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~Communication & Teamwork~ Welcome to Bhoruka Extrusions

Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

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Page 1: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

~Communication & Teamwork~

Welcome to Bhoruka Extrusions

Page 2: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Quick Facts

• Established in 1979• Wholly owned subsidiary of $7 Billion YKK Group,

Japan (since 2013)• Extrusion capacity of 1000 MT / Month (6”/ 8”/ 9” -

extrusion press)• In-house Anodizing capacity of 250 MT / Month

(Italtechno, Italy)• In-house Powder coating capacity of 300 MT / Month

(ITW Gema, Switzerland)• Approved PE-F/D-1036; PE-SDF/D-2525 and D-3000

Applicator ( powder coating grades)• Award winning SAP implementation ( ECC 6.0)• Approved extruder of various international systems –

Alu-K, Airclos, Dorma, EFP, Geze, GOS, Reynaers, Schueco, YKK AP

• Online self-updating E-catalogue ( www.bhorukaecatalogue.com)

• Branches across 8 cities - Coimbatore, Mysore, Bangalore, Chennai, Hyderabad, Pune, Mumbai & Delhi

• Dedicated response teams [email protected] &

[email protected]

Page 3: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

YKK Group Structure

YKK CORPORATION

YKK CORPORATION

YKK AP Inc.

YKK GROUP

�Founded : January 1, 1934�Capital : US$121Million

�Description of Business

- Fastening Products, Architectural Products,Machinery & Engineering

�Number of affiliated Companies73 countries/regions worldwide.Japan: 21; Overseas: 90Total : 111 companies

�Number of EmployeesJapan : 17,826 Overseas : 27,792Total (Worldwide) : 45,618 (As of MAR 2018)

�Sales (Consolidated Basis)�Fiscal Year 2017)Total Sales (Worldwide) : US$6,670Million (US$=112.12Yen)

�Founded: July 22, 1957 �Capital: US$101Million�Number of Employees (Group)�16,100

[As of Feb 2014]

YKK AP Inc.

We build our own machinery to produce zippers, windows, and doors. These three business groups are the basis for global management.

YKK GROUP

Research &Development

Machinery&

Engineering

ArchitecturalProducts

FasteningProducts

The YKK Group consists of YKK Corporation, the parent company, which produces fastening products, and YKK AP, which produces architectural products. At the center, we have the Machinery & Engineering Department, which supports research and development.

Page 4: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Global Network [Architectural Products]

�Headquarters & Manufacturing Center �Headquarters �Manufacturing Center

Dalian YKK AP Co., Ltd. (1999)

YKK AP (Suzhou) Co., Ltd. (2002)

YKK AP (Shenzhen) Co., Ltd. (2001)

YKK AP Facade Pte Ltd. (2008)

YKK AP Singapore Pte Ltd. (1976)

YKK AP Hong Kong Ltd. (1999)

PT. YKK AP Indonesia (1986)

YKK Taiwan Co., Ltd. (1989)

YKK AP America Inc. (1991)

YKK AP MYS Sdn. Bhd (2011) YKK AP Facade Vietnam Co., Ltd. (2013)

YKK AP Inc. (1957)

Bhoruka Extrusions Pvt. Ltd. (2013)

YKK AP (Shanghai) Co., Ltd. (2008)

YKK (China) Investment Co., Ltd. (2002)

Dalian Suzhou Shenzhen

Along with YKK AP Japan, We are doing business in 13 Countries, Taking advantage of our Global Network

Page 5: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Organizational Structure

Managing DirectorMr. Fumihiko Umano

Technical DirectorMr. Akira Miyazaki

Sales & MarketingMr. Rajat Agarwal

Factory ManagerMr. Prasanna Venkatesh

Finance ManagerMr. Kiran Mohan

HR ManagerMr. Pradeep Rajshekar

Sr. ManagerExtrusion & Tool RoomMr. Ramanand H L

Quality & Planning In chargeMr. Dinesh Babu

Coating In chargeMr. Srinivas A

Design In chargeMr. Rajachar

Page 6: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

One of the Largest Integrated Facility

• Extrusion • Billet Casting

• Die Tooling • Anodizing

• Coating • Components

Page 7: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Technical Details - Extrusion

