Wee Sheng Yong 2020.07

Wee Sheng Yong 2020.07.07

Technical Support Engineer

2Customizable in Footer

Date Description

2018Mar01 Baseline; added 4mod system picture and spec

2018Apr03 Changed board stopper on fixture connector pinout map

2018May16 Update Keepout Coordinate for manual Placement (Slide 39)

2018Jun04 Correcting the coordinate for 1mm buffer keepout from 75641 to

79184

2018Jul17 Add Top Jig Lock Pin with respect to Fixture Origin

2018Oct09 Add maintenance guideline for micro switches

2018Dec11 Add Dual Board Stopper at fixture info

2019Feb27 Change ID block Signal layout as standardized for all Inline system.

Also rectify the correct location (port 2 pin 1). Not Port 2 pin 2)

2019May01 Add Rear board stopper keepout Area / dimension

2019Jun01 DBS max board size typo and move the slide to end

2019Sep01 Added 10.00p SW changes for board placement, other slides invalid

2019Nov30 Update fixture drawing so that the top jig will not extend out beyond

board size

2020Jun20 Update Manual Placement and Keepout Coordinate

2020Jul07 Update Belt exposure drawing

3Customizable in FooterCustomizable in Footer

Press

Testhead (4 mod)

DUT P/S

Controller

Pod

Testhead (Rotated)

Electrical

Pod

4

Specifications Units i3070 Series 5i Lean Inline ICT (4 modules)

Dimensions (excluding beacon and

LCD panel)

mm

inches1800 (L) x 1350 (W) x 1945 (H)

Number of test nodes 5182 maximum

PCB size mm

inchesMin: 50 (L) x 60 (W), Max: 711 (L) x 610 (W)

Min: 2 (L) x 2.4 (W), Max: 28 (L) x 24 (W)

PCB thickness mm

inchesMin: 1.0 Max: 8

Min: 0.0393 Max 0.315

PCB weight (kg) kg

lb<= 15 kg

<= 33 lb

PCB edge support mm

inches3, 5, 10

0.1181 to 0.3937

Top-side (adjustable) & bottom side

clearance

mm

inchesTop: 90, bottom: 30

Top: 3.54, bottom: 1.18

Transport method & direction Belt transfer, left to right or right to left

(* User configurable direction and Programmable Front and Rear Rails)

Conveyor Belt Exposure mm 3, 5, 10mm (user changeable guide bar)

Handling Time sec 10 – 12

Customizable in Footer

Transport Flow height:


Top Jig with Fixture Guide Pin

Bottom Jig

Standard i3070 Fixture Kit

Overview

Top Jig

User Panel for Board stopper

7

A L S O AVA I L I N 0 9 . 2 0 S I T E PAT C H


SW 10.00p

7

Since most of the customers had used Offset 7mm and belt

exposure 3mm to create Fixture.

Offset 7mm and Belt exposure 3mm for the default board

placement.

Regardless of PCB support edge (belt exposure), the PCB edge

always 7272 = 18.47mm from the fixture edge.

(See next slide for explanation)

To Use ‘ZERO’ Rail Offset (.hp3070)

EnableInlineZeroOffset: No -> Yes

Keepout area based on belt exposure.

Warning to the user of probing may be conflicted if actual

belt exposure configured not match with fixture option

form.

8

E 1 . 0 4 P L C


Maintenance -> Setting -> Setting 6

When system delivered: the default configuration is PCB support edge: 3mm and offset 7mm (default)

PCB edge support = belt exposure = 3mm

When customer build a fixture for 5mm PCB support edge. What is needed to consider?

