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Welding Procedure Specification(WPS) – ASME IX
Page 1 OF 2
ITEM : Tank TK 5109/5110/5111 Issued by: Safouh J.
Welding Procedure Specification No.:
8015-0151-ENTR-01 Revision:
B Date :
14/07/2012 Supporting PQR
No: PQR 128
Welding Process(es) 1- SAW 2. N.A. 3. N.A. 4. N.A. Type ◙ Automatic
Manual Semi-Automatic Machine
Joints (QW-402)
Joint Design: See Joint Details in appendix No. 1.a
Backing Yes ◙ No
Backing material (Type) Base Metal
Retainers Yes ◙No
Retainers Material NONE
Other NONE Tolerance IO 40 CQU Rev.2
Base Metals (QW-403) P-N : 1* Group 1* To P-N 1* Group 2*
Other * according to API 650 Specification ,Type Grade
ASTM A 283 GR. C / ASTM A 537 CL1 TO Specification ,Type Grade ASTM A 283 GR. C / ASTM A 537 CL1
Thickness Range Groove Fillet : All Pipe Ø Range Groove N.A Fillet : N.A Maximum (t) : for one pass <= 9.5 mm for thick<=32 mm /<=13 mm for thick>32 mm
Filler Metals (QW-404) Deposited Weld Metal Thickness Range
Deposited Weld Metal Groove Fillet All Welding process 1- SAW 2-N.A 1-N.A 4-N.A
.3 Size(Gtaw) N.A.
.4 F-N/O or Other 6
.5 A-N Or Other 1
.6 Ø of filler Metal 3.2 mm
.7 Ø of filler Metal>1/4″(SMAW) N.A.
.9 Electrode Flux (class)(saw) N.A.
.10 Alloying Flux (saw) N.A.
.12 Specification (SFA) A5.17
.14 With or without filler metal(GTAW) N.A.
.22 Consumable Insert (GTAW) N.A.
.23 Solid or tabular Electrode Solid
.24 Sup. Filler metal NONE
.27 Alloying Elements (SAW,GMAW,FCAW) NONE
.29 Flux Trade Name (SAW) Se trade name below
.32 Limits S.CIR.ARC(GMAW,Fcw) NONE
.33 AWS N(Class) F7A5-EM12K
.34 Flux (Type)(SAW) F7A5
.35 Flux Wire Class (SAW) EM12K
.36 Recurshed Slag (SAW) N.A
.38 Ø Diameter (1 st Layer )(SMAW W.O.) N.A
.39 Nominal Flux comp.(SAW W.O;Esw W.O) N.A
.50 Flux GTAW N.A
Other Notes
Trade Name Of Wire : ESAB Autrod 12.22 + ESAB Flux 10.71 or equivalent like Lincoln L61+860 1. For tack weld see applicable WPS tack on “WPS Summary”. 2. for repair see applicable WPS repair on “WPS Summary” 3. Weld Joint Surfaces for a minimum 2 of inches (50.80 mm) on each side of the internal surfaces shall be cleaned and free of paint, Oil , Dirt , scale
oxides, and other foreign materials detrimental to the integrity of the weld . 4. for inter pass cleaning of austenitic stainless steel or nickel alloy steel ,rezoned ,silicon, carbide wheels, pencil ,grinders, and/or stainless steel
brushes shall be used cleaning tools that where previously use in carbon or law alloy materials shall not be used.
Welding Procedure Specification(WPS) – ASME IX
Page 2 OF 2
Position (QW-405) PWHT (QW-407) Position(s) of groove Temperature Range
PQR Production N.A. 1G 1G-R 2G 3G 4G 5G 6G
F V H O ◙
Time Range N.A. Other
Position (s) of fillet
PQR Production 1F 1F-R 2F 2F-R 3F 4F 5F F V H O ◙ ◙ ◙ Welding progression T Limits:
NA Preheat (QW-406)
Preheat Temp. Min. 10 C GAS (QW-408) Inter pass Temperature Maximum <= 250 C Shielding Gas(es) Yes ◙NO
Preheat Maintenance 10 C Type Composition% Flow Rate Other *For interrupted Welding only N.A. N.A. N.A.