Maximum Profile size

6”--Press-2 (1100UST)

Square 80x80mm

Rectangle 100x60mm

Circle Ø100mm

8”--Press-1 (1800UST)

Square 125x125mm

Rectangle 170x65mm

Circle Ø155mm

9”--Press-3 (2750UST)

Square 170x170mm

Rectangle 200x100mm

Circle Ø200mm

Elliptical 250x50mm

TECHNICAL FACT SHEET

Parameters Press-1 Press-2 Press-3

MAKE Wean United (USA)

Year Chang (Taiwan)

Cheng Hua (Taiwan)

Strength of extrusion press (US TONS) 1800 1100 2750

Diameter of billet 203 mm 152 mm 228mm

Diameter of container 210 mm 158 mm 236mm

Diameter of main Cylinder - Inches 37 25 44.48

Capacity MT/Month 720 360 900

Maximum pressure of Press (BAR) 3000psi 3000psi 3335psi

Alloy 6063, 6005, 60616063, 6060, 6101, 6005, 6351, 6061,

6082

Temper T4, T5 & T6 T4, T5 & T6 T4, T5 & T6

Conveyor Length 36Mtrs. 36Mtrs. 50.90 Mts

Type of Billet Oven (gas, diesel, induction) Hot log shear Induction Hot log shear

Type of Puller Track type Track type Track type

Page 8: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Technical Details - Finishing

BHORUKA ANODISING

Make Italtecno, Italy

Microns 5 to 25

Colors available Champagne, Bronze (Light, Medium, Dark), Black, Pink (Dark, Medium, light) & Burgundy

Maximum Length 6500 mm

Finish Matt, Polished

Capacity MT/Month 270

BHORUKA POWDER COATING

Pre - Treatment Henkel, Germany

Powder Coating Itw Gema, Switzerland

Spray System Automatic

Thickness Range 50 To 75 Microns

Colors All Ral Shades

Type Metallic / Non Metallic

Gloss High Glossy, Semi Glossy, Matt

Finish Plain, Texture, Structure

Maximum Length 7500 mm

Capacity MT/Month 240

Colours Anodizing

Colours Powder Coating

Page 9: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

CertificationsISO 9001-2015

Interpon D1000

Interpon D2000

InterponD3000

Approved applicator for Interpon series

Page 10: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Accolades

• Outstanding Export Performance

Award -

• National Safety Award -

• International Quality Crown

Award – London -

• Engineering Export Promotion

Council Award -

• Best SAP Implementation Award

in the metal’s Sector - 2008

Page 11: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Serving Sectors Related to:

Building and ConstructionWe are one of the largest direct-sales suppliers to the building and construction sector in India and offer various products ranging from Doors, Windows, Railings, Formwork, Shutters, Curtain Wall systems and more in a wide variety of shapes, sizes and finishes! Our value offerings can be broadly categorised as follows -

Catalogue Made-to-order Systems

E-Catalogue Online self-updating catalogue with unique set of features:

Our catalogue contains more than 9000 sections that Bhoruka has developed by virtue of being in the industry for more than 35 years. It offer a wide variety of readily available designs from various industries and sectors for you to choose from

Drawing from our vast experience, our Design and Engineering department excels at meeting specific customer requests as per the needs and demands of various projects and helps in turning your vision into reality

We have the unique distinction of being the only extruder in India associated with many globally reputed systems such as Airclos, AluK, Dorma, EFP, Schueco to name a few. We will be delighted to offer their range of products through authorised channels

