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Welding Book Revised 2012 07 14

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Page 1: Welding Book Revised 2012 07 14
Page 2: Welding Book Revised 2012 07 14

Welding Procedure Specification(WPS) – ASME IX

Page 1 OF 2

ITEM : Tank TK 5109/5110/5111 Issued by: Safouh J.

Welding Procedure Specification No.:

8015-0151-ENTR-01 Revision:

B Date :

14/07/2012 Supporting PQR

No: PQR 128

Welding Process(es) 1- SAW 2. N.A. 3. N.A. 4. N.A. Type ◙ Automatic

Manual Semi-Automatic Machine

Joints (QW-402)

Joint Design: See Joint Details in appendix No. 1.a

Backing Yes ◙ No

Backing material (Type) Base Metal

Retainers Yes ◙No

Retainers Material NONE

Other NONE Tolerance IO 40 CQU Rev.2

Base Metals (QW-403) P-N : 1* Group 1* To P-N 1* Group 2*

Other * according to API 650 Specification ,Type Grade

ASTM A 283 GR. C / ASTM A 537 CL1 TO Specification ,Type Grade ASTM A 283 GR. C / ASTM A 537 CL1

Thickness Range Groove Fillet : All Pipe Ø Range Groove N.A Fillet : N.A Maximum (t) : for one pass <= 9.5 mm for thick<=32 mm /<=13 mm for thick>32 mm

Filler Metals (QW-404) Deposited Weld Metal Thickness Range

Deposited Weld Metal Groove Fillet All Welding process 1- SAW 2-N.A 1-N.A 4-N.A

.3 Size(Gtaw) N.A.

.4 F-N/O or Other 6

.5 A-N Or Other 1

.6 Ø of filler Metal 3.2 mm

.7 Ø of filler Metal>1/4″(SMAW) N.A.

.9 Electrode Flux (class)(saw) N.A.

.10 Alloying Flux (saw) N.A.

.12 Specification (SFA) A5.17

.14 With or without filler metal(GTAW) N.A.

.22 Consumable Insert (GTAW) N.A.

.23 Solid or tabular Electrode Solid

.24 Sup. Filler metal NONE

.27 Alloying Elements (SAW,GMAW,FCAW) NONE

.29 Flux Trade Name (SAW) Se trade name below

.32 Limits S.CIR.ARC(GMAW,Fcw) NONE

.33 AWS N(Class) F7A5-EM12K

.34 Flux (Type)(SAW) F7A5

.35 Flux Wire Class (SAW) EM12K

.36 Recurshed Slag (SAW) N.A

.38 Ø Diameter (1 st Layer )(SMAW W.O.) N.A

.39 Nominal Flux comp.(SAW W.O;Esw W.O) N.A

.50 Flux GTAW N.A

Other Notes

Trade Name Of Wire : ESAB Autrod 12.22 + ESAB Flux 10.71 or equivalent like Lincoln L61+860 1. For tack weld see applicable WPS tack on “WPS Summary”. 2. for repair see applicable WPS repair on “WPS Summary” 3. Weld Joint Surfaces for a minimum 2 of inches (50.80 mm) on each side of the internal surfaces shall be cleaned and free of paint, Oil , Dirt , scale

oxides, and other foreign materials detrimental to the integrity of the weld . 4. for inter pass cleaning of austenitic stainless steel or nickel alloy steel ,rezoned ,silicon, carbide wheels, pencil ,grinders, and/or stainless steel

brushes shall be used cleaning tools that where previously use in carbon or law alloy materials shall not be used.

