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© 2014 Rockwell Collins. All rights reserved.
Proprietary Information
© 2014 Rockwell Collins. All rights reserved.
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Welcome Tuesday, March 4, 2014 Cedar Rapids Convention Complex
© 2014 Rockwell Collins. All rights reserved.
Proprietary Information
© 2014 Rockwell Collins. All rights reserved.
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Rockwell Collins Supply Chain Kevin Myers Vice President Material & Supply
2014 Annual Supplier Conference
© 2014 Rockwell Collins. All rights reserved.
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© 2014 Rockwell Collins. All rights reserved.
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Celebrating success
4
© 2014 Rockwell Collins. All rights reserved.
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The supply base of 2020
• 5X global presence
• 50% less complex supply chain
• 4X improvement in performance levels
• 100% new program supplier selection with Silver Select or higher performance suppliers
5
© 2014 Rockwell Collins. All rights reserved.
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Accelerating supply chain transformation
6
Simplifying our supply
chain
Raising performance
Enabling growth
© 2014 Rockwell Collins. All rights reserved.
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Average lead time is 205 days
>700 daily flow interruptions
Redundant processes and roles across
organizations
300k supplier receipts
100k internal moves
2,900 active suppliers
Treat all customers with same priority
< 50% of PO transactions automated
Simplifying our supply chain Understanding the complexities
7
>1,700 portal changes per day
700 make up >90% of our total spend
10% of CS customers and 5% of GS customers
drive 80% of sales
>1,500 faxed changes per day
Every interruption = a phone call
25% expedited
34 buyers call 1 supplier
© 2014 Rockwell Collins. All rights reserved.
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Transformational solutions Supplier Value Add Partnership (SVAP)
8
Current GLU Chassis Future
203 Parts 1 kit
137 # of lot sizes utilized 1
12% consignment Replenishment approach 100% Kanban
3/week Flow inhibitors 0/week
17 Suppliers 1
15 Underperformers 0
© 2014 Rockwell Collins. All rights reserved.
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Raising performance
• Attain Platinum Premier status
– 0 DPPM for component suppliers
– <1,000 DPPM for subcontract suppliers
– 99.9 – 100% on-time delivery
– Green in all 3 business alignment categories
• Proactively adopt new requirements
– Third-party certified Quality Management System
– Nadcap accreditation of special processes
– Materials declaration compliance
– Only use franchised distributors
9
© 2014 Rockwell Collins. All rights reserved.
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Enabling growth
10
Stay business aligned
Evolve product and service capabilities
Deliver innovative solutions
Be globally minded
Be positioned to support our global needs
Share business plans involving global capabilities
Be performance focused
Attain Platinum Premier status
Improve quality and on-time delivery 20% yearly
Proactively adopt new requirements
© 2014 Rockwell Collins. All rights reserved.
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Accelerating supply chain transformation
11
© 2014 Rockwell Collins. All rights reserved.
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Voice of our customer: Airbus Helicopter
12
© 2014 Rockwell Collins. All rights reserved.
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© 2014 Rockwell Collins. All rights reserved.
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Building Our Global Network Colin Mahoney Senior Vice President International & Service Solutions
2014 Annual Supplier Conference
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Building our global network
14
How the supply base can help
© 2014 Rockwell Collins. All rights reserved.
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International markets … the numbers
15
4% Addressed international market growth
Total direct int’l sales over next 5 years
~50% Percentage direct int’l
business by 2019
$1B
Offset obligations by 2018
~$11B
© 2014 Rockwell Collins. All rights reserved.
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International addressed markets
($B)
$0
$2
$4
$6
$8
$10
$12
$14
$16
2013 2014 2015 2016 2017 2018
Emerging Countries
Developed Countries
CAGR 4%
6%
2%
Rockwell Collins International Addressed Market
Int’l Addressed Market by Region
Americas
APAC
EuMEA
CAGR 6%
7% 6%
CAGR 5%
6%
3%
CAGR 3%
5%
2%
($B)
$0
$2
$4
$6
$8
2013 2014 2015 2016 2017 2018
$0
$2
$4
$6
$8
2013 2014 2015 2016 2017 2018
$0
$2
$4
$6
$8
2013 2014 2015 2016 2017 2018
($B)
($B)
Developed Emerging
Developed
Emerging
Developed
Emerging
© 2014 Rockwell Collins. All rights reserved.
