WELDING CONSUMABLES - zhiyoumarine.com · Suitable for welding of thin plates like sheet metal and high-speed welding for smooth bead appearance. Suitable for all-position welding

WELDING CONSUMABLES

Z H I Y O U

Shanghai Zhiyou

Marine & Offshore Equipment Co.,Ltd.

Quality Approvals

Nippon Kaiji Kyokai

NK

Korean Register of Shipping

KR

Societe Generale de Surveillance S.A

SGS

Bureau Veritas

BV

China Classification Society

CCS

American Bureau of Shipping

ABS

PT.Brio Klasifikasi Indonesia

BKI

Canadian Welding Bureau

CWB

Conformite Europeenne

CE

Lloyd's Register of Shipping

LR

We try to satisfy the standards and the customers’ requirement in the process of designing and manufacturing process, as well as fully consider the basic cost. The products we providing will guarantee the quality and reasonable price, which ensure our cooperated customers can get the maximum value and minimum cost.

Shanghai Zhiyou Marine & Offshore Equipment Co.,Ltd.

Table of Contents

Welding Wire 1-3

4-5

6-7

Flux cored wire

Solid wire

Argon arc wire

Submerged arc wire

Stainless steel solid wire

Electrodes

High-efficient iron powder electrodes

Carbon steel electrodes

Stainless steel electrodes

Welding Flux

101

102

107

350

12Carbon Rods

Round carbon rods(D.C)

Rectangular carbon rods(D.C)

Welding Backing 8-11

A type backing

B type backing

C type backing

D type backing

For more information please contact us.Tel:86 21 5645 2367Email:[email protected]


Welding Wire

01

Flux cored wire

Flux cored wire of gas shielding arc welding for 620MPa high tensile steels,its suitable for welding low alloy high tensile steels.

Flux cored wire of gas shielding arc welding for 550MPa high tensile steels contains 1% Ni,it is suitable for welding low alloy high tensile steels

E81T1-Nil

560

630

695

635

470

500

610

530

28

25

23

23

128(-20)

95 (-40)

85(-20)

120(-30)

Specification

E71T-1C

E71T-1CJ

E91T1-K2C

Mechanical Properties of Deposited Metals

Tensile StrengthMpa

Yield StrengthMpa

Elongation%

Impact ValueJ( )℃

Applications

It is flux cored wire of gas shielding arc welding for welding of mild steel and 490MPa high tensile steels.

Flux cored wire of gas shielding arc welding for welding of mild steel and 490MPa high tensile steels adopted for low temperature.

AWS

Solid wire

J( )℃Impact Value

AWS

ER70S-6

ER70S-3

ER70S-4

ER70S-G

ER80S-G

ER100S-G

ER110S-G


Tensile StrengthMpa

Yield StrengthMpa

Elongation%

580

548

558

580

650

750

865

485

456

476

460

560

660

800

30

29

29

31

26

25

23

ApplicationsSpecification

Suitable for all-position structure welding of thick plates as applied in shipbuilding, ocean platform, bridge and digging machine etc; suitable for

high-current welding; with the appropriate addition of alloy, it could reduce weld spatters, refine grains and increase impact toughness.

Applicable to wide current range and stable electric arc, mostly used for welding of 55-60Kg high tensile steels as applied in the industries of bridge, architecture, pressure vessel.

It is suitable for welding for 700Mpa high tensile steels. It provides solutions to welding in the industries of bridge,architecture and pressure vessel.

Suitable for welding of all-position structure welding and high-current welding. With low porosity susceptibility, it offers solutions to welding in the industries of shipbuilding, vehicle,bridge and pressure vessel.

Suitable for welding of thin plates l ike sheet metal and high-speed welding for smooth bead appearance.

Suitable for all-poistion welding of sheet metals and low-current welding.

It is suitable for welding for 800Mpa high tensile steels. It provides the solution to welding in the industries of machinery,shipbuilding, pressure vessels etc.

95 (-51)

157 (-20)

127 (-30)80 (-60)

126 (0)

98 (-20)

95 (-20)

90 (-29)

ER80S-G 630 460 26 Used for welding of 0.5% Mo steels, pressure vessel and pipes with a work temperature of about 500℃.

