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we redefine Services

we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

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Page 1: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

we redefine

Services

Page 2: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

For customers that need a Mass Finishing solution and do not have the experience, the capacity required or are not ready to invest in Mass Finishing equipment, ActOn can offer specialist services.

Subcontract Services

Our services include:

Subcontract Services

2

Vibratory and High Energy Finishing Precision Polishing and Inspection

Equipment Refurbishment, Spare Parts and Polyurethane Lining Services

Shot Blasting and Peening

Our experience has been built by working with clients from different industries and developing cost effective solutions for their components. Our highly skilled team will ensure we deliver a service which is of high quality.

3

ActOn Subcontract Steps

Notes:

1. Trials are carried out free of charge. If required, further trials will be carried out to achieve the component finish.

2. Inspection procedures and data cards can be approved by the customer if required before parts are processed.

Request your free processing trial today by contacting our sales technical team or scan the QR code and complete the trial form.

Components processed and inspected as per

data card and returned to customer. Batch

numbers are assigned to parts for traceability.

Customer after-sales support

available for any further subcontract

requirements.

Customer Initial ContactConsulting session

with ActOn technical personnel.

Sample of components sent by customer for

trial purposes.

Trial batches are processed in our R&D facility to

ascertain process parameters and establish

a repeatable solution.

Parts returned to customer for inspection

and approval.Subcontract Order

Data Card is made which contains process parameters,

inspection criteria and any other notes to ensure

repeatability in results.

Key BenefitsFree trial and technical consultation to ensure finishing result is as per

customer’s requirement

Quick turnaround time based on the delivery time of components from

customer

Controlled subcontract processes to ensure constant high quality finishing

on all components

Transport option available to facilitate a quick turnaround time

British company with 5 decades of experience in component finishing

British leading manufacturer of mass finishing equipment and consumables

Applications includeDeburring

Descaling

Degreasing & Oil

Removal

Cleaning

Smoothing

Radiusing

Brightening

Polishing

Blasting

Peening

Drying

Corrosion Protection

Super-finishing

Surface Finish

Mirror Finish

Defect Removal

Stock Removal

Removal of Machining

Lines

Page 3: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

Subcontract Services

4

High Energy & Vibratory Finishing

Centrifugal High Energy Finishing

Vibratory Finishing

Here at ActOn, we have an exclusive facility, equipped with state-of-the-

art finishing machinery, such as high energy and vibratory machines. All our

machines are manufactured at our site in Coventry, and along with our range of

consumables, we offer a complete package to achieve the required surface finish.

The high energy machines provide a speedy finishing solution, as well as a high

quality finish to the parts, eliminating any need for fixturing and preventing their

impingement. Our subcontract facility has a range of high energy systems made

with the latest in high energy technology. With a variety of applications, the high

energy machines can give you an aggressive cut-down; yet are precise enough

to give a mirror shine to most of your delicate components. Both wet and dry

processes can be carried out in these machines.

One of the main advantages of the high energy finishing is the reduced processing

times, with most applications taking between 10 to 30 minutes. Hence, ActOn can

provide a quick turnaround time for the finished components.

Along with the high energy machines, we also have vibratory finishing equipment,

which processes parts of variable sizes and batch quantities. Our range of

vibratory finishing machines available in our subcontract facility includes bowls,

troughs and dryers. These machines have been built to suit various customer

applications from deburring, descaling, radiusing and cleaning to polishing,

drying and surface improvement. The wide range of vibratory machines and

accessories enables us to process parts with different shapes and sizes.

Even though the process time required to finish components in the vibratory

finishing machines is longer in comparison with the process carried out in the high

energy finishing machines, we offer a competitive turnaround time and a cost

effective solution.

5

Page 4: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

AfterBefore

Aerospace

Products we redefine

Products Before and After

6

Here are just a handful of products from different industries that we have processed in our subcontract facility.

AfterBefore

Automotive

7

Fashion

Hospitality

AfterBefore

AfterBefore

Page 5: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

AfterBefore

Products we redefine

Products Before and After

8

Here are just a handful of products from different industries that we have processed in our subcontract facility.

AfterBefore

Coin Blanking

Manufacturing

9

AfterBefore

AfterBefore

General Engineering

Medical

Page 6: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

Subcontract Services

10

Precision Polishing & InspectionIn order to provide you with complete surface finishing solutions, we offer a

precision polishing service for components from various industry sectors. In

combination with our barrelling capability, you’ll benefit in terms of cost, delivery

and quality. Our applications include removal of manufacturing defects on medical

components, aerofoils, gun components, automotive parts and many more, which

are inherent in the casting and forging process.

To comply with the quality standards required by our customers, ActOn has

continuously invested in the development of the machinery and technology and

has implemented and followed a stringent quality control code. Nevertheless, a big

part of our success is due to our commitment to employing highly skilled staff and

continuously training them to the required standards.

Our trained inspectors ensure every component is inspected to the required

specification prior to delivery. The inspections can include visual, dimensional and

surface finish measurements. Our document controls ensure that all inspections

are recorded for traceability purposes.

