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WE`LL KEEP YOU ON THE MOVE Wheel blocks weltweite Logistik mit Laufrädern von

WE`LL KEEP YOU ON THE MOVE · for wheel blocks with PA 12 G-coating Crane wheel diameter max. wheel load in N Ø290 x 110 55.000 forwWheel blocks with VULKOLLAN coating or binding

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  • WE`LL KEEP YOU ON THE MOVE

    Wheel blocks

    weltweite Logistik mit Laufrädern von

  • RB-01/2011

    Wheel block RB 160

    DeterminationofwheelloadsforcranewheelsofspheroidalgraphiteironGGG-70.PermissiblewheelloadsRmcorrespondingtothedrivemechanismgroupinkg.

    RmaxandRminforthecranemustbedeterminedfromthedifferenttrolleyoperatingpositions.Forsuchalternatingwheelloadsunderfullloadthefollowingapplies:

    R=Rmin+2Rmax<Rzul3

    Thefollowingappliesfortrolleymodelsandothermachineconstructiondrivesystemswithdistributedfullload:

    R=Rmax<Rzul

    Drive mecha-nism group

    FEM/DIN 15020

    Usable rail-head width in

    mm

    Drive speed

    12,5 m/min 20 m/min 40 m/min 63 m/min 80 m/min 100 m/min

    1Bm

    30 4720 4450 3990 3530 3300 3020

    40 5040 5930 5320 4700 4400 4030

    45

    6800

    6670

    5950 5200 4850 4530506800

    55

    1Am

    30 4230 3980 3570 3160 2950 2710

    40 5640 5310 4760 4220 3940 3610

    45 6350 5980 5360 4740 4430 4060

    506800

    66405950 5220 4850 4520

    55 6800

    2m

    30 3780 3560 3190 2820 2640 2420

    40 5040 4740 4250 3760 3520 3220

    45 5670 5330 4780

    4220 3940

    3630

    50 6300 59304820 3680

    55 6800 5950

    3m

    30 3400 3200 2870 2540 2370 2180

    40 4530 4270 3830 3390 3170 2900

    45 5100 4800

    4020 3500 3260 3050505670 4950

    55

    4m

    30 3020 2840 2550 2260 2110 1930

    40 4030 3790

    3250 2850 2650 248045 4530

    4000504600

    55

    5m

    30 3020 2840 2550 2260 2110 1930

    40

    3750 3250 2650 2310 2150 201045

    50

    55

    Higher wheel loading and wheel loading at higher travel speeds on request.

    Wheel loads for GGG-70

  • RB-01/2011

    Wheel loads for PA 12 G / Vulkollan

    Cranewheeldiameter max.WheelloadinN

    Ø 190 x 82 26.000

    Ø 200 x 82 29.000

    Cranewheeldiameter max.wheelloadinN

    Ø 180 x 82 13.000

    Ø 200 x 75 13.000

    Ø 200 x 82 14.000

    Wheel block RB 160

    forwheelblockswithPA 12 G-coating

    forwheelblockswithVULKOLLAN coatingorbindingupto6km/h

    Higher wheel loading and wheel loading at higher travel speeds on request.

  • RB-01/2011

    Wheel loads for GGG-70

    Wheel block RB 200

    DeterminationofwheelloadsforcranewheelsofspheroidalgraphiteironGGG-70.PermissiblewheelloadsRmcorrespondingtothedrivemechanismgroupinkg.

    RmaxandRminforthecranemustbedeterminedfromthedifferenttrolleyoperatingpositions.Forsuchalternatingwheelloadsunderfullloadthefollowingapplies:

    R=Rmin+2Rmax<Rzul3

    Thefollowingappliesfortrolleymodelsandothermachineconstructiondrivesystemswithdistributedfullload:

    R=Rmax<Rzul

    Higher wheel loading and wheel loading at higher travel speeds on request.

    Drive mecha-nism group

    FEM/DIN 15020

    Useable railhead width

    in mm

    Drive speed

    12,5 m/min 20 m/min 40 m/min 63 m/min 80 m/min 125 m/min

    1Bm

    30 5260 4960 4520 4070 3820 3280

    40 7020 6620 6030 5430 5100 4370

    50 8770 8280 7530 6790 6370 5460

    6010000

    9930 9040 8150 7650 6560

    65 10000 9790 8820 8290 7100

    1Am

    30 4720 4450 4050 3650 3420 2930

    40 6290 5930 5400 4860 4570 3910

    50 7860 7420 6750 6080 5710 4890

    60 9440 8900 8100 7300 6850 5870

    65 10000 9640 8770 7910 7420 6360

    2m

    30 4210 3970 3610 3260 3060 2620

    40 5610 5300 4820 4340 4080 3490

    50 7020 6620 6030 5430 5100 4370

    60 8420 7950 7230 6520 6120 5240

    65 9130 8610 7830 7060 6630 5680

    3m

    30 3790 3570 3250 2930 2750 2360

    40 5050 4770 4340 3910 3670 3140

    50 6320 5960 5420 4890 4590 3930

    60 7580 7150 6510 5860 5510 4720

    65 8210 7750 7050 6350 5960 5110

    4m/5m

    30 3370 3180 2890 2600 2440 2090

    40 4490 4240 3850 3470 3260 2790

    50 5610 5300 4820 4340 4080 3490

    60 6740 6360 5780 5210 4890 4190

    65 7300 6890 6270 5650 5300 4540

  • RB-01/2011

    Wheel loads for PA 12 G / Vulkollan

    Wheel block RB 200

    forwheelblockswithPA 12 G-coating

    Cranewheeldiameter max.wheelloadinN

    Ø 225 x 100 40.000

    Ø 240 x 100 43.000

    forWheelblockswithVULKOLLAN coatingorbindingupto6km/h

    Cranewheeldiameter max.wheelloadinN

    Ø 225 x 100 20.000

    Ø 240 x 100 21.000

    Higher wheel loading and wheel loading at higher travel speeds on request.

  • RB-01/2011

    DeterminationofwheelloadsforcranewheelsofspheroidalgraphiteironGGG-70.PermissiblewheelloadsRmcorrespondingtothedrivemechanismgroupinkg.

    RmaxandRminforthecranemustbedeterminedfromthedifferenttrolleyoperatingpositions.Forsuchalternatingwheelloadsunderfullloadthefollowingapplies:

    R=Rmin+2Rmax<Rzul3

    Thefollowingappliesfortrolleymodelsandothermachineconstructiondrivesystemswithdistributedfullload:

    R=Rmax<Rzul

    Drive mecha-nism group

    FEM/DIN 15020

    Useable railhead width

    in mm

    Drive speed

    12,5 m/min 20 m/min 40 m/min 63 m/min 80 m/min 125 m/min 160 m/min

    1Bm

    30 7810 7380 6730 6230 5870 5160 4730

    40 10410 9840 8980 8310 7830 6880 6300

    50

    12800

    12300 11220 10390 9790 8600 7880

    6012800 12570 10940 10200 8950 8280

    65

    1Am

    30 7000 6610 6030 5580 5260 4620 4230

    40 9330 8820 8040 7450 7020 6160 5650

    50 11660 11020 10060 9310 8770 7700 7060

    6012800 12800

    1207010940 10200 8950 8280

    65 12570

    2m

    30 6250 5900 5390 4980 4700 4120 3780

    40 8330 7870 7180 6650 6260 5500 5040

    50 10410 9840 8980 8310 7830 6880 6300

    60 12500 1181010230 8890 8310 7920 6750

    65 12800 12600

    3m

    30 5620 5310 4850 4490 4230 3710 3400

    40 7500 7080 6460 5980 5640 4950 4540

    50 9370 8850 8080

    7350 6880 6020 559060 1125010430 8470

    65 12000

    4m

    30 5000 4720 4310 3990 3760 3300 3020

    40 6660 6300 5740 5320 5010 4400 4030

    50 8330 7870

    6870 5980 5590 4890 4530609750 8470

    65

    5m

    30 5000 4720 4310 3990 3760 3300 3020

    40 6660 6300

    5590 4850 4540 3970 369050

    7930 688060

    65

    Higher wheel loading and wheel loading at higher travel speeds on request.

    Wheel loads for GGG-70

    Wheel block RB 250

  • RB-01/2011

    forwheelblockswithPA 12 G-coating

    Cranewheeldiameter max.wheelloadinN

    Ø 290 x 110 55.000

    forwWheelblockswithVULKOLLAN coatingorbindingupto6km/h

    Cranewheeldiameter max.wheelloadinN

    Ø 285 x 100 25.000

    Ø 285 x 110 27.000

    Ø 250 x 100 22.000

    Higher wheel loading and wheel loading at higher travel speeds on request.

    Wheel loads for PA 12 G / Vulkollan

    Wheel block RB 250

  • RB-01/2011

    DeterminationofwheelloadsforcranewheelsofspheroidalgraphiteironGGG-70.PermissiblewheelloadsRmcorrespondingtothedrivemechanismgroupinkg.

    RmaxandRminforthecranemustbedeterminedfromthedifferenttrolleyoperatingpositions.Forsuchalternatingwheelloadsunderfullloadthefollowingapplies:

    R=Rmin+2Rmax<Rzul3

    Thefollowingappliesfortrolleymodelsandothermachineconstructiondrivesystemswithdistributedfullload::

    R=Rmax<Rzul

    Higher wheel loading and wheel loading at higher travel speeds on request.

    Drive mecha-nism group

    FEM/DIN 15020

    Useable rail-head width in

    mm

    Drive speed

    20 m/min 40 m/min 63 m/min 80 m/min 125 m/min 160 m/min 200 m/min

    1Bm

    40 12760 11680 10950 10470 9270 8670 7940

    50 15950 14600 13690 13090 11590 10830 9930

    60 19140 17520 16430 15710 13900 13000 11920

    7022000

    2044018870 17570 15350 14250 13250

    80 21630

    1Am

    40 11430 10460 9810 9380 8300 7760 7120

    50 14290 13080 12270 11730 10380 9710 8900

    60 17150 15690 14720 14080 12460 11650 10680

    70 20010 18310 17180 16420 14530 13590 12460

    80 22000 20930 18870 17570 15350 14250 13250

    2m

    40 10210 9340 8760 8380 7410 6930 6350

    50 12760 11680 10950 10470 9270 8670 7940

    60 15310 14010 13140 12570 11120 10400 9530

    70 17850 1635015330 14260 12480 11580 10820

    80 20400 17560

    3m

    40 9190 8410 7880 7540 6670 6240 5720

    50 11480 10510 9860 9420 8340 7800 7150

    60 13780 12610 11830 11310 10010 9360 8580

    70 1608014550 12690 11810 10330 9600 8970

    80 17910

    4m

    40 8160 7470 7010 6700 5930 5540 5080

    50 10210 9340 8760 8380 7410 6930 6350

    60 12250 11210

    10310 9600 8390 7790 728070 1429011810

    80 14550

    5m

    40 8160 7470 7010 6700 5930 5540 5080

    50 10210 9340

    8370 7790 6820 6320 592060

    11810 960070

    80

    Wheel loads for GGG-70

    Wheel block RB 315

  • RB-01/2011

    forwheelblockswithPA 12 G-coating

    forwheelblockswithVULKOLLAN coatingorbindingupto6km/h

    Cranewheeldiameter max.wheelloadinN

    Ø 350 x 130 80.000

    Cranewheeldiameter max.wheelloadinN

    Ø 350 x 130 40.000

    Ø 355 1) x 130 40.000

    1) machinedbindingforspecialuse

    Higher wheel loading and wheel loading at higher travel speeds on request.

