Upload
others
View
2
Download
0
Embed Size (px)
Citation preview
WELCOME
Middle East Press Delegation:
Digitalization of the
Process Industries
siemens.com Restricted @ Siemens AG 2018
Siemens AG 2018
September 2018 Page 2 Process Industries and Drives
siemens.com/processautomation Restricted © Siemens AG 2018
Digitalization and automation
of the process industries Bernhard Kienlein
Head of Process Industries and Drives Division, Siemens CEE
Middle East Press Delegation Vienna, September 13th, 2018
Siemens AG 2018
September 2018 Page 3 Process Industries and Drives
We serve process industries with
digitalization, automation, electrification and more
XHQ Operations
Intelligence
SIMIT
simulation
COMOS
DCS, HMI and
Automation Systems
Panels
Industrial Commu-
nication and Identification
Analyzer Digital and Life-
cycle Services
Pressure /
Temperature
transmitters
Flow metering
Digitalization Automation
MOM/MES
Weighing
Positioner
Product Lifecycle
Management
Level metering
and more HV/MV/LV
switchgears
Motor control
centers
Electrification
Transformers
Motors, Drives
and Starters
Energy
Management
Gas-/Steam-
turbines
SILYZER
Siemens AG 2018
September 2018 Page 4 Process Industries and Drives
We leverage our industry know-how rooted in electrification
and automation as a differentiator for digitalization
Digitalization
Automation
Electrification
Siemens Software
Digital Services
Digital
Expertise
Water
and WW
Pharma Chemical
Glass
and Solar
Oil and
Gas
Minerals
Fiber
Marine
1 The cloud-based, open IoT operating system
Digital enhanced Electrification and
Automation
MindSphere1
Siemens AG 2018
September 2018 Page 5 Process Industries and Drives
With our support, process industry companies can meet
essential market and customer requirements
New business models
Flexibility Efficiency Speed Quality
Security
Siemens AG 2018
September 2018 Page 6 Process Industries and Drives
“How can I profitably produce and release small batches?”
How can we achieve personalized, safe but affordable
medicine? Digitalization in the pharmaceutical industry
Pharma
Pharmaceutical Industry
Siemens AG 2018
September 2018 Page 7 Process Industries and Drives Page 7
Pharma Challenges
Pharmaceutical
Manufacturing
Challenges >500 pages
of paper batch documentation
>25% cost of quality in drug manufacture
600% increase in FDA warning letters
Siemens AG 2018
September 2018 Page 8 Process Industries and Drives
Personalized Medicine is transforming Healthcare & Pharma
Industry Trends
Dri
vers
: P
ers
on
aliz
ed
Me
dic
ine
,
D
igit
aliz
atio
n &
Ind
ust
ry 4
.0
Tod
ay
Tom
orr
ow
Pharma
Large Scale Production
• Patent Protection and large Markets
balance long Development Times and fail
Batches.
Individualized Production
• Platform Processes and Integrated
Production Control Strategies are key
Enabler for individualized Manufacturing.
1 Spear et al. 2001 2 www.clinical.trials.gov queried for Trials with Keywords individualized and/or personalized in 11/16
“One does not fit all”
• Today’s Drugs are ineffective in up to 50%
and more of the Patients1.
Healthcare
“Personalized Medicine”
• Individualized Treatment tailored to the
Patient’s Molecular Profile.
Market Adoption
2000
1995
2005
2010
26
2
0
1756
2612 2016
• The Number of registered
clinical Trials in personalized /
individualized Medicine2 is
exponentially increasing and
new Products are expected to
enter and transform the Market.
• Individualized Medicine/Manufacturing
Solutions need to enable flexible and
fully controlled, small-scale Processes
as part of a holistic Product Life Cycle
Management from Patient to Patient.
Trends are translating to
Markets
2020
Siemens AG 2018
September 2018 Page 9 Process Industries and Drives
What digitalization means to pharmaceutical manufacturing
Providing digital solutions along entire value chain
Flexibility
• Personalized medicine
• Data integrity from lab
to patient
Time to market
• From idea to production
• Continuous Manufacturing
• Smart Modular Standards
Quality/Regulation
• Right first time production
• Data integrity
• Data consistency
Efficiency
• Operational excellence
• Resources and COGS
• International collaboration
Integrated Operations
Integrated Engineering
Product
design
Production
planning
Production
engineering
Production
execution Service
Siemens AG 2018
September 2018 Page 10 Process Industries and Drives
Integrated Engineering
Paperless (eBR)
Digital Twin
Cloud & Fog Personalized Medicine Continuous (PAT)
Process & Plant Simulation
MindSphere
10 01 01 11
01 00 11 10
10 01 01 11
10 01 01 11
10 01 01 00
01 00 11 10
10 01 01 11
10 01 01 11
10 01 01 11
01 00
10 01
10 01 01 11 01
10 01 01 00
01 00 11 10 01 00 11
10 01 01 11
10 01 01 11 00 10
Smart Bio-Production
Focused on bringing innovation to the pharmaceutical
industry through initiatives
Siemens AG 2018
September 2018 Page 11 Process Industries and Drives
SIPAT as enable for Continuous Manufacturing –
First FDA approved change1 from traditional batch to continuous
FDA – Food Drug Administration; NIR – Near Infrared; PAT – Process Analytical Technology;