The following are some examples of components we precision polish and inspect:

Aluminium forgings

Gun bodies

Aerospace blades

3D printed parts

Medical implants

Automotive pedals

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Page 7: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

Subcontract Services

12

Blasting and PeeningWhat is Shot blasting?

Shot blasting is a process used to prepare the component surface prior to coating or application of overlays. The method

includes directing at a high speed spherical blasting media, through compressed air, against the component surface

to clean, remove corrosion, mill scale, paint or rust, achieve a smooth finish, polish and strengthen (peening) the metal.

Blasting results can be manipulated by length of exposure to blasting, when in a tumbler, or adjustment of pressure,

nozzle size and nozzle distance when in a cabinet or shot blasting room.

The blasting media type, shape, size, density, and hardness, along with media acceleration and volume of media,

combined with blasting distance from the work piece, angle of impact and time cycles are important factors in the blast

process capabilities. Selecting the right abrasive media is essential and depends upon the condition of the material

before blasting and the finish required after blasting.

Shot blasting is widely used in different industries such as defence, aerospace, automotive, general engineering,

construction, rail and many more. The Shot blasting process can be applied on metals and softer materials such as

plastics and wood. The process can also provide decorative finishes.

Applications

Our facilities and what we can doWe offer a comprehensive blasting service from our Stourbridge facility to our customers in the Steel Manufacturing,

Food, Automotive, Defence, Marine, Health and Safety, Steel Profiling and Design Industries providing:

An automatic blasting service using large tumbler machines for commercial blasting, cleaning or surface profiling - a rubber belted machine is available for fine blasting

A room shot blasting service which caters for work of a much larger scale. Separate blast rooms located in different work units avoid any possibility of cross contamination of ferrous and non-ferrous materials.

A hand cabinet section for small or large items or one offs that cannot be tumble blasted or that require selective face blasting

An aqua blasting service for fine blasting

A shot peening service

Visual

Bright matte finish

Dull matte finish

Satin finish

Satin luster finish

Blending of tool marks

Removal of weld discoloration

Surface cleaning

Glass frosting and etching

Pre plate and anodize finished

Mechanical

Deburring

De-flashing

Paint and coating removal

Peening

Pre paint and coating adhesion

Heat treat, mill scale removal

Weld splatter removal

Thermal metal spray prep

Rust removal

Mold cleaning

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Type of blasting Abrasive Type Process Reasons

Automatic Blasting Various size ball shot and grit Rubber belted machines that tumble items in bulk whilst blasting

Cleaning of materials for industry. Removing coatings, paint or

powder coating. Caters for high volumes to J.I.T. requirements

Hand Cabinets Glass Bead Cabinets for blasting of individual items

Blasting of delicate items i.e. plastic grilles

Room Blasting (Non-Ferrous

Abrasives) Aluminium Oxide or Glass Bead Maximum room capacity of

7m x 3.25m x 2.5m

Achievement of a consistent and uniform finish on both stainless steel and aluminium products

Room Blasting (Ferrous Abrasives) Grit Media and Ball Shot Maximum room capacity of

7m x 3.25m x 2.5m

Elimination of paint, rust, foundry sand and mill scale. Leaves the

product with an ideal key for painting or powder coating

Shot Peening

A cold working process in which the surface is hit by shot, causing

small dimples, which act as a peening hammer

This increases resistance to fatigue failures, stress corrosion and galling. Specifically used in

the production of gears, chains, welded parts and the aerospace

industry

Extends the fatigue life of most metals, conforming to Almen strip

standards

Contact our sales technical team or scan the QR code and

complete the blasting enquiry form to get a free quotation.

Our service is summarised in the table below

Page 8: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

Subcontract Services

14

Cleaning standardsNew coatings will not adhere on component’s surface if the surface has not been prepared properly, by removing the rust

or the mill scale. Rectifying the failure of coating can be expensive and time consuming, as it implies removing the coating,

prepare the surface finish, re-coating and in some cases the component might need to be dismantled and assembled.

Our service can achieve the desired Sa standards to ensure that the part’s surface is cleaned to the specification. This

ensures the metal is prepared for the coating stage avoiding any future failures.

Standard Blasting Method Finish Reasons

N/A N/A Initial stage prior to blasting.

Sa 1 Light blast cleaning

When inspected without magnification, component surface is free from poorly adhering mill scale, rust, old coating, foreign

matter, visible oil, grease and dirt.

Sa 2 Thorough blast cleaning

When inspected without magnification, most of the mill scale, rust, old coating, foreign matter, visible oil, grease and dirt are

removed. Residual contamination is very well adhered.

Sa 2 ½ Very thorough blast cleaning

When inspected without magnification, component surface is completely free from mill scale, rust, old coating, foreign matter,

visible oil, grease and dirt. Some traces of contamination are visible as slight stains in form of spots or stripes.

Sa 3 Blast cleaning to visual clean steel

When inspected without magnification, component surface is completely free from mill scale, rust, old coating, foreign matter,

visible oil, grease and dirt. Their metal is free from any spots, stripes or discoloration and the component surface has a

uniform white metal colour.

