigeration appli-

cations. They are natural organic gases and are not produced by

synthesis but rather through simple physical processes.

ECOLOGICAL: They do not pollute neither water nor the soil and do

not cause acid rain. They are neither poisonous nor toxic or cance-

rous. Their potential reduction effect on the atmospheric ozone layer

is equal to zero and their contribution to the greenhouse effect is

minor.

EFFICIENT: They improve the performance of refrigerating machi-

nes thus contributing to saving energy.

ECONOMICAL: They are inexpensive compared to CFC/HCFC/

HFC especially because their density is around 40% of that of CFC/

HCFC/HFC (1 kg of hydrocarbon equals about 2.5 kg of R12 or R22

or R134a etc.) therefore by using less than half of the product you

obtain the same volume.

Hydrocarbon refrigerants are also the perfect “drop in” solution for

systems which previously used gases such as CFC R12, HFC R134a,

HCFC R22, R410a and others. They are direct replacement, which

means no new parts or equipment (retro-fitting) are required.

They are compatible with the materials with which the refrigerating

machines are built, with the materials used in their gaskets and with

the lubricant oils used in them.

R290 Pure propane with purity min. 99,5%. It is used in medium to low teperature refrige-ration systems.

R600aHighly efficient natural hydrocarbon refri-gerant used in state-of-the-art light com-mercial and domestic refrigeration. R600a is pure isobutane with purity min. 99,5%.

S-Gas 12S-Gas 12 is a blend of R600a and R290 and is perfect for use in automotive air-condi-tioning systems and in refrigeration appli-cations as direct replacement for R12 and R134a. It is efficient and safe to use, requiring no modification to air conditioning systems and minimal modification to most refri-geration systems and ensures exceptional energy efficiency, dispersing heat much more effectively than fluorocarbon equi-valents.

S-Gas 22S-Gas 22 is the Natural Organic solution for low temperature refrigeration and air-con-ditioning systems previously charged with R22 and R410a.

R1270R1270 is pure 99,5% propylene/propene (C3H6). It is typically used in high tempera-ture Chilling applications as a substitute for R22 and R502.

R E F R I G E R A N T H Y D R O C A R B O N G A S E S

Settala Gas has been specialized for over 40 years in the production

of refrigerant hydrocarbon gases with a minimum purity of 99.5%

commercialized with the brand PURIFRIGOR©.

We are also leaders in the production of 1L cylinders filled with

R600a and R290. The 1L size, thanks to its handiness, is used in

the maintenance of domestic and commercial refrigerators and air

conditioning.

Always in stock

Analytic support service

Flexible supplies

a

a

a

Domestic refr igerat ion

Automotive refr igerat ion

Commercial refr igerat ion

Industr ial refr igerat ion

A P P L I C AT I O N E X A M P L E S

• Domestic refrigerators and freezers;

• Supermarket cooling units and displays;

• Industrial refrigeration systems and cooling rooms;

• Domestic and commercial air-conditioning systems;

• Refrigerated containers and transports;

• Vehicle air conditioning;

Page 11: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

“ecoloGy teaches us thatthe World Is our homel and”d a n I l o m a I n a r d Ie t h o l o G I s t, l I p u p r e s I d e n t

protectInG the envIronment

PURIFAIR, a line of eco-friendly aerosol propellants, is our historical

product.

The propellant industry influences the environment in different ways

and we are aware of our ecological responibilities.

Today, toxic and polluting gases have been completely replaced by

aerosol propellants and our company has widely contributed to this

evolution.

We are both leaders and a landmark in this industry for the technical

and normative support necessary for using this type of products.

This is why we are really proud when speaking of PURIFAIR!

Page 12: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

Settala Gas is a producer of hydrocarbon aerosol propellants since

1969, branded PURIFAIR.

PURIFAIR is used as a propellant by the cosmetics industry in aero-

sol cans or as a foaming agent for foam and food packaging.

Hydrocarbon aerosol propellants are chemically stable, environmen-

tally-friendly and above all, absolutely non-toxic.

The product line of PURIFAIR is made blending n-Butane, Propane

and iso-Butane to cover all pressures and formulations needs spe-

cific to every Customer.

PURIFAIR line varies from a pressure of 2 bar to 7.3 bar at 20 °C.

Personalized blends with specific pressures can also be supplied

according to your requirements.

Settala Gas does not simply commercialize its products, but it is

also a refinery specialized in the treatment of LPG for specific uses

and able to control and guarantee the purity, composition, odor and

pressure of propellants.

By owning storage and logistic infrastructures, Settala Gas is able to

always assure rapid and punctual deliveries.

Our team of technicians and engineers is always available to help

the client in the planning, installation and risk evaluation of your

plants as well as to offer constant assistance.

Hydrocarbons such as propane and buta-

nes may be mixed together to achieve spe-

cific vapour pressures and boiling points

making them ideal in these circumstances.

The only downside is their flammability

which is not a significant issue given the

small volumes in the can.

