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Wellbore Implosion: Case Study of Perforation Enhancement
MENAPS 16-24
AUTHORS: Mahmood Kalbani, Hassan al Saadi ,Muhammad Mirza, Medco Energi and Shafie Jumaat, Schlumberger
NOV 14TH, 2016
MUSCAT, OMAN
Agenda
• Field Background
• Perforation Damage
• Dynamic underbalance technique
• Wells candidates
• Pre-job simulation
• Operation
• Wells performance
AGENDA
1
Field Background
• Field on land in Oman with more than 250 producers and injectors
• Sandstone 1500m deep at 50mD and 20% porosity.
• 4.5” or 7” cemented casing.
• Water injection started in January-2013 but some wells with low injectivity.
• Perforating system including reactive liner charges and propellant tried but result was not satisfactory.
• This case study is about dynamic underbalance post perforating (DUB-PP)
INTRODUCTION
2
Perforation Damage
• Perforation damage:
• Plugged tunnels
• Low permeability crushed zone around the tunnel
from SPE-143997Conventional Perforating Dynamic Underbalance Perforating
3
Why Dynamic Underbalance ?
Dynamic underbalance aka Wellbore Implosion
Magnitude and sharp pressure drop is key to break (fail) the crushed zone, leading to cleaner perforations.
Design guns to achieve dynamic wellbore implosion pressure event.
(from SPE 143997)
Conventional Underbalance Dynamic Underbalance
4
Dynamic Underbalance (DUB)andDynamic Underbalance Post Perforating (DUB-PP)
Conventional DUB gun
DUB-PP gun
Special punchersDeep-penetrating
shaped charges
• DUB-PP evolved from conventional DUB.
• Both create “implosion” in wellbore.
• DUB-PP used anytime after the actual perforations established
• DUB-PP required for lower pressure environment.
5
Well Candidates
• Start operation with Well-B and C, followed by Well-A later.
• Reperforation not planned for Well-B and Well-C.
6
Well Casing Size Perforation History
Well A 7-in.Previously perforated w ith 4.5-in. 5-
spf guns
Well B 7-in.
Previously perforated w ith 4.5-in. 5-
spf reactive liner charges follow ed by
3.375-in. propellant system
Well C 4.5-in.
Previously perforated w ith 2.875-in, 5-
spf reactive liner charges follow ed by
3.375-in. propellant system
Perforating Plan
Reperforate existing
interval w ith 4.5-in, 5-
spf guns
Not applied
Not applied
DUB-PP Plan
4.5-in. DUB-PP guns
4.5-in. DUB-PP guns
2.875-in. DUB-PP
guns
Well-B and Well-C Operations
7
Pre-Job Simulation
• DUB-PP gun designed based on simulation.
• Reservoir pressure expected to be about 900-psi
Well B prejob DUB-PP dynamic underbalance
simulation output.Well C prejob DUB-PP dynamic underbalance
simulation output.
8
Operations
• Stop well injection 2-days before the actual operation.
• Run pressure survey to confirm wellbore pressure stability.
• Re-run the pre-job simulation based on new pressures.
• Run DUB-PP guns together with fast-recording-pressure-gauge to record DUB event.
2106
2106.5
2107
2107.5
2108
0 200 400 600 800 1000
Well B Wellbore Pressure Record on 30-Oct-2013
2057.5
2057.6
2057.7
2057.8
2057.9
2058
2058.1
2058.2
2058.3
2058.4
2058.5
0 500 1000
Well C Wellbore Pressure Record on 15-Nov-2013
Time (seconds)Time (seconds)
Pressure (psi)
Pressure (psi)
9
Pre-Job Simulation – Based on Actual Well Pressure
Actual GaugeSimulation
Actual GaugeSimulation
10
Operations – Post Job
• DUB achieved.
• Gauge data compares well to simulation
Actual GaugeSimulation
Actual GaugeSimulation
11
Post Job Well Performance
Date Events on Well-BReservoir Pressure
(psi)
Injection Pressure
(psi)
Injection Rate
(litres/minute)
Injectivity
(Litres per day/psi)
Jan-13 Perforating us ing Reactive Liner fol lowed with propel lant 900
Feb-13 Wel l testing us ing dedicated wel l test unit 900 1150 2.2 1.4
Nov-13 Wel lbore Implos ion us ing DUB-PP system 2112
Jan-14 Wel l testing us ing dedicated wel l test unit 2112 1250 53 64.4
Not Tested
Not Tested
Date Events on Well-CReservoir Pressure
(psi)
Injection Pressure
(psi)
Injection Rate
(litres/minute)
Injectivity
(Litres per day/psi)
Dec-12 Perforating us ing Reactive Liner fol lowed with propel lant 900
Jan-13 Wel l testing us ing dedicated wel l test unit 900 1250 1.9 1.1
Nov-13 Wel lbore Implos ion us ing DUB-PP system 2075
Jan-14 Wel l testing us ing dedicated wel l test unit 2075 1250 53 62.5
Not Tested
Not Tested
12
Well-AOperations
13
Well Casing Size Perforation History Perforating Plan DUB-PP Plan
Well A 7-in.Previously perforated w ith 4.5-in. 5-
spf guns
Reperforate existing
interval w ith 4.5-in, 5-
spf guns
4.5-in. DUB-PP guns
Well B 7-in.
Previously perforated w ith 4.5-in. 5-
spf reactive liner charges follow ed by
3.375-in. propellant system
Not applied 4.5-in. DUB-PP guns
Well C 4.5-in.
Previously perforated w ith 2.875-in, 5-
spf reactive liner charges follow ed by
3.375-in. propellant system
Not applied2.875-in. DUB-PP
guns
Well-A Plan
• To reperforate followed by DUB-PP
• Job sequence similar to previous two wells
Well A historical injection performance prior to the reperforation and DUB-PP job.
14
Well-A Post Job Analysis
• DUB achieved but well injectivity did not improve.
• Neither reperforation nor DUB-PP effective.
Actual GaugeSimulation
15
Conclusion
• Wellbore implosion using the DUB-PP technique successfully improved injectivity of two water injector wells in the low to medium reservoir pressure range.
• Standard perforating or DUB-PP could not overcome well with suspected water-rock compatibility problem.
16
Wellbore Implosion: Case Study of Perforation Enhancement
QUESTIONS? THANK YOU!
MENAPS 16-24
MUSCAT, OMAN
17