1. SYSTEM: remove the rail guide so that belt exposure is 5mm (same as current action)

2. Touch Pane: select belt exposure: 5mm (by removing rail guide, there is 2mm gaps, need to move the rail to

close up this 2mm. So belt exposure to tell system to offset this gap)

Summary:

PCB support edge 3mm = default rail guide + default “belt exposure = 3mm”

PCB support edge 5mm = remove rail guide + set “belt exposure = 5mm”

PCB support edge 10mm = remove rail guide + set “belt exposure = 10mm”

i3070 SW 10.00p

E1.04 PLC version

2019Sep01


1181 = 3mm

X = -1889

Y = - 85275 tenth mils

X = 5611


Probable Area

8845 = 22.47mm

(distance to

probe area)

1 in = 10,000 tenth mils

25.4mm = 10,000

1mm = 393.7 tenth mils

7272 = 18.47mm

1969 = 5mm 3937 = 10mm

Fixture /

Probe Plate

edge

48.5mmconveyor

FA C T O R Y D E FA U LT

Inner Conveyor edge

keepout for support

plate clearance (1mm)

conveyor

Conveyor

belt

Board Board

3mm 3mm5mm10mm

i3070 SW 10.00p

2019Sep01


!Offset 7mm belt exposure: 3mm

KEEPOUT TOP !(board edge - grey)

-1889, -85275

-1889, -78003

299111, -78003

299111, -85275;

KEEPOUT TOP ! (3mm expose - green)

-1889, -78003

-1889, -76822

299111, -76822

299111, -78003;

KEEPOUT TOP !(buffer 1mm - purple)

-1889, -76822

-1889, -76429

299111, -76429

299111, -76822;


KEEPOUT TOP !(board edge)

-1889, -85275

-1889, -78003

299111, -78003

299111, -85275;


-1889, -78003

-1889, -76034

299111, -76034

299111, -78003;


-1889, -76034

-1889, -75641

299111, -75641

299111, -76034;



-1889, -85275

-1889, -78003

299111, -78003

299111, -85275;


-1889, -78003

-1889, -74066

299111, -74066

299111, -78003;


-1889, -74066

-1889, -73673

299111, -73673

299111, -74066;

Keepout Area Coordinate

2020June20


1181 = 3mm

X = -1889


X = 5611


Probable Area

8845 = 22.47mm

(distance to

probe area)


25.4mm = 10,000


4516 = 11.47mm

1969 = 5mm 3937 = 10mm

Fixture /

Probe Plate

edge

48.5mmconveyor

O F F S E T Z E R O M M

Inner Conveyor edge

keepout for support

plate clearance (1mm)

conveyor

Conveyor

belt

Board Board

3mm 3mm5mm10mm

i3070 SW 10.00p

2020June20

4516 = 11.47mm



KEEPOUT TOP !(board edge - grey)

-1889, -85275

-1889, -80759

299111, - 80759

299111, -85275;


-1889, -80759

-1889, -79578

299111, -79578

299111, -80759;


-1889, -79578

-1889, -79185

299111, -79185

299111, -79578;



-1889, -85275

-1889, -80759

299111, -80759

299111, -85275;


-1889, -80759

-1889, -78610

299111, -78610

299111, -80759;


-1889, -78610

-1889, -78217

299111, -78217

299111, -78610;



-1889, -85275

-1889, -80759

299111, -80759

299111, -85275;


-1889, -80759

-1889, -76822

299111, -76822

299111, -80759;


-1889, -76822

-1889, -76429

299111, -76429

299111, -76822;

Keepout Area Coordinate

2020June20

13

Top Access and Transfer pins

1. KEEPOUT for Movable rail if there is top access.

(48.5mm) + (5mm) design error tolerances

2. Place Transfer pins as far as possible (min 3mm away) from conveyors.

3. Recommended transfer pins areas are the empty space (highlighted in Yellow)

1. Within Conveyors.

2. After moveable rail. (Note: Keepout needed for additional board stopper.)

4. KEEPOUT for fixture guide/alignment pins and bushing. (highlighted in purple).

(40-50mm depend on fixture house design and recommendation)

5. Recommended Keepout distance from board edge to centre of the 12mm diameter alignment pins minimum is 45mm.


3070 Testhead

Mo

du

le 3

Mo

du

le 2

Slot 1

3070 Testhead

Mo

du

le 1

Mo

du

le 0

Slot 1

Rear Board Stopper

(Keepout needed)

Board StopperBoard

48.5mm

(Include

BELT and

PULLEY Recommended

Keepout distance from

board edge to centre of

the alignment pins

minimum is 45mm for

12mm diameter.

