Welcome to the Workshop on ISO 9001

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    Welcome to the Workshop

    on

    ISO 9001:2008

    By- Raquibul H. Siddiquee

    Ext:228

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    Objective

    At the end of this course, delegates will have gain:

    An understanding of the correct use of terminology

    and vocabulary as used in ISO 9001. An understanding of the purpose of quality

    management systems and the eight quality

    management principles upon which ISO 9000 series

    is based. A detailed understanding of the standard ISO

    9001:2008.

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    Course Topics

    Introduction-basic concepts and definitions

    Evolution of Quality System Standards

    Quality Management Principles

    Analysis of ISO 9001:2008

    Assessment/ Certification

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    FlowofCourses

    Day-1

    Introduction-basic concepts and definitions

    (30 minutes)

    Evolution of Quality System Standards(20

    minutes)

    Quality Management Principles (60minutes)

    Q&A (10minutes)

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    FlowofCourses (cont)

    Day-2

    Analysis of ISO 9001:2008(90 minutes)

    Assessment/ Certification( 10 minutes)

    Q&A( 20 minutes)

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    Welcome Day-1

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    Introduction-basic concepts and

    definitions

    KeyDrivers forBusiness Success

    People

    ProcessTechnology

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    Introduction-basic concepts and

    definitions

    WhatareProcesses?

    A series of predictable steps- a roadmap that

    helps you create a timely, high quality result.

    The roadmap that you follow is called aProcess

    Requirements Design Build Test

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    Introduction-basic concepts and

    definitions

    Why weneedProcesses?

    DeliverQuality

    Consistently

    ImproveProductivity

    Reducerisks ofProjectfailure

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    Introduction-basic concepts and

    definitions

    QMS

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    Introduction-basic concepts and

    definitions

    Quality Manual-A document containing the

    scope and any exclusions, description and

    interaction of processes and reference or

    inclusion of to the quality system procedures.The manual would typically include the policy,

    and an organisation chart (organogram)

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    Introduction-basic concepts and

    definitions

    Procedures- These describe the means by

    which the policy is to be implemented. They

    define the activity, who carries out the activity

    and when it is carried out.

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    Introduction-basic concepts and

    definitions

    Workinstruction-These detail the

    requirements for individual activities and how

    they are to be carried out.

    Note: Procedures and work instructions can be in the form of flow

    charts, pictorial diagrams or samples and do not necessarily

    have to be documented in a text format.

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    Introduction-basic concepts and

    definitions

    Records- These are the documents that are

    generated as procedures are operated. For

    example, Inspection Records, Purchase

    Orders, Records of Calibration, ManagementReview Records etc.

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    Introduction-basic concepts and

    definitions

    TheDeming Cycle:

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    Quality Management Principles

    Where as an organization,

    You plan the elements of the QMS in order to meet customer

    requirements and enhance their satisfaction;

    You implement the QMS as per the plan;

    You monitor, measure and analyze the performance of the

    QMS against the plan; and

    You take actions to continually improve the QMS.

    Y

    ou will also need to apply the same philosophy whenmanaging the processes that make up the QMS

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    Introduction-basic concepts and

    definitions

    Quality Standards Example

    ISO

    CMM/CMMI

    PCMM

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    EvolutionofQuality System Standards

    Whatis ISO?

    ISO is derived from the Greek word isos,

    meaning "equal

    International Organization for Standardizationis the network of the national standards

    institutes of 170+ countries

    Part of United Nations initiative - is a non-

    governmental organization

    Central Secretariat in Geneva, Switzerland

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    EvolutionofQuality System Standards

    Examples ofPopular ISO standards:

    ISO 9000 : Quality Management Systems-

    Fundamentals and Vocabulary

    ISO 9001: Quality Management Systems-Requirements

    ISO 9004: Quality Management Systems- Guidelines

    for performance improvement

    ISO 19011:2002 :Guidelines on QMS auditing

    ISO 14000 : Environment Management System

    ISO 20000 : IT Services Management

    ISO 27001 : Security Management System

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    EvolutionofQuality System Standards

    ISO 9001

    Not very old, the first standard was published in the

    year 1987.

    It was revised in the year 1994 Focus was on adherence to written procedures

    The last version was in 2000 which is the current

    used version known as ISO 9001:2000

    Focus on Customer Satisfaction and QMS Effectiveness

    The latest revised version known as ISO 9001:2008

    However, the small changes to the standard can

    dramatically impact users QMS

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    EvolutionofQuality System Standards

    Reason forchanging ISO 9001 standard

    ISO 9001, like all standards is subject to

    periodic review

    Normally the review period is around 5-6 years

    Proposed changes are more based on the

    clarification of points already in the standard

    rather than the inclusion of new requirements

    The main purpose of was to enhance theclarity of the current version of the ISO

    9001:2000 standard

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    EvolutionofQuality System Standards

    Reason forchanging ISO 9001 standard

    (cont..)

    To enhance its compatibly with the latest

    revision of the Environmental ManagementSpecification standard, 14001:2004

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    Quality Management Principles

    The ISO 9001 model is based on a specific

    management philosophy. This philosophy

    determines the structure, planning and

    implementation of the standard. It is the single most

    important element which is embedded within the

    standard. Its called the Shewhart/Deming Cycle. It

    is a simple but powerful concept. This cycle contains

    four elements:

    Plan > Do > Check > Act

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    Quality Management Principles

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    Quality Management Principles

    The ISO 9001 model is based on the Eight

    Quality Management Principles. From these

    principles, tangible benefits are derived.