Electrical Data (QW-409) N.A. Tungsten Electrode Ø N.A. Tungsten Type N.A. Gas Backing Yes ◙ NO Mode of model transfer Spray Short circuit Type Composition% Flow rate
Pulsing : NONE N.A. N.A. N.A. Inc.>10% 1st layer(SMAW, W.O): YES NO ◙ Trailing Gas Yes ◙ NO
Inc.>10% heat input 1st Layer(SAW W.O,GMAW & FCAW W.O,ESW)
YES NO ◙ Type Composition% Flow rate
See table below for current polarity ,Amp
N.A. N.A. N.A.
TECHNIQUE (QW-410) .1 String or Weave String
.3 0 mm Gas Cup size (GMAW & FCAW /W.O, GTAW) N.A.
.5 Method of initial and inter pass Cleaning see ”note” at the end of page. ½
.6 Method of back gouging / back grinding (SMAWSAW;GMAW;FCAW;GTAW) N.A.
.7 Oscillation (for machine or automatic) NONE
.8 Contact Tube to work distance ( SAW ) 15÷20 mm
.9 Multiple or single pass (per side) (SMAW;SAW;GMAW;FCAW;GTAW) Multiple
10 Multiple or single electrode Single
11 closed to out chamber N.A.
15 electrodes spacing NONE
26 peening None- removal of slag is not intended as peening
38 multiple to single layer Multiple
40 supplemental device (Saw w. o; ) Single
50 N of electrodes NONE
64 Use of thermal process NONE
Surfaces are to be cleaned with both sides of weld preparation for see note at the end of page. ½
Welding may be interrupted provided minimum 9.0 mm of weld deposit or 25% of the weld groove is filled weldments are covered by insulating slow cooling during the time that welding is interrupted.
Weld Layer
Process Filler metals Current Travel speed (mm/min)
Heat input (J/ mm) AWS class Ø mm
type polarity Amps Volts
1÷n SAW F7A5-EM12K 3.2 DC Reverse 530-550 27-29 500÷520 1980
Welding Procedure Specification(WPS) – ASME IX
Page 1 OF 2
ITEM: Tank TK 5109/5110/5111 Issued by: Eng. Safouh J.
Welding Procedure Specification No.: 8015-0151-ENTR -02 Revision
B Date:
14/07/2012 Supporting
PQR No.: PQR 95
Welding Process(es) 1- SMAW 2-N.A. 3-N.A. 4-N.A. Type Automatic ◙Manual
Semi-Automatic Machine
Joints (QW-402)
Joint Design: See Joint Details in Appendix 1.b
Backing Yes
◙ No
Backing material (Type)
Base material
Retainers Yes ◙No
Retainers Material NONE Other NONE Tolerance IO 40 CQU Rev.2
Base Metals (QW-403) P-N : 1* Group 1* To P-N 1* Group 2* Other * according to API 650 Specification ,Type Grade
ASTM A 283 GR.C / ASTM A 537 CL1
TO Specification ,Type Grade ASTM A 283 GR.C / ASTM A 537 CL1
Thickness Range Groove Fillet : All Pipe Ø Range Groove N.A Fillet : N.A Maximum (t) : for one pass <= 9.5 mm for thick <=32 mm /<=13 mm for thick > 32 mm ( QW-404 ) Filler Metals Deposited Weld Metal Thickness Range .1 Deposited Weld Metal Lap joint <= 200 mm Fillet All .2 Welding process 1.SMAW 2.N.A. 1.N.A 4.N.A .3 Size(GTAW) N.A. .4 F-N/O or Other 4 .5 A-N Or Other 1 .6 Ø of filler Metal 3.25/4 mm .7 Ø of filler Metal>1/4″(SMAW) N.A. .9 Electrode Flux (class)(saw) NONE .10 Alloying Flux (saw) NONE .12 Specification (SFA) A5.1 .14 With or without filler metal(GTAW) N.A. .22 Consumable Insert (GTAW) N.A. .23 Solid or tabular Electrode N.A. .24 Sup. Filler metal NONE .27 Alloying Elements (SAW,GMAW,FCAW) NONE .29 Flux Trade Name (SAW) None .32 Limits S .Cir. Arc (GMAW,FCW) N.A. .33 AWS N (Class) E 7018 .34 Flux (Type ) (SAW) N.A. .35 Flux Wire Class (SAW) NONE .36 Re crushed Slag (SAW) NONE .38 Diameter (1st. layer ) (SMAW W.O.) N.A. .39 Nominal Flux comp.(SAW W.O;ESW W.O) N.A. .50 Flux GTAW N.A.