    Wheel loads for PA 12 G / Vulkollan

    Wheel block RB 315

  • RB-01/2011

    DeterminationofwheelloadsforcranewheelsofspheroidalgraphiteironGGG-70.PermissiblewheelloadsRmcorrespondingtothedrivemechanismgroupinkg.

    RmaxandRminforthecranemustbedeterminedfromthedifferenttrolleyoperatingpositions.Forsuchalternatingwheelloadsunderfullloadthefollowingapplies:

    R=Rmin+2Rmax<Rzul3

    Thefollowingappliesfortrolleymodelsandothermachineconstructiondrivesystemswithdistributedfullload:

    R=Rmax<Rzul

    Higher wheel loading and wheel loading at higher travel speeds on request.

    Drive mecha-nism group

    FEM/DIN 15020

    Useable rail-head width in

    mm

    Drive speed

    20 m/min 40 m/min 63 m/min 80 m/min 125 m/min 160 m/min 200 m/min

    1Bm

    40 16660 15290 14370 13910 12530 11770 11000

    50 20830 19110 17960 17390 15670 14710 13760

    60 25000 22930 21560 20870 18800 17660 16510

    70 29160 26750 25150 24350

    21350 19820 185508030000 30000 26230 24400

    90

    1Am

    40 14930 13700 12870 12460 11230 10540 9860

    50 18660 17120 16090 15580 14040 13180 12330

    60 22400 20550 19310 18700 16850 15820 14790

    70 26130 23970 22530 21810 19660 18460 17260

    80 29860 27400 2575024400 21350 19820 18550

    90 30000 30000 26230

    2m

    40 13330 12230 11490 11130 10030 9410 8807

    50 16660 15290 14370 13910 12530 11770 11009

    60 20000 18340 17240 16690 15040 14120 13211

    70 23330 21400 20120 19480

    17340 16100 1506080 2666024410 21300 19830

    90 30000

    3m

    40 12000 11000 10340 10010 9020 8470 7920

    50 15000 13760 12930 12520 11280 10590 9900

    60 18000 16510 15520 15020 13540 12710 11890

    70 21000 19260

    17640 16420 14360 13340 1247080 2400020220

    90 24880

    4m

    40 10660 9780 9190 8900 8020 7530 7040

    50 13330 12230 11490 11130 10030 9410 8800

    60 16000 14670 13790

    13340 11660 10830 1013070 18660

    16420 143308020210

    90

    5m

    40 10660 9780 9190 8900 8020 7530 7040

    50 13330 12230 11490

    10830 9470 8800 8230

    60 16000

    13340 1164070

    1642080

    90

    Wheel loads for GGG-70

    Wheel block RB 400

  • RB-01/2011

    forWheelblockswithPA 12 G-coating

    Cranewheeldiameter max.wheelloadinN

    Ø 450 x 140 110.000

    Ø 450 x 155 120.000

    forwheelblockswithVULKOLLAN coatingorbindingupto6km/h

    Cranewheeldiameter max.wheelloadinN

    Ø 445 x 150 58.000

    Ø 445 x 160 62.000

    Higher wheel loading and wheel loading at higher travel speeds on request.

    Wheel loads for PA 12 G / Vulkollan

    Wheel block RB 400

  • RB-01/2011

    Wheel block

    RB 160

  • RB-01/2011

    Wheel block RB 160

    Primary dimensions

    1)DuetotheuseofretainednutsM12intheholes14.5H11,thethreadedconnectionareattainedasinsectionC-D

    2)availablewithholeØ30F8

    Weight: approx. 21 kgmax. wheel load: 6 800 kg

    Ordering examples RBA 160×47 Wheelblock160,driven,withinternaltaper,withtwo-sidedwheelflange,designForm1,runningtread47mm

    RBN 160×47Wheelblock160,notdriven, withoutinternaltaper,withtwo-sidedwheelflange,designForm1,runningtread47mm

    RBA 160×67Wheelblock160,driven,withinternaltaper,withone-sidedwheelflange,designForm2,runningtread67mm

    RBA 160Wheelblock160,driven,withinternaltaper,withcoatingofPA12G,designForm6

    DesignRBAandRBN,refertopage5

  • RB-01/2011

    Wheel block RB 160

    Standard models

    Form 1 two-sidedwheelflange

    Form 21)

    one-sidedwheelflangeonthedriveside

    Form 31)

    one-sidedwheelflangeoppositetothedriveside

    Form 4 nowheelflangeswith

    cylindricalrunnningsurface

    Form 5 nowheelflangeswith

    sphericalrunningsurface

    Form 6 withcoatingofPA12G

    Form 7 withcoatingofVulkollan

    Form 8 withbindingofVulkollan

    Special models

    Form 9 nowheelflanges,

    Form 10 withprismaticguide

    Form 11 withconcavegroover=1,1× trackradius(recommended)

    Form 12 withmiddlewheelflange

    Form 1Runningtreadb1fortwo-sidedwheelflange

    Form 2 and 3Runningtreadb1forone-sidedwheelflange

    Form 12Middletrackdimensionb4formiddle-

    wheelflange

    minimum maximum Standard minimum maximum Standard maximum

    20 68 47,60,65 53,5 77,5 67,73,5,76 35

    1) Forms2and3areidenticalforthenon-drivenWheelblockRBN.2) Availableasspecialdesignwithwheelwidth85mm.

  • RB-01/2011

    Wheel block RB 160Connectionoptions

    Head connection KA 160.1

    Precisely fitting directattachment as boltedconnection(welded construction, rollsection, etc.)

    Headconnectionusinglockingscrewsforinstallationinaccuratelydrilledconnectingconstructions.Noadjustmentofthewheelblocksisrequired.

    1 set of KA 160.1 comprising of:

    4LockingscrewsM16×45–10.94Lockingpins18,5×1×14

    Longer screws are available for thicker plates.

    Attachmentdesign

    Holepatternattachmentdesignforprecisefittingvariant

    LockingscrewsM16×45Tighteningtorque330Nm

    Lockingpin18,5×1×14

    Forattachmentwithoutlockingpins18.5×1×14,thewheelblockcanalsobesecuredusingsmallerlockingpinsafterattachmentwithbolts.ObservetheholepatternKA160.2(Page28).

  • RB-01/2011

    Wheel block RB 160Connectionoptions

    Head connection KA 160.2

    Precisely fitting or adjustabledirect attachment as boltedconnection(welded construction, rollsection, etc.)

    HeadconnectionusinglockingpinsforinstallationinattachmentdesignwithapreciselyorlargerdrilledattachmentholesForlargerdrilledattachmentholes,thewheelblockmustbealigned.Subsequently,thewheelblockisattachedbyboltsandshouldbedrilledwiththelockingpins8×24supplied.However,thismustnotbeintheareaoftheattachmentbolts[1)].Alignmentisnotrequiredforpreciselydrilledattachmentholes.

    1 set of KA 160.2 comprising of:

    4GrubscrewwithhexagonsocketM16×80-10.9DINENISO4026(DIN913)4SafetynutsM16-10DINENISO7042(DIN980)4Discs17DINENISO7090(DIN125)4Lockingpins8×24DINENISO8752(DIN1481),foradjustableconnection4Lockingpins18,5×1×14,forpreciseconnection

    Longer locking pins are available for thicker plates.

    Attachmentdesign

    HolepatternfotheattachmentdesignforadjustablevariantGrubscrewM16×80,bondedinthewheelblcokhousingatthefactory

    SafetynutM16Tighteningtorque330Nm

    Disc17

    Lockingpin8×24

    1) Pinningisnotpermittedinthisarea!

  • RB-01/2011

    Wheel block RB 160Connectionoptions

    Boltattachmentwithalignmentoptionusingadjustingwashers.Alignmentoptionbyreplacingtheadjustingwashersonlyindismantledcondition.

    1 set of BA 160.1 comprising of:

    2Bolts∆23h84Circlipse23×1,2DIN4714Spacerbolts28Adjustingwashers25×35×0,5DIN988

    Bolt attachment BA 160.1

    Bolt attachment is adapted to theinstallation in hollow profiles,floating levers, etc. by means ofadjusting washers.

    Bolted connections are available in special design according to the customerdrawing.

    1) Dimensionmustbeobservedonlywithfrontmountingparts

    Lower supportUpper suspension mounting

    Circlip Bolts

    Attachmentdesign

    Spacerbolts

    Adjustingwashers

    Wheelblock

    Attachmentdesign

    Holepatternfortorquesupportacc.tomanufacturersspecifications

    Holesonbothsidesonlyiflubricationisrequired

    Spacerbolts

    HolesonbothsidesonlyfordrivenwheelblocksRBA

  • RB-01/2011

    Wheel block RB 160Connectionoptions

    Boltconnectionwithoptiontoalignusingadjustablehexagonscrews.Alignmentbyreleasingortighteningthehexagonscrewsiscarriedoutintheinstalledcondition.

    1 set BA 160.2 comprising of:

    2BoltsØ23h84Circlips23×1,2DIN4714Flangebushingswithinternalthread(bonded)4LockingscrewsM12×45(coated)

    Bolt attachment BA 160.2

    Adjustable bolt attachment forinstallation in hollow profiles,floating levers, etc.

    Bolted connections are available in special design according to the customerdrawing.