Page 3: Welding Book Revised 2012 07 14

Welding Procedure Specification(WPS) – ASME IX

Page 2 OF 2

Position (QW-405) PWHT (QW-407) Position(s) of groove Temperature Range

PQR Production N.A. 1G 1G-R 2G 3G 4G 5G 6G

F V H O ◙

Time Range N.A. Other

Position (s) of fillet

PQR Production 1F 1F-R 2F 2F-R 3F 4F 5F F V H O ◙ ◙ ◙ Welding progression T Limits:

NA Preheat (QW-406)

Preheat Temp. Min. 10 C GAS (QW-408) Inter pass Temperature Maximum <= 250 C Shielding Gas(es) Yes ◙NO

Preheat Maintenance 10 C Type Composition% Flow Rate Other *For interrupted Welding only N.A. N.A. N.A.

Electrical Data (QW-409) N.A. Tungsten Electrode Ø N.A. Tungsten Type N.A. Gas Backing Yes ◙ NO Mode of model transfer Spray Short circuit Type Composition% Flow rate

Pulsing : NONE N.A. N.A. N.A. Inc.>10% 1st layer(SMAW, W.O): YES NO ◙ Trailing Gas Yes ◙ NO

Inc.>10% heat input 1st Layer(SAW W.O,GMAW & FCAW W.O,ESW)

YES NO ◙ Type Composition% Flow rate

See table below for current polarity ,Amp

N.A. N.A. N.A.

TECHNIQUE (QW-410) .1 String or Weave String

.3 0 mm Gas Cup size (GMAW & FCAW /W.O, GTAW) N.A.

.5 Method of initial and inter pass Cleaning see ”note” at the end of page. ½

.6 Method of back gouging / back grinding (SMAWSAW;GMAW;FCAW;GTAW) N.A.

.7 Oscillation (for machine or automatic) NONE

.8 Contact Tube to work distance ( SAW ) 15÷20 mm

.9 Multiple or single pass (per side) (SMAW;SAW;GMAW;FCAW;GTAW) Multiple

10 Multiple or single electrode Single

11 closed to out chamber N.A.

15 electrodes spacing NONE

26 peening None- removal of slag is not intended as peening

38 multiple to single layer Multiple

40 supplemental device (Saw w. o; ) Single

50 N of electrodes NONE

64 Use of thermal process NONE

Surfaces are to be cleaned with both sides of weld preparation for see note at the end of page. ½

Welding may be interrupted provided minimum 9.0 mm of weld deposit or 25% of the weld groove is filled weldments are covered by insulating slow cooling during the time that welding is interrupted.

Weld Layer

Process Filler metals Current Travel speed (mm/min)

Heat input (J/ mm) AWS class Ø mm

type polarity Amps Volts

1÷n SAW F7A5-EM12K 3.2 DC Reverse 530-550 27-29 500÷520 1980

Page 4: Welding Book Revised 2012 07 14
Page 5: Welding Book Revised 2012 07 14

Welding Procedure Specification(WPS) – ASME IX

Page 1 OF 2

ITEM: Tank TK 5109/5110/5111 Issued by: Eng. Safouh J.

Welding Procedure Specification No.: 8015-0151-ENTR -02 Revision

B Date:

14/07/2012 Supporting

PQR No.: PQR 95

Welding Process(es) 1- SMAW 2-N.A. 3-N.A. 4-N.A. Type Automatic ◙Manual

Semi-Automatic Machine

Joints (QW-402)

Joint Design: See Joint Details in Appendix 1.b

Backing Yes

◙ No

Backing material (Type)

Base material

Retainers Yes ◙No

Retainers Material NONE Other NONE Tolerance IO 40 CQU Rev.2

Base Metals (QW-403) P-N : 1* Group 1* To P-N 1* Group 2* Other * according to API 650 Specification ,Type Grade

