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Discover high technology that lowers costs.

We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

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Page 1: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

Discover high technology that lowers costs.

Corporate Office 330 Blaisdell Road Tel 845 359 4700 chromalloy.com Orangeburg, NY 10962

We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of our customers, to extend the life of gas turbine engines and to reduce their operating expenses.

Page 2: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

Replacement and Spare Parts

Component Manufacturing

Component Repair

Rotor Repair and Overhaul

Complete Refurbishment

Field Maintenance

Engineering Services

Long Term Service Agreements

Engineering Technology and Support

Training Services

Control System Retrofits

Condition Monitoring and Diagnostics

Pack Aluminides

Vapor Aluminides

Platinum Aluminides

LPPS Metallic and Ceramic Overlay Coatings

EBPVD Metallic and Ceramic Overlay Coatings

Ceramic Abradable Seals

Abrasive Tip Coatings

Low K Ceramic Coatings

Under Platform Coatings

Airfoil Replacements

Cobalt and Nickel Brazes

Single Crystal Brazes

Blade Tip Laser Powder Welding

Extended Limit Repairs

Upgrade Material Repairs

Coating Upgrade Repairs

Combustor

Compressor Frames

High Pressure Compressor

High Pressure Turbine

HPT Blades, Vanes, and Shrouds

Inlet Case

Low Pressure Compressor

Low Pressure Turbine

LPT Shrouds

Shafts, Disks and Seals

Turbine Frames

Page 3: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

01

Today’s power generation industry

is more competitive than ever. As power

producers around the world seek newer,

better ways to maximize performance and

minimize life cycle costs, Chromalloy is

rising to the challenge.

Innovation creates longevity.

Today, we offer high-tech coatings, repairs, exchange and replacement parts, as

well as field services and monitoring that extend the life of critical parts and reduce

operating expenses through our wholly-owned subsidiary, Turbine Services Limited.

The evolution of Chromalloy.

Chromalloy pioneered the development and application of protective coatings

for turbine airfoils in the 1950s—primarily in commercial aviation and military

applications. As our expertise grew, we became one of the first independents in the

world to repair gas turbine engine components. Later, we began re-engineering and

casting parts and, in the last decade, tackled the challenges of both aeroderivative

and heavy industrial gas turbine engines.

Today, Chromalloy is a $1B+ company with locations in 17 countries around the

world. We leverage our aerospace heritage, military insight and expertise in energy

and power, to provide some of the most high-tech coatings, repairs and parts ever

conceived for heavy industrial gas turbine engines.

As an independent provider, we are uniquely focused on our customers and

work together as partners. This approach enables us to provide the most reliable,

technologically advanced solutions, and deliver those solutions in a flexible, cost

effective manner.

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02 Engines

Chromalloy supports a wide range of gas turbine engines.

GE Mature

Frame 3

Frame 5

Frame 6B

Frame 7E

Frame 9E

Frame 6F

Frame 7F

Frame 9F

W251

TG20

501

SGT6-3000E (501D5/A)

701D

SGT6-2000E (V84.2)

SGT5-3000E (V94.2)

AE94.2

SGT6-1000F (V64.3A)

SGT6-5000F (M501F/W501F)

M701F

SGT6-6000G (W501G)

SGT6-4000F (V84.3A)

SGT5-4000F (V94.3A)

SGT6-8000H (NG60)

9D

11D

11E

13D

13E1

13E2

GE Advanced Siemens/MHI Westinghouse

Mature

Siemens/MHI/AE Advanced

Alstom/ABB Mature

Alstom/ABB Advanced

Page 5: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

03

DesignEngineering

RepairTechnology Field ServicesCastings / Core Machining Coating

Technology

Chromalloy combines our diverse expertise in aerospace, the military and power

generation with a full scope of capabilities. This enables us to develop and deliver

some of the world’s most technologically advanced coatings, repairs and parts.

Innovation forms the core of the Chromalloy value chain, and influences each of

our capabilities. From design, test and systems engineering, castings and core

development, to machining, repair technology, tooling, and coatings—every

discipline benefits from our global knowledge base.

Chromalloy is the only non-OEM (Original Equipment Manufacturer) company in

the world that provides gas turbine engine component coatings, repairs, castings,

manufacturing and overhauls—all from a single source.

The Chromalloy Value Chain

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04

Page 7: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

05Chromalloy Heavy Industrial Gas Turbine Capabilities

Life Cycle Cost Management – Chromalloy uses a two-step approach to deliver the most reliable and

technologically advanced solutions in a flexible, cost-effective manner: (1) repair instead of replace and (2)

replace non-repairable parts with OEM-equivalent components.

Through our wholly-owned subsidiary, Turbine Services Limited, Chromalloy

provides a wide range of services around the world. Turbine Services Limited is

headquartered in Glasgow, UK.