Other Note
s
Trade name of electrode : OK 48.00 or equivalent. 1. For tack weld see applicable WPS tack on “WPS Summary” 2. for repair see applicable WPS repair on “WPS Summary” 3. Weld Joint Surfaces for a minimum 2 of inches (50.80 mm) on each side of the internal surfaces shall be cleaned and free of paint,
Oil , Dirt , scale oxides and other foreign materials detrimental to the integrity of the weld . 4. for inter pass cleaning of austenitic stainless steel or nickel alloy steel, resionid ,silicon, carbide wheels ,pencil, grinders, and/or
stainless steel brushes shall be used cleaning tools that where previously use in carbon or law alloy materials shall not be used.
Welding Procedure Specification(WPS) – ASME IX
Page 2 OF 2
Position (QW-405) PWHT (QW-407) Position(s) of groove Temperature Range
PQR Production N.A. 1G 1G-R 2G 3G 4G 5G 6G
F V H O ◙
Time Range N.A. Other
Position (s) (WQ-405) N.A. PQR Production
1F 1F-R 2F 2F-R 3F 4F 5F F V H O ◙ ◙ ◙
Welding progression T Limits: (applicable with PWHT upper transformation temp.)
NA Preheat (QW-406)
Preheat Temp. Min. >= 10 °C GAS (QW-408)
Inter pass Temperature Maximum <= 250° C Shielding Gas(es) Yes ◙ NO
Preheat Maintenance 10 °C Type Composition% Flow Rate
Other *For interrupted Welding only N.A. N.A. N.A.
Electrical Data (QW-409) N.A. Tungsten Electrode Ø N.A. Tungsten Type N.A. Gas Backing Yes ◙NO
Mode of model transfer Spray Short circuit Type Composition% Flow rate
Pulsing : NONE N.A. N.A. N.A. Inc.>10% 1st layer(SMAW W.O): YES NO ◙ Trailing Gas Yes ◙ NO Inc.>10% heat input 1st Layer(SAW W.O,FCAW W.O,ESW)
YES NO ◙ Type Composition% Flow rate
See table below for current polarity ,Amp
N.A. N.A. N.A.
TECHNIQUE (QW-410) .1 String or Weave String
.3 0 mm Gas Cup size (GMAW & FCAW W.O, GTAW) N.A.
.5 Method of initial and inter pass Cleaning see note at the end of page. ½
.6 Method of back Gouging /back grinding (SMAW;SAW;GMAW;GTAW) N.A.
.7 Oscillation (for machine or automatic) NONE
.8 Contact Tube to work distance (SMAW;SAW;GMAW;FCAW;GTAW) NONE
.9 Multiple or single pass (per side) (SMAW;SAW;GMAW;FCAW;GTAW) Multiple
10 Multiple or single electrode Single
11 closed to out chamber (GTAW) N.A.
15 electrodes spacing N.A.
26 peening None- removal of slag is not intended as peening
38 multiple to single layer Multiple.
40 supplemental device (Saw w. o; ) N.A.
50 N of electrodes N.A.
64 Use of thermal process N.A.
Surfaces are to be cleaned with both sides of weld preparation for see”note3-4” at the end of page. ½
Welding may be interrupted provided minimum 9.0 mm of weld deposit or 25% of the weld groove is filled, weldments, are covered by insulating, slow cooling during the time that welding is interrupted.
Weld Layer Process Filler metals Current
Travel speed (mm/min)
Heat input (J/ mm)
AWS class Ø mm
type polarity Amps Volts
1- n SMAW E7018 3.25 DC Reverse 90-120 21-23 140-160 1281.4 2-3 SMAW E7018 4 DC Reverse 130-160 22-24 160-180 1355.2
Welding Procedure Specification(WPS) ASME IX
Page 1 OF 2
ITEM: Tank TK 5109/5110/5111 Issued by. Eng. Safouh J.