Transfer pins Transfer pins

14


* All dimension are in “mm”

Add 20mm to the above dimension for keepout

Recommended: 50+20+20 = 90mm ~ 100mm

108+20 = 128mm

3070 Testhead

Mo

du

le 3

Mo

du

le 2

Slot 1

3070 Testhead

Mo

du

le 1

Mo

du

le 0

Slot 1

2019May01


Optio

nal

95mm

~ 765mm Standard kit size

382.5 mm


Recommended support plate to

have 1mm clearance from support

edge (or conveyor rails)

Note: 16.5mm is board placement

with 7mm offset (vary)

66.560.5

* Vary and control within Board Size

Board size minus edge support + 1mm

tolerance

2019Nov30

17

(0.0)

X: 764.54 mmX: 30.1000 in

Y: 457.2 mm

Y: 18.0000 in

Centre Lock-pinX: 382.27 mm

X: 15.0500 inX: 382.27 mm

X: 15.0500 inY: 66.5mm

(2.6181 in)

Y: 150.1mm

(5.9094in)

X: 4.80mm

(0.1889 in )

Y: 216.60 mm

Y: 8.5275 in

Y: 240.6 mm

Y: 9.4725 in

X: 377.47 mm

X: 14.8610 in

X = 299111

Y = 94725

X = -1889

Y = - 85275 tenth mils 1 in = 10,000 tenth mils

25.4mm = 10,000



Probe Plate

10.0 mm

5.0 mm

~ 765mm

Standard kit size

41.8 mm

Alu Frame

Support Plate8.0 mm

Tooling Pins

Maximum height from bottom Jig to tip of tooling pin <=100mm

Stiffener10.0 mm

15.0 mm


Probe Plate

Side wall

Probe Plate

Side wall

Probe Plate

Side wall

Metric Probe or X-Probe

(This profile cannot fit into

900mm Low flow height system)

High density Probing Usual Probing Density

StiffenerStiffener P-Pin Plate

Maximum height from bottom Jig to tip of tooling pin <=100mm

75 mm Profile 85 mm Profile 100 mm Profile

Conveyor rail & belts

Maximum bottom components height = 30mm

Form Tip of the bottom Jig to bottom surface of PCB <=30mm


Probe Plate

Alum – wall/Frame

Support Plate

This is illustration purposes: Tooling pin design should follow standard fixture practices

Tooling pin should be placed away from the conveyor and the bushing flushed with the Probe Plate (See C below). If not possible, take note of the following:

A) Tooling pin bushing should not lean into conveyor belt area.

B) Bushing interfering with conveyor must be cut away.

Stiffener

Tooling Pins

Conveyor

Conveyor belt

Conveyor

Conveyor belt

A C B

Side View


• Top plate and overall thickness of TOP JIG cannot be changed.

• Customer/Fixture house has total control of the other designs.

Maintain height from bottom of the PCB to the top plate at 184.6mm after compression

Probe Plate

Top Plate 8mm

152mm

15 mm

8 mm Top floating plate

PCB (thickness 1.6mm)

Probe Plate

Top Plate 8mm

149.6mm

15 mm

8 mmTop floating plate

PCB (thickness 4.0mm)

Note: Pictures are not in scale

Top JIG thickness (mm) = Maximum thickness (mm) – PCB thickness (mm)Top JIG thickness (mm) = 184.6mm – PCB thickness (mm)


X = -1889


X = 5611


Probe Area

Probe Plate


25.4mm = 10,000


X = 299111

Y = 94725

MaxX = 291611

MaxY = 85870

Board Size: (Standard)

MaxX: 29.8000in

MaxY: 17.7000in

Alu Frame

thickness =

9.5mm

Alu Frame

thickness =

9.5mm

18.0000in

30.1000in

0.15000in = 8.89mm

0.15000in = 8.89mm


X = -1889


X = 5611


Probe Area

Probe Plate (Standard Full Bank Kits)


25.4mm = 10,000


X = 299111

Y = 94725

MaxX = 291611

MaxY = 85870

Board Size: (Standard)

MaxX: 29.8000in

MaxY: 17.7000in

Alu Frame

thickness =

9.5mm

Alu Frame

thickness =

9.5mm

Probe Plate (Extended Area)

Board Size: (XL)

MaxX: 29.8000in

MaxY: 24.0000in

X = 299111

Y = 159725

0.15000in = 8.89mm


Zero OFFSET

Potential conflict:

1. USA fixture used Zero Offset. China developed “7mm” offset fixture. So, System need

to realign.