– Gas Turbine Spares and Replacement Parts

– Component Repair Services

– Combustion Inspection Elimination Kit

– Gas Turbine Rotor Overhaul Services

– Field Support and Engineering Services

– Gas Turbine Refurbishment

– Long Term Service Agreements

– Sentinel C™ – Gas Turbine Control System

– TIGER® Condition Monitoring for Gas and Steam Turbines

– Training Courses for Gas Turbine Technologies

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Chromalloy has been a leader in developing commercially viable aluminide coatings

for decades. Today, we continue to provide these coatings and their derivatives to

all the major OEMs, as well as owners and operators around the world. We are the

world’s largest provider of Low Pressure Plasma Spray Overlay and Electron Beam

Physical Vapor Deposition (EBPVD) coatings. All Chromalloy coating technologies

are designed to protect turbine components and increase their longevity.

Thermal Barrier Coating

– EBPVD 7YSZ

– EBPVD Low K Nd-YSZ

– Air Plasma Alumina

– Air Plasma 7YSZ

– Air Plasma Low K Nd-YSZ

Abradable Coating

– Plated CBN Tip

– Air Plasma Porous 7YSZ

Diffusion Coating

– Pack Aluminide

– Gas Phase Aluminide

– Pack/Gas Phase Chromide

– Pack/Gas Phase Platinum Aluminide

– Pack/Gas Phase Platinum Rhodium Aluminide

– Pack/Gas Phase Silicon Aluminide

06 Coating Technology

Overlay Coating

– EBPVD MCrAlY

– LPPS MCrAlY

– HVOF MCrAIY

Wear Coating

– Chromium Carbide

– Nickel Chromide

Page 9: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

07

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08

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Chromalloy has analyzed thousands of engines and repaired over 1,000,000 heavy

IGT components. We offer a full suite of repair capabilities for heavy industrial gas

turbine engines from all the major manufacturers. Our dedication to research and

technology has led to many proprietary processes for metallurgical and mechanical

repairs that are simply unavailable from any other source.

Re-Engineering and Design Capabilities

– Coordinate Measuring Machine

– Video Measuring Machine

– ATOS scanning

– Full Engineering Analysis

Inspection Capabilities

– Eddy Current Inspection

– Fluorescent Penetrant Inspection

– Metallurgical Analysis

– Optical Contour Inspection

– Radiographic Inspection

– Ultrasonic Inspection

– Scanning Electron

Microscope (SEM)

– X-ray Inspection

– Component Life Evaluations

Preparation Capabilities

– Chemical Stripping/Cleaning

– Degreasing

– Hydrogen Fluoride Ion Cleaning

– Water Jet Stripping and Cutting

09Repair Technology

Repair Capabilities

– Electron Beam Welding and Automatic TIG Welding

– 5-axis Laser Powder Welding with Vision System

– Induction Welding

– Gas Tungsten Arc Welding

– Coatings: Robotic HVOF, Plasma and Wire Arc

– Heat Treat and Thermal Processing

– Laser Cutting, Drilling and Shaping

– Honeycomb Sealing and Replacing

– Vacuum Furnace High Temperature Brazing

– Induction Brazing

– Automated Blending and Recontouring

– CBN Abrasive Tip Grinding

– Electro Chemical Grinding

– CNC Milling, Turning and Grinding

– Jig Boring and Grinding

– Shaped Hole Drilling

– Robotic Laser Drilling

– Vibro Super Polishing

– Chemical Plating

– Corrosion Resistant Painting

– Glass Bead Peening

– Steel Shot Peening

– Blade Moment Weigh Balancing

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10

Chromalloy incorporates years of advanced coating and repair technology into

the redesign, casting and manufacturing of our heavy industrial gas turbine parts.

We utilize single crystal technology. And we use leading-edge manufacturing tools

and processes to produce even the most sophisticated components with utmost

precision. This generates high-quality components that not only cost less, but also

perform equal to the OEM parts they replace.

Castings

The Chromalloy castings facility in Tampa, Florida is the most technologically

advanced in the world. This, along with our other casting facility, allows us to

provide a single source for replacement parts, and enables Chromalloy to meet

the operational and financial needs of power producers in a way that no other

company can. By managing the entire replacement part supply chain—from

design, test and systems engineering, tooling, castings and core development,

to repair technology, machining and coating—Chromalloy expedites turnaround

times and reduces costs for customers around the world.

Technology

– Turbine Aerodynamic Design and Analysis

– Engine Performance Analysis

– Secondary Air System Design and Analysis

– Blade/Vane Cooling Design and Analysis

– CFD Analysis

– 3D Thermal Design and Analysis

– 3D Structural Design and Analysis

– Vibration/Modal Analysis

– Mechanical Design and Analysis

– Engine Instrumentation and Testing

– Engine Tuning and Optimization

– Hardware Characteristics

Capital Parts Development Technology

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11

MachiningCasting &Cores

Coating Test DeliverRedesign

Redesign part using largest repair database in the industry to inform improvements.

Apply industry leading protective barrier coatings.