    Holepatternfortorquesupportaccordingtomanufactureresspecifications

    Attachmentdesign

    HolesontwosidesonlyfordrivenwheelblocksRBA

    Holeforadjustmentscrew

    Holesonbothsidesonlyiflubricationisrequired

    Upper suspension mounting Lower support

    CirclipBolts

    Wheelblock

    Flangedbush

    AdjustmentscrewM12×45

    Tighteningtorque110Nm

    Attachmentdesign

    1) Dimensionmustbeobservedonlywithfrontmountingparts

    Threadcoated

  • RB-01/2011

    Wheel block RB 160Connectionoptions

    Flank connection WA 160 1 set WAA 160 (Flankconnectiononthedriveside)1 set WAN 160 (Flankconnectiononthenon-driveside)1 set WA 160 (Flankconnectionannon-drivenwheelblockRBN)comprising of:

    4Flangedbushings∆23(bonded)4Cheese-headscrewsM12×60–10.9DINENISO4762(DIN912)4Lockwashers124SafetynutsM12–10,DINENISO7042(DIN980)4Discs13/32×6

    Lateral connection option for lowconstruction designs

    Attachment variant 1:AttachmentdesignisaccessiblefrombothsidesTrough-hole∆23H12

    Wheelblock

    Flangedbushing∆23(bondedinthewheelblockhousingatthefactory)

    Cheese-headscrewM12×60Tighteningtorque125Nm

    SafetynutM12

    Attachmentdesign

    Attachmentdesign

    HoleonlyfordrivenWheelblocksRBA

    Holeonlyiflubricationisrequired

    Disc13

  • RB-01/2011

    Wheel block RB 160Connectionoptions

    Flank connection WA 160

    Lateral connection option for lowconstruction designs

    Attachment variant 2:Attachmentdesign(e.g.hollowprofile)isnotaccessiblefromtheinsideBlindhole∆23H12×15deepwiththreadM12

    Attachmentdesign

    HoleonlyfordrivenwheelblocksRBA

    Holeonlyiflubricationisrequired

    Wheelblock

    AttachmentdesignFlangedbushing∆23(bondedinthewheelblockhousingatthefactory)

    Cheese-headscrewM12×60Tighteningtorque125Nm

  • RB-01/2011

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    Wheel block RB 160

    AF04/AF05

    DEMAG W30x1,25x22

    AUK20

    F.A.T38B

    SIEMENS(FLENDER)

    W35x1,25x26KA.T38

    CA.T38

    FV37/KV37 SEW

    W30x1,25x22SK1282EA NORD

    SPZT16RexnordStephan

    AF05/AF06

    DEMAG W35x2x16

    AUK30

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile in acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 160

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    FV47/KV47 SEW

    W35x2x16

    SK2282EA1) NORD

    SPZT26..

    REXNORDSTEPHAN

    SKZT26..

    F.A.T48B

    SIEMENS(FLENDER)

    W40x2x18KA.T48

    CA.T48

    FV57/KV57 SEW W35x2x16

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile in acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 160

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    FA37/KA37SA47

    SEW

    Ø 30

    FDA38BFZA38B

    SIEMENS(FLENDER)

    KA38/CA38

    O32..HO33..HK33..HC32..H

    SIEMENS

    SK0282NBABSK1282AB

    NORD

    GFL04..HGKS04..HGSS04..H

    LENZE

    F3A STÖBER

    SPZ16H..RexnordStephan

    FA47/KA47SA57

    SEW

    Ø 35

    SK2282AB NORD

    FDA48BFZA48BKA48/CA48

    SIEMENS(FLENDER)

    O42..GO43..GK43..HC42..H

    SIEMENS

    GFL05..HGKS05..HGSS05..H

    LENZE

    K3..AS2..A

    STÖBER

    SPZH26..SKZH26..

    RexnordStephan

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 160

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    SK9016.1AZB NORD

    Ø 40

    FDA48BFZA48BKA48CA48

    SIEMENS(FLENDER)

    O42..HO43..HK43..GC42..G

    SIEMENS

    GFL06..HGKS06..HGSS06..H

    LENZE

    FA57/KA57FA67/KA67SA67

    SEW

    Ø 40

    SK3282AB NORD

    FDA68BFZA68BKA68CA68

    SIEMENS(FLENDER)

    O62..GO63..GK63..GC62..G

    SIEMENS

    SPZH36..SKZH36..

    RexnordStephan

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 160

    Central drive unitBothwheelblocksaredrivenwithonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    ModelManufac-

    turer

    Splined-shaft-profile

    DIN 5480L l1 l2 l3

    Centre RB to

    gearingb

    Centre RB to

    stopC

    l4 l5 d3

    Clam-ping

    sleeve DIN 1481

    AF04/AF05AUK20 DEMAG

    W30x1,25x22

    For

    ord

    erin

    g, p

    leas

    e p

    rovi

    de

    258 170

    Dimen-sionLminus450

    87 80 40 40 8x40

    FV37KV37 SEW

    SK1282EA NORD

    SPZT16..REXNORDSTEPHAN

    F.A.T38BKA.T38CA.T38

    SIEMENS(FLENDER)

    W35x1,25x26 295 128

    Dimen-sionLminus445

    73 100 50 50 8x50

    AF05AUK30/WUK

    30DEMAG

    W35x2x16 325 128

    Dimen-sionLminus475

    73 100 50 50 8x50

    FV47KV47FV57KV57

    SEW

    SK2282EA NORD

    SPZT26..SKZT26..

    REXNORDSTEPHAN

    F.A.T48BKA.T48CA.T48

    SIEMENS(FLENDER)

    W40x2x18 330 233

    Dimen-sionLminus585

    90 100 50 55 8x55SK3282EASK9022.1A.EASK9023.1A.EA

    NORD

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 160

    Central drive unitBothwheelblocksaredrivenbyonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

    Suitable forgearboxes with hollow

    shaft L l1 l2 l3c Feather key

    DIN6885

    CouplingInternalgearing/

    d3xI4Internal-Ø Length

    Ø 30 <140

    For

    Ord

    erin

    g, p

    leas

    e p

    rovi

    de

    275 170DimensionLminus467

    85 A8x7x70N30x1,25x22Ø 40x80

    Ø 35 <150 295 128DimensionLminus445

    85 A10x8x70N35x2x16Ø 50x100

    Ø 40 <180 330 233DimensionLminus585

    90 A12x8x100N40x2x18Ø 55x100

    Suitableforgearboxesofthefollowingmakes:SiemensMotox(Flender),Bauer(Danfoss),KEB,Lenze,Nord,RexnordStephan,SEW,Siemens,Stöber,Demag

    Et.al.suitabletypedesignations,refertothesingledriveunit.

    Driveshaftswithoutgearboxstopandwithadaptedclearance(c)onrequest.

    Forgearboxeswithhollowshaftandfeatherkeyconnectioninacc.withDIN6885

  • RB-01/2011

    Wheel block RB 160

    Horizontal roller guide HRF 160for crane wheels Ø 200 and Ø 180

    HorizontalrollerguidewithadjustableguiderollersmadefromPA12GforwheelblockswithVulkollan®bindingorcoatingandPA12Gcoating.

    Installationofacellularplasticbufferispossiblebyusingadditionalspacers.

    Permitted perm. load: 450 kgMax. short-term load: 700 kg

    Order example: 1 set of HRF 160

    Allattachmentelementsareincludedinthescopeofdelivery.

    Horizontal roller guide for other track profiles on request.

    Magnifieddetaildrawingoftheguideroller

    Byturningtheunsymmetricalguideroller,twoclearances*canbeadjusted.

  • RB-01/2011

    Wheel block

    RB 200

  • RB-01/2011

    Wheel block RB 200

    Primary dimensions

    Weight: approx. 33 kgmax. wheel load: 10 000 kg

    Ordering examples RBA 200×60Wheelblock200,driven,withinternaltaper,withtwo-sidedwheelflange,designForm1,runningtread60mm

    RBN 200×60Wheelblock200,notdriven,withoutinternaltaper,withtwo-sidedwheelflange,designForm1,runningtread60mm

    RBA 200×80Wheelblock200,driven,withinternaltaper,withone-sidedwheelflange,designForm2,runningtread80mm

    DesignRBAandRBNrefertopage5

  • RB-01/2011

    Wheel block RB 200

    Form 1 two-sidedwheelflange

    Form 10 withprismaticguide

    Form 21)

    one-sidedwheelflangeonthedriveside

    Form 11 withconcavegroover=1,1×trackradius(recommended)

    Form 4 nowheelflanges

    withcylindricalrunningsurface

    Form 12 withmiddlewheelflange

    Form 5 nowheelflanges

    withsphericalrunningsurface

    Form 31)

    one-sidedwheelflangeoppositetothedriveside

    Standard-models

    Form 6 withcoatingofPA12G

    Form 8 withbindingofVulkollan

    Special models

    Form 9 nowheelflanges

    Form 1Runningtreadb1fortwo-sidedwheelflange

    Form 2 and 3Runningtreadb1forone-sidedwheelflange

    Form 12Middletrackdimensionb4formiddle

    wheelflange

    minimum maximum Standard minimum maximum Standard maximum

    20 75 52,65,75 60 87,5 76,82,5,87,5 50

    Form 7 withcoatingofVulkollan

    1) Forms2and3areidenticalforthenon-drivenwheelblockRBN

  • RB-01/2011

    Head connection KA 200.1

    Wheel block RB 200Connectionoptions

    Headconnectionusinglockingscrewsforinstallationinaccuratelydrilledconnectingconstructions.Noadjustmentofthewheelblocksisrequired.

    1 set of KA 200.1 comprising of:

    4LockingscrewsM16×45–10.94Lockingpins18,5×1×14

    Precisely fitting directattachment as boltedconnection(welded construction, rollsection, etc.)

    Longer screws are available for thicker plates.

    LockingscrewM16×45Tighteningtorque330Nm

    Lockingpin18,5×1×14

    Attachmentdesign

    Holepatternofattachmentdesingforprecisefittingvariant

    Forattachmentwithoutlockingpins18,5×1×14thewheelblockcanalsobesecuredusingsmallerlockingpinsafterattachmentwithbolts.ObservetheholepatternKA200.2(Page44)

  • RB-01/2011

    Wheel block RB 200Connectionoptions

    Head connection KA 200.2

    Precisely fitting or adjustabledirect attachment as boltedconnection(welded construction, rollsection, etc.)

    HeadconnectionusinglockingpinsforinstallationinattachmentdesignwithapreciselyorlargerdrilledattachmentholesForlargerdrilledattachmentholes,thewheelblockmustbealigned.Subsequently,thewheelblockisattachedbyboltsandshouldbedrilledwiththelockingpins8×24supplied.However,thismustnotbeintheareaoftheattachmentbolts[1)].Alignmentisnotrequiredforpreciselydrilledattachmentholes.

    1 set of KA 200.2 comprising of:

    4GrubscrewwithhexagonsocketM16×80-10.9DINENISO4026(DIN913)4SafetynutsM16-10DINENISO7042(DIN980)4Discs17DIN1254Lockingpins8×24DINENISO8752(DIN1481),forofrichtbarenConnection4Lockingpins18,5×1×14,forpassgenauenConnection

    Longer locking pins are available for thicker plates.

    Attachmentdesign

    Holepatternfortheattachmentdesignforadjustablevariant GrubscrewM16×80,bondedinthewheelblockhousingatthefactory

    SafetynutM16Tighteningtorque330Nm

    Disc17

    Lockingpin8×24

    1) Pinningisnotpermittedinthisarea!

  • RB-01/2011

    Wheel block RB 200Connectionoptions

    Bolt attachment BA 200.2

    Adjustable bolt attachment forinstallation in hollow profiles,floating levers, etc.

    Boltconnectionwithoptiontoalignusingadjustablehexagonscrews.Alignmentbyreleasingortighteningthehexagonscrewsiscarriedoutintheinstalledcondition.

    1 set of BA 200.2 comprising of:

    2BoltsØ354Circlips35x1.5DIN4714Flangebushingswithinternalthread(bonded)4LockingscrewsM12x60(coated)

    Bolted connections are available in special design according to the customerdrawing.