110(normaltemperature)


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Welding Wire

02

Argon arc wire

88 (-29)

90(-29)98 (0)

98 (-29)85 (-40)

127 (-40)80 (-60)155 (-29)

150 (0)

160 (0)

98 (-29)

Suitable for welding of all-position structure welding and high-current welding. With low porosity susceptibility, It offers solutions to welding in the industries of shipbuilding, vehicle, bridge and pressure vessel.

Suitable for welding of thin plates like sheet metal and high-speed welding for smooth bead appearance.

Suitable for all-position welding of sheet metals and low-current welding.

Suitable for all-position structure welding of thick plates as applied in shipbuilding,ocean platform,bridge and digging machine,etc;suitable forhigh-current welding;with the appropriate addition of alloy,it could reduce weld spatters,refine grains and increase impact toughness.

Applicable to wide current range and stable electric arc, mostly used for welding of 55-60Kg high tensile steels as applied in the industries of bridge, architecture, pressure vessel.

Used for welding of 1.25%Cr-0.5%Mo steels, pressure vessel

and pipes with a work temperature of about 520℃.

Used for welding of 2.25%Cr-1%Mo steels, pressure vessel and

pipes with a work temperature of about 550℃.

580

575

578

620

650

596

655

Specification

AWS

ER70S-6

ER70S-2

ER70S-4

ER70S-G

ER80S-G

ER80S-B2

ER90S-B3


Tensile StrengthMpa

Yield StrengthMpa

Elongation%

485

495

476

560

560

540

575

30

28

29

31

26

25

22

Impact Value

J( ℃ )

Applications

ER80S-B2

ER90S-B3

ER80S-B6

ER80S-B8

ER80S-B9

620

685

610

730

750

565

610

540

520

570

26

22

26

25

20

Used for welding of 2.25%Cr-1%Mo steels, pressure vessel


Used for welding of 5%Cr-0.5%Mo steels, pressure vessel


Used for welding of 1.25%Cr-0.5% Mo steels, pressure vessel


Used for welding of 9%Cr-1%Mo steels,Cr9Mo steel structure

and superheater tubes;beware of crack due to high Cr content.

Used for welding of 9%Cr-1%Mo-Nb-V steels; characterized by excellent creep properties of temperature resistance can meet exacting demands.




125 (0)

108 (0)

Solid wire

J( )℃Impact Value

AWS


Tensile StrengthMpa

Yield StrengthMpa

Elongation%

ApplicationsSpecification




Welding Wire

Specification

F7A2-EL12

F7A2-EM12

E7A2-EH14

F7A2-EM12K

F48A2-EM13K

F48A2-EA2


Tensile StrengthMpa

Yield StrengthMpa

Elongation%

Impact Value

J(℃)

Applications

550

560

580

550

530

620

475

480

475

450

450

565

29

29

30

30

30

25

98 (-20)

105 (-20)

115(-20)

65 (-20)

90 (0)

65 (-20)

AWS

S bmerged arc wireu

With excellent welding performance, the welding wire is not sensitive to rusty steel plates and primarily used for single-layer welding of carbon steels and 490MPa high-tension steel plates of moderate thickness.

With outstanding porosity resistence and welding performance, the welding wire is primarily used for single-layer welding of carbon steels and 490MPa high-tension steel plates of moderate thickness.

With outstanding porosity and impact resistance, the welding wire is primarily used for single-layer and multi-layer welding of 490MPa high-tension steel plates of moderate thickness.

With excellent welding performance, the welding wire is primarily used for single-layer, multi-layer and multiple-electrode welding of 490MPa high-tension steel plates of moderate thickness.

With excellent welding performance, the welding wire is primarily used for single-layer, multi-layer and multiple-electrode welding of 490MPa high-tension steel plates of moderate thickness.

It can match with 101,102 flux to weld low alloy steel with high strengthclass,e.g.18No,12MnV,15MnV materials etc.

Suitable for welding similar chemical composition stainless steel and dissimilar steel, e.g. Cr19Ni10 with mild steel, as well as for welding high Mn and high Cr steels.

structures

Specification

AWS


Tensile StrengthMpa

Yield StrengthMpa

Elongation%

Impact ValueJ( )℃

Applications

ER308

ER308L

ER309

ER309L

ER316

ER316L

ER321

ER347

For Cr18Ni8 Cr18Nil2, Cr20Ni10 austenitic stainless steels,such as 301, 302 & 308, etc. especially 304.