ASTM A 283 GR.C / ASTM A 537 CL1

TO Specification ,Type Grade ASTM A 283 GR.C / ASTM A 537 CL1

Thickness Range Groove Fillet : All Pipe Ø Range Groove N.A Fillet : N.A Maximum (t) : for one pass <= 9.5 mm for thick <=32 mm /<=13 mm for thick > 32 mm ( QW-404 ) Filler Metals Deposited Weld Metal Thickness Range .1 Deposited Weld Metal Lap joint <= 200 mm Fillet All .2 Welding process 1.SMAW 2.N.A. 1.N.A 4.N.A .3 Size(GTAW) N.A. .4 F-N/O or Other 4 .5 A-N Or Other 1 .6 Ø of filler Metal 3.25/4 mm .7 Ø of filler Metal>1/4″(SMAW) N.A. .9 Electrode Flux (class)(saw) NONE .10 Alloying Flux (saw) NONE .12 Specification (SFA) A5.1 .14 With or without filler metal(GTAW) N.A. .22 Consumable Insert (GTAW) N.A. .23 Solid or tabular Electrode N.A. .24 Sup. Filler metal NONE .27 Alloying Elements (SAW,GMAW,FCAW) NONE .29 Flux Trade Name (SAW) None .32 Limits S .Cir. Arc (GMAW,FCW) N.A. .33 AWS N (Class) E 7018 .34 Flux (Type ) (SAW) N.A. .35 Flux Wire Class (SAW) NONE .36 Re crushed Slag (SAW) NONE .38 Diameter (1st. layer ) (SMAW W.O.) N.A. .39 Nominal Flux comp.(SAW W.O;ESW W.O) N.A. .50 Flux GTAW N.A.

Other Note

s

Trade name of electrode : OK 48.00 or equivalent. 1. For tack weld see applicable WPS tack on “WPS Summary” 2. for repair see applicable WPS repair on “WPS Summary” 3. Weld Joint Surfaces for a minimum 2 of inches (50.80 mm) on each side of the internal surfaces shall be cleaned and free of paint,

Oil , Dirt , scale oxides and other foreign materials detrimental to the integrity of the weld . 4. for inter pass cleaning of austenitic stainless steel or nickel alloy steel, resionid ,silicon, carbide wheels ,pencil, grinders, and/or

Page 6: Welding Book Revised 2012 07 14

stainless steel brushes shall be used cleaning tools that where previously use in carbon or law alloy materials shall not be used.

Welding Procedure Specification(WPS) – ASME IX

Page 2 OF 2

Position (QW-405) PWHT (QW-407) Position(s) of groove Temperature Range

PQR Production N.A. 1G 1G-R 2G 3G 4G 5G 6G

F V H O ◙

Time Range N.A. Other

Position (s) (WQ-405) N.A. PQR Production

1F 1F-R 2F 2F-R 3F 4F 5F F V H O ◙ ◙ ◙

Welding progression T Limits: (applicable with PWHT upper transformation temp.)

NA Preheat (QW-406)

Preheat Temp. Min. >= 10 °C GAS (QW-408)

Inter pass Temperature Maximum <= 250° C Shielding Gas(es) Yes ◙ NO

Preheat Maintenance 10 °C Type Composition% Flow Rate

Other *For interrupted Welding only N.A. N.A. N.A.

Electrical Data (QW-409) N.A. Tungsten Electrode Ø N.A. Tungsten Type N.A. Gas Backing Yes ◙NO

Mode of model transfer Spray Short circuit Type Composition% Flow rate

Pulsing : NONE N.A. N.A. N.A. Inc.>10% 1st layer(SMAW W.O): YES NO ◙ Trailing Gas Yes ◙ NO Inc.>10% heat input 1st Layer(SAW W.O,FCAW W.O,ESW)

YES NO ◙ Type Composition% Flow rate

See table below for current polarity ,Amp

N.A. N.A. N.A.

TECHNIQUE (QW-410) .1 String or Weave String

.3 0 mm Gas Cup size (GMAW & FCAW W.O, GTAW) N.A.

.5 Method of initial and inter pass Cleaning see note at the end of page. ½

.6 Method of back Gouging /back grinding (SMAW;SAW;GMAW;GTAW) N.A.

