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Exam/HW review Bridgman correction Strain rate effects Compression testing Bauschinger effect Yield prediction

Week7

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Page 1: Week7

Exam/HW review

Bridgman correction

Strain rate effects

Compression testing

Bauschinger effect

Yield prediction

Page 2: Week7

Exam: mean = 79.8

standard deviation = 11.9

Page 3: Week7

Exam review:

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Exam review:

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Exam review:

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Exam review:

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Exam review:

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HW #4 review:

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HW #4 review:

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True strain at necking: Bridgman correction

Week 7 Read: 3.7 Tuesday class

Page 11: Week7

True strain at necking: Bridgman correction

Week 7 Read: 3.7 Tuesday class

Page 12: Week7

True strain at necking: Bridgman correction

During necking: uniaxial stress state develops into triaxial stress state.

R2/a1lna/R21/1/

Part of the stress that contributes to uniaxial yielding

Measured stress

Week 7 Read: 3.7 Tuesday class

Page 13: Week7

True strain at necking: Bridgman correction

Week 7 Read: 3.7 Tuesday class

Page 14: Week7

True strain at necking: Bridgman correction

Week 7 Read: 3.7 Tuesday class

Page 15: Week7

True strain at necking: Bridgman correction

trueBtrue B

Empirically for steel: B = 0.83 – 0.186logtrue

Bridgman correction factor

Week 7 Read: 3.7 Tuesday class

Page 16: Week7

Stress-strain diagrams: trends: strain-rate

Week 7 Read: 3.7 Tuesday class

Page 17: Week7

Stress-strain diagrams: trends: strain-rate

Week 7 Read: 3.7 Tuesday class

Blast impact on composite material (Courtesy of Arun Shukla, URI)

Page 18: Week7

Stress-strain diagrams: trends: strain-rate

Within reasonable boundaries for the strain rate limited effect on UTS

Week 7 Read: 3.7 Tuesday class

Page 19: Week7

113

122

131

10

10

10

s

s

s

T,ln

lnm

m: strain rate sensitivity

Stress-strain diagrams: trends: strain-rate

mK

• Tensile tests:

at > 10-2 s-1 inertia and wave propagation

effects become important.

• Forming processes: rolling, wire drawing with high

strain rates.

• Al (alloys): m ~ 0, typically m ~ 0.02-0.2 for T < 0.9 Tm

1214 1010 ss

Week 7 Read: 3.7 Tuesday class

Page 20: Week7

Week 7 Read: 3.7 Tuesday class

Page 21: Week7

Stress-strain diagrams: trends: strain-rate

Within reasonable boundaries for the strain rate limited effect on UTS

Week 7 Read: 3.7 Thursday class

Page 22: Week7

113

122

131

10

10

10

s

s

s

T,ln

lnm

m: strain rate sensitivity

Stress-strain diagrams: trends: strain-rate

mK

• Tensile tests:

at > 10-2 s-1 inertia and wave propagation

effects become important.

• Forming processes: rolling, wire drawing with high

strain rates.

• Al (alloys): m ~ 0, typically m ~ 0.02-0.2 for T < 0.9 Tm

1214 1010 ss

Week 7 Read: 3.7 Thursday class

Page 23: Week7

Week 7 Read: 3.7 Thursday class

Page 24: Week7

Difference between fcc and bcc metal strain rate sensitivity

Week 7 Read: 3.7 Thursday class

Page 25: Week7

Difference between fcc and bcc metal strain rate sensitivity

Week 7 Read: 3.7 Thursday class

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Example 1:

Week 7 Read: 3.7 Thursday class

The tensile stress in one region of an HSLA steel sheet (m = 0.005) is 1 %

higher than in another region. What is the ratio of the strain rates in the two

regions without strain hardening?

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Combined strain and strain rate

Week 7 Read: 3.7 Thursday class

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Combined strain and strain rate

Week 7 Read: 3.7 Thursday class

Page 29: Week7

Physical origin of strain rate sensitivity

Week 7 Read: 3.7 Thursday class

Page 30: Week7

Compression Testing

Week 7 Read: 3.7 Thursday class

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(a) Stress–strain (engineering and true) curves for 70–30 brass in compression. (b) Change of shape of specimen and barreling.

Compression Testing

Week 7 Read: 3.7 Thursday class

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(a) Distortion of Finite Element Method (FEM) grid after 50% reduction in height h of specimen under sticking-friction conditions. (Reprinted with permission from H. Kudo and S. Matsubara, Metal Forming Plasticity (Berlin: Springer, 1979),p. 395.) (

(b) b) Variation in pressure on surface of cylindrical specimen being compressed.

Compression Testing

Week 7 Read: 3.7 Thursday class

Page 33: Week7

Bauschinger Effect

Ratio of compressive flow stress (0.2% plastic strain) and tensile flow stress at different levels of plastic strain for different steels. (After B. Scholtes, O. Vöhringer, and E. Macherauch, Proc. ICMA6, Vol. 1 (New York: Pergamon, 1982), p. 255.)

Week 7 Read: 3.7 Thursday class

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Bauschinger Effect – explanation attempts

Week 7 Read: 3.7 Thursday class