,

Welding extra low carbon stainless steel structures with similar chemical such as synthetic fibre, petrochemical equipment as well as nuclear reactor. Also it could be used for dissimilar steel welding.

composition,

It is suitable for welding structures made by 1Cr18NillNb austenitic stainless steel as well as the one with similar composition.

580

560

580

570

600

580

575

585

Stainless steel solid wire

42

45

39

38

31

32

40

39

Suitable for extra-low carbon 00Cr19Nil0 structures. Also it could fabricate 0Cr18Ni10Ti structures, which working temperature lower than 300℃. E.g. synthetic fibre, fertilizer & chemical industrial equipment and so on.

Mainly for welding structures in chemical industry and power engineering that made by 00Cr19Ni12Mo2 stainless steels such asAISI316L,SUS316L. Also it could be used for structures made by high Cr steel and dissimilar steels, which do not need to PWHT.

Mainly for welding structures in chemical industry and power engineering that made by 00Cr19Ni12Mo2 stainless steels such as AISI316L,SUS316L. Also it could be used for structures made by high Cr steel and dissimilar steels, which do not need to PWHT.

It is suitable for welding structures made by 1Cr18NillNb austenitic stainless steel as well as the one with similar composition.

03




Electrodes

04

High-efficient iron powder electrodes

Specification

E6024

E7024

E7018


Tensile StrengthMpa

Yield StrengthMpa

Elongation%

Impact Value

J(℃)

Applications

AWS

≥420

≥490

≥490

≥330

≥400

≥400

≥22

≥22

≥22

≥47

≥47

≥47(-20)

≥27(-30)

Specification

AWS


Tensile StrengthMpa

Yield StrengthMpa

Elongation% J( )

Impact Value℃

Applications

E308L-16

E316L-16

E317MoCu L-16

E309Mo L-16

E309L-16

E308-16

E308-15

E347-16

≥520

≥490

≥540

≥540

≥520

≥550

≥550

≥520

≥35

≥30

≥25

≥25

≥25

≥35

≥35

≥25

Applied to welding of stainless steel of low carbon 0Cr19Ni9.

Applied to welding of stainless steel structures of synthetic fiber and urea equipment.

Applied to welding of stainless steel structures of synthetic fiber equipmeand Cr10Si3 acid-resisting steel.

Applied to welding of ultra-low-carbon stainless steel structures and dissimilar steel of urea equipment.

Applied to welding of corrosion-resisting stainless steel(0Cr19Ni9 etc.) structures that working temperature is lower than 300℃.

Applied to welding of corrosion-resisting stainless steel(0Cr19Ni9 etc.) structures, the operation temperature is lower than 300℃.

Applied to welding of major corrosion-resisting stainless steel(0Cr19Ni11Ti etc.) structures that contain Ti.


Applied to welding of clad steel,dissimilar steel of synthetic fiber, petrochemical industry equipment.

Welding common low-carbon steel and sheet-metal structures.

Welding important low-carbon steel structures and low-alloy steel structures.

Welding medium-carbon steel and low-alloy steel structures.

Welding 16Mn and corresponding strength grade low-alloy steel structures.

Specification

E6016

E7016

E7015

E6013


Tensile StrengthMpa

Yield StrengthMpa

Elongation%

Impact Value

J(℃)

Applications

AWS

≥420

≥420

≥490

≥490

≥330

≥400

≥400

≥22

≥22

≥22

≥47

≥27

≥47(-20)

≥27(-30)

≥330

≥17

≥47(-20)

≥27(-30)

Carbon steel electrodes




Applied to manual flat welding of low-carbon steel and common

low-alloy steel.

Applied to manual flat welding of low-carbon steel and common

low-alloy steel.

Applied to welding of low-carbon steel and common low-alloy

steel.