    Attachmentdesign

    HolesontwosidesonlyfordrivenwheelblocksRBA

    Holeforadjustmentscrew

    Holesonbothsidesonlyiflubricationisrequired

    Circlip Bolt

    Attachmentdesign

    AdjustmentscrewM12x60Tighteningtorque110Nm

    Flangedbush

    Wheelblock

    Threadcoated

  • RB-01/2011

    Wheel block RB 200Connectionoptions

    Flank connection WA 200 1 Satz WAA 200 (Flankconnectiononthedriveside)1 Satz WAN 200 (Flankconnectiononthenon-driveside)1 Satz WA 200 (FlankconnectiononthenondrivenwheelblockRBN)comprising of:

    2Flangedbushings∆35(bonded)2LockingscrewsM16×75–10.92SafetynutsM16–10DINENISO7042(DIN980)2Discs17/45×8

    2Flangedbushings∆23(bonded)2Cheese-headscrewsM12×60–10.9DINENISO4762(DIN912)2Lockwashers122SafetynutsM12–10,DINENISO7042(DIN980)2Discs13/32×6

    Lateral connection option for lowconstruction designs

    Attachment variant 1:AttachmentdesignisaccessiblefrombothsidesTrough-hole∆35H12Trough-holeØ23H12

    Wheelblock

    Flangedbushing∆35(bondedinthewheelblockhousingatthefactory)

    LockingscrewM16×75Tighteningtorque330Nm

    SafetynutM16

    Attachmentdesign

    Attachmentdesign

    HoleonlyfordrivenwheelblocksRBA

    Holeonlyiflubricationisrequired

    Disc17

    Cheese-headscrewM12×60Tighteningtorque125Nm

    Flangedbushing∆23(bondedinthewheelblockhousingatthefactory

    Wheelblock

    Disc13

    SafetynutM12

    Attachmentdesign

  • RB-01/2011

    15-20

    Ø20

    0

    Ø65

    Ø30

    6461

    4128

    656

    73

    275±0.05

    75±0

    .05

    35±0

    .05

    1412

    Ø35

    H12

    Ø23

    H12

    41min16

    56min20

    Wheel block RB 200Connectionoptions

    Attachment variant 2:Attachmentdesign(e.g.hollowprofile)isnotaccessiblefromtheinsideBlindhole∆35H12×20deepwiththreadM16BlindholeØ23H12×16deepwiththreadM12

    Flank connection WA 200

    Lateral connection option for lowconstruction designs

    Attachmentdesign

    HoleonlyfordrivenwheelblocksRBA

    Holeonlyiflubricationisrequired

    Wheelblock

    Attachmentdesign

    Flangedbushing∆35(bondedinthewheelblockhousingatthefactory)

    LockingscrewM16×75Tighteningtorque330Nm

    Wheelblock

    Attachmentdesign

    Flangedbushing∆23(bondedinthewheelblockhousingatthefactory)

    Cheese-headscrewM12×60Tighteningtorque125Nm

  • RB-01/2011

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    Wheel block RB 200

    F.A.T38B

    SIEMENS(FLENDER)

    W35x1,25x26KA.T38

    CA.T38

    FV37/KV37 SEW

    W30x1,25x22SK1282EA NORD

    SPZT16RexnordStephan

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile in acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

    FV47/KV47 SEW

    W35x2x16

    SK2282EA1) NORD

    SPZT26..

    REXNORDSTEPHAN

    SKZT26..

  • RB-01/2011

    Wheel block RB 200

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    F.A.T48B

    SIEMENS(FLENDER)

    W40x2x18KA.T48

    CA.T48

    FV57/KV57 SEW W35x2x16

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile in acc. with DIN 5480

    FV67/KV67 SEW

    W45x2x21

    SPZT/SKZT36..REXNORDSTEPHAN

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 200

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    FA37/KA37SA47

    SEW

    Ø 30

    FDA38BFZA38B

    SIEMENS(FLENDER)

    KA38/CA38

    O32..HO33..HK33..HC32..H

    SIEMENS

    SK0282NBABSK1282AB

    NORD

    GFL04..HGKS04..HGSS04..H

    LENZE

    F3A STÖBER

    SPZ16H..RexnordStephan

    FA47/KA47SA57

    SEW

    Ø 35

    SK2282AB NORD

    FDA48BFZA48BKA48/CA48

    SIEMENS(FLENDER)

    O42..GO43..GK43..HC42..H

    SIEMENS

    GFL05..HGKS05..HGSS05..H

    LENZE

    K3..AS2..A

    STÖBER

    SPZH26..SKZH26..

    RexnordStephan

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 200

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    SK9016.1AZB NORD

    Ø 40

    FDA48BFZA48BKA48CA48

    SIEMENS(FLENDER)

    O42..HO43..HK43..GC42..G

    SIEMENS

    GFL06..HGKS06..HGSS06..H

    LENZE

    FA57/FA67KA57/KA67SA67

    SEW

    Ø 40

    SK3282AB NORD

    FDA68BFZA68BKA68CA68

    SIEMENS(FLENDER)

    O62..GO63..GK63..GC62..G

    SIEMENS

    SPZH36..SKZH36..

    RexnordStephan

    K4..A STÖBER

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 200

    Central drive unitBothwheelblocksaredrivenwithonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    ModelManufac-

    turer

    Splined-shaft-profile

    DIN 5480L l1 l2 I3

    Centre RB to

    gearingb

    l4 l5 d3Clamping

    sleeveDIN 1481

    AF05AUK30/WUK30

    DEMAG

    W35x2x16

    At

    Ord

    erin

    g, p

    leas

    e p

    rovi

    de

    330 138

    Dimen-sionLminus490

    90 100 50 50 8x50

    FV47/KV47FV57/KV57

    SEW

    SK2282EA NORD

    SPZT26..SKZT26..

    REXNORDSTEPHAN

    F.A.T.38BKA.T38CA.T38

    SIEMENS(FLENDER)

    W35x1,25x26 290 138

    Dimen-sionLminus450

    90 100 50 50 8x50

    F.A.T48BKA.T48CA.T48

    FLENDER(SIEMENS)

    W40x2x18 350 148

    Dimen-sionLminus520

    90 100 50 55 8x55

    SK3282EASK9023.1A.EA

    NORD

    AF06/AF08AUK40

    DEMAG

    W45x2x21 350 148

    Dimen-sionLminus520

    90 120 60 60 8x60FV67KV67

    SEW

    SPZT36..SKZT36..

    REXNORDSTEPHAN

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 200

    Central drive unitBothwheelblocksaredrivenwithonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    Suitable for gearboxes with hollow shaft L l1 l2 l3 c

    Feather keyDIN6885

    CouplingInternalgearing/

    d3xI4Internal-Ø Length

    Ø 30 <150

    For

    Ord

    erin

    g, p

    leas

    e p

    rovi

    de 310 128

    DimensionLminus460

    110 A8x7x70N30x1,25x22Ø 40x80

    Ø 35 <160 330 138DimensionLminus490

    110 A10x8x80N35x2x16Ø 50x100

    Ø 40 <180 350 148DimensionLminus520

    110 A12x8x100N40x2x18Ø 55x100

    Ø 50 <210 410 148DimensionLminus580

    120 A14x9x110N45x2x21Ø 60x120

    Suitableforgearboxesofthefollowingmakes:SiemensMotox(Flender),Bauer(Danfoss),KEB,Lenze,Nord,RexnordStephan,SEW,Siemens,Stöber,Demag

    Etal.suitabletypedesignations,refertothesingledriveunit.

    Driveshaftswithoutgearboxstopandwithadaptedclearance(c)onrequest.

    ForgearboxeswithhollowshaftandfeatherkeyconnectioninaccordancewithDIN6885

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block

    RB 250

  • RB-01/2011

    RBA 250×65Wheelblock250,driven,withinternaltaper,withtwo-sidedwheelflange,DesignForm1,runningtread65mm

    RBN 250×65Wheelblock250,nondriven,withoutinternaltaper,withtwo-sidedwheelflange,DesignForm1,runningtread65mm

    RBA 250×100Wheelblock250,driven,withinternaltaper,withoutwheelflanges,DesignForm4

    RBA 250Wheelblock250,driven,withinternaltaper,withVulkollan-binding,DesignForm8

    Wheel block RB 250

    Ordering examples

    Weight: approx. 52 kgmax. wheel load: 12 800 kg

    1)DuetotheuseretainednutsM16intheholes18,5H11,thethreadedconnectionareattainedasinsectionA-B

    2)AvailablewithholeØ40F8

    Primary dimensions

    DesignRBAandRBN,refertopage5

  • RB-01/2011

    Wheel block RB 250

    Form 1 two-sidedwheelflange

    Form 10 withprismaticguide

    Form 21)

    one-sidedwheelflangeonthedriveside

    Form 11 withconcavegroover=1,1×trackradius(recommended)

    Form 4 nowheelflanges

    withcylindricalrunningsurface

    Form 12 withmiddlewheelflange

    Form 5 nowheelflanges

    withsphericalrunningsurface

    Form 31)

    one-sidedwheelflangeoppositetothedriveside

    Standard models

    Form 6 withcoatingofPA12G

    Form 8 withbindingofVulkollan

    Special models

    Form 9 nowheelflanges

    Form 1Runningtreadb1fortwo-sidedwheelflange

    Form 2 and 3Runningtreadb1forone-sidedwheelflange

    Form 12Middletrackdimensionb4formiddle

    wheelflange

    minimum maximum Standard minimum maximum Standard maximum

    20 75 65,75 60 87,5 82,5,87,5 50

    Form 7 withcoatingofVulkollan

    1) Forms2and3areidenticalforthenon-drivenwheelblockRBN.2) Availableasspecialdesignwithwheelwidth110mm.

  • RB-01/2011

    Head connection KA 250.1

    Wheel block RB 250Connectionoptions

    Headconnectionusinglockingscrewsforinstallationinaccuratelydrilledconnectingconstructions.Noadjustmentofthewheelblocksisrequired.

    1 set of KA 250.1 comprising of:

    4LockingscrewsM16×45–10.94Lockingpine18,5×1×14

    Precisely fitting directattachment as boltedconnection(welded construction, rollsection, etc.)

    Longer screws are available for thicker plates.

    LockingscrewsM16×45Tighteningtorque330Nm

    Lockingpin18,5×1×14

    Attachmentdesign

    Holepatternattachmentdesignforprecisefittingvariant

    Forattachmentwithoutlockingpins18.5×1×14,thewheelblockcanalsobesecuredusingsmallerlockingpinsafterattachmentwithbolts.ObservetheholepatternKA250.2(page60).

  • RB-01/2011

    Wheel block RB 250Connectionoptions

    Head connection KA 250.2

    Precisely fitting or adjustabledirect attachment as boltedconnection(welded construction, rollsection, etc.)

    HeadconnectionusinglockingpinsforinstallationinattachmentdesignwithapreciselyorlargerdrilledattachmentholesForlargerdrilledattachmentholes,thewheelblockmustbealigned.Subsequently,thewheelblockisattachedbyboltsandshouldbedrilledwiththelockingpins8×24supplied.However,thismustnotbeintheareaoftheattachmentbolts[1)].Alignmentisnotrequiredforpreciselydrilledattachmentholes.