Welding Procedure Specification No: 8015-0151-ENTR-03 Revision
B Date:
14/07/2012
Supporting PQR No: PQR 95
Welding Process 1-SMAW 2.N.A. 3.N.A. 4.N.A. Type Automatic
◙Manual Semi-Automatic
Machine Joints (QW-402)
Joint Design: See Joint Details in Appendix 1.c
Backing Yes ◙ No
Backing material (Type) Base Metal
Retainers Yes ◙No
Retainers Material NONE
Other NONE Tolerance IO 40 CQU Rev.2 Base Metals (QW-403) P-N : 1* Group 2* To P-N 1* Group 2*
Other * according to API 650 Specification ,Type Grade ASTM A 537 CL 1 TO Specification ,Type Grade ASTM A 537 CL 1
Thickness Range Groove 5÷56 mm Fillet : All Pipe Ø Range Groove All Fillet : All Maximum (t) : for one pass <= 9.5 mm for thick <= 32 mm /<=13 mm for thick > 32 mm
Filler Metals (QW-404) Deposited Weld Metal Thickness Range
1. Deposited Weld Metal Groove <= 56 mm Fillet All 2. Welding process 1.SMAW 2.N.A 1.N.A 4.N.A
3. Size(GTAW) N.A. 4. F-N/O or Other 4 5. A-N Or Other 1 6. Ø of filler Metal 3.2 / 4 mm 7. Ø of filler Metal>1/4″(SMAW) N.A. 8. Electrode Flux (class)(saw) N.A. 9. Alloying Flux (saw) N.A. 10. Specification (SFA) A5.1 11. With or without filler metal(GTAW) N.A. 12. Consumable Insert (GTAW) N.A. 13. Solid or tabular Electrode Solid 14. Sup.Filler metal NONE 15. Alloying Elements (SAW,GMAW,FCAW) NONE 16. Flux Trade Name (SAW) N.A 17. Limits S.CIR.ARC(GMAW,Fcw) NONE 18. AWS N(Class) E 7018 19. Flux (Type)(SAW) N.A 20. Flux Wire Class (SAW) N.A 21. Re crushed Slag (SAW) N.A 22. Ø Diameter 1st. layer (SAW) N.A 23. Nominal Flux comp.(SAW W.O ; ESW W.O) N.A 24. Flux SMAW Basic
Other Notes
Trade Name Of electrode : OK 48.00 or equivalent For tack weld see applicable WPS tack on “WPS Summary” for repair see applicable WPS repair on “WPS Summary” Weld Joint Surfaces for a minimum 2 of inches (50.80 mm) on each side of the internal surfaces shall be cleaned and free of paint, Oil, Dirt, scale oxides, and other foreign materials detrimental to the integrity of the weld . for inter pass cleaning of austenitic stainless steel or nickel alloy steel, rezoned ,silicon, carbide wheels, pencil, grinders, and/or stainless steel brushes shall be used cleaning tools that where previously use in carbon or law alloy materials shall not be used.
Welding Procedure Specification(WPS) ASME IX
pagem 2 OF 2
Position PWHT Position(s) of groove Temperature Range
PQR Production N.A. 1G 1G-R 2G 3G 4G 5G 6G ◙ ◙
F V H O ◙ ◙
Time Range N.A. Other
Position (s) of fillet N.A.
PQR Production 1F 1F-R 2F 2F-R 3F 4F 5F F V H O ◙ ◙ Welding progression ◙ T Limits:
( applicable with PWHT upper transformation temp.) NA Preheat
Preheat Temp. Min. 10 C GAS Inter pass Temperature Maximum <= 250 C Shielding Gas (es) Yes ◙NO
Preheat Maintenance 10 C Type Composition% Flow Rate Other *For interrupted Welding only N.A.
N.A.
N.A.
Electrical Data N.A. Tungsten Electrode Ø N.A. Tungsten Type N.A. Gas Backing Yes ◙ NO Mode of mode transfer Spray Short circuit Type Composition% Flow rate
Pulsing : NONE N.A. N.A. N.A. Inc.>10% 1st layer(SMAW W.O): YES NO ◙ Trailing Gas Yes ◙ NO
Inc.>10% heat input 1st Layer(SAW W.O,GMAW & FCAW W.O,ESW)
YES NO ◙ Type Composition% Flow rate
See table below for current polarity ,Amp
N.A. N.A. N.A.
TECHNIQUE .1 String or Weave STRING & Weaving
2 0 mm Gas Cup size (GMAW & FCAW /W.O, GTAW) N.A.