Electrodes

05

MAG / MIG 20kg / spool / carton,then 1,200kg (60 spools) / pallet

wires on spool

k l K2 K3

Specification of Spools for MAG/MIG Wires mm ( )

Code of Spool

Material

kg/Spool

Plastic

20kg

K1 K2 K3

Plastic

15kg

Metal Wire

20kg

MAG / MIG 250kg / drum, then 1,000kg (4 drums) / pallet350kg / drum, then 700kg (2 drums) / pallet

wires in drum (pail)

99

299.5184

52.2

44.4

12

148.8

250

102

52.2

44.4

12

148.8

270

102

K4

K5

A

B

AC

B

C

For Kraft Drum (Pail) Packing of MAG/MIG Wires ( mm )

kg/Drum Diameter High× Pallet (L W H)× ×

350kg

250kg

100kg

660

520×800

520×520

×760 700kg

1,000kg

400kg

(2Drums)

(4Drums)

(4Drums)

1,360×680×900

1,050×1,050×930

1,050×1,050×650

Packing for SAW Wires (mm)

Weight of Wire25kg/ Spool

(K4)

Dimensions

Dimensions of Carton

Dimensions of Pallet (Crate)

A

B

C

420

90

310

435×435×100

950×950×1100

25kg/Coill

(K5)

400

90

310

410×410×100

250kg/Coill

(K5)

840

180

640

350kg/Coill

(K5)

890

180

640

880×880×850 500850×850× 500880×880×

For Spool Packing of MAG/MIG Wires (mm)

kg/Spool Carton(L W H)× × Pallet (L W H)× ×

20kg/Spool

15kg/Spool

15kg/Spool

295

265×260×105

265×260×105

×290×105 1,200kg

1,080kg

900kg

(60spools)

(72spools)

(60spools)

1,160×860×670

1,080×760×800

1,080×760×690Remark: Wires are precision layer wound on spool

Specification

AWS


Tensile StrengthMpa

Yield StrengthMpa

Elongation% J( )

Impact Value℃

Applications


E347-15

E309-16

E310-16

E310-15

≥520

≥550

≥550

≥550

≥550

≥25

≥25

≥25

≥25

≥25

Applied to welding of major corrosion-resisting stainless steel(0Cr19Ni11Ti etc)structures that contain Ti.

Applied to welding sulfuric acid corrosion resistance stainless steel, clad steel and dissimilar steel.

Applied to welding of Cr26Ni21 stainless steel structures and dissimilar steel.

Applied to welding of Cr26Ni21 stainless steel structures and dissimilar steel.

Applied to welding same types of stainless steel,

and dissimilar stainless steel.

E309Mo-16




Welding Flux

102AWS F7A4-EH14 F8A4-ENi4

EN A FB 1 55 AC

Application: With a high Mn content (H08MnA,H08Mn2MoA,H10Mn2) wires,it is like wise suited for single wire,twin-

Description:

Applications: Combined with proper wire such as H08MnA,H08MnMoA,H08Mn2MoA, H10Mn2,H10MnSi,

H10MnSiMo, H10Mn2MoVA,H08Mn2MoVA etc, it is preferably used in multi-pass welding, from both-sides in one-

pass welding, multi-wire welding and narrow gap welding for many types low alloy steel constructions.

102 is a fluoride-basic type flux, on account of its high basicity, the weld metal is extremely resistant to

cracking, its metallurgical behavior is neutral, welding current can be up to 1000A.It present stable arc, and good appearance

bead, slag removal is better, weld metal provide good mechanical properties.

Description: Agglomerate fluoride-basic type flux, which grain size is from 2.0-0.45mm(Mesh 10-40) It

can produce more weld metal on account of its slight bulk density and decrease the consumption of flux.101

can be used on either DC or AC up to 1200A,the content of Mn and Si in the weld metal can’t pick up too much,

because it is a neutral flux. Owing to its metallurgical behaviors, it provides stable arc, easy removal slag, good

appearance and mechanical properties.

