We protect technology. c o m p a n y p r o t e c t i o nc o n n e c t i o n a i r & f l u i d m e c h a t r o n i c s y s t e m s GB c o m p a n y p r

We protect technology.

c o m p a n y p r o t e c t i o n c o n n e c t i o n a i r & f l u i d m e c h a t r o n i c

mechatronic s y s t e m s GB




Our Competences

air & fluid systemsSingle-/Multilayer Tubes(up to 5-layers)Windscreen-Washer TubesCoolant TubesFiller NecksQuick CouplingsFuel-/Oil TubesAir Flow RoutingVentilation TubesVacuum TubesTubes for Air Brake SystemsComponents & Modules forSCR-/ Urea-Systems (AdBlue):Heatable TubesAir Volume ReservoirsAir Flow RoutingQuality SensorsTemperature Sensors

mechatronic systemsHazardous System Parts(ADR/GGVS)Multi Pole PlugsHelix-/Connecting CablesTerminal BoxesElectromechanic ComponentsTemperature Probes/-SensorsLiquid Level SensorsQuality SensorsRelaysVoltage TransformersBattery Switches

protection systemsCorrugated-, Smooth-, Protection-Tubes Plastic-/Metal-tubes/BraidingsEMC-/High Temperature ProtectionOptical Fibre ProtectionFlexible Circuit Protection (FFC/FPC)Injection Moulding PartsManifoldsConnector Interfaces Cable Ducts/ -Rails/ -RoutesVibration ProtectionTextile ProtectionTapes

connection systemsTube GlandsCable GlandsIntegral PartsFixing Materials

Locking Strip for slitCorrugated Tube

Cable Ducts/Cable Routes

Liquid Level Sensor

DC-Converter

DIN-Plug, 4-pole Media Carrying Tubes/Pipes

(Up to 5 layers)

Oil drain tube

Smooth Tubes

Protection System: Corrugatedtube + Plug-Connector Interface

Stiffened/ Flexible Tubes

Filling tube



Our Development-Services

Development/Design/Prototyping for:Extrusion (up to 5 layers) andInjection Moulding

Support for Handling & AssemblyMounting ToolsUltrasonic Welding of Corrugated TubesContact-Protection for mounted wires

Assembly Group Manufacturing

Product-Tests

Documentations

Drawings

On-Site Services:Cutting Services for Corrugated Tubes „Cut on the crest“Technical Application AdviceResident EnineeringWorldwide on site

Additional Services:Installation StudiesIMDS-data supplyMaterial development in cooperation with raw material manufacturersFilling Simulations for injection moulding

Technical SupportConstruction Programms/-SystemsCatia, Pro-Engineer, UG, NX2/1

Data-Exchange Formats:IGES, STEP, CATIA, UG, DXF, DWG, PRT

3D Manifold

Filling Tube with Clip and Cap

Fixing Clip

Connector Interface

Plug Fitting Fuse Box Grommet

Cable Duct

Battery Disconnector

Cable Duct


c o m p a n y p r o t e c t i o n c o n n e c t i o n a i r & f l u i d m e c h a t r o n i cc o m p a n y p r o t e c t i o n c o n n e c t i o n a i r & f l u i d m e c h a t r o n i c

Range of Application

Car TruckAgricultural Technology

Special Appliances

Con-struction Machines Industry

Hazardous System Parts (ADR/GGVS) x xMulti Pole Plugs x x x xHelix-/Connecting Cables x xDistribution Boxes x x x x

Temperature Probes/-Sensors x x x x x xLiquid Level Probes x x x x x xRelays x x x xVoltage Transformers x x x xBattery Switches x x x x

Electromechanic Components



SBBRleft

SBBR

rightTrailerSocket

8-pol. Plug90°-angle/straight

Advantages of the modular System: 100% tested delivery to assembly line Simple and fast mounting and assembly Optical check of plug lock-up Reduction of plug force through inclined plane of bayonet fixingSBBR = Headlight/Brakelight/Indicator/Rearlight

37-pol.

8-pol.

8-pol.

SchlemmerUniversal

terminal boxArt.-Nr. 7800650


Power Supply


rearlight rearlight

Modular Power Supply



bottom

Connectors for Trucks4-, 5-, 8-, 16-, 21-, 35-, 37-pole Connectors

Helix-/Connecting CablesVarious Types :ABS/EBS

Voltage Transformer

Standard Products

Control Devices elektronic/electromechanic

Universal Terminal BoxBattery Main Switch

top

ADR – GGVS ADR: European agreement concerning the international carriage of dangerous goods on the roadGGVS: German technical rules for dangerous goods-regulation road

Foot SwitchTemperature SensorTerminal Boxes



Prime catchfrom spring steel

Contact lamella

Additional steel spring 2nd contact force

Contact points

4-pole Connector DIN 72585

4-pole Connectore. g. for Sensors and Valves

Range of Application:Heavy Duty, Axes, Engines, Frames and Gearbox

Advantages: Particularly vibration-proof Electrical Reliability due to four contact points Suitable for SEAL (waterproof)

VKR Contact

Detail Drawing for Contact



Linear Voltage Transformer Switched Voltage Transformer

Applications:From Standard Applications likethe connection of various devices(coffee makers, navigation systems,mobile phones, radio, TV, fridge…)up to technical complex installations like cranes, lifting platforms etc.