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International markets … targets of opportunity
17
© 2014 Rockwell Collins. All rights reserved.
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Positioning Rockwell Collins to be a global leader
18
Keys to Success Key Capabilities
Local Requirements
Product/System Customization
Channel Access
© 2014 Rockwell Collins. All rights reserved.
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Doing business internationally … how our partners can help
19
Effective Offset
Strategy
Market Channel
Customer Satisfaction
Working together, we will succeed internationally with our customers, our partners and Rockwell Collins
© 2014 Rockwell Collins. All rights reserved.
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© 2014 Rockwell Collins. All rights reserved.
Accelerating Our Return to Growth Phil Jasper Executive Vice President & COO Government Systems
2014 Annual Supplier Conference
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What you do matters
21
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What we do
22
Integrated avionics for manned and unmanned aircraft
Head down, head-up and helmet displays
Integrated mission and training solutions
Networked communication
Precise navigation and targeting
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Who we serve
23
Fixed Wing
Rotary Wing
Ground Forces
FY’13 revenue $2.4B
Fixed Wing 56%
Ground Forces 24%
Rotary Wing 20%
Domestic 71%
Int’l 29%
© 2014 Rockwell Collins. All rights reserved.
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Market outlook
24
New airborne platforms transitioning to production
KC-46, KC-390, dual-use helicopters and F-35
Fewer new platform developments drive incremental upgrades to legacy fleets
Airspace mandates and civil interoperability
Safety and situational awareness
A2/AD and non-permissive airspace access
Obsolescence
Army drawdown will continue
Shift from traditional development model to off-the-shelf procurement
Increased international spending on border security and surveillance
© 2014 Rockwell Collins. All rights reserved.
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What differentiates us
25
Leverage Commercial
Systems technology
Return to growth
Breadth of mission solutions
Captured positions
© 2014 Rockwell Collins. All rights reserved.
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Captured positions deliver growth
New development programs
International C-130 KC-10
KC-135
P-3
USCG Aircraft
E-6
UH/MH-60 & 47
F-35 Avionics & Simulation
Incumbent programs with long service life remaining
Long Range Strike
T-X
UCLASS
CRH
VXX
JTRS HMS
International Targeting
SAAB Gripen US/NATO AWACS CH-53K KC-46
MIDS-J ARC-210
Captured programs yet to enter production
KC-390
AW-101, 169, 189, 609
International C-130 JPALS MGUE TTNT
26
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International portion of GS revenue is growing
27
Addressed international market growing
Dual-use helicopters and fixed wing upgrades
Targeting systems
Networked communications
Regional growth drivers
Europe – airborne upgrades, dual-use helicopters
Middle East – airborne upgrades, targeting systems
Brazil – airborne production, networked communications
Asia Pacific – airborne upgrades, dual-use helicopters, networked communications
FY’13
FY’18
Domestic 71%
Int’l 29%
Int’l 35%
Domestic 65%
FY’08
Domestic 79%
Int’l 21%
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What we need from you
28
• Flawless execution is crucial in current defense environment
• Quality — eliminate rework at all levels
• On-time delivery
• Key determinant for your future business opportunities
Deliver on Innovation Collaboration
Commitments
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What we need from you
29
• Help our team discriminate our solution in the marketplace
– Support the development of our product/technology roadmaps
• Reduce size, weight, power and volume
• Affordability is key — your Lean efforts make a difference
– Consider life cycle costs
Deliver on Innovation Collaboration
Commitments
© 2014 Rockwell Collins. All rights reserved.
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What we need from you
30
• Good news or bad — communicate early and often
• Make us aware of product and/or process requirements that drive inefficiency
• Teamwork — it takes all of us to deliver on our commitments
Deliver on Innovation Collaboration
Commitments
© 2014 Rockwell Collins. All rights reserved.
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Wrap-up
• We need each other to be successful
• Continue to execute to commitments
• Communicate…communicate…communicate
• Help our team succeed in the global market
31
Thank you for all your efforts!