Mechanical properities of all weld metal (typical values)

Main constituents:(%)

SiO +TiO2 2

15-25 25-35

CaO MgO+ Al O +2

20-25

3 MnO CaF

15-25

2

1.7

Basicity

Applications

H08MnA

H08MnMoTiB

480-600

≥570

Yield StrengthMpa

≥380

485-620

Elongation%

≥22

≥22

≥20

Impact Value(J)

-40℃

＞47

＞70

＞90

-20℃

H10Mn2A

450-550 ≥380 ＞90

＞100

＞120

Tensile StrengthMpa

wires and multi-wires welding to the large diameter pipes. For enhancing weld metal toughness at low temperature, wire

containing Mo should be preferably used.101 can be used on welding of thick plate steel constructions under high current

as well as narrow gap welding to the girth welds. If combined with proper wires, it is well suited to the welding of low alloy

steels and fine grained steels, pressure vessels, shipbuilding etc, for instance.

101AWSF6A4-EM12

JIS S502-H

EN760 A 1 FB

F7A4-EA2

65AC


SiO +TiO2 2

＜20 ＜45

CaO MgO+ Al O +2

＜25

3 MnO CaF

20-30

2

3.0

Basicity

Mechanical properties of all weld metal (typical values)

ApplicationsYield Strength

MpaElongation

%

Impact Value(J)

-40℃ -20℃

Tensile StrengthMpa

H10Mn2A

H08MnMoA

H08Mn2

Ni2MoA550-650

≥22

≥22

≥20

＞70

＞70

＞90

480-600

550-650

≥380

≥470

＞100

＞100

＞120≥450

06




350AWS F6A2 - EH14EN F CS 1 45AC

Application: Combined with proper solid wires and flux cored wires (H1Cr13,H1Cr13Ni6,H0Cr14Ni2MnA,

H0Cr13Ni5Mo,H25Cr3MnMoVA,H3Cr2W8V,THYD047 etc,it is suited for welding of heat resistance steel and

stainless steel.It is preferable use on rolls,shafts,special tool steel for repair and hard surfacing.The weld metal is

extremely resistant to punchy abrasions,impact abrasions,and heat corrosion.107 can be used to produce transition

layers in hard-surfacing also. So it is a multi-function flux.

Description:

Applications: With H10Mn2,H08MnA,H08Mn2MoA,H10Mn2MoVA etc wire,it can be used on welding of low

carbon steel and low alloy steel,such as shipbuilding,boilers,pressure vessels.

350 is agglomerated calcium-silicate type flux.There are two types grain size be offered.One is from 2.5-

0.45(mesh 8-40),another is 1.18-0.18mm (mesh 14-80).It can be used on either DC or AC,it produces good welding

performance with little loss of Mn and Si in the weld metal.

Description: 107 is a special agglomeratd flux,which belong to fluoride-basic type with high basicity,grain

size is2.0-0.45mm(mesh 10- 40).It is used on DC up to 800A,buck density is low with correspondingly and

low flux consumption.It can produce pure weld metal.Owing to its metallurgical is neutral,the loss of alloy

contents is lower in welding.It presents good character, clean and beauty weld bead and slag removal is easy,

especially at high temperature.



SiO 2+TiO2 CaO+MgO Al O2 3+MnO CaF2 Basicity

Applications

HlCr13

H08CrMoVA 500-600

Yield StrengthMpa

≥400

Elongation%

≥20

≥22

Impact Value(J)

0℃

＞50

≥440

Tensile StrengthMpa

107ENA FB2 55DC

AWS F7P0-EB2H


SiO 2+TiO2

30-45 12-10

CaO+MgO

25-40

Al O2 3+MnO CaF2

10-20 1.0

Basicity


Applications Yield StrengthMpa

Elongation%

Impact Value(J)

0℃ -20℃

Tensile StrengthMpa

HlCMn2

H08Mn2MoA

≥22

≥22

＞60

＞70

415-550

480-600

≥330

≥400

＞47

＞50

≈15 ≈40 ≈20 ≈25 ≈2.6

Welding Flux

07




Welding Backing

14

26

8 1.5

1

12

26

8 1.2

2

10

26

81.0

3

8

26

8 1.0

4

6

26

80.8

5

26

8 0.8

6

16

10 2

7

38

8

131.0

8 35

12

131.0

9 35

Backing

A type

Dimension Joint Applications

This backing is the CO2 gas

shielded one-side welding

backing. It is suitable for flux

cored wire.lt is wide

applications in shipbuilding,

bridges, chemical industry,

steel structure,etc.