    1 set of KA 250.2 comprising of:

    4GrubscrewswithHexagonsocketM16×80-10.9DINENISO4026(DIN913)4SafetynutsM16-10DINENISO7042(DIN980)4Discs17DIN63404Lockingpins8×24DINENISO8752(DIN1481),foradjustableconnection4Lockingpins18,5×1×14,forpreciseconnection

    Longer locking pins are available for thicker plates.

    Attachmentdesign

    Holepatternattachmentdesignforadjustablevariant GrubscrewM16×80,bondedinthewheelblcokhousingatthefactory

    SafetynutM16Tighteningtorque330Nm

    Disc17

    Lockingpin8×24

    1) Pinningisnotpermittedinthisarea!

  • RB-01/2011

    Wheel block RB 250Connectionoptions

    Boltattachmentwithalignmentoptionusingadjustingwashers.Alignmentoptionbyreplacingtheadjustingwashersonlyindismantledcondition.

    1 set of BA 250.1 comprising of

    2bolts∆35h84circlips35×1,5DIN4714Spacerbolts24adjustingwashers35×45×0,5DIN988

    Bolt attachment BA 250.1

    Bolt attachment is adapted to theinstallation in hollow profiles,floating levers, etc. by means ofadjusting washers.

    Bolted connections are available in special design according to the customerdrawing.

    1) Dimensionmustbeobservedonlywithfrontmountingparts

    Lower SupportUpper suspension mounting

    Circlip Bolts

    Attachmentdesign

    Spacerbolts

    Adjustingwashers

    Wheelblock

    Attachmentdesign

    Holepatternfortorquesupportaccordingtomanufacturerspecifications

    Holesonbothsidesonlyiflubricationisrequired

    Spacerbolts

    HolesonbothsidesonlyfordrivenwheelblocksRBA

  • RB-01/2011

    Wheel block RB 250Connectionoptions

    Boltconnectionwithoptiontoalignusingadjustablehexagonscrews.Alignmentbyreleasingortighteningthehexagonscrewsiscarriedoutintheinstalledcondition.

    1 set of BA 250.2 comprising of:

    2BoltsØ35h84Circlips35×1,5DIN4714Flangebushingswithinternalthread(bonded)4LockingscrewsM16×50(coated)

    Bolt attachment BA 250.2

    Adjustable bolt attachment forinstallation in hollow profiles,floating levers, etc.

    Bolted connections are available in special design according to the customerdrawing.

    Holepatternfortorquesupportaccordingtomanufacturerspecifications

    Attachmentdesign

    HolesontwosidesonlyfordrivenWheelblocksRBA

    Holeforadjustmentscrew

    Holesonbothsidesonlyiflubricationisrequired

    Upper suspension mounting Lower support

    Circlip BoltsWheelblock

    Flangedbush

    AdjustmentscrewM16×50

    Tighteningtorque280Nm

    Attachmentdesign

    1) Dimensionmustbeobservedonlywithfrontmountingparts

    Threadcoatedt

  • RB-01/2011

    Wheel block RB 250Connectionoptions

    Flank connection WA 250 1 Satz WAA 250 (flankconnectiononthedriveside)1 Satz WAN 250 (flankconnectiononthenon-driveside)1 Satz WA 250 (flankconnectiononthenon-drivenwheelblockRBN)comprising of:

    4Flangedbushings∆35(bonded)4LockingscrewsM16×75–10.94SafetynutsM16–10DINENISO7042(DIN980)4Discs17/45×8

    Lateral connection option for lowconstruction designs

    Attachment variant 1:AttachmentdesignisaccessiblefromthebothsidesTrough-hole∆35H12

    Wheelblock

    Flangedbushing∆35(bondedinthewheelblockhousingatthefactory)

    LockingscrewM16×75Tighteningtorque330Nm

    SafetynutM16

    Attachmentdesign

    Attachmentdesign

    HoleonlyfordrivenWheelblocksRBA

    Holeonlyiflubricationisrequired

    Disc17

  • RB-01/2011

    Ø35

    H12

    13

    Ø65

    Ø30

    15-20

    50±0

    .05

    80±0

    .05

    80

    310±0.05

    min2055

    90

    6078

    71

    11

    42

    36

    Wheel block RB 250Connectionoptions

    Attachment variant 2:Attachmentdesign(e.g.hollowprofile)isnotaccessiblefromtheinsideBlindhole∆35H12×15deepwiththreadM16

    Flank connection WA 250

    Lateral connection option for lowconstruction designs

    Attachmentdesign

    HoleonlyfordrivenwheelblocksRBA

    Holeonlyiflubricationisrequired

    Wheelblock

    Attachmentdesign

    Flangedbushing∆35(bondedinthewheelblockhousingatthefactory)

    LockingscrewM16×75Tighteningtorque330Nm

  • RB-01/2011

    Wheel block RB 250

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    AF05

    DEMAG W35x2x16

    AUK30

    AF06

    DEMAG W45x2x21

    AUK40

    AF08

    DEMAG W45x2x21

    AUK40

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft pro-filee in acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 250

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    FV47/KV47 SEW

    W35x2x16SK2282EA1) NORD

    SPZT/SKZT26..REXNORDSTEPHAN

    FV57/KV57 SEW W35x2x16

    F.A.T48B2)

    SIEMENS(FLENDER)

    W40x2x18

    KA.T482)

    CA.T482)

    SK3282EA

    NORD

    SK9023.1A.EA

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    Wheel block RB 250

    FV67/KV67 SEW

    W45x2x21

    SPZT/SKZT36..REXNORDSTEPHAN

    FV77/KV77 SEW

    W50x2x24SK4282EA NORD

    SPZT/SKZT46..REXNORDSTEPHAN

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 250

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    FA/KA37SA47

    SEW

    Ø 30

    FDA/FZA38BKA/CA38

    SIEMENS(FLENDER)

    O32..HO33..HK33..HC32..H

    SIEMENS

    SK0282NBABSK1282AB

    NORD

    GFL04..HGKS04..HGSS04..H

    LENZE

    F3..A STÖBER

    SPZ16HREXNORDSTEPHAN

    FA/KA47SA57

    SEW

    Ø 35

    SK2282AB NORD

    FDA/FZA48BKA/CA48

    SIEMENS(FLENDER

    O42..GO43..GK43..HC42..H

    SIEMENS

    GFL05..HGKS05..HGSS05..H

    LENZE

    K1..AS2..A

    STÖBER

    SPZH26..SKZH26..

    REXNORDSTEPHAN

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 250

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    FA57/KA57FA67/KA67SA67

    SEW

    Ø 40

    SK3282AB NORD

    FDA68BFZA68BKA68/CA68

    SIEMENS(FLENDER)

    O62..GO63..GK63..GC62..G

    SIEMENS

    K4..A STÖBER

    SPZH36..SKZH36..

    REXNORDSTEPHAN

    FA77KA77SA77

    SEW

    Ø 50

    SK4282AB NORD

    FDA88BFZA88BKA88CA88

    SIEMENS(FLENDER)

    O82..GO83..GK83..GC82..G

    SIEMENS

    GFL07..HGKS07..HGSS07..H

    LENZE

    K5..AK6..A

    STÖBER

    SPZH46..SKZH46..

    REXNORDSTEPHAN

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Central drive unitBothwheelblocksaredrivenwithonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    Wheel block RB 250

    ModelManufac-

    turer

    Splined-shaft-profile

    DIN 5480L l1 l2 I3

    Centre RB up togearing

    b

    l4 l5 d3Clamping

    sleeve DIN 1481

    AF05AUK30/WUK30

    DEMAG

    W35x2x16

    For

    Ord

    erin

    g, p

    leas

    e p

    rovi

    de

    350 225

    Dimen-sionLminus597

    95 100 50 50 8x50

    FV47/KV47FV57/KV57

    SEW

    SK2282EA NORD

    SPZT26..SKZT26..

    REXNORDSTEPHAN

    F.A.T48BKA.T48CA.T48

    SIEMENS(FLENDER)

    W40x2x18 350 148

    Dimen-sionLminus520

    110 100 50 55 8x55

    SK3282EASK9023.1A.EA

    NORD

    AF06/AF08AUK40

    DEMAG

    W45x2x21 351 157

    Dimen-sionLminus530

    94 120 60 60 8x60FV67KV67

    SEW

    SPZT36..SKZT36..

    REXNORDSTEPHAN

    AF08AUK50

    DEMAG

    W50x2x24 400 158

    Dimen-sionLminus580

    95 120 60 65 8x65

    FV77KV77

    SEW

    SK4282EASK9033.1A.EA

    NORD

    F.A.T68BKA.T68CA.T68

    SIEMENS(FLENDER)

    SPZT46..SKZT46..

    REXNORDSTEPHAN

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 250

    Central drive unitBothwheelblocksaredrivenbyonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

    Suitable for gearboxes with hollow shaft L l1 l2 l3 c

    Feather keyDIN6885

    CouplingInternalgearing/

    d3xI4Internal-Ø Length

    Ø 30 <140

    For

    Ord

    erin

    g, p

    leas

    e p

    rovi

    de 290 195

    DimensionLminus507

    110 A8x7x70N30x1,25x22Ø 40x80

    Ø 35 <150 320 225DimensionLminus567

    110 A10x8x70N35x2x16Ø 50x100

    Ø 40 <180 350 148DimensionLminus520

    110 A12x8x100N40x2x18Ø 55x100

    Ø 50 <210 400 158DimensionLminus580

    120 A14x9x110N50x2x24Ø 60x120

    Suitableforgearboxesofthefollowingmakes:SiemensMotox(Flender),Bauer(Danfoss),KEB,Lenze,Nord,RexnordStephan,SEW,Siemens,Stöber,Demag

    Etal.suitabletypedesignations,refertothesingledriveunit..

    Driveshaftswithoutgearboxstopandwithadaptedclearance(c)onrequest.

    ForgearboxeswithhollowshaftandfeatherkeyconnectioninaccordancewithDIN6885

  • RB-01/2011

    Wheel block RB 250

    Horizontal roller guide HRF 250for crane wheels Ø 290 and Ø 285

    HorizontalrollerguidewithadjustableguiderollersmadefromPA12GforwheelblockswithVulkollan®bindingorcoatingandPA12Gcoating.

    Installationofacellularplasticbufferispossiblebyusingadditionalspacers.

    Permitted permanent load: 700 kgMax. short-term load: 1100 kg

    Order example: 1 set of HRF 250

    Allattachmnetelementsareincludedinthescopeofdelivery.

    Horizontal roller guide for other track profiles on request.

    Magnifieddetaildrawingoftheguideroller

    Byturningtheunsymmetricalguideroller,twoclearances*canbeadjusted.