3 Method of initial and inter pass Cleaning see note at the end of page. ½
4 Method of back Gouging (SMAW;SAW;GMAW;FCAW;GTAW) Grinding (if applicable)
5 Oscillation (for machine or automatic) N.A.
6 Contact Tube to work distance (SMAW;SAW;GMAW;FCAW;GTAW) N.A.
7 Multiple or single pass (per side) (SMAW;SAW;GMAW;FCAW;GTAW) Multiple
8 Multiple or single electrode Single
9 closed to out chamber (G) N.A.
10 electrodes spacing NONE
11 peening None- removal of slag is not intended as peening
12 multiple to single layer NONE
13 supplemental device (Saw w. o; ) N.A.
14 N of electrodes NONE
15 Use of thermal process NONE
16 Surfaces are to be cleaned with both sides of weld preparation for see note at the end of page. ½
17 Welding may be interrupted provided minimum 9.0 mm of weld deposit or 25% of the weld groove is filled, weldments are covered by insulating, slow cooling during the time that welding is interrupted.
Weld Layer Process Filler metals Current Travel speed (mm/min)
Heat input (J/ mm)
AWS class Ø mm
type polarity Amps Volts
1- n SMAW E7018 3.25 DC Reverse 90-120 21-23 140-160 1281.4 2-3 SMAW E7018 4 DC Reverse 130-160 22-24 160-180 1355.2 3-4 SMAW E7018 4 DC Reverse 130-160 22-24 180-210 1355.2
Welding Procedure Specification(WPS) ASME IX
Page 1 OF 2
ITEM: Tank TK 5109/5110/5111 Issued by
Welding Procedure Specification No.: 8015-0151-ENTR-04
Revision:
B Data:
14/07/2012 Supporting PQR No.: PQR 128
Welding Process (es) 1- SAW 2.N.A. 3.N.A. 4.N.A. Type ◙Automatic
Manual Semi-Automatic Machine
Joints (QW-402)
Joint Design: see Joint Details in Appendix 1.d
Backing Yes ◙ No
Backing material (Type) Base Metal
Retainers Yes ◙No
Retainers Material NONE
Other NONE Tolerance IO 40 CQU Rev.2 Base Metals (QW-403) P-N : 1* Group 2* To P-N 1* Group 2*
Other * according to API 650 Specification ,Type Grade ASTM A 537 CL 1 TO Specification ,Type Grade ASTM A 537 CL 1
Thickness Range Groove 5÷56 mm Fillet : All Pipe Ø Range Groove All Fillet : All Maximum (t) : for one pass <= 9.5 mm for thk. <=32 mm /<=13 mm for thk. >32 mm Filler Metals(QW-404)
Deposited Weld Metal Thickness Range 1. Deposited Weld Metal Groove <= 56 mm Fillet All 2. Welding process 1.SAW 2.SAW 3.SAW 4.SAW
3. Size(GTAW) N.A. 4. F-N/O or Other 6 5. A-N Or Other 1 (See trade name
below).
6. Ø of filler Metal 3.2 mm 3.2 mm 3.2 mm 3.2 mm 7. Ø of filler Metal>1/4″(SMAW) N.A. 8. Electrode Flux (class)(SAW) N.A. 9. Alloying Flux (SAW) N.A. 10. Specification (SFA) A5.1 / A5.17 11. With or without filler metal(GTAW) N.A. 12. Consumable Insert (GTAW) N.A. 13. Solid or tabular Electrode Solid 14. Sup. Filler metal NONE 15. Alloying Elements (SAW,GMAW,FCAW) NONE 16. Flux Trade Name (SAW) See trade name
below
17. Limits S.CIR.ARC(GMAW ,FCAW) NONE 18. AWS N(Class) F7A5-EM12K F7A5-
EM12K F7A5-EM12K F7A5-
EM12K 19. Flux (Type)(SAW) N.A 20. Flux Wire Class (SAW) N.A 21. Re crushed Slag (SAW) N.A 22. Ø Diameter 1st. Layer (SMAW W.O.) N.A 23. Nominal Flux comp.(SAW W.O;ESW W.O) N.A 24. Flux GTAW N.A
Other Notes
Trade Name Of Wire : ESAB OK Autrod 12.22 /OK Flux 10.71 or equivalent. For tack weld see applicable WPS tack on "WPS Summary" for repair see applicable WPS repair on “WPS Summary” Weld Joint Surfaces for a minimum 2 of inches (50.80 mm) on each side of the internal surfaces shall be cleaned and free of paint, Oil, Dirt, scale oxides, and other foreign materials detrimental to the integrity of the weld . for inter pass cleaning of austenitic stainless steel or nickel alloy steel, resionid, silicon, carbide wheels, pencil, grinders, and/or stainless steel brushes shall be used cleaning tools that where previously use in carbon or law alloy materials shall not be used.