.7 Oscillation (for machine or automatic) NONE

.8 Contact Tube to work distance (SMAW;SAW;GMAW;FCAW;GTAW) NONE

.9 Multiple or single pass (per side) (SMAW;SAW;GMAW;FCAW;GTAW) Multiple

10 Multiple or single electrode Single

11 closed to out chamber (GTAW) N.A.

15 electrodes spacing N.A.

26 peening None- removal of slag is not intended as peening

38 multiple to single layer Multiple.

40 supplemental device (Saw w. o; ) N.A.

50 N of electrodes N.A.

64 Use of thermal process N.A.

Surfaces are to be cleaned with both sides of weld preparation for see”note3-4” at the end of page. ½

Welding may be interrupted provided minimum 9.0 mm of weld deposit or 25% of the weld groove is filled, weldments, are covered by insulating, slow cooling during the time that welding is interrupted.

Weld Layer Process Filler metals Current

Travel speed (mm/min)

Heat input (J/ mm)

AWS class Ø mm

type polarity Amps Volts

1- n SMAW E7018 3.25 DC Reverse 90-120 21-23 140-160 1281.4 2-3 SMAW E7018 4 DC Reverse 130-160 22-24 160-180 1355.2

Page 7: Welding Book Revised 2012 07 14
Page 8: Welding Book Revised 2012 07 14

Welding Procedure Specification(WPS) ASME IX

Page 1 OF 2

ITEM: Tank TK 5109/5110/5111 Issued by. Eng. Safouh J.

Welding Procedure Specification No: 8015-0151-ENTR-03 Revision

B Date:

14/07/2012

Supporting PQR No: PQR 95

Welding Process 1-SMAW 2.N.A. 3.N.A. 4.N.A. Type Automatic

◙Manual Semi-Automatic

Machine Joints (QW-402)

Joint Design: See Joint Details in Appendix 1.c

Backing Yes ◙ No

Backing material (Type) Base Metal

Retainers Yes ◙No

Retainers Material NONE

Other NONE Tolerance IO 40 CQU Rev.2 Base Metals (QW-403) P-N : 1* Group 2* To P-N 1* Group 2*

Other * according to API 650 Specification ,Type Grade ASTM A 537 CL 1 TO Specification ,Type Grade ASTM A 537 CL 1

Thickness Range Groove 5÷56 mm Fillet : All Pipe Ø Range Groove All Fillet : All Maximum (t) : for one pass <= 9.5 mm for thick <= 32 mm /<=13 mm for thick > 32 mm

Filler Metals (QW-404) Deposited Weld Metal Thickness Range

1. Deposited Weld Metal Groove <= 56 mm Fillet All 2. Welding process 1.SMAW 2.N.A 1.N.A 4.N.A

3. Size(GTAW) N.A. 4. F-N/O or Other 4 5. A-N Or Other 1 6. Ø of filler Metal 3.2 / 4 mm 7. Ø of filler Metal>1/4″(SMAW) N.A. 8. Electrode Flux (class)(saw) N.A. 9. Alloying Flux (saw) N.A. 10. Specification (SFA) A5.1 11. With or without filler metal(GTAW) N.A. 12. Consumable Insert (GTAW) N.A. 13. Solid or tabular Electrode Solid 14. Sup.Filler metal NONE 15. Alloying Elements (SAW,GMAW,FCAW) NONE 16. Flux Trade Name (SAW) N.A 17. Limits S.CIR.ARC(GMAW,Fcw) NONE 18. AWS N(Class) E 7018 19. Flux (Type)(SAW) N.A 20. Flux Wire Class (SAW) N.A 21. Re crushed Slag (SAW) N.A 22. Ø Diameter 1st. layer (SAW) N.A 23. Nominal Flux comp.(SAW W.O ; ESW W.O) N.A 24. Flux SMAW Basic

Other Notes

Trade Name Of electrode : OK 48.00 or equivalent For tack weld see applicable WPS tack on “WPS Summary” for repair see applicable WPS repair on “WPS Summary” Weld Joint Surfaces for a minimum 2 of inches (50.80 mm) on each side of the internal surfaces shall be cleaned and free of paint, Oil, Dirt, scale oxides, and other foreign materials detrimental to the integrity of the weld . for inter pass cleaning of austenitic stainless steel or nickel alloy steel, rezoned ,silicon, carbide wheels, pencil, grinders, and/or stainless steel brushes shall be used cleaning tools that where previously use in carbon or law alloy materials shall not be used.