  • RB-01/2011

    Wheel block

    RB 315

  • RB-01/2011

    RBA 315×65 Wheelblock315,driven,withinternaltaper,withtwo-sidedwheelflange,designForm1,runningtread65mm

    RBN 315×65Wheelblock315,non-driven,withoutinternaltaper,withtwo-sidedwheelflangedesignForm1,runningtread65mm

    RBA 315×75Wheelblock315,driven,withinternaltaper,withtwo-sidedwheelflange,designForm1,droovetrack75mm,b2=130mm

    RBA 315Wheelblock315,driven,withinternaltaper,withmiddlewheelflange,designForm12

    Wheel block RB 315

    Ordering examples

    Weight: approx. 90 kgmax. wheel load: 22 000 kg

    Primary dimensions

    DesignRBAandRBN,refertopage5

    2)AvailablewithholeØ50F8

  • RB-01/2011

    Wheel block RB 315

    Form 1 two-sidedwheelflange

    Form 10 withprismaticguide

    Form 21)

    one-sidedwheelflangeonthedriveside

    Form 11 withconcavegroover=1,1×trackradius(recommended)

    Form 4 nowheelflanges

    withcylindricalrunningsurface

    Form 12 withmiddlewheelflange

    Form 8S withbindingofVulkollan,specialdesign

    Form 5 nowheelflanges

    withsphericalrunningsurface

    Form 31)

    one-sidedwheelflangeoppositetothedriveside

    Standard models

    Form 6 withcoatingofPA12G

    Form 8 withbindingofVulkollan,

    standarddesign

    Special models

    Form 9 nowheelflanges

    Form 1Runningtreadb1fortwo-sidedwheelflange

    Form 2 and 3Runningtreadb1forone-sidedwheelflange

    Form 12Middletrackdimensionb4formiddle

    wheelflangeminimum maximum Standard minimum maximum Standard maximum

    30 100 65;80;90 70 115 87,5;105;110 50

    1) Forms2and3areidenticalforthenon-drivenWheelblockRBN.2) Atarunningtreadb1£70and90(one-sidedwheelflange)awheelwithawidthof110mmwillbeused

  • RB-01/2011

    Head connection KA 315.1

    Wheel block RB 315Connectionoptions

    Headconnectionusinglockingscrewsforinstallationinaccuratelydrilledconnectingconstructions.Noadjustmentofthewheelblocksisrequired.

    1 set of KA 315.1 comprising of:

    8LockingscrewsM16×45-10.98Lockingpins18,5×1×14

    Precisely fitting directattachment as boltedconnection(welded construction, rollsection, etc.)

    Longer screws are available for thicker plates.

    LockingscrewM16×45Tighteningtorque330Nm

    Lockingpin18,5×1×14

    Attachmentdesign

    Holepatternofattachmentdesignforprecisefittingvariant

    Forattachmentwithoutlockingpins18,5×1×14thewheelblockcanalsobesecuredusingsmallerlockingpinsafterattachmentwithbolts.ObservetheholepatternKA315.2(Page78).

    moreoptionsforscrewing

  • RB-01/2011

    Wheel block RB 315Connectionoptions

    Head connection KA 315.2

    Precisely fitting or adjustabledirect attachment as boltedconnection(welded construction, rollsection, etc.)

    HeadconnectionusinglockingpinsforinstallationinattachmentdesignwithapreciselyorlargerdrilledattachmentholesForlargerdrilledattachmentholes,thewheelblockmustbealigned.Subsequently,thewheelblockisattachedbyboltsandshouldbedrilledwiththelockingpins8×24supplied.However,thismustnotbeintheareaoftheattachmentbolts[1)].Alignmentisnotrequiredforpreciselydrilledattachmentholes.

    1 set of KA 315.2 comprising of:

    8GrubscrewswithhexagonsocketM16×90-10.9DINENISO4026(DIN913)8SafetynutsM16-10DINENISO7042(DIN980)8Discs17DIN63404Lockingpins8×24DINENISO8752(DIN1481),foradjustableconnection8Lockingpins18,5×1×14,forpreciseconnection

    Longer locking pins are available for thicker plates.

    Attachmentdesign

    Holepatternfortheattachmentdesignforadjustablevariant

    GrubscrewM16×90bondedinthewheelhousingatthefactory

    SafetynutM16Tighteningtorque330Nm

    Disc17

    Lockingpin8×24

    moreoptionsforscrewing

    1) Pinningisnotpermittedinthisarea

  • RB-01/2011

    Wheel block RB 315Connectionoptions

    Boltattachmentwithalignmentoptionusingadjustingwashers.Alignmentoptionbyreplacingtheadjustingwashersonlyindismantledcondition.

    1 set of BA 315.1 comprising of:

    2Bolts∆40h84Circlips40×1,75,DIN4714Spacerbolts16Adjustingwashers40×50×0,5,DIN988

    Bolt attachment BA 315.1

    Bolt attachment is adapted to theinstallation in hollow profiles,floating levers, etc. by means ofadjusting washers.

    Bolted connections are available in special design according to the customerdrawing.

    Lower SupportUpper suspension mounting

    Circlip Bolts

    Attachmentdesign

    Spacerbolts

    Adjustingwsshers

    Wheelblock

    Attachmentdesign

    Holepatternfortorquesupportaccordingtomanufacturerspecifications

    Holesonbothsidesonlyiflubricationisrequired

    Spacerbolts

    HolesonbothsidesonlyfordrivenwheelblocksRBA

    1) Dimensionmustbeobservedonlywithfrontmountingparts

  • RB-01/2011

    Wheel block RB 315Connectionoptions

    Boltconnectionwithoptiontoalignusingadjustablehexagonscrews.Alignmentbyreleasingortighteningthehexagonscrewsiscarriedoutintheinstalledcondition.

    1 set of BA 315.2 comprising of:

    2BoltsØ40h84Circlips40×1,75,DIN4714Spacerboltswithinternalthread(bonded)4LockingscrewsM16×50(coated)

    Bolt attachment BA 315.2

    Adjustable bolt attachment forinstallation in hollow profiles,floating levers, etc.

    Bolted connections are available in special design according to the customerdrawing.

    Holepatternfortorquesupportaccordingtomanufacturerspecifications

    Attachmentdesign

    HolesontwosidesonlyfordrivenWheelblocksRBA

    Holeforadjustmentscrew

    Holesonbothsidesonlyiflubricationisrequired

    Upper suspension mounting Lower Support

    Circlip BoltWheelblock

    Flangedbush

    AdjustmentscrewM16×50

    Tighteningtorque280Nm

    Attachmentdesign

    1) Dimensionmustbeobservedonlywithfrontmountingparts

    Threadcoated

  • RB-01/2011

    Wheel block RB 315Connectionoptions

    Flank connection WA 315 1 Satz WAA 315 (flankconnectiononthedriveside)1 Satz WAN 315 (flankconnectiononthenon-driveside)1 Satz WA 315 (FlankconnectiononthenondrivenwheelblockRBN)comprising of:

    4Flangedbushings∆40(bonded)4LockingscrewsM20×80–12.94SafetynutsM20-10,DINENISO7042(DIN980)4Discs21

    Lateral connection option for lowconstruction designs

    Wheelblock

    Flangedbushing∆40(bondedinthewheelblockhousingatthefactory)

    LockingscrewM20×80Tighteningtorque550Nm

    SafetynutM20

    Attachmentdesign

    Attachmentdesign

    HoleonlyfordrivenwheelblocksRBA

    Holeonlyiflubricationisrequired

    Disc21

    Attachment variant 1:AttachmentdesignisaccessiblefrombothsidesTrough-hole∆40H12

  • RB-01/2011

    Wheel block RB 315Connectionoptions

    Flank connection WA 315

    Lateral connection option for lowconstruction designs

    Attachmentdesign

    HoleonlyfordrivenwheelblocksRBA

    Holeonlyiflubricationisrequired

    Wheelblock

    Attachmentdesign

    Flangedbushing∆40(bondedinthewheelblcokhousingatthefactory)

    LockingscrewM20×80Tighteningtorque550Nm

    Attachment variant 2:Attachmentdesign(e.g.hollowprofile)isnotaccessiblefromtheinsideBlindhole∆40H12×20deepwiththreadM20

  • RB-01/2011

    Wheel block RB 315

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    AF08

    DEMAG W50x2x24

    AUK50

    F.A.T88B

    SIEMENS(FLENDER)

    W60x2x28

    KA.T88

    CA.T88

    SK5282EA1) NORD

    AF10

    DEMAG W65x2x31

    AUK60

    F.A.T68B

    SIEMENS(FLENDER)

    W50x2x24KA.T68

    CA.T68

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile in acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 315

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    FV57/KV57 SEW W35x2x16

    FV87/KV87 SEW

    W65x2x31

    SPZT/SKZT56..REXNORDSTEPHAN

    FV67/KV67 SEW

    W45x2x21

    SPZT/SKZT36..REXNORDSTEPHAN

    FV77/KV77 SEW

    W50x2x24SK4282EA NORD

    SPZT/SKZT46..REXNORDSTEPHAN

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile in acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 315

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    FA57/KA57FA67/KA67SA67

    SEW

    Ø 40

    SK3282AB NORD

    FDA/FZA68BKA68/CA68

    SIEMENS(FLENDER)

    O/C62..GO/K63..G

    SIEMENS

    GFL06..HGKS06..HGSS06..H

    LENZE

    K4..A STÖBER

    SPZH/SKZH36..REXNORDSTEPHAN

    FA77/KA77SA77

    SEW

    Ø 50

    SK4282AB NORD

    FDA/FZA88BKA/CA88

    SIEMENS(FLENDER)

    O/C82..GO/K83..G

    SIEMENS

    GFL07..HGKS07..HGSS07..H

    LENZE

    K5/K6..A STÖBER

    SPZH/SKZH46..REXNORDSTEPHAN

    FA/KA/SA87 SEW

    Ø 60

    SK5282AB NORD

    FDA108BFZA108BKA108

    SIEMENS(FLENDER)

    O102..GO103..GK103..G

    SIEMENS

    GFL/GKS09..H LENZE

    K7..A STÖBER

    SPZH/SKZH56..REXNORDSTEPHAN

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 315

    Central drive unitBothwheelblocksaredrivenwithonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    ModelManufac-

    turer

    Splined-shaft-profile

    DIN 5480L l1 l2 I3

    Centre RB to

    gearingb

    l4 l5 d3Clamping

    sleeve DIN 1481

    AF08AUK50

    DEMAG

    W50x2x24

    For

    Ord

    erin

    g, p

    leas

    e p

    rovi

    de

    420 178

    Dimensi-onLminus620

    118 120 60 65 8x65

    FV77KV77

    SEW

    F.A.T68BKA.T68CA.T68

    SIEMENS(FLENDER)

    SK4282EASK9032.1AZEA

    NORD

    SPZT46..SKZT46..

    REXNORDSTEPHAN

    F.A.T88BKA.T88CA.T88

    SIEMENS(FLENDER)

    W60x2x28 450 178

    Dimensi-onLminus650

    117 125 62,5 75 8x75

    SK5282EA NORD

    AF10AUK60

    DEMAG

    W65x2x31 445 178

    Dimensi-onLminus645

    117 125 62,5 80 8x80

    FV87KV87

    SEW

    SK9042.1A.EA NORD

    SPZT56..SKZT56..