© 2014 Rockwell Collins. All rights reserved.
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Remember, what you do matters
32
Solar Impulse co-founder rescued from helicopter crash
© 2014 Rockwell Collins. All rights reserved.
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© 2014 Rockwell Collins. All rights reserved.
2014 Annual Suppliers Conference
Accelerating Our Return To Growth Kent L. Statler Executive Vice President & COO Commercial Systems
© 2014 Rockwell Collins. All rights reserved.
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What we do
Integrated flight decks
Head down and head up displays
Communication, navigation and surveillance systems
Information management systems
Flight control
Global customer service and support
34
© 2014 Rockwell Collins. All rights reserved.
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Markets we serve
35
Air transport OEMs
FY’13 revenue $2.2B
WB IFE 4%
Business and regional OEMs
Aftermarket
Business & regional
45%
Air transport
51%
OE 56%
Aftermarket 40%
WB IFE 4%
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Market outlook
36
Robust backlogs
Historically high production
Strong aftermarket
Air Transport Business and Regional
Delivery rates are bottoming
New models entering service
Aftermarket will improve with increased aircraft utilization
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Captured standard positions deliver growth
37
5 unannounced programs
Boeing 787
Airbus 350
Bombardier CSeries
Boeing 737MAX
COMAC C919
Boeing 777X (Future opportunity)
Embraer Legacy 500
Embraer Legacy 450
Bombardier Learjet 85
COMAC ARJ 21
Bombardier Global 7000
Bombardier Global 8000
Gulfstream G280
Air transport aircraft
Business and regional aircraft
Mitsubishi MRJ
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New standard positions bring increased content
38
~1.5X
~4.0X
~1.5X
~2.0X Light Jet Heavy Jet
Boeing 737NG
Boeing 737MAX
Airbus 330 Airbus 350
Boeing 767
Boeing 787
Content expansion
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What do we need from you?
39
Collaboration Cost, quality and customer
satisfaction
Innovation and program
performance
• Provide robust product development roadmaps
• Invest in differentiating capabilities to improve our mutual win rate
• Innovate to reduce size, weight, power and cost
• Deliver on commitments
• Deliver predictable & dependable performance
• Engage us on quality and cost early in the lifecycle
• Deliver on-time every time with 100% quality
• Be responsive to customer needs
• Aligned performance objectives and goals
• Increased collaboration and joint accountability
• Create a sense of urgency in your organization
En
ab
lers
A
rea
s o
f F
oc
us
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Summary
• Captured positions and recovering markets are driving growth
• We need to drive a sense of urgency and increase the pace of innovation to sustain differentiation
• Customer expectations for quality, on-time-delivery and cost competitiveness are increasing
• Building trust through meeting our commitments is important to being awarded follow-on business
40
Leadership focus on improving quality and cost competitiveness is critical
© 2014 Rockwell Collins. All rights reserved.
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© 2014 Rockwell Collins. All rights reserved.
2014 Annual Supplier Conference
Transformation through Fast Flow Supply Mike Much Senior Director Operations Optimization
© 2014 Rockwell Collins. All rights reserved.