ØGet instant access to thousands of profiles listed by different categories/sub-categoriesØView product images & description along with other detailsØDownload drawings in PDF format right on your desktopØ Send us an enquiry with complete details directly from the softwareØ Search by ‘section number’ØMore than 50 designs automatically added every month right on your desktopØChoose from our on-line as well as off-line module for on-the-go work

Page 12: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Industrial

Electrical & Electronics Transportation Renewable

EnergyOne of the earliest uses of aluminum sections was in the Electrical & Electronics sector. Bhoruka has been supplying aluminium in this sector for over 20 years. Most of our sections are used for applications which require very good conduction, heat control, heat transfer etc. We manufacture a wide variety of sections using different alloys depending on the end-use of our customers

We have got a wide range of sections which are used in the Transportation Sector. Some of our product range includes sections for Bus Body & Truck Body. Bhoruka also manufactures sections for carriers, foot steps & other light SUV requirements

Bhoruka has been always committed to a safer and better environment. Keeping this in mind we have dedicated offerings for our solar panel and wind mill customers. These sections are often supplied in natural anodizing which are all done at our own in-house facility.

Textile industry

We supply various sections for for the textile industry, which is an important part of the Indian economy. The quality & precision of these sections are of high importance & Bhoruka is committed in providing both the right quality & service to this sector

Since our inception, Bhoruka has been catering to the growing demand and utilization of aluminum in various sectors ranging from – Electronics, Transportation, Textiles, Renewable Energy, Defense, Aerospace etc. We have extensive experience in working with various industrial alloys such as 1060, 6063, 6005, 6082, 6061 and can even develop specific chemistry based on the requirement. Some of the key sectors served by us are –

Serving Sectors Related to:

Page 13: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Key Recent Projects - B&C

Project Name

1 MIAL

2 I THINK – THANE

3 SHELL-NEW TECHNOLOGY CENTER

4 WTC – III

5 JUNIPER

6 SUPREMUS

7 HILTON HOTEL

8 TATA PRIMANTI GURGAON

9 TAJ VIVANTA

10 CISCO SYSTEMS INDIA PVT LTD

Project Name

11 GOLF ESTATE PHASE1A GURGAON

12 EMPIRE

13 EMMBASSY BOULEVARD

14 IGATE GLOBAL SOLUTION -239

15 ONGC-RAJIV GANDHI URJABHAVAN

16 CRESCENT BAY

17 PINNACLE

18 NETAPP

19 PANCHSHIL TRUMP TOWER

20 L & T SEAWOOD

Page 14: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Project Name

1 BATHLA ALUMINIUM PVT.LTD,

2 DORMA INDIA PVT. LTD..

3 EMMVEE PHOTOVOLTAIC POWER

4 FUEGO FURNITURE PVT.LTD.

5 TEAM CONCEPTS PVT.LTD.

6 Sara Elgi Industries Limited

7 XAL TOOL INDIA PVT.LTD,

8 LAKSHMI CARD CLOTHING

9 GOLDSUN AUTO PVT.LTD

10 Shreem Electric Ltd,

Project Name

11 LAKSHMI MACHINE WORKS LTD.

12 BOSCH Limited

13 BGR ENERGY SYSTEMS LIMITED,

14 C.R.I Pumps Private Limited

15 Scania Commercial Vehicles India

16 MOOG CONTROLS (INDIA) PVT.LTD.,

17 BHARAT HEAVY ELECTRICALS LTD..

18 Alstom Bharat Forge Power Limited

19 FESTO CONTROLS PVT LTD

20 Schneider Electric Infrastructure

Key Customers - OEM

Page 15: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Government Approvals

Page 16: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Our Valued Customers

Page 17: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

Our Valued Customers

Page 18: Welcome to Bhoruka Extrusions · Maximum Profile size 6”--Press-2 (1100UST) Square 80x80mm Rectangle 100x60mm Circle Ø100mm 8”--Press-1 (1800UST) Square 125x125mm Rectangle 170x65mm

When you think extrusion, think Bhoruka, Your partner of choice!

Thank You