    REXNORDSTEPHAN

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 315

    Central drive unitBothwheelblocksaredrivenbyonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

    Suitable for gearboxes with hollow shaft L l1 l2 l3 c

    Feather keyDIN6885

    CouplingInternalgearing/

    d3xI4Internal-Ø Length

    Ø 40 <185

    For

    Ord

    erin

    g, p

    leas

    e p

    rovi

    de

    385 178DimensionLminus585

    140 A12x8x100N40x2x18Ø 55x100

    Ø 50 <210 420 178DimensionLminus620

    140 A14x9x110N50x2x24Ø 65x120

    Ø 60 <240 450 178DimensionLminus650

    140 A18x11x125N60x2x28Ø 75x125

    Suitableforgearboxesofthefollowingmakes:SiemensMotox(Flender),Bauer(Danfoss),KEB,Lenze,Nord,RexnordStephan,SEW,Siemens,Stöber,Demag

    Etal.suitabletypedesignations,refertothesingledriveunit.

    Driveshaftswithoutgearboxstopandwithadaptedclearance(c)onrequest.

    ForgearboxeswithhollowshaftandfeatherkeyconnectioninaccordancewithDIN6885

  • RB-01/2011

    Wheel block RB 315

    Horizontal roller guide HRF 315for crane wheels Ø 355 and Ø 350

    HorizontalrollerguidewithadjustableguiderollersmadefromPA12GforwheelblockswithVulkollan®bindingorcoatingandPA12Gcoating.

    Installationofacellularplasticbufferispossiblebyusingadditionalspacers.

    Permitted permanent load: 1000 kgMax. short-term load: 1500 kg

    Order example: 1 set of HRF 315

    Allattachmentelementsareincludedinthescopeofdelivery.

    Horizontal roller guide for other track profiles on request.

    Magnifieddetaildrawingoftheguideroller

    Byturningtheunsymmetricalguideroller,twoclearances*canbeadjusted.

  • RB-01/2011

    Wheel block

    RB 400

  • RB-01/2011

    RBA 400×80Wheelblock400,driven,withinternaltaper,withtwo-sidedwheelflange,designForm1,runningtread80mm

    RBN 400×80Wheelblock400,non-driven,withoutinternaltaper,withtwo-sidedwheelflange,designForm1,runningtread80mm

    RBA 400×110Wheelblock400,driven,withinternaltaper,withone-sidedwheelflangedesignForm2,runningtread110mm

    RBA 400×155Wheelblock400,driven,withinternaltaper,withoutwheelflanges,designForm4

    Wheel block RB 400

    Ordering examples

    Weight: approx. 170 kgmax. wheel load: 30 000 kg

    Primary dimensions

    200

    40

    580±0.2

    M16

    500±0.1

    105±

    0.05

    130±

    0.05

    400±0.250±0.2

    120±

    0.2

    Ø35 F7

    M20

    50±0.2

    117

    450±0.05

    Ø55

    F7

    2)12

    0±0.2

    35±0

    .2

    240±

    0.1

    15±0

    .2

    Ø40

    0155

    Ø12

    H12

    220

    50±0

    .2 190

    b1

    M20

    210±0.2120±0.2

    150±

    0.2

    460±0.3

    Ø23

    DesignRBAandRBN,refertopage5

    2)AvailablewithholeØ65F8.

  • RB-01/2011

    Wheel block RB 400

    Form 1 two-sidedwheelflange

    Form 10 withprismaticguide

    Form 21)

    one-sidedwheelflangeonthedriveside

    Form 11 withconcavegroover=1,1×trackradius(recommended)

    Form 4 nowheelflanges

    withcylindricalrunningsurface

    Form 12 withmiddlewheelflange

    Form 5 nowheelflanges

    withsphericalrunningsurface

    Form 31)

    one-sidedwheelflangeoppositetothedriveside

    Standard models

    Form 6 withcoatingofPA12G

    Form 8 withbindingofVulkollan

    Special models

    Form 9 nowheelflanges,widewithcylindricalrunning

    surface

    Form 1Runningtreadb1fortwo-sidedwheelflange

    Form 2 and 3Runningtreadb1forone-sidedwheelflange

    Form 12Middletrackdimensionb4formiddle

    wheelflange

    minimum maximum Standard minimum maximum Standard maximum

    60 120 80,90 110 137,5 110,115 70

    Allmodelsareavailablewithwheelwidthupto160mm1) Forms2and3areidenticalforthenon-drivenWheelblockRBN2) Availableasspecialdesignwithbindingwidth160mm

  • RB-01/2011

    Head connection KA 400.1

    Wheel block RB 400Connectionoptions

    Headconnectionusinglockingscrewsforinstallationinaccuratelydrilledconnectingconstructions.Noadjustmentofthewheelblocksisrequired.

    1 set of KA 400.1 comprising of:

    8HexagonscrewwiththreadlockingM20×55–10.9DINENISO4017(DIN933)8Discs∆37/20,5×54Lockingpins12×30DINENISO8752(DIN1481)

    Precisely fitting directattachment as boltedconnection(welded construction, rollsection, etc.)

    HexagonscrewM20×55Tighteningtorque490Nm

    Disc∆37/20,5×5

    Lockingpin12×30

    Attachmentdesign

    Longer screws are available for thicker plates.Head connection is available with a modified hole pattern.

    Holepatternfortheattachmentdesignforadjustablevariant

  • RB-01/2011

    Wheel block RB 400Connectionoptions

    Head connection KA 400.2

    Adjustable direkt attachment as bol-ted connection (welded construction, roll section, etc.)

    HeadconnectionusinglockingpinsforinstallationinattachmentdesignwithapreciselyorlargerdrilledattachmentholesForlargerdrilledattachmentholes,thewheelblockmustbealigned.Subsequently,thewheelblockisattachedbyboltsandshouldbedrilledwiththelockingpins12×30supplied.However,thismustnotbeintheareaoftheattachmentboltsortheexistingadjustingpinhole[1)].Alignmentisnotrequiredforprecislydrilledattachmentholes.

    1 set of KA 400.2 comprising of:

    8GrubscrewwithhexagonsocketM20×100-10.9DINENISO4026(DIN913)8SafetynutsM20-10DINENISO7042(DIN980)8Discs21DIN63404Lockingpins12×30DINENISO8752(DIN1481)

    Longer locking pins are available for thicker plates.

    Attachmentdesign

    Holepatternforattachmentdesignforadjustablevariant

    GrubscrewM20×100bondedinthewheelblockhousingatthefactory

    SafetynutM20Tighteningtorque490Nm

    Disc21

    Lockingpin12×30Afteralignmentdrilledandpinned

    1) Pinningisnotpermittedinthisarea!

  • RB-01/2011

    Wheel block RB 400Connectionoptions

    Boltattachmentwithalignmentoptionusingadjustingwashers.Alignmentoptionbyreplacingtheadjustingwashersonlyindismantledcondition.

    1 set of BA 400.1 comprising of:

    2Bolts∆55h84Circlips55×3DIN4714SupportingdiscsS55×68DIN9884Spacerbolts100Adjustingwasher35×45×0,5DIN988

    Bolt attachment BA 400.1

    Bolt attachment is adapted to theinstallation in hollow profiles,floating levers, etc. by means ofadjusting washers.

    Bolted connections are available in special design according to the customerdrawing.

    Lower SupportUpper suspension mounting

    CirclipBolt Supportingdisc

    Attachmentdesign

    Spacerbolts

    Adjustingwashers

    Wheelblock

    Attachmentdesign

    Holepatternfortorquesupportaccordingtomanufacturerspecifications

    Holesonbothsidesonlyiflubricationisrequired

    Spacerbolts

    HolesonbothsidesonlyfordrivenwheelblockRBA

    1) Dimensionmustbeobservedonlywithfrontmountingparts

  • RB-01/2011

    Wheel block RB 400Connectionoptions

    Boltconnectionwithoptiontoalignusingadjustablehexagonscrews.Alignmentbyreleasingortighteningthehexagonscrewsiscarriedoutintheinstalledcondition.

    1 set of BA 400.2 comprising of:

    2BoltsØ55h84Circlips55×3,DIN4714SupportingdiscsS55×68DIN9884Flangedbushingswithinternalthread(bonded)4LockingscrewsM16×70(coated)

    Bolt attachment BA 400.2

    Adjustable bolt attachment forinstallation in hollow profiles,floating levers, etc.

    Bolted connections are available in special design according to the customerdrawing.

    Holepatternfortorquesupportaccordingtomanufacturerspecifications

    Attachmentdesign

    HolesontwosidesonlyfordrivenWheelblocksRBA

    Holeforadjustmentscrew

    Holesonbothsidesonlyiflubricationisrequired

    Upper suspension mounting Lower Support

    CirclipBolt

    Wheelblock

    Flangedbush

    AdjustmentscrewM16×70

    Tighteningtorque280Nm

    Attachmentdesign

    1) Dimensionmustbeobservedonlywihfrontmountingparts

    Threadcoated

  • RB-01/2011

    1) Dimension must be observed only wih front mounting parts

    Wheel block RB 400Connectionoptions

    Flank connection WA 400 1 Satz WAA 400 (FlankconnectionontheDriveside)1 Satz WAN 400 (FlankconnectionontheNotdriveside)1 Satz WA 400 (FlankconnectionannotdrivenenWheelblockRBN)comprising of:

    2Flangedbushings∆552HexagonscrewsM24×100–10.9DINENISO4014(DIN931)2SafetynutsM24–10DINENISO7042(DIN980)2Discs25/72×132Flangedbushings∆352HexagonscrewsM16×80–10.9DINENISO4014(DIN931)2SafetynutsM16–10DINENISO7042(DIN980)2Discs17/45×8

    Lateral connection option for lowconstruction designs

    Attachmentdesign

    HoleonlyfordrivenwheelblocksRBA

    Holeonlyiflubricationisrequired

    Trough-hole ∆55 H12

    Wheelblock

    Wheelblock

    Trough-hole ∆35 H12

    Attachmentdesign Attachmentdesign

    Flangedbushing∆55(bondedinthewheelblockhousingatthefactory)

    Flangedbushing∆35(bondedinthewheelhousingatthefactory)

    HexagonscrewM24×100Tighteningtorque800Nm

    HexagonscrewM16×80Tighteningtorque260Nm

    SafetynutM24 SafetynutM16

    Attachment variant 1:AttachmentdesignisaccessiblefrombothsidesTrough-hole∆55H12Trough-holeØ35H12

  • RB-01/2011

    Wheel block RB 400Connectionoptions

    Attachmentdesign

    HoleonlyfordrivenwheelblocksRBA

    Holeonlyiflubricationisrequired

    Blind hole ∆ 55 H12×30 deep with thread M 24

    Wheelblock

    Wheelblock

    Blind hole ∆ 35 H12×20 deep with thread M 16

    Attachmentdesign Attachmentdesign

    Flangedbushing∆55(bondedinthewheelblockhousingatthefactory)