* Use default to avoid confusion

2. Similar to belt guide bar.

Zero OFFSET 7mm OFFSET (default)

Probable Area Maximized Optimized Probable Area

Test Probes May lean into vacuum port area Test Probes avoided into Vacuum port Area

Valid Offline Press Only Valid Convertible fixture and Offline Press

2020Jun20

25

P C B S U P P O R T E D G E


PCB support edge Handling weight

3 mm (0.1181 in) < 3 kg (6.6 lbs)

5 mm (0.1968 in) 3 – 7 kg (6.6 – 15.4 lbs)

10 mm (0.3937 in) 7 – 15 kg (15.4 – 33 lbs)

Note:

1. System need to configure the conveyor belt guide

bar whenever changeover.

3mm

support

5mm

support

10mm

support

2020Jun20


Convertible fixture Top Clamp concept;

Same bottom fixture base

Concept Pro & Con

Inline – Offline Build-

in Convertible

Easy Handler for Setup

Make Use Vacuum port

Use 2 set of fixture accessories

Offline Press Heavy

One time investment

Use 1 set of fixture accessories

Offline Press Concept


Top view cross section of the fixture Guiding Pin/Rod(Grey

color) and Guiding Bush(Green Color).

The floating concept design to be 2 mm clearance and hence

the movement of the top jig is now 1.0 mm.

Note: Recommended Keepout

distance from PCB board edge to

centre of the alignment pins

minimum is 45mm for Alignment pin

of 12mm* diameter .

Note: For Lean Inline Fixture

45mmPCB

* Note: User determine




Front View (Pin assignment)

AF1

(Signal 404)

AF3

(Signal 406)

AF5

(Signal 408)

AF7

(Signal 410)

AF9

(Signal 412)

AF11(MSB)

(Signal 414)

Spare Spare

AF0 (LSB)

(Signal 403)

AF2

(Signal 405)

AF4

(Signal 407)

AF6

(Signal 409)

AF8

(Signal 411)

AF10

(Signal 413)

Auto GND

(Signal “-”)

- (Com - T) bd

orientation

Spare J1.10 / Spare J1.8 / Spare J1.6 / Spare J1.4 / Spare J1.2 / Spare Spare Spare

Spare J1.9 / Spare J1.7 / Spare J1.5 / Spare J1.3 / Spare J1.1 / Spare Spare + (24V - T) bd

orientation

Limit Sense

(Future)

Spare LEM_M/ / Spare LEM_R / Spare LEM_A / Spare CET PWR /

Spare

USB VCC /

Spare

Data -

Limit Sense

(Future)

Spare ASRU SW GND

/ Spare

ASRU SW GND

/ Spare

ASRU SW GND

/ Spare

CET GND /

Spare

USB GND /

Spare

Data +

Front View (Pin-out)

Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2






FIX ID: Wire to GND is “1”; No wire is “0” (MSB……..LSB) (Example = 111111111111 = 4095)

2019Feb27

31

O P T I O N


1. Minimize fixture change over time without the need

to adjust board stopper. Note 1

2. Potential skew effect for very large board due to

board stopper on front rail side only. Note 2

NOTE:

1. Fixing the board stopper on extreme LEFT or

RIGHT. However, this is not friendly to the fixture

that need to be universal of direction.

2. Additional board stopper on the rear rail will help.

However, addition keepout need to include during

develop fixture.

User

PanelBoard

stopper

on Fixture


PN: 211769-1 (AMP)

Product Type Housing

Number of Positions 9

Connector & Contact Terminates To Wire & Cable

Housing Type Receptacle

Pin 1: ON (+)

(“210” - RED)

Pin 2: Com

(“-” - BLUE)

Pin 3: OFF (+)

(“211” - WHITE)

Pin 4: Com

(“-” - BLACK)

Pin 5: OFF-2 (+)

(“312” - BROWN)

Pin 6: Com-2

(“-” - GREEN)

Pin 7: ON-2 (+)

(“313” - YELLOW)

