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WHEELS PRODUCTIONMADE IN ITALY
Company profile for wheels production
www . i m t i n t e r m a t o . i t
MADE IN ITALY
the W VTL SeriesCompany profile
1983 Production of vertical turning lathes for the machining of allumium light alloy wheels begins.
1987 Introduction of general purpose mechanical machining VTLs.
1994 IMT ASIA Singapore, with spare parts storage and technical support service to support sales in China.
1998 IMT Intermato is certified ISO 9001.
2001 Birthdate of IMT ASIA Pte. Ltd in Shanghai (Representative Office).
2003 Following the success of IMT ASIA, a new branch is opened in Shanghai.
2004 The threshold of 1000 produced machines is exceeded, as well the one of 100 machines per year sold in the Automotive sector.
2005 The first high production automatic line for pistons in the Automotive sector line is installed.
2006 The new “Standard Line” products make their debut.
2007 IMT-Procast line is born: the range grows up to more than 6000 mm of turning dia.
2009 Creation of sales, service and spare part network in South Korea
Worldwide Sales Distribution and Service Support:
KOREA Kimas Corporation limited
CHINAShanghai H&D Science Technology Trading Co., Ltd
GERMANY
Dugar + Schuster GmbH & C0. KG
In Italy Shareholding in
- ImaTecno _ Spindle and direct-spindle production
- LPM _ Low pressure foundry machines
- UNIMODULS _ Moulds for gravity and low pressure
- Me.Mo. _ Machine parts production
- Rema Control _ Machining Center
In Romania- Saturn _ cast iron foundry
The GroupThe Company history
3
Brazil
Canada
China
France
Germay
Hungary
Korea
Indonesia
Italy
Japan
Mexico
Poland
Russia
Singapore
South Africa
Thailand
U.S.A.
IMT INTERMATO in the world
MACHINE PRODUCTION PROGRAM for light alloy wheel machining
Vertical Lathes “W” Series
WN20-T2, WN24-T2, WN32-T2Two axis Vertical Lathes
WN20-T4, WN22-T4, WN24-T4 and WN32-T4Four axis Vertical Lathes
WNE22-T4, WNE24-T4Four axis Vertical Lathes with electrospindle
MirrorVertical lathes for the superfinishing of wheels
WB24Vertical Lathe for Wheel balancing
Machining Centers “VDM” Series
VDM-22 and VDM-24 Machining Centers with tilting table by CNC
VDM-22D and VDM-24D Machining Center dual working station
Complementary Machines (deburring machine, machine for diamond finishing, leak testing ecc.)
Automatic machining lines
MADE IN ITALY
Single and double column vertical lathes
Complementary Machines (deburring machine, machine for diamond finishing, leak testing ecc.)
Bearings machining
Piston machining line
DESIGNING SOLUTIONS.
The technological reference point in the area of vertical lathes and automatic lines with machining diameter up to 7000 mm
7
Vertical Lathe WN20.T2
Option SM solution
CNC Fanuc or Siemens
6 position Turret
X Axis Travel 450 mm
Z Axis Travel 450 mm
Rapid Feed Approach 18 m/min
Spindle motor
Standard: 22-26 kW
Optional: 30-37 kW
Max. Spindle speed: 2500 rpm
Spindle Nose ASA 11”
Up to 20”
Vertical Lathe WN24.T2
Option SM solution
CNC Fanuc or Siemens
6 position Turret
X Axis Travel 450 mm
Z Axis Travel 500 mm
Rapid Feed Approach 18 m/min
Spindle motor
Standard: 30-37 kW
Optional: 37-45 kW
Max. Spindle speed: 2500 rpm
Spindle Nose ASA 11”
Up to 24”
Vertical Lathe WN20.T4
CNC Fanuc or Siemens