Page 9: Welding Book Revised 2012 07 14

Welding Procedure Specification(WPS) ASME IX

pagem 2 OF 2

Position PWHT Position(s) of groove Temperature Range

PQR Production N.A. 1G 1G-R 2G 3G 4G 5G 6G ◙ ◙

F V H O ◙ ◙

Time Range N.A. Other

Position (s) of fillet N.A.

PQR Production 1F 1F-R 2F 2F-R 3F 4F 5F F V H O ◙ ◙ Welding progression ◙ T Limits:

( applicable with PWHT upper transformation temp.) NA Preheat

Preheat Temp. Min. 10 C GAS Inter pass Temperature Maximum <= 250 C Shielding Gas (es) Yes ◙NO

Preheat Maintenance 10 C Type Composition% Flow Rate Other *For interrupted Welding only N.A.

N.A.

N.A.

Electrical Data N.A. Tungsten Electrode Ø N.A. Tungsten Type N.A. Gas Backing Yes ◙ NO Mode of mode transfer Spray Short circuit Type Composition% Flow rate

Pulsing : NONE N.A. N.A. N.A. Inc.>10% 1st layer(SMAW W.O): YES NO ◙ Trailing Gas Yes ◙ NO

Inc.>10% heat input 1st Layer(SAW W.O,GMAW & FCAW W.O,ESW)

YES NO ◙ Type Composition% Flow rate

See table below for current polarity ,Amp

N.A. N.A. N.A.

TECHNIQUE .1 String or Weave STRING & Weaving

2 0 mm Gas Cup size (GMAW & FCAW /W.O, GTAW) N.A.

3 Method of initial and inter pass Cleaning see note at the end of page. ½

4 Method of back Gouging (SMAW;SAW;GMAW;FCAW;GTAW) Grinding (if applicable)

5 Oscillation (for machine or automatic) N.A.

6 Contact Tube to work distance (SMAW;SAW;GMAW;FCAW;GTAW) N.A.

7 Multiple or single pass (per side) (SMAW;SAW;GMAW;FCAW;GTAW) Multiple

8 Multiple or single electrode Single

9 closed to out chamber (G) N.A.

10 electrodes spacing NONE

11 peening None- removal of slag is not intended as peening

12 multiple to single layer NONE

13 supplemental device (Saw w. o; ) N.A.

14 N of electrodes NONE

15 Use of thermal process NONE

16 Surfaces are to be cleaned with both sides of weld preparation for see note at the end of page. ½

17 Welding may be interrupted provided minimum 9.0 mm of weld deposit or 25% of the weld groove is filled, weldments are covered by insulating, slow cooling during the time that welding is interrupted.

Weld Layer Process Filler metals Current Travel speed (mm/min)

Heat input (J/ mm)

AWS class Ø mm

type polarity Amps Volts

1- n SMAW E7018 3.25 DC Reverse 90-120 21-23 140-160 1281.4 2-3 SMAW E7018 4 DC Reverse 130-160 22-24 160-180 1355.2 3-4 SMAW E7018 4 DC Reverse 130-160 22-24 180-210 1355.2

Page 10: Welding Book Revised 2012 07 14
Page 11: Welding Book Revised 2012 07 14

Welding Procedure Specification(WPS) ASME IX

Page 1 OF 2

ITEM: Tank TK 5109/5110/5111 Issued by

Welding Procedure Specification No.: 8015-0151-ENTR-04

Revision:

B Data:

14/07/2012 Supporting PQR No.: PQR 128

Welding Process (es) 1- SAW 2.N.A. 3.N.A. 4.N.A. Type ◙Automatic

Manual Semi-Automatic Machine

Joints (QW-402)

Joint Design: see Joint Details in Appendix 1.d

Backing Yes ◙ No

Backing material (Type) Base Metal

Retainers Yes ◙No

Retainers Material NONE

Other NONE Tolerance IO 40 CQU Rev.2 Base Metals (QW-403) P-N : 1* Group 2* To P-N 1* Group 2*

Other * according to API 650 Specification ,Type Grade ASTM A 537 CL 1 TO Specification ,Type Grade ASTM A 537 CL 1

Thickness Range Groove 5÷56 mm Fillet : All Pipe Ø Range Groove All Fillet : All Maximum (t) : for one pass <= 9.5 mm for thk. <=32 mm /<=13 mm for thk. >32 mm Filler Metals(QW-404)

Deposited Weld Metal Thickness Range 1. Deposited Weld Metal Groove <= 56 mm Fillet All 2. Welding process 1.SAW 2.SAW 3.SAW 4.SAW

3. Size(GTAW) N.A. 4. F-N/O or Other 6 5. A-N Or Other 1 (See trade name

below).

6. Ø of filler Metal 3.2 mm 3.2 mm 3.2 mm 3.2 mm 7. Ø of filler Metal>1/4″(SMAW) N.A. 8. Electrode Flux (class)(SAW) N.A. 9. Alloying Flux (SAW) N.A. 10. Specification (SFA) A5.1 / A5.17 11. With or without filler metal(GTAW) N.A. 12. Consumable Insert (GTAW) N.A. 13. Solid or tabular Electrode Solid 14. Sup. Filler metal NONE 15. Alloying Elements (SAW,GMAW,FCAW) NONE 16. Flux Trade Name (SAW) See trade name

below

17. Limits S.CIR.ARC(GMAW ,FCAW) NONE 18. AWS N(Class) F7A5-EM12K F7A5-

EM12K F7A5-EM12K F7A5-

EM12K 19. Flux (Type)(SAW) N.A 20. Flux Wire Class (SAW) N.A 21. Re crushed Slag (SAW) N.A 22. Ø Diameter 1st. Layer (SMAW W.O.) N.A 23. Nominal Flux comp.(SAW W.O;ESW W.O) N.A 24. Flux GTAW N.A

Other Notes

Trade Name Of Wire : ESAB OK Autrod 12.22 /OK Flux 10.71 or equivalent. For tack weld see applicable WPS tack on "WPS Summary" for repair see applicable WPS repair on “WPS Summary” Weld Joint Surfaces for a minimum 2 of inches (50.80 mm) on each side of the internal surfaces shall be cleaned and free of paint, Oil, Dirt, scale oxides, and other foreign materials detrimental to the integrity of the weld . for inter pass cleaning of austenitic stainless steel or nickel alloy steel, resionid, silicon, carbide wheels, pencil, grinders, and/or stainless steel brushes shall be used cleaning tools that where previously use in carbon or law alloy materials shall not be used.

Page 12: Welding Book Revised 2012 07 14

Welding Procedure Specification(WPS) ASME IX

Page 2 OF 2

Position (QW-405) PWHT (QW-407) Position(s) of groove Temperature Range

PQR Production N.A. 1G 1G-R 2G 3G 4G 5G 6G

F V H O ◙

Time Range N.A. Other

Position (s) of fillet N.A.

PQR Production 1F 1F-R 2F 2F-R 3F 4F 5F F V H O ◙ Welding progression T Limits:

(applicable with PWHT upper transformation temp.) NA Preheat (QW-406)

Preheat Temp. Min. 10 C GAS (QW-408) Inter pass Temperature Maximum <= 250 C Shielding Gas (es) Yes NO

Preheat Maintenance 10 C Type Composition% Flow Rate Other *For interrupted Welding only N.A.

N.A.

N.A. Electrical Data (QW-409) N.A.