Welding Procedure Specification(WPS) ASME IX
Page 2 OF 2
Position (QW-405) PWHT (QW-407) Position(s) of groove Temperature Range
PQR Production N.A. 1G 1G-R 2G 3G 4G 5G 6G
◙
F V H O ◙
Time Range N.A. Other
Position (s) of fillet N.A.
PQR Production 1F 1F-R 2F 2F-R 3F 4F 5F F V H O ◙ Welding progression T Limits:
(applicable with PWHT upper transformation temp.) NA Preheat (QW-406)
Preheat Temp. Min. 10 C GAS (QW-408) Inter pass Temperature Maximum <= 250 C Shielding Gas (es) Yes NO
Preheat Maintenance 10 C Type Composition% Flow Rate Other *For interrupted Welding only N.A.
N.A.
N.A. Electrical Data (QW-409) N.A.
Tungsten Electrode Ø N.A. Tungsten Type N.A. Gas Backing Yes ◙ NO Mode of model transfer Spray Short circuit Type Composition% Flow rate
Pulsing : NONE N.A. N.A. N.A. Inc.>10% 1st layer(SMAW W.O): YES NO ◙ Trailing Gas Yes ◙ NO
Inc.>10% heat input 1st Layer(SAW W.O,GMAW & FCAW W.O,ESW)
YES NO ◙ Type Composition% Flow rate
See table below for current polarity ,Amp
N.A. N.A. N.A.
TECHNIQUE (QW-410) .1 String or Weave STRING
2 0 mm Gas Cup size (GMAW & FCAW /W.O, GTAW) N.A.
3 Method of initial and inter pass Cleaning see note at the end of page. ½
4 Method of Back Gouging / Back Grinding (SMAW;SAW;GMAW;FCAW;GTAW) Back Grinding
5 Oscillation (for machine or automatic) None
6 Contact Tube to work distance (SMAW;SAW;GMAW;FCAW;GTAW) 15-20 mm
7 Multiple or single pass (per side) (SMAW;SAW;GMAW;FCAW;GTAW) Multiple
8 Multiple or single electrode Single
9 closed to out chamber (GTAW) N.A.
10 electrodes spacing NONE
11 peening None- removal of slag is not intended as peening
12 multiple to single layer NONE
13 supplemental device (Saw w. o; ) N.A.
14 N of electrodes NONE
15 Use of thermal process NONE
16 Surfaces are to be cleaned with both sides of weld preparation for see ”note at the end of page. ½
17 Welding may be interrupted provided minimum 9.0 mm of weld deposit or 25% of the weld groove is filled, weldments are covered by insulating, slow cooling during the time that welding is interrupted.
Weld Layer Process Filler metals Current Travel speed
(mm/min) Heat input (J/ mm)
AWS class Ø mm
type polarity Amps Volts
1-n SAW F7A5-EM12K 3.2 DC Reverse 530-550 27-29 500-520 1980
ffi* ir{t$l iihirt / 5rr*l i.ti.t i.hll ilrflt
{28 3 irt4,&ll
$lfilzaflz 6sl4n&Jlt'r*J
'E
rfll rfri1lilc / e;rrilt gn{t, Fi
TENSTLE TEST (QW - 1s0)
il. r-FJl crLsll .1;sl-.;ll {s;*i : 6r1ii."^llta+ll
SPECIMENNO.