Before

Before

After

After

Services

15

Equipment Refurbishment and Spare Parts Service

As part of ActOn on-going support, we provide equipment refurbishment service and spare parts service. We

can overhaul your older equipment, bring it back to life and make it safer to use. To ensure our clients’ production

does not suffer, we can offer exchange equipment rental or subcontract services. We also provide maintenance

contracts which ensure your equipment is being inspected and maintained by experienced engineers, thus

avoiding future major refurbishment requirements.

We maintain a complete inventory of spare parts to ensure that you do not lose production time. We offer to

install your spare parts or deliver it to your location.

Before

Before

After After

Page 9: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

Services

16

Polyurethane LiningAs manufacturers of finishing machines, we understand that over time the lining of the machines wears out.

ActOn machines are renowned for their durability and we offer our customers a full relining service. We offer

reline services on machines from different manufactures and we have in house capabilities to manufacture

moulds to suit the requirements of our customers.

All machines are stripped, cleaned, inspected for any cracks or damage (repaired accordingly), casted and

demoulded. The lining is finally inspected before being despatched.

17

Polyurethane lined spares

Polyurethane masking development for processing parts

Machinery relining of bowls and troughs

Key features and benefitsCapability of casting up to 150kgs of polyurethane at a time

12 months warranty on all relines

Refurbishment service available for damaged bowls

Competitive pricing

Hardness ranges between Shore 60A to 95A

Option to fabricate custom moulds for machines and spare parts

We can design and manufacture polyurethane masking for parts that are being processed

To minimise production downtime ActOn offers rental options and subcontract services

Page 10: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

we manufactureProducts

Bowls

Centrifugal High Energy

Troughs

Waste Water Treatment

Each of our Bowls are simple to operate, highly efficient, and manufactured in classic designs and sizes to meet your unique applications.

Engineered with the latest technology, the drive mechanism is designed to produce high g-forces, resulting in shorter process times. This technology can be used for both wet and dry processes.

We offer Troughs in many different sizes and an infinite choice of length and width combinations, making them one of our most versatile. These are particularly useful for larger components.

During the finishing operation, the effluent can be

polluted with oil, media and metal fines. Our customers

trust us to help select a waste water treatment system

that complies with the industry’s growing regulations. Once

processed, the effluent is treated in the ActOn centrifuge

system before being discharged to the drain or recycled.

18

Automation Consumables

Duals Dryers

Both the Vibrota and High Energy can be automised to reduce manual handling, and to ensure a consistent process. Our automated systems are

operator friendly, and can be custom built to suit

your needs.

Our consumables are an important aspect of

finishing. From ceramic, plastic and drying media to

liquid compounds, we ensure that you achieve the

optimum results in the most cost-effective way.

Please refer to our individual product brochures for more information.

The orbital Dual finisher works to both deburr and dry in one single unit. This is both an excellent and economical finishing option.

Our unique, elliptical-shaped Vibratory bowl drying machines are compact in size, and simple to operate. The design provides the flexibility to use it as an effective 1 lap drying process or a multi lap process. We also offer conveyorised ovens and rotary dryers.

19

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Our Location

A Global Service

HEADQUARTERSUK, COVENTRY

We might be located in the heart of the UK, but our quality and innovation reaches every corner of the world. We like to call it our Global Service.

BLASTING AND PEENING SUBCONTRACT FACILITY UK, STOURBRIDGE

21

We’re located in the heart of the UK, making us easily accessible.

We’re a strong believer in British quality, and all of our machines are manufactured to such.

There’s also a variety of nationalities within the business, meaning there’s always someone who can interpret and serve all of your overseas needs.

Map Key:

Headquarters

Branch office

Blasting and Peening Subcontract Facility

Distribution areas

BRANCH OFFICEPUNE, INDIA

BRANCH OFFICEKULIM, MALAYSIA

Interested in partnering with us? Get in touch.

ActOn Finishing Limited213 Torrington Avenue Tile Hill, Coventry, CV4 9HNUnited Kingdom.

+44 (0) 24 7646 [email protected]

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What Our Customers Say

“We have saved money and time by using ActOn’s subcontract facility and the finishing is excellent every time.”

“ From the trial stage, ActOn has tailored their services to fit our requirements. We have a great technical relationship with them and we feel confident that their engineers monitor the process at all times.”

“ As our finishing facility could not handle the volume of work, we have contacted ActOn as we believed they offer great support. This was a cost-effective solution which allowed us to focus on our core processes. ”

Quality you can see

23

Quality You Can SeeWe pride ourselves on our excellence, and over the years we have successfully demonstrated an ongoing compliance with ISO quality

and environmental standards.

For ISO, we currently hold:

We’re proud members of the ‘Made in Britain’ campaign.

Page 13: we redefine Services - ActOn Finishing · includes directing at a high speed spherical blasting media, through compressed air, against the component surface to clean, remove corrosion,

ActOn Finishing Limited

213 Torrington Avenue

Tile Hill, Coventry, CV4 9HN, UK.

+44 (0) 24 7646 6914

[email protected]

www.acton-finishing.co.ukACT-36-SER

Issue 02

we redefine