Tungsten Electrode Ø N.A. Tungsten Type N.A. Gas Backing Yes ◙ NO Mode of model transfer Spray Short circuit Type Composition% Flow rate

Pulsing : NONE N.A. N.A. N.A. Inc.>10% 1st layer(SMAW W.O): YES NO ◙ Trailing Gas Yes ◙ NO

Inc.>10% heat input 1st Layer(SAW W.O,GMAW & FCAW W.O,ESW)

YES NO ◙ Type Composition% Flow rate

See table below for current polarity ,Amp

N.A. N.A. N.A.

TECHNIQUE (QW-410) .1 String or Weave STRING

2 0 mm Gas Cup size (GMAW & FCAW /W.O, GTAW) N.A.

3 Method of initial and inter pass Cleaning see note at the end of page. ½

4 Method of Back Gouging / Back Grinding (SMAW;SAW;GMAW;FCAW;GTAW) Back Grinding

5 Oscillation (for machine or automatic) None

6 Contact Tube to work distance (SMAW;SAW;GMAW;FCAW;GTAW) 15-20 mm

7 Multiple or single pass (per side) (SMAW;SAW;GMAW;FCAW;GTAW) Multiple

8 Multiple or single electrode Single

9 closed to out chamber (GTAW) N.A.

10 electrodes spacing NONE

11 peening None- removal of slag is not intended as peening

12 multiple to single layer NONE

13 supplemental device (Saw w. o; ) N.A.

14 N of electrodes NONE

15 Use of thermal process NONE

16 Surfaces are to be cleaned with both sides of weld preparation for see ”note at the end of page. ½

17 Welding may be interrupted provided minimum 9.0 mm of weld deposit or 25% of the weld groove is filled, weldments are covered by insulating, slow cooling during the time that welding is interrupted.

Weld Layer Process Filler metals Current Travel speed

(mm/min) Heat input (J/ mm)

AWS class Ø mm

type polarity Amps Volts

1-n SAW F7A5-EM12K 3.2 DC Reverse 530-550 27-29 500-520 1980

Page 13: Welding Book Revised 2012 07 14
Page 14: Welding Book Revised 2012 07 14

ffi* ir{t$l iihirt / 5rr*l i.ti.t i.hll ilrflt

{28 3 irt4,&ll

$lfilzaflz 6sl4n&Jlt'r*J

'E

rfll rfri1lilc / e;rrilt gn{t, Fi

TENSTLE TEST (QW - 1s0)

il. r-FJl crLsll .1;sl-.;ll {s;*i : 6r1ii."^llta+ll

SPECIMENNO.

WTDTII TIIICKNESS AREAULTIMATE

TOTAL LOADton

ULTIMATEUNIT STRESS

ks /mm2

CHARACTEROFI.AILURE &LOCATION

Qw-a62.1(a)1-l-TS1(SAW)

19.5* 14.8.. 2gg.6*.2 15.200 52.66 Base Metal

Qw-a62.1(a)2-1-TS2(sAW)

18.4.- 15.7.* 2gg.g..2 15.500 53.67 Base Metal

1

GUTDED BEND TESTS (QW-160)

TYPE AND FIGURE NO. RESULT TYPE AND FIGURE NO. RESULT

QW462. (2) 3-r-Sbl(SAW) Accept Qw462. (2) 3-2-Sb1(SMAW) Accept

Qw462. (2) 4-1-Sb2(sAw) Accept QW462. (2) 4-2-Sb2(SMAW) Accept

Qw462. (2) s-l-sb3(SAW) Accept QW462. (2) 5-2-Sb3(SMAW) Accept

Qw462. (2) 6-1-Sb4(SAW) Accept QW462. (2) 6-2-Sb4(SMAw) Accept

Remarks.