• They are organic products derived

from natural gas;

• They do not pollute groundwater;

• Ground Warming Potential (GWP)

classified as: negligible;

• Ozone Depletion Potential (ODP): zero

• No contribution to acid rains;

• Not toxic or carcinogenic

RAW MATERIALS

• PROPANE

• N-BUTANE

• ISO-BUTANE

• DIMETHYLETHER

H Y D R O C A R B O N A E R O S O L P R O P E L L A N T S

Until the 90’s, CFC’s were extensively used in the aerosol and foam blowing industries, until the banning of their use led

to their replacement by hydrocarbons in these applications.

In aerosols, the propellant needs to be a liquid with a vapour pressure slightly higher than atmospheric and with a boiling

point lower than room temperature.

Deodorant spray

Product formulat ion

Professional cans

A P P L I C AT I O N S ’ E X A M P L E S

Perfume Spray

Page 13: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

Through the “know-how” developed on flammable fluids, Settala Gas is able to provide environmentally compa-

tible hydrocarbon Blowing Agents that are not harmful for the ozone layer.

These blowing agents are commonly used for the production of polyurethane and polystyrene foams such as:

PUR, PU, EPS, XPS.

Some examples of applications for these foams are packaging material and building insulation material.

B LO W I N G A G E N T S

RAW MATERIALS

• Propane;

• Propylene;

• n-Butane;

• iso-Butane;

• iso-Butylene;

• n-Pentane;

• iso-Pentane;

• cyclo-Pentane;

• HFC R134a;

• DME (dimethyl ether);

BLENDS

• Propylene / iso-Butylene;

• DME / iso-Butane;

• n-Pentane / cyclo-Pentane;

• cyclo-Pentane / iso-Pentane;

• others;

Settala Gas has developed a new mould release agent, PURIGLASS. This gas is a blend of hydrocarbon gases

(propylene/isobutylene) especially balanced for mould surface lubrication for the glass industry.

PURIGLASS has the similar performance as acetylene in glass moulds lubrication but is much more versatile.

It has been tested successfully by many glass manufacturers outperforming propane, propylene and acetylene

as mould release agent.

P U R I G L A SS - M O U L D R E L E A S E A G E N T

P U R I F L A M E - H I G H P E R F O R M A N C E F U E L G A S

PURIFLAME is the best logical substitue to aetylene and other fuel gases, providing you with an avantgarde solu-

tion to your oxy/fuel requirements.

PURIFLAME is an excellent product for cutting technology in the metal working industry and its safety advantage

affirms is as the gas of the future.

A P P L I C AT I O N E X A M P L E S

Page 14: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

a l aboratory of Ideas

“ yo u c a n n o t s t o pt h e r e s e a r c h pat h ”

charles sanders peIrce mathematIcIan and Innovator of research methodoloGy

The laboratory for development, chemical and

technological research has been recently upgraded

to offer consulting for clients and aerosol producers

who are interested in the optimization of formula-

tions containing hydrocarbons as propellant gases.

The establishment is equipped for the filling of pilot

productions to evaluate the various aspects of aero-

sols: functionality, flammability, environmental safe-

guard and inexpensiveness.

Another function of the laboratory is the deve-

lopment of new applications for the hydrocarbons

propane, iso and normal butane.

Our valuable experience allows us to provide mixes

of hydrocarbon aerosol propellants with the speci-

fic purity and pressure characteristics demanded by

clients for various uses.

These specific characteristics are guaranteed by an

accurate analytical control. Unsaturated hydrocar-

bons, sulfur compounds, stable gases and water are

observed with instruments that can determine their

presence at the mg/kg level.

All of the production processes, especially the distil-

lation for pure gas production, involve controls with

gas chromatography.

Upon request, each delivery may be accompanied by

an Analysis Certificate developed by the laboratory.

Page 15: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

When dIstrIbutIon meanscustomer satIsfactIon

“there Is only one boss: the customer”

sam Walton founder of Walmart

The distribution of our products occurs at maximum le-

vels of security and with maximum flexibility in accom-

modating the clients’ requests concerning quantity, ti-

ming and ordering and delivering system.

We exclusively use dedicated trucks and cylinders that

respect ADR regulations. We can provide the product

both in cylinders or tanks belonging to the client and of

our property.

The cylinders for product storage and transportation

are available to the clients through daily or monthly ren-

tal and can be provided with or without dip tube.

Currently, the following sizes of storage cylinders are

available:

1L, 2.4L, 12L, 59.5L, 80L, 118L, 240L, 500L, 930L, 1000L.

For this size, too we can offer the installation of dip

tubes and the most common types of valves: UNI/BS/

DIN/CGA.

Page 16: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while

At Settala Gas, we can equip you with storage cylinders

for high pressure compressed gases such as methane,

ethane, and ethylene or for storing high purities in the

format of 50L, 300 bar.

The quantity provided in cylinders can vary from 500g

to 500kg and from 2 to 21 tons for unpacked products

supplied in tank truck or Isotank.

To guarantee the quality of our products we offer a hot

purging service for all kinds of cylinders, tank trucks

and isotanks.

For every delivery, the chemical laboratory releases a

certificate of conformity.

Page 17: When I orbIted the earth In a spaceshIp,hydrocarbons21.com/files/387_settalagas_brochure_2013.pdf · to produce hydrocarbons for over 40 years in a ra-pid and efficient way while