08




Welding Backing

A type

Backing Dimension Joint Applications

7

25

8 1.0

10

1049

101.2

11

12

27

8 1.2

12

14

27

8 0.9

13

40

8.5

14

27

8

156

1.2

36

10.6

16

6

1.2

27

11

17

25

This backing is the CO2 gas

shielded one-

backing.This backing is suitable

for flux cored wire. lt finds wide

applications in shipbuilding,

bridges, chemical industry, steel

structure, etc.

side welding

09




Welding Backing

B type


12

27

8 1 .2 R

R =100~800

This

specially designed for

handholes and manholes

welding.

welding backing is

This

specially designed for CO 2

one-side welding of angle

steel butt joints.Different

backing sizes are supplied.

backing (external) is

11

22

7.5

1.0

This backing is used for

one side welding of various

angled joints through arc or

CO2 welding (90 ,45 ).

16

15

2

55

4085


C type

This

specially designed for CO 2

one-side welding of angle

steel butt joints.Different

backing sizes are supplied.

backing (external) is

2 The dimension is

according to the

type of the bulb

steel.

3 The dimension is

according to the

type of the bulb

steel.

This used for CO2 one side weldingof different angles

welding backing is

(45, 60,

90 )joints.

10




Welding Backing


This welding backing issuitable for the various shapesof joint. The welding backingcould be made according tocustomers’ requirement.

D type

This backing is used right angle joint of steelstructure.

for

4

3

12

8

20.5

1.2

10

10 10

20

6

512

27

2.38

28

7

1.2

25

13.5

10

1.2

32

12

13.5

11




12

Round carbon (D.C.)rods

3.2×305

4×305(355)

5×305(355)

6×305(355)

6.5×305(355)

7×355

8×305(355)(510)

9×305(355)

10×305(355)(510)

11×305(355)(510)

12×305(355)

13×305(355)(430)(510)

16×355(430)(510)

19×355(430)(510)

Current Range (A) ApplicationsDiameter Length×

Dimension(mm)

130~180

150~200

200~250

300~350

320~370

350~400

400~450

450~500

500~550

600~650

750~850

800~1000

1000~1200

1200~1400

4×12×355

5×10×355

5×12×355

5×15×305(355)

5×18×355

5×20×355

5×25×355

6×20×355

Current Range (A) ApplicationsDiameter Length×

Dimension mm)(

200~250

250~300

300~350

350~400

400~450

450~500

500~550

550~600

Rectangular carbon rods(D.C.)

Carbon Rods

Carbon rods are non-metal product as a kind of essential consumables before welding in the carbon arc gouging crafts which is made of carbon, graphite and proper adhesive through extrusion moulding and copper plating with 2200℃ baking . High-temperature resistance ,excellent conductivity and unbreakable characteristic is suitable to cut metal into required shape.

For gouging,cuttingand boring holes.

For cutting, removal of weldments or castings of the flash, burrs and other protrusions. Repair and manufacture of molds.




ZHIYOU

A f t e r m o r e t h a n 1 0 y e a r s ’ e n d e a v o r a n d d e v e l o p m e n t , Sh an gh a i

Zhiyou Marine & Offshore Equipment Co. ,Ltd h a s e s ta b l i s h e d a c o m p l e t e

p r o d u c t s u p p l y c h a i n .We s p e c i a l i z e i n d e l i v e r i n g c u s t o m i z e d d e s i g n

a n d i n t e g r a t e d p r o d u c t s e r v i c e o f w e l d i n g c o n s u m a b l e s , m a r i n e

o u t f i t t i n g , m a r i n e e q u i p m e n t , p re s s u re v e s s e l , va r i o u s s t e e l s t r u c t u re

p ro d u ct an d ru b b er f e n d e r. C e r t i f i c a t i o n s o f A B S , B V, C C S , D N V/ G L , L R ,

R I N A , A S M E , SGS , e t c . A l s o c a n b e p r o v i d e d a c c o r d i n g t o c l i e n t ' s

r e q u i r e m e n t .

S p i r i t o f co nt ra ct i s a c reed we a lways keep in min d ,ever y o p p o rt u n i ty o f

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WELDING CONSUMABLES - zhiyoumarine.com · Suitable for welding of thin plates like sheet metal and high-speed welding for smooth bead appearance. Suitable for all-position welding