6 position Turret
X Axis Travel 450 mm
Z Axis Travel 450 mm
Rapid Feed Approach 18 m/min
Spindle motor
Standard: 37-45 kW
Optional: 40-60 kW
Max. Spindle speed: 2500 rpm
Spindle Nose ASA 11”
2 positions pallet loading system
Up to 20”
WITHOUT PALLET
WITH PALLET OPTION
Vertical Lathe WN22.T4 and WN24.T4
CNC Fanuc or Siemens
6 position Turret
X Axis Travel 500 mmZ Axis Travel 500 mmRapid Feed Approach 18 m/min
Spindle motor WN22-T4:Standard: 40-60 kWOptional: 60-75 kW
Spindle motor WN24-T4:Standard: 60-75 kWOptional: 75-90 kW
Max. Spindle speed: 2500 rpm
Spindle Nose ASA 11”2 positions pallet loading system
Up to 22”_ 24”
without pallet
WITH PALLET OPTION
MADE IN ITALY
Technical data
OPTIONAL WN22-T4STANDARD WN24-T4
OPTIONAL WN24-T4STANDARD WN22-T4
CMYCM
MY
CY
CMYK
WN24-T4.pdf 11-04-2012 12:45:13
(without pallet 3835)
15
Vertical Lathe WNE22.T4 and WNE24.T4
CNC Fanuc or Siemens
8+8 position Turret
X Axis Travel 400 mmZ Axis Travel 650 mmRapid Feed Approach 30 m/min
Spindle motor WNE22-T4 and WNE24-T4Standard: 47-56 kWOptional: 63-72 kW
Max. Spindle speed: 3100 rpm
Spindle Nose ASA 11”2 positions pallet loading system
Up to 22”_ 24”
WNE24-T4available only without pallet
WNE22-T4available only with pallet
The new turret angular position allows now, the use of longer tool bars with no longer possible interference with the part to machine.
Vertical Lathe MIRROR
CNC Fanuc or Siemens
6 position Turret
X Axis Travel 450 mm
Z Axis Travel 500 mm
Rapid Feed Approach 15 m/min
Direct Motor spindle:
Standard: 27-38 kW
Max. Spindle speed: 2500 rpm
Spindle Nose ASA 11”
Up to 24”
Optional Presetting tools
Vertical Lathe WB24
for Aluminium Wheel Balancing
Patent n. MI2003A002340
SPECIAL CNC Fanuc
touch probe for dimensional checking of the
wheel
MADE IN ITALY
Automatic line for wheel balancing with wheel random loadingS
TA
ND
AR
D
Output time for wheel test: 14 sec.
Output time for wheel test and machining: 50 sec.
AUTOMATIC LINE
This machine can be inserted in an automatic line that is
able to machine in chaotic way a big number of wheels
with automatic detection system by mechanical and
optical recognizing systems.
21
Vertical Lathe WN32.T2 and WN32.T4
CNC Fanuc or Siemens
6 position Turret or ATC
LH Turret with life tools
X Axis Travel 600 mmZ Axis Travel 650 mmRapid Feed Approach 18 m/min
Motor spindle:Standard: 60-75 kWOptional: 75-90 kWMax. Spindle speed: 1800 rpm
2 positions pallet loading systems (OPTION)
Clamping washing system into the loading station
Spindle Nose ASA 15”
For Truck wheels and special wheels
For Aircraft wheels
W32-T2without pallet
Clamping equipment (Chucks)
1st Operation
IMT Intermato has developed a wide range of clamping equipments specifically engineered for the chucking of light alloy aluminum car passenger wheels.
These chucks are available in several versions, with different wheel centering systems and various sizes to clamp wheels from 13” to 24” in diameter.
The range available of clamping sizes is:
13” ÷ 16”
14” ÷ 17”
15” ÷ 18”
17” ÷ 20”
19” ÷ 22”
21” ÷ 23”
22” ÷ 24”
MADE IN ITALY
Special Clamping equipment
2nd Operation
Upon request, IMT Intermato can develop and supply special clamping equipments as per client specifications. Standard components are utilized when ever possible for the realization of these chucks.
