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~Communication & Teamwork~
Welcome to Bhoruka Extrusions
Quick Facts
• Established in 1979• Wholly owned subsidiary of $7 Billion YKK Group,
Japan (since 2013)• Extrusion capacity of 1000 MT / Month (6”/ 8”/ 9” -
extrusion press)• In-house Anodizing capacity of 250 MT / Month
(Italtechno, Italy)• In-house Powder coating capacity of 300 MT / Month
(ITW Gema, Switzerland)• Approved PE-F/D-1036; PE-SDF/D-2525 and D-3000
Applicator ( powder coating grades)• Award winning SAP implementation ( ECC 6.0)• Approved extruder of various international systems –
Alu-K, Airclos, Dorma, EFP, Geze, GOS, Reynaers, Schueco, YKK AP
• Online self-updating E-catalogue ( www.bhorukaecatalogue.com)
• Branches across 8 cities - Coimbatore, Mysore, Bangalore, Chennai, Hyderabad, Pune, Mumbai & Delhi
• Dedicated response teams [email protected] &
YKK Group Structure
YKK CORPORATION
YKK CORPORATION
YKK AP Inc.
YKK GROUP
�Founded : January 1, 1934�Capital : US$121Million
�Description of Business
- Fastening Products, Architectural Products,Machinery & Engineering
�Number of affiliated Companies73 countries/regions worldwide.Japan: 21; Overseas: 90Total : 111 companies
�Number of EmployeesJapan : 17,826 Overseas : 27,792Total (Worldwide) : 45,618 (As of MAR 2018)
�Sales (Consolidated Basis)�Fiscal Year 2017)Total Sales (Worldwide) : US$6,670Million (US$=112.12Yen)
�Founded: July 22, 1957 �Capital: US$101Million�Number of Employees (Group)�16,100
[As of Feb 2014]
YKK AP Inc.
We build our own machinery to produce zippers, windows, and doors. These three business groups are the basis for global management.
YKK GROUP
Research &Development
Machinery&
Engineering
ArchitecturalProducts
FasteningProducts
The YKK Group consists of YKK Corporation, the parent company, which produces fastening products, and YKK AP, which produces architectural products. At the center, we have the Machinery & Engineering Department, which supports research and development.
Global Network [Architectural Products]
�Headquarters & Manufacturing Center �Headquarters �Manufacturing Center
Dalian YKK AP Co., Ltd. (1999)
YKK AP (Suzhou) Co., Ltd. (2002)
YKK AP (Shenzhen) Co., Ltd. (2001)
YKK AP Facade Pte Ltd. (2008)
YKK AP Singapore Pte Ltd. (1976)
YKK AP Hong Kong Ltd. (1999)
PT. YKK AP Indonesia (1986)
YKK Taiwan Co., Ltd. (1989)
YKK AP America Inc. (1991)
YKK AP MYS Sdn. Bhd (2011) YKK AP Facade Vietnam Co., Ltd. (2013)
YKK AP Inc. (1957)
Bhoruka Extrusions Pvt. Ltd. (2013)
YKK AP (Shanghai) Co., Ltd. (2008)
YKK (China) Investment Co., Ltd. (2002)
Dalian Suzhou Shenzhen
Along with YKK AP Japan, We are doing business in 13 Countries, Taking advantage of our Global Network
Organizational Structure
Managing DirectorMr. Fumihiko Umano
Technical DirectorMr. Akira Miyazaki
Sales & MarketingMr. Rajat Agarwal
Factory ManagerMr. Prasanna Venkatesh
Finance ManagerMr. Kiran Mohan
HR ManagerMr. Pradeep Rajshekar
Sr. ManagerExtrusion & Tool RoomMr. Ramanand H L
Quality & Planning In chargeMr. Dinesh Babu
Coating In chargeMr. Srinivas A
Design In chargeMr. Rajachar
One of the Largest Integrated Facility
• Extrusion • Billet Casting
• Die Tooling • Anodizing
• Coating • Components
Technical Details - Extrusion
Maximum Profile size
6”--Press-2 (1100UST)
Square 80x80mm
Rectangle 100x60mm
Circle Ø100mm
8”--Press-1 (1800UST)
Square 125x125mm
Rectangle 170x65mm
Circle Ø155mm
9”--Press-3 (2750UST)
Square 170x170mm
Rectangle 200x100mm
Circle Ø200mm
Elliptical 250x50mm
TECHNICAL FACT SHEET
Parameters Press-1 Press-2 Press-3
MAKE Wean United (USA)
Year Chang (Taiwan)
Cheng Hua (Taiwan)
Strength of extrusion press (US TONS) 1800 1100 2750
Diameter of billet 203 mm 152 mm 228mm
Diameter of container 210 mm 158 mm 236mm
Diameter of main Cylinder - Inches 37 25 44.48
Capacity MT/Month 720 360 900
Maximum pressure of Press (BAR) 3000psi 3000psi 3335psi
Alloy 6063, 6005, 60616063, 6060, 6101, 6005, 6351, 6061,
6082
Temper T4, T5 & T6 T4, T5 & T6 T4, T5 & T6
Conveyor Length 36Mtrs. 36Mtrs. 50.90 Mts
Type of Billet Oven (gas, diesel, induction) Hot log shear Induction Hot log shear
Type of Puller Track type Track type Track type
Technical Details - Finishing
BHORUKA ANODISING
Make Italtecno, Italy
Microns 5 to 25
Colors available Champagne, Bronze (Light, Medium, Dark), Black, Pink (Dark, Medium, light) & Burgundy
Maximum Length 6500 mm
Finish Matt, Polished
Capacity MT/Month 270
BHORUKA POWDER COATING
Pre - Treatment Henkel, Germany
Powder Coating Itw Gema, Switzerland
Spray System Automatic
Thickness Range 50 To 75 Microns
Colors All Ral Shades
Type Metallic / Non Metallic
Gloss High Glossy, Semi Glossy, Matt
Finish Plain, Texture, Structure
Maximum Length 7500 mm
Capacity MT/Month 240
Colours Anodizing
Colours Powder Coating
CertificationsISO 9001-2015
Interpon D1000