Flow

NDT

X-ray

FPI

Deliver

Install

Monitor

Life Evaluate

Cast components– Single Crystal– Equiax– DS

Onsite core development

Machine component

Drill

New Part Development ProcessChromalloy’s capital parts development technology enables us to provide a fully-integrated supply chain.

Page 14: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

12

Page 15: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

13

Field Support, Engineering Services and Planned Maintenance Programs

Chromalloy staffs a wide range of experienced mechanical engineers, instrumentation

and control engineers, field engineers, technical advisors and project managers. We

promptly dispatch expert personnel to evaluate and perform both on-site and remote

engineering services for planned and unplanned maintenance.

– Scheduled Outages

– Unscheduled Outages

– Comprehensive QHSE Programs

– Site Management

– Control Systems and Retrofits

– Electrical Engineering

– Fuel Conversions

– Technical Support

– Generator Overhauls

– Plant Commissioning

– Plant Upgrades

– Control Retrofits

– Plant Relocation

– Contractual Maintenance Agreements

– Auxiliary Plant Services

– Condition Monitoring and Diagnostics

Page 16: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

14

Long Term Service Agreements

Chromalloy service agreements provide heavy IGT owners with predictable costs

and reliable performance. Our agreements include complete management and

maintenance services required for scheduled maintenance, unscheduled breakdown

maintenance (with access to the Chromalloy strategic spare parts stockholding

and rotor club), part repairs, plant modifications, condition monitoring, diagnostic

trending, fault finding, plant improvements, inspection planning and more.

Controls and Remote Monitoring

Control Systems

The Sentinel-C™ Control Systems series was designed specifically for the retrofit

of heavy-duty gas turbine controls—particularly, the Speedtronic and LA families of

turbine controllers. These systems follow the same turbine control philosophy as

the original system and are easily adaptable to site-specific requirements. Once

implemented, these systems can minimize downtime, increase availability and

enhance reliability.

Condition Monitoring

TIGER® Monitoring System automates the knowledge of the best turbine engineers

and continuously evaluates the condition of gas turbine engines. The software

compiles a complete picture of the turbine in the last shift, day or week providing a

simple-to-read diagnostic summary. TIGER® provides performance and maintenance

calculations along with archiving and graphing capabilities that enable the analysis of

trends and incidents in detail. The system allows colleagues to connect remotely to

assist in turbine operations and alerts operators when problems occur.

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15

Page 18: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

LocationsChromalloy’s Worldwide Network

16

Chromalloy Manufacture/Repair Facilities

Carson City, Nevada, USA

Eastwood, Nottingham, UK

Lamlukka, Thailand

Mexicali, Mexico

Middletown, New York, USA

Midwest City, Oklahoma, USA

Newnan, Georgia, USA

Orangeburg, New York, USA

Phoenix, Arizona, USA

Qiryat-Gat, Israel

Rochefort, France

San Antonio, Texas, USA

San Diego, California, USA

Saint Ouen l’Aumone, France

Tampa, Florida, USAChromalloy Castings

Tilburg, The Netherlands

Windsor, Connecticut, USA

Chromalloy Regional Sales Offices

Beijing, ChinaAero & IGT Regional Sales Office

Delhi, IndiaAero Regional Sales Office

Midwest City, Oklahoma, USAU.S. Military Sales Office

San Diego, California, USAAero Regional Sales Office

Seoul, KoreaAero Regional Sales Office

Tilburg, The NetherlandsWorldwide Aero Sales Office

Chromalloy Service/Customer Support Centers

Bangkok, Thailand

Jakarta, Indonesia

Jeddah, Saudi Arabia

Melbourne, Australia

Mumbai, India

San Francisco, California, USA

Tulsa, Oklahoma, USA

Vancouver, BC, Canada

Chromalloy Joint Ventures

Advanced Coating TechnologyMiddletown, New York, USA

BelAC llCOldsmar, Florida, USA

TRTSomercotes, Derbyshire, UK

Turbine Surface Technologies ltd.Annesley, Nottinghamshire, UK

Turbine Services*

Corporate OfficeGlasgow, UK

Sales & Field ServicePerth, Australia

* Turbine Services is wholly owned by Chromalloy turbineserviceslimited.com

Other Chromalloy Facilities

Airworthiness OfficeBurlington, Massachusetts, USA

engineering Technical Services CenterFort Walton Beach, Florida, USA

engineering Center of excellence & Corporate OfficePalm Beach Gardens, Florida, USA

Turbine Design Analytics GroupStuart, Florida, USA

Our key industrial gas turbine facilities are located in New York, Florida, Scotland, the United Kingdom and Thailand.

Page 19: We are Chromalloy. We are innovators. 14688... · We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of ... technologically advanced

Discover high technology that lowers costs.

Corporate Office 330 Blaisdell Road Tel 845 359 4700 chromalloy.com Orangeburg, NY 10962

We are Chromalloy. We are innovators. And we are working today — and every day — to meet the needs of our customers, to extend the life of gas turbine engines and to reduce their operating expenses.