Pin 8: Com-2

(“-” ORANGE)

Pin 9: spare

Pin Map Table to PLC Input – System Front View

1

9Mating Product

PN: 211768-1

• TE Connectivity AMP Connectors

• CONN PLUG CPC 9POS REV SER 1ON – Extended (block)

OFF – Retracted (unblock)

(+) = 24v

ON-2: Extended (DBS) - optional

OFF-2: Retracted (DBS) - optional

Com/Com-2: 0v

User Panel at System User Panel at Fixture

Optional: 312 and 313 cables connected as standby at

AMP connector but cables for rails are hided in the

trunking.

http://www.digikey.sg/product-detail/en/te-connectivity-amp-connectors/211768-1/A1645-ND/241431


Pin 1 Pin 2 Pin 3

+ (24dc) - (Com) Signal 007 (Board Orientation)

Connector Pin-out (bottom - receiver)

Sensor Type:

Board Orientation Laser thru beam sensorSignal: NPN

Power: +24V DC

Sense distance: 300mm

Recommendation: Optex (economical), Keyence, Omron

Purposes:

1. Check that DUT is in correct orientation.

2. Check that DUT has stopped at the correct position.

Bottom Fixture

Top Fixture

DUT

Board Orientation Receiver

Board Orientation Transmitter

Brd Stopper

Correct Orientation

DUT

Bottom Fixture

Top Fixture


Board Orientation transmitter

Brd Stopper

Incorrect Orientation


Pin 1 Pin 2 Pin 3

+ (24dc) - (Com) Signal 007 (Board Orientation)

Connector Pin-out (bottom - receiver)

Bottom Fixture

Top Fixture


Board Orientation

Transmitter

Amplifier if

any

PLC I/OTop ID block

Inline System

Amplifier if

any

Connection /

cable

Connection/ cable

User connection

EL connector


Bottom Fixture

Top Fixture

Reflector

surface

Board Orientation

Transmitter / Receiver

PLC I/OTransfer

block

Internal

Inline System

Amplifier

if any

Modify Connection /

cables to ANY PINS of

TOP Fixture ID

BLOCK

Connection/ cable

User

connections

Support Plate

signal

Note:

If using reflective laser beam, the signal from PLC (system) needed to re-route.

No connection to bottom

fixture as sensor and

amplifier located at Top

fixture


Support

Plate

Connector (to PLC input)

Pin Signal

1 + (24dc)

2 - (Com)

3 Signal 315 (Board Sit)

Purpose: Check that DUT sit flatly on the support plate.

Sensor Type: Micro switches / Low Beam Laser

Bottom Fixture

Top Fixture

Board-Align/Board-Sit position

Micro switches

Or sensors

PLC checks that board fully sit on fixture support plate

before the Press fully engage to All Probes position

EL connector


Support

Plate

Connector (to

PLC)

Micro switches

Or sensors*

PLC I/O

Inline System

Note:

Either micro switches or low beam sensors can be used. Strategies location is near tooling pins

regular maintenance (e.g. replace) if used micro switches which based on their product life cycle

Micro switches

38

F O R 3 1 3 A N D 3 1 5 S I G N A L


Housing


2019Jun01

40

C O N T R O L S I G N A L - S Y S T E M


Air Control for Cooling DUT

Before: connection before regulator

After: connection after regulator

Tubing size: 6mm

Air Control for board stopper on fixture

Upper Set: Board Stopper 1

Lower Set: Board Stopper 2 (only installed for DBS)

Tubing size: 4mm

2018Dec11

41Customizable in Footer41



DUT

Bottom Fixture

Support Plate

Top Fixture

Legend: Color

Conveyor & Belt

Press rod

Components

Tooling pin

Probes

DUT

Support Plate

Press

1. Standby

DUT

Bottom Fixture

Top Fixture

5. Retest

Bottom Fixture

Top Fixture

3. All Probes

Bottom Fixture

Top Fixture

4. Long Probes

Bottom Fixture

Top Fixture

2. Board Align


* Recommended

support plate to

have 1mm

clearance from belt

edge


Air Cylinder board stopper with positional reed switch sensor.

Example:


Plan View

Front View

Documents

Wee Sheng Yong 2020.07