Interpon D2000
InterponD3000
Approved applicator for Interpon series
Accolades
• Outstanding Export Performance
Award -
• National Safety Award -
• International Quality Crown
Award – London -
• Engineering Export Promotion
Council Award -
• Best SAP Implementation Award
in the metal’s Sector - 2008
Serving Sectors Related to:
Building and ConstructionWe are one of the largest direct-sales suppliers to the building and construction sector in India and offer various products ranging from Doors, Windows, Railings, Formwork, Shutters, Curtain Wall systems and more in a wide variety of shapes, sizes and finishes! Our value offerings can be broadly categorised as follows -
Catalogue Made-to-order Systems
E-Catalogue Online self-updating catalogue with unique set of features:
Our catalogue contains more than 9000 sections that Bhoruka has developed by virtue of being in the industry for more than 35 years. It offer a wide variety of readily available designs from various industries and sectors for you to choose from
Drawing from our vast experience, our Design and Engineering department excels at meeting specific customer requests as per the needs and demands of various projects and helps in turning your vision into reality
We have the unique distinction of being the only extruder in India associated with many globally reputed systems such as Airclos, AluK, Dorma, EFP, Schueco to name a few. We will be delighted to offer their range of products through authorised channels
ØGet instant access to thousands of profiles listed by different categories/sub-categoriesØView product images & description along with other detailsØDownload drawings in PDF format right on your desktopØ Send us an enquiry with complete details directly from the softwareØ Search by ‘section number’ØMore than 50 designs automatically added every month right on your desktopØChoose from our on-line as well as off-line module for on-the-go work
Industrial
Electrical & Electronics Transportation Renewable
EnergyOne of the earliest uses of aluminum sections was in the Electrical & Electronics sector. Bhoruka has been supplying aluminium in this sector for over 20 years. Most of our sections are used for applications which require very good conduction, heat control, heat transfer etc. We manufacture a wide variety of sections using different alloys depending on the end-use of our customers
We have got a wide range of sections which are used in the Transportation Sector. Some of our product range includes sections for Bus Body & Truck Body. Bhoruka also manufactures sections for carriers, foot steps & other light SUV requirements
Bhoruka has been always committed to a safer and better environment. Keeping this in mind we have dedicated offerings for our solar panel and wind mill customers. These sections are often supplied in natural anodizing which are all done at our own in-house facility.
Textile industry
We supply various sections for for the textile industry, which is an important part of the Indian economy. The quality & precision of these sections are of high importance & Bhoruka is committed in providing both the right quality & service to this sector
Since our inception, Bhoruka has been catering to the growing demand and utilization of aluminum in various sectors ranging from – Electronics, Transportation, Textiles, Renewable Energy, Defense, Aerospace etc. We have extensive experience in working with various industrial alloys such as 1060, 6063, 6005, 6082, 6061 and can even develop specific chemistry based on the requirement. Some of the key sectors served by us are –
Serving Sectors Related to:
Key Recent Projects - B&C
Project Name
1 MIAL
2 I THINK – THANE
3 SHELL-NEW TECHNOLOGY CENTER
4 WTC – III
5 JUNIPER
6 SUPREMUS
7 HILTON HOTEL
8 TATA PRIMANTI GURGAON
9 TAJ VIVANTA
10 CISCO SYSTEMS INDIA PVT LTD
Project Name
11 GOLF ESTATE PHASE1A GURGAON
12 EMPIRE
13 EMMBASSY BOULEVARD
14 IGATE GLOBAL SOLUTION -239
15 ONGC-RAJIV GANDHI URJABHAVAN
16 CRESCENT BAY
17 PINNACLE
18 NETAPP
19 PANCHSHIL TRUMP TOWER
20 L & T SEAWOOD
Project Name
1 BATHLA ALUMINIUM PVT.LTD,
2 DORMA INDIA PVT. LTD..
3 EMMVEE PHOTOVOLTAIC POWER
4 FUEGO FURNITURE PVT.LTD.
5 TEAM CONCEPTS PVT.LTD.
6 Sara Elgi Industries Limited
7 XAL TOOL INDIA PVT.LTD,
8 LAKSHMI CARD CLOTHING
9 GOLDSUN AUTO PVT.LTD
10 Shreem Electric Ltd,
Project Name
11 LAKSHMI MACHINE WORKS LTD.
12 BOSCH Limited
13 BGR ENERGY SYSTEMS LIMITED,
14 C.R.I Pumps Private Limited
15 Scania Commercial Vehicles India
16 MOOG CONTROLS (INDIA) PVT.LTD.,
17 BHARAT HEAVY ELECTRICALS LTD..
18 Alstom Bharat Forge Power Limited
19 FESTO CONTROLS PVT LTD
20 Schneider Electric Infrastructure
Key Customers - OEM
Government Approvals
Our Valued Customers
Our Valued Customers
When you think extrusion, think Bhoruka, Your partner of choice!
Thank You