    These principles are known as the EightQuality ManagementPrinciples. It is crucial

    that the QMS that you establish and

    implement demonstrate these principles in

    action

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    Quality Management Principles

    Customerfocus

    Leadership

    Involvement of people

    Processapproach

    Systemsapproach to management

    Continual improvement

    Factual approach to decision making

    Mutually beneficial supplierrelationships

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    Quality Management Principles

    Customerfocus ~ Organizations depend on

    their customers and therefore should

    understand current and future customer

    needs, should meet customer requirementsand strive to exceed customer expectations.

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    Quality Management Principles

    Leadership ~ Leaders establish unity of

    purpose and direction of the organization.

    They should create and maintain the internal

    environment in which people can becomefully involved in achieving the organizations

    objectives. Involvement of people ~ People at

    all levels are the essence of an organization

    and their full involvement enables theirabilities to be used for the organizations

    benefit

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    Quality Management Principles

    Involvement of people~ People at all levels

    are the essence of an organisation and their

    full involvement enables their abilities to be

    used for an organisations benefit.

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    Quality Management Principles

    Processapproach ~ A desired result is

    achieved more efficiently when activities and

    related resources are managed as a process.

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    Quality Management Principles

    Systemsapproach to management ~

    Identifying, understanding and managing

    interrelated processes as a system

    contributes to the organizations effectivenessand efficiency in achieving its objectives

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    Quality Management Principles

    Continual improvement ~ Continual

    improvement of the organizations overall

    performance should be a permanent

    objective of the organization

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    Quality Management Principles

    Factual approach to decision making ~

    Effective decisions are based on the analysis

    of data and information

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    Quality Management Principles

    Mutually beneficial supplierrelationships

    ~ An organization and its suppliers are

    interdependent and a mutually beneficial

    relationship enhances the ability of both tocreate value

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    Q&A

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    EndofDay-1

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    Welcome Day-2

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    AnalysisofISO 9001:2008

    1 Scope

    1.1 General

    1.2 Application

    -generic, applicable to all organizations.

    2 Normative references

    - dated and undated reference

    3 Terms and definitions--all that ISO 9000

    apply,productservice

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    AnalysisofISO 9001:2008

    4 Quality management System

    4.1 General requirements

    4.2 Documentation requirements

    4.2.1 General

    4.2.2 Quality manual

    4.2.3 Control of documents

    4.2.4 Control of records

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    AnalysisofISO 9001:2008

    5 Management responsibility

    5.1 Management commitment

    5.2 Customer focus

    5.3 Quality policy

    5.4 Planning

    5.4.1 Quality objectives

    5.4.2 Quality management system

    planning

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    AnalysisofISO 9001:2008

    5.5 Responsibility, authority and

    communication

    5.5.1 Responsibility and authority

    5.5.2 Management responsibility5.5.3 Internal communication

    5.6 Management review

    5.6.1 General

    5.6.2 Review input

    5.6.3 Review output

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    AnalysisofISO 9001:2008

    6 Resource management

    6.1 Provision of resources

    6.2 Human resources

    6.2.1 General

    6.2.2 Competence, training and

    awareness

    6.3 Infrastructure

    6.4 Work environment

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    AnalysisofISO 9001:2008

    7 Product realization

    7.1 Planning of product realization

    7.2 Customer-related processes

    7.2.1 Determination of requirements related to

    the product

    7.2.2 Review of requirements

    related to the product

    7.2.3

    Customer communication

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    AnalysisofISO 9001:2008

    7.3 Design and development

    7.3.1 Design and developmentplanning

    7.3.2 Design and development

    inputs7.3.3 Design and development

    outputs

    7.3.4 Design and developmentreview

    7.3.5 Design and development verification7.3.6 Design and development validation

    7.3.7 Control of design and developmentchanges

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    AnalysisofISO 9001:2008

    7.4 Purchasing

    7.4.1 Purchasing process

    7.4.2 Purchasing information

    7.4.3 Verification of purchasedproduct

    7.5 Product and service provision7.5.1 Control of production and service

    provision

    7.5.2 Validation of processes for production andservice provision

    7.5.3 Identification and traceability

    7.5.4 Customer property7.5.5 Preservation of product

    7.6 Control of monitoring and measuringequipments

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    AnalysisofISO 9001:2008

    8 Measurement, analysis and improvement

    8.1 General

    8.2 Monitoring and measurement

    8.2.1 Customer satisfaction

    8.2.2 Internal audit

    8.2.3 Monitoring and measurement of processes

    8.2.4 Monitoring and measurement of product

    8.3 Control of nonconforming product8.4 Analysis of data

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    AnalysisofISO 9001:2008

    8.5 Improvement

    8.5.1 Continual improvement

    8.5.2 Corrective action

    8.5.3 Preventive action

    ** Note: See Annex B for Changes between ISO 9001:2000

    and ISO 9001:2008

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    Assessment/ Certification

    Validity of certification to ISO 9001:2008

    Before publication of ISO 9001:2008- no accredited

    certificates to new standard allowed

    November 2008-Publication of ISO 9001:2008

    Up to 1 year after publication- certification/ renewal to

    ISO 9001:2000 still permitted

    Beginning 1 year after publication, no new certificates

    to ISO 9001:2000 allowed-all audits to be conducted to

    ISO 9001:2008 2 years after publication- ISO 9001:2000 certificates

    will no longer be valid.

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    Assessment/ Certification

    What to do?

    Clarify the doubts

    Make changes accordingly

    Conduct Internal audit and ManagementReview

    Ask the certification body for audit

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    Q&A

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