1 Yu, Lawrence, Ph.D. “Continuous Manufacturing Has a Strong Impact on Drug Quality.” FDA Voice.12 Apr. 2016.
NIR
Blender
Reject
Coating
solution
End
product
Raw
Material 1 Raw
Material 2
Raw
Material 3
Raw
Material 4
Tablet Press
Coating pan
Feeders
NIR
Innovative partnerships to trans-
form manufacturing operations
• Transforming assembled
unit operations to continuous
• PAT Enabled central control system • Continuous quality verification
• Real-time release testing
• Smaller footprint and reduced waste
• Improved yield and labor cost savings
Siemens AG 2018
September 2018 Page 12 Process Industries and Drives
BioNTech, Germany
A digital plant for personalized vaccines
Advanced paperless manufacturing
• Central access point for data
• Enable fast scale up
• Eliminate paper-based batch
reports and release by exception
• Intelligent guidance, planning
and scheduling
Customer benefits
• Access your data centrally
• Eliminate paper-based reports
• Time-to-Market
Siemens AG 2018
September 2018 Page 13 Process Industries and Drives
Living Lab Process Industries in Vienna Integrated Siemens portfolio based on fermentation process
siemens.at Restricted © Siemens AG 2018
Digitizing Oil and Gas Optimizing oil production by applying
digital technologies
Siemens AG 2018
September 2018 Seite 15 Helmut Schnabl / RC-AT PD SLN
Oil & Gas is a more than 150 years old industry …
About 40 percent of
global crude oil and
natural gas production
comes from fields that
have been in operation
for more than 25 years.
About 175 fields have
been producing for
more than 100 years.
Drake Well, 1859, Cherrytree Township, USA
Siemens AG 2018
September 2018 Seite 16 Helmut Schnabl / RC-AT PD SLN
Mature fields are essential to supply global oil demand
Siemens AG 2018
September 2018 Seite 17 Helmut Schnabl / RC-AT PD SLN
Artifial lift systems are essential to keep production high
in mature oilfields
More than 94% of the wells globally will
require artificial lifts during their life cycle
Siemens AG 2018
September 2018 Seite 18 Helmut Schnabl / RC-AT PD SLN
SIWELL is Siemens‘ next generation digital solution to automate
and optimize artificial lift systems
Reservoir
Performance
Management
Optimization of
energy consumption
Learning Systems
Production Planning
Artificial Intelligence
SRP
ESP
PCP
Gaslift
Nat. Flow
WIMAX
Monitoring
Alarms
Software upgrades
Central shutdown
Control Room / SCADA
IoT Platform and O&G Applications
Oil & Gas Applications
Siemens AG 2018
September 2018 Seite 19 Helmut Schnabl / RC-AT PD SLN
Example: Edge analytics and smart automation optimize pumps
in the field
Smart Motor Control Motor Management
Safety/automation
functionality
Power measurement
Power supply:
Complete equipment for power
supply
1
4
2
3 Connectivity
WLan, 3G/4G, LoRa,WIMAX
Industrial Tablet
Industrial IoT Platform
SCADA
IoT gateway / Edge Analytics Industrial Intel®-based gateway
Soft sensing
Alarming
Smart Motor Control Motor Management
Safety/automation
functionality
Power measurement
Power supply:
Complete equipment for power
supply
1
4
2
3 Connectivity
WLan, 3G/4G, LoRa,WIMAX
Industrial Tablet
Industrial IoT Platform
SCADA
IoT gateway / Edge Analytics Industrial Intel®-based gateway
Soft sensing
Alarming
Siemens AG 2018
September 2018 Seite 20 Helmut Schnabl / RC-AT PD SLN
Example: Artificial intelligence in the cloud predicts failure of ESP
pumps days before they would happen
P2
P1
P3
E
Deep Learning
Neural Networks
Statistical Models
Failu
re
Ala
rm
Significant Anomaly Level
Prediction
Siemens AG 2018
September 2018 Seite 21 Helmut Schnabl / RC-AT PD SLN
Digitalization will transform the oil & gas industry
Automation, interaction and informed decisions based on data, digital twins and
artifical intelligence will make the competitive difference in O&G
Siemens AG 2018
September 2018 Seite 22 Helmut Schnabl / RC-AT PD SLN
Helmut Schnabl
Siemens AG Österreich
Phone: +43 664 8855 7243
E-mail: [email protected]