1- Material A 573 Grade 70 Tensile range (49.4 to 63.2)kglcr*2- Dimension: ( 300 L x 300 wx22 th.)mm3- Accordance with ASME code section lX1-1-TSl2-r-TS23-1-Sbl4-1-Sb25-l-sb36-1-SM

Plate No.1 Tensile No.lPlate No.l Tensile No.2Plate No.l Side bend No.lPlate No.1 Side bend No.2Plate No.l Side bend No.3Plate No.l Side bend No.4

it,'t. -1,q. .i "" i---

?t*i \\ ,/r-! ,/'l

l***a3ff*_-.*-1r*_

-,#l(= *'*(./* 'I

,5AlyN,gcrvc.\\n I I

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Al Rafidian Oil Services Co. (ROSCO)
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State Co. for Fertilizers/ Southern Region
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Engineering Inspection Department Tensile Test Laoratory
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Certificate No.: 128
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Dated: 06/08/2011
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Page 15: Welding Book Revised 2012 07 14

L{ejl[ iihitt / 6rdt i.li.l a.hll is]fltl8lt frilril.l silrillt frilt f..i

/; ; 6s14"&ll p!.,1

lz/Z/bl! ir+ntE ua+lr-fJt oL.rill gsrsljl aS-2- . 6 !ilu!.q A{+ll

6" I.r+S- .zI c(/.\^)az3Z ' <.\\ /r/r< ETENSILE TEST (OW _ 1

SPECIMENNO.

WTDTH TIHCKNESS AREAULTIMATE

TOTALLOAI)ton

I]LTIMATEIJ}TIT STRESS

ks /mm2

CIIARACTEROFFAILI]RE &LOCATION

Qw-462.1(a)l-1-TS1(SAW)

l9* 14.5'* 275.5;: 10.5 38.1 welding(')

Qwa62.1(a)2-t-TS2(sAlv)

18.7* 14.4^ 269.28*2 13.550 50.3 Base Metal

\-4Wa62.1(a)l-2-TS1

(SMAW)[8.5* 14.3* 264.55;? 14.750 55.7 Base Metal

Qw-462.1(a)2-2-T32

(SMAW)18.7* 14.9 ^ 279.63*2 15.750 56.52 Base Metal

cUtDIrD ttlrND'I'lrS I'S (OW-f 60TYPE AI\ID FIGT]RE NO. RESI}LT TYPE AIID FIGI]RE NO. REST'LT

QW462. (2) 3-1 -Sbl(SAW) Accept QW462. (2) 3-2-SbI(SMAW) Accept

QW462. (2) 4-l-Sb2(SAW) Accept Qw462. (2) 4-2-Sb2(SMAW) Accept

Qw462. (2) s-l-sb3(SAw) Accept Qw462. (2) 5-2-Sb3(SMAW) Accept

Qw462. (2) 6-l-SM(sAw) Accept QW462. (2) 6-2-Sb4(SMAW) Accept

Remarks.

l- Material A 573 Grade 70 Tensile range (49.4 to 63.2)kglcm22- Dimension: ( 300 L x 300 wx22 th.)mm3- Accordance with ASME code section lX1-1-TS12-1-TS21-2-TS12-2-T323-l-sbl4-l-sb25-1-Sb36-1-Sb43-2-Sbr4-2-Sbzs-2-sb3

Plate No.l Tensile No.lPlate No.l Tensile No.2Plate No.2 Tensile No.lPlate No.2 Tensile No.2Plate No.1 Side bend No.lPlate No.l Side bend No.2Plate No.l Side bend No.3Plate No.l Side bend No.4Plate No.l Side bend No. 1

Plate No.l Side bend No.2Plate No.1 Side bend

t'1" ;

I

J-s I u[" ;fo.Ll"*f:.rnd-r{-)v

-"dV v / tr

No.l Side bendNo.4

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State Co. for Fertilizers/ Southern Region
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Engineering Inspection Department Tensile Test Laboratory
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Certificate No.: 95 Dated: 12/07/2011
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Al Rafidian Oil Services Co.
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(ROSCO)
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