Voltage Transformer 24/12V



Integration of Control Unit and ECU (Main Contact/Relays)within one module

Characteristics: One housing No external wiring Synergy between electrical and mechanical functions Modular Assembly:

Bistable Relays Integrated Customer Specific Electronics ADR-GGVS Type

Advantages: Reducing envinronmental stresses Ease of assembly Compact Design Lower costs for the complete system Customer Specific versions even for small series

Range of ApplicationsCommercial vehicles, Agricultural Technology, Construction- and Special Appliances. In trucks to separate battery from power supply e.g.ADR-GGVS. Temporary series connexion of batteries (start activity)

New Development: Battery Main Swith with Relays

Customer specific type



Media-carrying tubes convey wiper-water, fuel, oil or air.

One main application is forSCR = Selective Catalytic Reduction with AdBlue

Besides being waterproof, they must be designed to resist hightemperatures and certain chemicals in the motor compartment,whatever the demand and field of application.

Characteristics: These tubes can be heated in order not to let

the fluids freeze at low temperatures. Components are connected by Tube and Quick. Customer Specific Tanks and Dosing units

for special applications. Heating by exterior electrical heating pipeline

outside the spiral tube. The Schlemmer Control Unit assures the constant

power supply of the heating pipeline (independent of length).

New Development: Heatable Tube



Characteristics and Advantages:

Short Type

Low weight

Very good mechanical properties

Only one type for 12V and 24V

Output source loadable up to 1A

Control light or relay connectable without additional suppressor diode

Output source short-circuit and overloading proof for the entire operating temperature and voltage range.

Potential-free housing

Sealing Compound

Circuit Board

Sensor Pole

Bayonet Plug16S

Min-/Max-Principle (Short Type)

New Development: Liquid Level Probes



New Development: Customer Specific „Resonance“ Liquid Level Sensor

Characteristics: Using an acoustic source and –receiver different

resonance frequences corresponding with the liquid levels are displayed

The exakt Liquid level is indicated by a signal analysis.

Version with measuring tube for complextank geometries (saddletank)

Advantages: The modular setup allows individual adaptations. . The patented fluid level probe measures the liquid level continously and precisely based upon the principle of the resonance behaviour. Optimal price/performance ratio due to highly

integrated design with less components. No moving parts i.e. buildup free from wear.

Applications: Fuel tank for cars and heavy trucks Tank for cooling water, wiper water, oil or urea

solutions (SCR-Applications)

Functional Principle:Electroacoustic Signalby loudspeaker

Connector

Analysis

Source

Diaphragm

Measuring tube

Probe case

Receiver

Functional Principle:Acoustic Signalby fan

Probecase

Source

Connector

Signal analysis

Receiver

Measuring tube

Application e.g. in saddle tanks



Liquid Level Sensor

Temperature Sensor

Air Volume Reservoir

Quality Sensor

Air TubeHeatable Tubes

Temperature Sensor

Quality Sensor Liquid Level Sensor Resonance Principle

Air Volume Reservoir Air Tube Urea Tube (heatable) Spiral Tube with Heating Coil and Protection Tube

Schlemmer Module

SCR-Exhaust Purification System for Heavy Trucks

Air Compressor

Exhaust Sensor

Exhausttemp. Sensor

ControlValve

Metering SystemControl Valve

Urea Tank

Pump

Control Unit DosingValve



Strenghts & References

Speedy Realization because of long-standing competence in R&D

Customer Specific Solutions for big and low quantities

New miniaturization technologies like SMD/SMT and ASIC

Flexible and short-dated Production based on Inhouse Manufacturing

Cost-optimized Project processing because of Synergy in Toolmaking, Injection moulding, Extrusion & Electronics

Competence in four Product Divisions: Protection / Connection / Air&Fluid / Mechatronic

Customer references for Mechatronic Projects

BOSCH




Thank you.

Documents

We protect technology. c o m p a n y p r o t e c t i o nc o n n e c t i o n a i r & f l u i d m e c h a t r o n i c s y s t e m s GB c o m p a n y p r