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Fast Flow Supply opportunity
• External benchmarking data shows that our work flows are significantly more complex than industry peers
– Our order fulfillment times are 33% greater
– Our OTD to customer request date is 17 points lower
– Our supply base is 10X larger
– Our Procurement agents manage approximately 10X more items per agent
– Our intra-facility shipments are 10X higher
• These inefficiencies drive:
– Increased costs and inventory
– Gaps in material availability
– Negative impacts on customer satisfaction
– Employee frustration
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Fast Flow Supply
Operations’ approach to significantly reduce process complexities, improve material flow and develop varied customer fulfillment models
43
Logistics thread
Planning thread
Procurement thread
Fast Flow Supply
eSupply Chain
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Driving to solutions
Logistics
• Logistics network strategies & organization opportunities
• Replenishment model to synchronize procured material through manufacturing and service deliveries
Planning
• Implement strategic fulfillment models that drive us to “make to order”
• Overhaul and manage all aspects of product lead times & planning cycles
Procurement
• Develop better models for supplier and part selection
• Synchronize and simplify supplier management approach
eSupply Chain
• Transform Logistics & Planning controls, decision-making & automation
• Redesign and automate procurement process and tools to simplify work
44
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High-level project schedule
45
Solutions
Solutions
Solutions
Business Case
Bus. Case
Business Case
Scope
Scope
Scope
eSupply Chain aligned strategies and support
Aug ‘13 Apr ‘14 Jan ‘14 Nov ‘13
We are here Aug ‘14
Planning
Logistics
Procurement
FY
’17
Fin
ish
Lin
e Implementation
Implementation
Implementation
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Implications of Fast Flow Supply
• Transforming how we run our supply chain functions by reducing complexities
• Supply base can anticipate seeing changes in the coming months
– Technology investments and alignment
– Automation and collaboration
– Supplier selection weighted to our Trusted Supplier results
– Easier to do business with
• Implementation of successful solutions will deliver:
– Reliable, consistent material availability
– Improved material flow
– Simplified and automated processes
– Greater customer satisfaction, which supports business growth
46
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How can our suppliers contribute?
• You see supply chain innovation everyday from your customer base…bring it forward!
• We are looking for suppliers that want to grow and be transformational.
• Speak up about what drives complexities between us.
• Perform and become a precious metal partner!
47
© 2014 Rockwell Collins. All rights reserved.
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© 2014 Rockwell Collins. All rights reserved.
Achieving the Next Level of Operational Excellence Bruce King Senior Vice President Operations
2014 Annual Supplier Conference
© 2014 Rockwell Collins. All rights reserved.
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Achieve the next level of operational excellence
Operations optimization
Deliver exceptional quality
49
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Rockwell Collins optimization
50
FY13: Finance
FY13: Operations
FY13: Human Resources
FY14: eBusiness
Sales & Marketing; LCVS
• Dynamic market conditions require us to think differently about what we do and how we do it to
• Successful improvements will position Rockwell Collins for long-term
competitiveness, growth and success
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Operations optimization
51
Fast Flow Supply model • Significantly reduce process complexities • Improve material flow • Develop varied customer fulfillment models
Factory transformation • Organization around technology for flow and quality • Clean, professional appearance • Agility to adapt quickly to shifts in production demand
New product introduction • Design for Production approach
• Improved material selection, producibility and testability
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Delivering exceptional quality
52
Superior achievement in performance, surpassing what has been previously accomplished
Environmental drivers Strategic implications
Increasing customer
expectations
• Expect near flawless execution
• Accelerate performance improvement – prevent issues
• Culture of rapid containment – protect the customer
• Extend performance requirements and solutions to supply base
Business growth
• Stronger linkage of quality to business opportunities
• Greater globalization emphasis
▸ Flexibility where we manufacture and/or procure products
▸ Develop supply base capabilities
▸ Processes and systems to support manufacturing and supply transitions
▸ Balance a less complex, yet global, supply chain
© 2014 Rockwell Collins. All rights reserved.
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Rockwell Collins Quality Maturity model
Prevention
Continuous Improvement
Variation Reduction
Stability & Control
Quality Management System
Rockwell Collins actions
• Proactive supplier management
• New product introduction
• Root cause corrective action
• Standard work
• Change controls
• Stop and Fix
• Inspection and detection
Supplier accountability
• Platinum Premier status
• Use Last Article Inspection
• Limit process changes
• Communicate issues early
• Flow inhibitor improvement
• First Article Inspection
• Proactive quality certifications
– Nadcap accreditation
– AS9100, ISO9000
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Achieving next level of operational excellence
• Aggressively pursue Operations optimization opportunities
• Fast Flow Supply
• Factory transformation
• New product introduction
• Deliver exceptional quality to every customer every time
• What got us here, won’t get us there
• Better every single time
© 2014 Rockwell Collins. All rights reserved.
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© 2014 Rockwell Collins. All rights reserved.
Full Speed Ahead Kelly Ortberg CEO and President
2014 Annual Supplier Conference
© 2014 Rockwell Collins. All rights reserved.
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2014 Annual Supplier Conference
56
Thank you!