A
B C D25
CNC Fanuc or Siemens
Tool magazine located in protective area
X Axis Travel 600/700 mm
Y Axis Travel 600/700 mm
Z Axis Travel 600 mm
Rapid Feed Approach 50 m/min
Motor spindle:
Standard: 21-26,3 kW
Max. Spindle speed: 12000 rpm
Tilting Table 0°±360° continuously controlled by CNC
Spindle Nose HSK 63-A
Up to 24”
Drilling machine VDM.22 and VDM.24
Up to 22”_ 24”
DUAL STATION Drilling machine VDM.22D and VDM.24D
CNC Fanuc or Siemens
VDM-22D: X Axis Travel 1820 mmY Axis Travel 600 mmZ Axis Travel 500 mmRapid Feed Approach 50 m/min
VDM-24D: X Axis Travel 2080 mmY Axis Travel 700 mmZ Axis Travel 600 mmRapid Feed Approach 50 m/min
Motor spindle:Standard: 21-26,3 kW
Max. Spindle speed: 12000 rpm
Tilting Table 0°±360° continuously controlled by CNC
Spindle Nose HSK 63-A
MADE IN ITALY
4° Special working table + chucks for the machining of back side, spot face, stud holes
4° and/or 5° axes continuos CNC interpolation
Tilting table & Clamping equipment with centering expanding mandrel
31
MADE IN ITALY
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
AUTOMATIC LINE . SOLUTION 1
Solution with pre-oriented loading of the wheels
33
MADE IN ITALY
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
WN22-T44-axis vertical lathe
VDM22drilling center
Robot Fanuc M410iB
Output~ 32 wheels/hour~ 34 wheels/hourwithout front face machining (according to diagram 999096601)
Availability Line: 92.5%Set-up time: 60 min. (with two engineers on the wheel already machined)
Option:Marposs BenchDeburring MachineCoolant tank with paper filter
10.000
10.3
00
35
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
AUTOMATIC LINE . SOLUTION 1 Turning on WN22.T4
1st Operation
WN20-T4/WN22-T4
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
Turning on VDM.22
3st Operation
VDM-22
AUTOMATIC LINE . SOLUTION 1
MADE IN ITALY
Solution 1MACHINING SEqUENCE DIAGRAM ACCORDING LAYOUT 99909400 or 999094100
Reference turning cycle 1st OP: 999504200Reference turning cycle 2nd OP: 999504200Reference drilling cycle: 999504200Hourly production at 100%: about 32.1 wheels/hourWithout front face machining about 34.9 wheels/hour
1st and 2nd TURNING OP. + DRILLING OP.wheel machined output time = 112 s.wheel machined output time (without front face machining) = 103 s.
39
BMW WHEELS
1st Operation turning on WN22.T4 2nd Operation turning on WN22.T4 3st Operation drilling on VDM22
MACHINING CYCLE ON WN20T4 - WN22T4 MACHINING CYCLE ON WN20T4 - WN22T4 MACHINING CYCLE ON VDM22
MADE IN ITALY
MACHINING SEqUENCE DIAGRAM . BMW WHEELSACCORDING LAYOUT 99909400 or 999094100
Reference turning cycle 1st OP: 999504800Reference turning cycle 2nd OP: 999504800Reference drilling cycle: 999504800Hourly production at 100%: about 30.7 wheels/hour
1st and 2nd TURNING OP. + DRILLING OP.wheel machined output time = 117 s.
41
MADE IN ITALY
SOLUTION 1 with WNE22-T4
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
WNE22-T44-axis vertical lathe
VDM22drilling center
Robot Fanuc M410iB
Output~ 34 wheels/hour~ 36 wheels/hourwithout front face machining (according to diagram 999096601)
Availability Line: 93.5%Set-up time: 60 min. (with two engineers on the wheel already machined)
Option:Marposs BenchDeburring MachineCoolant tank with paper filter
Increased productivity of about 10%.