WTDTII TIIICKNESS AREAULTIMATE
TOTAL LOADton
ULTIMATEUNIT STRESS
ks /mm2
CHARACTEROFI.AILURE &LOCATION
Qw-a62.1(a)1-l-TS1(SAW)
19.5* 14.8.. 2gg.6*.2 15.200 52.66 Base Metal
Qw-a62.1(a)2-1-TS2(sAW)
18.4.- 15.7.* 2gg.g..2 15.500 53.67 Base Metal
1
GUTDED BEND TESTS (QW-160)
TYPE AND FIGURE NO. RESULT TYPE AND FIGURE NO. RESULT
QW462. (2) 3-r-Sbl(SAW) Accept Qw462. (2) 3-2-Sb1(SMAW) Accept
Qw462. (2) 4-1-Sb2(sAw) Accept QW462. (2) 4-2-Sb2(SMAW) Accept
Qw462. (2) s-l-sb3(SAW) Accept QW462. (2) 5-2-Sb3(SMAW) Accept
Qw462. (2) 6-1-Sb4(SAW) Accept QW462. (2) 6-2-Sb4(SMAw) Accept
Remarks.
1- Material A 573 Grade 70 Tensile range (49.4 to 63.2)kglcr*2- Dimension: ( 300 L x 300 wx22 th.)mm3- Accordance with ASME code section lX1-1-TSl2-r-TS23-1-Sbl4-1-Sb25-l-sb36-1-SM
Plate No.1 Tensile No.lPlate No.l Tensile No.2Plate No.l Side bend No.lPlate No.1 Side bend No.2Plate No.l Side bend No.3Plate No.l Side bend No.4
it,'t. -1,q. .i "" i---
?t*i \\ ,/r-! ,/'l
l***a3ff*_-.*-1r*_
-,#l(= *'*(./* 'I
,5AlyN,gcrvc.\\n I I
L{ejl[ iihitt / 6rdt i.li.l a.hll is]fltl8lt frilril.l silrillt frilt f..i
/; ; 6s14"&ll p!.,1
lz/Z/bl! ir+ntE ua+lr-fJt oL.rill gsrsljl aS-2- . 6 !ilu!.q A{+ll
6" I.r+S- .zI c(/.\^)az3Z ' <.\\ /r/r< ETENSILE TEST (OW _ 1
SPECIMENNO.
WTDTH TIHCKNESS AREAULTIMATE
TOTALLOAI)ton
I]LTIMATEIJ}TIT STRESS
ks /mm2
CIIARACTEROFFAILI]RE &LOCATION
Qw-462.1(a)l-1-TS1(SAW)
l9* 14.5'* 275.5;: 10.5 38.1 welding(')
Qwa62.1(a)2-t-TS2(sAlv)
18.7* 14.4^ 269.28*2 13.550 50.3 Base Metal
\-4Wa62.1(a)l-2-TS1
(SMAW)[8.5* 14.3* 264.55;? 14.750 55.7 Base Metal
Qw-462.1(a)2-2-T32
(SMAW)18.7* 14.9 ^ 279.63*2 15.750 56.52 Base Metal
cUtDIrD ttlrND'I'lrS I'S (OW-f 60TYPE AI\ID FIGT]RE NO. RESI}LT TYPE AIID FIGI]RE NO. REST'LT
QW462. (2) 3-1 -Sbl(SAW) Accept QW462. (2) 3-2-SbI(SMAW) Accept
QW462. (2) 4-l-Sb2(SAW) Accept Qw462. (2) 4-2-Sb2(SMAW) Accept
Qw462. (2) s-l-sb3(SAw) Accept Qw462. (2) 5-2-Sb3(SMAW) Accept
Qw462. (2) 6-l-SM(sAw) Accept QW462. (2) 6-2-Sb4(SMAW) Accept
Remarks.
l- Material A 573 Grade 70 Tensile range (49.4 to 63.2)kglcm22- Dimension: ( 300 L x 300 wx22 th.)mm3- Accordance with ASME code section lX1-1-TS12-1-TS21-2-TS12-2-T323-l-sbl4-l-sb25-1-Sb36-1-Sb43-2-Sbr4-2-Sbzs-2-sb3
Plate No.l Tensile No.lPlate No.l Tensile No.2Plate No.2 Tensile No.lPlate No.2 Tensile No.2Plate No.1 Side bend No.lPlate No.l Side bend No.2Plate No.l Side bend No.3Plate No.l Side bend No.4Plate No.l Side bend No. 1
Plate No.l Side bend No.2Plate No.1 Side bend
t'1" ;
I
J-s I u[" ;fo.Ll"*f:.rnd-r{-)v
-"dV v / tr
No.l Side bendNo.4