AWI Consumable CalculatorWeld Consumable Calculator - Butt and
Fillet WeldsSingle V Butt Weld with both Plates prepped at same
angleSelect Process99 Submerged Arc WeldingComplete dimensions
belowPlate thickness (T)90mmIncluded bevel angle (A)75degreesRoot
gap (G)0mmRoot thickness (R)6mmCap height (C)5mmWeld
length25mOpening width (O)128.9mmConsumable usage46.59Kg/mtrNOTE:
The weight of consumable required is based on the assumption that a
single bevel butt weld has no cap on the undersideTotal weld metal
weight1165KgNOTE: To calculate consumable weight for double-V butt
welds, input the same bevel angles, but half the plate thickness.
Then double the resultTotal consumable required1177Kg82 Flux Cored
(FCAW) E70T-4Fillet welds85 Flux Cored (FCAW) E71T-1Select
Process56 Stick (MMAW) GP'sComplete dimensions below88 Flux Cored
(FCAW)E70T-5Fillet size (F)8mm92 Flux Cored (FCAW) E70C-6MCap
height (C)1mm80 Hard Facing Gas CoveredWeld length50m56 Stick
(MMAW) GP'sConsumable usage0.17Kg/mtr59 Stick (MMAW) Low
HydrogenTotal weld metal weight9Kg60 Stick (MMAW) Iron powder65
Stick (MMAW) hard FacingTotal consumable required16Kg99 Submerged
Arc Welding92 MIG (GMAW) short Arc95 MIG (GMAW) spray arc98 MIG
(GMAW) pulsed arc82 Flux Cored (FCAW) E70T-485 Flux Cored (FCAW)
E71T-188 Flux Cored (FCAW)E70T-592 Flux Cored (FCAW) E70C-6M80 Hard
Facing Gas Covered56 Stick (MMAW) GP's59 Stick (MMAW) Low
Hydrogen60 Stick (MMAW) Iron powder65 Stick (MMAW) hard Facing
DataTRIANGLERECTANGLECAPWeight of Weld Metal in KG/M of
weldWeight of Weld Metal in KG/M of weldWeight of Weld Metal in
KG/M of weldFor Filet calculations use 45 degrees and F being the
Fillet lengthX (Angle in degrees)W (Width in mm)CH (Cap Height in
mm)1520304560701234567891012152011.522.53456KG/MWKG/MWKG/MWKG/MWFKG/MWKG/MWT
(Plate Thickness in
mm)60.050.090.140.190.240.280.330.380.430.470.570.710.95CW (Cap
Width in mm)50.030.040.060.070.090.120.150.18A (Plate Thickness in
mm)3.150.010.80.011.10.021.80.043.26.00.075.50.118.780.060.130.190.250.320.380.440.510.570.630.760.951.2660.040.050.070.090.110.140.180.214.20.021.10.031.50.042.40.074.28.00.127.30.1911.5100.080.160.240.320.400.470.550.630.710.790.951.191.5870.040.060.080.100.120.170.210.255.250.031.40.041.90.063.00.115.310.00.199.10.3014.4120.090.190.280.380.470.570.660.760.850.951.141.421.9080.050.070.090.120.140.190.240.2860.041.60.052.20.083.50.146.011.40.2510.40.3916.5140.110.220.330.440.550.660.770.881.001.111.331.662.21100.060.090.120.150.180.240.300.3680.072.10.092.90.154.60.258.015.20.4413.90.6922.0160.130.250.380.510.630.760.881.011.141.261.521.902.53120.070.110.140.180.210.280.360.43100.112.70.143.60.235.80.4010.019.00.6817.31.0927.5180.140.280.430.570.710.851.001.141.281.421.712.132.84140.080.120.170.210.250.330.410.50120.153.20.214.40.336.90.5712.022.80.9920.81.5633.0200.160.320.470.630.790.951.111.261.421.581.902.373.16150.090.130.180.220.270.360.440.53140.213.80.285.10.458.10.7714.026.71.3424.22.1338.5220.170.350.520.700.871.041.221.391.561.742.092.613.48160.090.140.190.240.280.380.470.57160.274.30.375.80.589.21.0116.030.51.7527.72.7844.0240.190.380.570.760.951.141.331.521.711.902.282.843.79180.110.160.210.270.320.430.530.64180.344.80.476.60.7410.41.2818.034.32.2231.23.5249.5250.200.400.590.790.991.191.381.581.781.982.372.963.95200.120.180.240.300.360.470.590.71200.425.40.587.30.9111.51.5820.038.12.7434.64.3454.9260.210.410.620.821.031.231.441.641.852.052.463.084.11220.130.200.260.330.390.520.650.78220.515.90.708.01.1012.71.9122.041.93.3138.15.2560.4280.220.440.660.881.111.331.551.771.992.212.653.324.42240.140.210.280.360.430.570.710.85240.616.40.838.71.3113.92.2824.045.73.9441.66.2565.9300.240.470.710.951.191.421.661.902.132.372.843.564.74250.150.220.300.370.440.590.740.89250.666.70.909.11.4314.42.4725.047.64.2843.36.7868.7320.250.510.761.011.261.521.772.022.282.533.033.795.06260.150.230.310.390.460.620.770.92260.727.00.979.51.5415.02.6726.049.54.6245.07.3471.4340.270.540.811.071.341.611.882.152.422.693.224.035.37290.170.260.340.430.520.690.861.03280.837.51.1310.21.7916.23.1028.053.35.3648.58.5176.9360.280.570.851.141.421.711.992.282.562.843.414.275.69300.180.270.360.440.530.710.891.07300.958.01.2910.92.0517.33.5630.057.16.1652.09.7782.4380.300.600.901.201.501.802.102.402.703.003.604.506.00350.210.310.410.520.620.831.041.24321.088.61.4711.62.3418.54.0432.060.97.0155.411.187.9400.320.630.951.261.581.902.212.532.843.163.794.746.32400.240.360.470.590.710.951.191.42341.229.11.6612.42.6419.64.5734.064.77.9158.912.593.4361.379.61.8613.12.9620.85.1236.068.58.8762.414.198.9381.5310.22.0813.83.2921.95.7038.072.39.8865.815.7104401.6910.72.3014.63.6523.16.3240.076.110.969.317.4110