    Flangedbushing∆35(bondedinthewheelblockhousingatthefactory)

    HexagonscrewM24×100Tighteningtorque800Nm

    HexagonscrewM16×80Tighteningtorque260Nm

    Flank connection WA 400

    Lateral connection option for lowconstruction designs

    Attachment variant 2:Attachmentdesign(e.g.hollowprofile)isnotaccessiblefromtheinsideBlindhole∆55H12×30deepwiththreadM24andBlindhole∆35H12×20deepwiththreadM16

  • RB-01/2011

    Wheel block RB 400

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    AUK50 DEMAG W50x2x24

    F.A.T68B

    SIEMENS(FLENDER)

    W50x2x24

    KA.T68

    CA.T68

    K5..E STÖBER

    AUK60 DEMAG W65x2x31

    AUK70 DEMAG W75x3x24

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 400

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithsplined-shaftprofileinaccordancewithDIN5480

    FV77/KV77 SEW

    W50x2x24SK4282EA NORD

    SPZT/SKZT46REXNORDSTEPHAN

    FV97/KV97 SEW

    W70x2x34SK6282EA NORD

    SPZT/SKZT66..REXNORDSTEPHAN

    F.A.T88B

    SIEMENS(FLENDER)

    W60x2x28

    KA.T88

    CA.T88

    SK5282EA NORD

    FV87/KV87 SEW

    W65x2x31

    SPZT/SKZT56..REXNORDSTEPHAN

    15 170350

    M16x50

    W60

    x2x2

    8

    Slip-on gear mechanism

    ModelManufac-

    turer

    Splined-shaft profile acc. with DIN 5480

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 400

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    FA/KA57FA/KA/SA67

    SEW

    Ø 40

    SK3282AB NORD

    FDA/FZA68BKA/CA68

    SIEMENS(FLENDER)

    GFL06GKS06GSS06

    LENZE

    K4 STÖBER

    SPZH36..SKZH36..

    REXNORDSTEPHAN

    FA/KA/SA77 SEW

    Ø 50

    SK4282AB NORD

    FDA/FZA88BKA/CA88

    SIEMENS(FLENDER)

    GFL07GKS07GSS07

    LENZE

    K5/K6 STÖBER

    SPZH46..SKZH46..

    REXNORDSTEPHAN

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 400

    Single drive unitDriveshaftsuitableforslip-ongearmechanismwithfeatherkeyconnectioninaccordancewithDIN6885

    FA/KA/SA87 SEW

    Ø 60

    SK5282AB NORD

    FDA108BFZA108BKA108

    SIEMENS(FLENDER)

    GFL/GKS09 LENZE

    K7 STÖBER

    SPZH56..SKZH56..

    REXNORDSTEPHAN

    FA/KA/SA97 SEW

    Ø 70

    SK6282AB NORD

    FDA128BFZA128BKA128

    SIEMENS(FLENDER)

    SPZH66..SKZH66..

    REXNORDSTEPHAN

    Slip-on gear mechanism

    ModelManufac-

    turerShaft journal

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 400

    Central drive unitBothwheelblocksaredrivenwithonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    ModelManufac-

    turer

    Splined-shaft-profile

    DIN 5480L l1 l2 I3

    Centre RB to

    gearingb

    l4 l5 d3

    Clam-ping

    sleeve DIN 1481

    AF08AUK50

    DEMAG

    W50x2x24

    For

    Ord

    erin

    g, p

    leas

    e p

    rovi

    de

    470 203

    Dimensi-onLminus695

    130 120 60 65 8x65

    FV77KV77

    SEW

    F.A.T68BKA.T68CA.T68

    SIEMENS(FLENDER)

    SK4282EASK9032.1AZEA

    NORD

    SPZT46..SKZT46..

    REXNORDSTEPHAN

    F.A.T88BKA.T88CA.T88

    SIEMENS(FLENDER) W60x2x28 490 203

    Dimensi-onLminus715

    130 125 62,5 75 8x75

    SK5282EA NORD

    AF10AUK60

    DEMAG

    W65x2x31 490 203

    Dimensi-onLminus715

    129 125 62,5 80 8x80

    FV87KV87

    SEW

    SK9042.1AZEA NORD

    SPZT56..SKZT56..

    REXNORDSTEPHAN

    FV97KV97

    SEW

    W70x2x34 555 213

    Dimensi-onLminus790

    140 135 67,5 90 8x90

    SK6282EASK9052.1AZEA

    NORD

    F.A.T108BKA.T108

    SIEMENS(FLENDER)

    SPZT66..SKZT66..

    REXNORDSTEPHAN

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

  • RB-01/2011

    Wheel block RB 400

    Central drive unitBothwheelblocksaredrivenbyonlyonegearmotor(Splined-shaftprofile,featherkeyconnectionandshrinkdiscattachment)

    Driveshaftssuitableforslip-ongearmechanismsfromothermanufacturersonrequest.

    Suitable forgearboxes with hollow

    shaft L l1 l2 l3

    b*withoutgearboxstop

    Feather keyDIN6885

    CouplingInternalgearing/

    d3xI4Internal-Ø Length

    Ø 50<2751)

    <2302)

    For

    Ord

    erin

    g p

    leas

    e p

    rovi

    de

    470 203DimensionLminus695

    125 A14x9x110N50x2x24Ø 65x120

    Ø 60<3001)

    <2552)490 203

    DimensionLminus715

    126 A18x11x140N50x2x24Ø 65x120

    Ø 70<3501)

    <3102)555 203

    DimensionLminus780

    130 A20x12x160N65x2x31Ø 80x125

    * Driveshaftnwithoutgearboxstop!Dimensionb=Smallestpossibledistancebetweenmiddleofthewheelblockuntilhollowdriveshaft

    1)atsmallestgearboxdistance(b)2)atgearboxdistance=170mm

    Driveshaftswithgearboxstoponrequest.

    Suitableforgearboxesofthefollowingmakes:SiemensMotox(Flender),Bauer(Danfoss),KEB,Lenze,Nord,RexnordStephan,SEW,Siemens,Stöber,Demag

    Et.al.suitabletypedesignations,refertothesingledriveunit.

    ForGearboxeswithhollowshaftandfeatherkeyconnectioninaccordancewithDIN6885

  • RB-01/2011

    Coupling for Central drive

    Hole with splined-shaft profile in accordance with DIN 5480

    Splined-shaftprofileDIN5480(9H)

    d3 l4 l5 l6

    N 30 x 1,25 x 22 40 80 40 27,5

    N 30 x 2 x 14 40 80 40 27,5

    N 35 x 1,25 x 26 50 100 50 44

    N 35 x 2 x 16 50 100 50 35

    N 40 x 2 x 18 55 100 50 32

    N 45 x 2 x 21 60 120 60 50

    N 50 x 2 x 24 65 120 60 40

    N 60 x 2 x 28 75 125 62,5 47,5

    N 65 x 2 x 31 80 125 62,5 50

    N 70 x 2 x 34 90 135 67,5 50

    N 75 x 3 x 24* 95 145 72,5 52,5

    N 80 x 3 x 25* 100 150 75 55

    N 85 x 3 x 27* 110 160 80 57,5

    N 90 x 3 x 28* 115 170 85 60

    Accessories

    * availableonrequest

    Holeforclampingsleeve

  • RB-01/2011

    Cellular plastic buffer for wheel block RB 160 – 400

    Buffer made from cellular polyurethane with large energy capacity for operating tempera-tures of – 20 °C to +80 °C.

    Holesareavailableonthewheelblockformountingthebuffer.Attachmentisbymeansofagrubscrewinthebufferandaretainednut,whichisdrawnintothewheelblockhousing.

    Nominal

    size

    d1 d2 l1 d3 l2 Energyabsorp-tion[kJ]1)

    Spring

    travel

    [mm]1)

    Finalforce

    [kN]1)

    weightper

    unit

    [kg]

    forWheelblock

    Pu 70 70 65 66 M12 28 0,25 55 7 0,3RB160RB200

    Pu 100 100 95 100 M12 33 0,80 74 40 0,6RB160RB200RB250

    Pu 130 130 122 120 M12 43 1,60 86 54 1,0RB200RB250RB315

    Pu 160 160 155 150 M12 43 4,20 120 110 2,1RB250RB315

    Pu 210 210 200 200 M20 65 8,00 175 120 4,2 RB400

    1) Thesevaluesapplytoimpactforces,whichoccurduringcraneoperation(V=120m/min)

    Ordering example Cellular plastic buffer Pu 130

    Includedinthescopeofdelivery:1 Cellularplasticbuffer1 Lockingpin1 Retainednut

    Accessories

  • RB-01/2011

    Cellular plastic buffer for wheel block RB 160 – 400

    Diagrams

    1 statisch 2 v = 60 m/min. 3 v = 120 m/min.

    Zellstoffpuffer cellular plastic buffer

    70

    Zellstoffpuffer cellular plastic buffer

    Zellstoffpuffer cellular plastic buffer

    Zellstoffpuffer cellular plastic buffer

    Zellstoffpuffer cellular plastic buffer

    100

    130

    160

    210

    12 3 12 3

    1 2 31 2 3

    1 2 3

    1 2 3

    1 2 3

    1 2 3

    1 23

    1 2 3

    Springtravel[%]

    Springtravel[%]

    Springtravel[%]

    Springtravel[%]

    Springtravel[%]

    Springtravel[%]

    Springtravel[%]

    Springtravel[%]

    Springtravel[%]

    Springtravel[%]

    Springtravel[mm]

    Springtravel[mm]

    Springtravel[mm]

    Springtravel[mm]

    Springtravel[mm]

    Springtravel[mm]

    Springtravel[mm]

    Springtravel[mm]

    Springtravel[mm]

    Springtravel[mm]

    Force[KN]

    Force[KN]

    Force[KN]

    Force[KN]

    Force[KN]

    Energyabsorption[KN]

    Energyabsorption[KN]

    Energyabsorption[KN]

    Energyabsorption[KN]

    Energyabsorption[KN]

  • weltweite Logistik mit Laufrädern von Karl Georg

    – 16 –

    Stahlherstellungs- und Verarbeitungs GmbHKarl-Georg-Straße 3 • D-57612 Ingelbach-Bahnhof Tel.: +49 (0) 2688 - 9516 - 0 • Fax: +49 (0)2688 - 9516 - 39

    Our product line:

    wheel blocks and wheel sets are producedfor maintenance-free direct drive operation suitable for slip-on gear mecha-nisms from different manufacturers.

    Crane travel wheels with slide and anti-friction bearing with and without gearing.

    Drive and free-running wheel sets withshrunk shafts and with travel wheels madeof highly wear-resistant materials with deep-hardened running surfaces.

    Production according to DIN and worksstandard or according to customer drawings manufactured of forged steel, cast steel or nodular iron.

    上海友库物流设备有限公司上海市奉贤区仁齐路159号北斗产业园1号楼,电话:021 - 5160 2811