10.737
10.6
74
43
MADE IN ITALY
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
WN22-T44-axis vertical lathe
WN22-T22-axis vertical lathe
VDM-22Ddrilling center
Robot Fanuc M410iB
Output~ 44 wheels/hour~ 50 wheels/hourwithout front face machining (according to diagram 999096601)
Availability Line: 91%Set-up time: 90 min. (with two engineers on the wheel already machined)
Option:Marposs BenchDeburring MachineCoolant tank with paper filter
12.000
12.0
00
45
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
AUTOMATIC LINE . SOLUTION 2 Turning on WN22.T4
1st Operation
WN20-T4/WN22-T4
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
AUTOMATIC LINE . SOLUTION 2 Drilling on VDM-22D
3st Operation
VDM-22D
MADE IN ITALY
Solution 2 . MACHINING SEqUENCE DIAGRAM ACCORDING LAYOUT 999099100 or 999099200 or 999600800
Reference turning cycle 1st OP: 999504200Reference turning cycle 2nd OP: 999504600Reference drilling cycle: 999504600Hourly production at 100%: about 44.4 wheels/hourWithout front face machining about 50.7 wheels/hour
49
1st TURNING OP. + 2nd TURNING OP. + DRILLING OP.wheel machined output time = 81 s.wheel machined output time (without front face machining) = 71 s.
BMW WHEELS
1st Operation turning on WN22.T4 2nd Operation turning on WN24.T2 3st Operation drilling on VDM-22D
MACHINING CYCLE ON WN20T4 - WN22T4 MACHINING CYCLE ON WN24T2 MACHINING CYCLE ON VDM-22D
MADE IN ITALY
MACHINING SEqUENCE DIAGRAM . BMW WHEELSACCORDING LAYOUT 999099100 or 999099200 or 999600800
Reference turning cycle 1st OP: 999504800Reference turning cycle 2nd OP: 999504900Reference drilling cycle: 999504800Hourly production at 100%: about 40.9 wheels/hour
1st TURNING OP. + 2nd TURNING OP. + DRILLING OP.wheel machined output time = 88 s.
51
MADE IN ITALY
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
WN20-T44-axis vertical lathewithout pallet
WN20-T22-axis vertical lathe
VDM-22drilling center
Robot Fanuc M410iB
Output~ 42 wheels/hour (according to diagram 999096601)
Availability Line: 92%Set-up time: 90 min. (with two engineers on the wheel already machined)
Option:Marposs BenchDeburring MachineCoolant tank with paper filter
12.200
12.5
00
53
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
AUTOMATIC LINE . SOLUTION 3 Turning on WN20.T4
1st Operation
WN20-T4
up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter
AUTOMATIC LINE . SOLUTION 3 Drilling on VDM-22
3st Operation
VDM-22
MADE IN ITALY
Solution 3MACHINING SEqUENCE DIAGRAM ACCORDING LAYOUT 999641000
Reference turning cycle 1st OP: 999505100Reference turning cycle 2nd OP: 999504600Reference drilling cycle: 999504200Hourly production at 100%: about 41.9 wheels/hour
1st TURNING OP. + 2nd TURNING OP. + DRILLING OP.wheel machined output time = 86 s.
57
AUTOMATIC CELLS
AVAILABILITY
Availability
4 axis Vertical lathe WN series 96% / 97%*
4 axis Vertical lathe WNE series 97% / 98%*
2 axis Vertical lathe WN series 98%
Drilling machines VDM series 97%
Automation with camera system 97%
*without pallet
MADE IN ITALY
OPTIONS WITH AUTOMATION CUSTOMIZED OPTIONS AVAILABLE IN ORDER TO MEET ANY MACHINING NEEDS.
Automatic de-paletizing system
measuring bench can be supplied in various configuration for the measurement of the pilot hole and / or deformation of the front and / or marking of the code wheel
59
IMT INTERMATO S.P.A.via caregò 14 . 21020 crosio della valle (va) italiatel. +39 0332 966110 . fax +39 0332 966 033www.imtintermato.it - [email protected]
ISO-9001 . CERT. n. 1229
ed. MAGGIO 2012
AUTOMATIC LINE
IMT INTERMATO S.P.A.via caregò 14 . 21020 crosio della valle (va) italiatel. +39 0332 966110 . fax +39 0332 966 033www.imtintermato.it - [email protected]
ISO-9001 . CERT. n. 1229
ed. aprile 2012