32
Every dollar helps! These manuals are the culmination of more then 10 years of design and publication and formally sold for $10.00 each. With 54 different manuals available, that’s a $540.00 value. Now, due to the worldwide economic collapse, they are my gift to you. My hope is that you will enjoy these great little airplanes as much as I have enjoyed designing them for you. You may build as many planes as you like. Sell your planes, or give them away. Tell ALL your airplane loving friends to come to the site and get as many of the manuals as they like. If you enjoy these planes, please help to ensure this site stays on-line and these airplane manuals remain available for all to enjoy. Any amount you donate is greatly appreciated. May God bless you and keep you safe. Thank You & Enjoy! Wayne

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Page 1: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

Every dollar helps!

These manuals are the culmination of more then 10 years of designand publication and formally sold for $10.00 each. With 54 different

manuals available, that’s a $540.00 value.

Now, due to the worldwide economic collapse, they are my gift to you.My hope is that you will enjoy these great little airplanes as much as I

have enjoyed designing them for you.

You may build as many planes as you like.Sell your planes, or give them away.

Tell ALL your airplane loving friends to come to the site and get asmany of the manuals as they like.

If you enjoy these planes, please help to ensure this site stays on-lineand these airplane manuals remain available for all to enjoy. Any

amount you donate is greatly appreciated.

May God bless you and keep you safe.

Thank You & Enjoy!Wayne

Page 2: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

www.bcair.comCopyright © 2008 B. C. Air OriginalsTOP SECRET

Step By Step Construction Plans.27 Pages With Over 120 Full Color Photos showing how to build the

Can be made from most 12or 16 oz Beverage Cans.

Wingspan: 16”Length: 16”Height: 5”

Junkers Ju-87

Stuka

Dive Bomber

Page 3: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

Welcome to the B. C. Air Originals Squadron.

This booklet contains complete step by step instructions for building the B. C. AirOriginals Junkers Ju-87 Stuke. Before you start building your first plane it issuggested that you review the entire set of plan directions. Once you have pre-viewed the construction steps you should start collecting the cans that you want touse to make your first plane. These plans are designed to be used with any 12 oz. or16 oz. beverage can. Always use clean, unscratched and undented cans for the bestlooking planes.

Since the building of these planes requires the cutting of cans and the use of sharptools, CHILDREN SHOULD NEVER ATTEMPT THE CONSTRUCTION OFTHESE PLANES WITHOUT ADULT SUPERVISION AND GUIDANCE.CONSUMER ACCEPTS ALL RESPONSIBILITY FOR ANY INJURY IN-CURRED IN THE BUILDING OF THESE PLANES.

It is not necessary to follow all the building steps in the order presented. Such as, ifyou want to make the Wheels first, you can do that and then set them aside untilyou need them. However, until you understand the construction of these planes, itmay be easier to follow the steps in the order listed. Your very first step should beto make a copy of all the templates. All templates are drawn to scale. Using asheet of mylar (Clear Plastic) will enable you to re-use your templates again andagain. There is no limit to the number of planes you can build with these plans.

We, at B. C. Air Originals, will make every effort to assist you in answering anyquestions you may have about the construction of these planes. Please feel free tocontact us ANY TIME at [email protected].

Thank you for your interest in the B. C. Air Originals and have FUN!

D. P. (Wayne) Mathis

Page 4: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

When you print your manuals be sure that your printer is set on it’s MAXprinting area to ensure that all the templates print out to the correct size.The standard 12 oz Can, here in the US, measures 2 1/2" in diameter. If theCans you’re using to make your plane are smaller or larger, then here’swhat you do..... Measure the diameter of your Can and find what percent-age of 2 1/2" it is.... I.e. If your Can measures only 2 1/4" (in diameter)then 2 1/4" is = to 90% of 2 1/2" so you would print out all the templatesat 90% instead of at 100%. If your Can measures 3" (in diameter) then 3"is = to 120% of 2 1/2" so you would print out all of the templates at 120%.etc.Some of these models were originally designed in 1984. Since then thebuilding techniques of these planes has changed over time. I.e. many of theplanes no longer require the use of the wooden former “F-1 & F-2”. Wesimply glue the “B-2’s” onto the BACK (BOTTOM) of the Can “B-1” oruse corrugated cardboard in place of the wood. (See http://www.bcair.com/BT/nwf1.htm and http://www.bcair.com/BT/nf1.htm )Once you’ve reviewed your manual and you’re ready to start your firstplane, go here > http://www.bcair.com/BT/ < and look over the Builder’sTips. These are building tips sent in from builders all over the world. Theywill help you to make these planes easier and faster. Bookmark this page asit is NOT accessible from the main web site.You can obtain the plastic props used on these planes from yourlocal Hobby Shop or here’s where I get my props on-line > http://www3.towerhobbies.com/cgi-bin/wti0091p?&C=QBC&V=MAS <.Here’s where I get my Wooden Propellers on-line > http://www3.towerhobbies.com/cgi-bin/wti0097p?FVSEARCH=PROPELLERS+++&CATEGORY=QB&MANUFACTURER=TOP&submit=Submit+AdvancedSearch<Any 5-7" prop, with any pitch, will work on these planes.

http://www3.towerhobbies.com/cgi-bin/wti0097p?FVSEARCH=PROPELLERS+++&CATEGORY=QB&MANUFACTURER=TOP&submit=Submit+AdvancedSearch

Page 5: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

The following is a list of tools and materials I use to build these planes.You may find that you do not need all of the tools that I use.Use whatever works best for you.

Pliers.

Push Pin.Hot glue gun.Awl (old screw driver sharpened to a point).Wire cutter.X-acto knife (hobby knife) (box opener).Scissors .Ruler (straight edge).Felt tip pen (any color).Needle nose pliers.Small Paper Cutter.

Materials -

Aluminum Cans (beer, pop, soda, juice, etc) any 12 oz. size will work.Bottle caps.Corrugated Cardboard. Tape (any kind) & Glue (2-Part Epoxy works best).Mylar (Clear plastic).Copper Coated Welding Rod, Music Wire or any other straight wire .

(2 sizes - 1/16” & 3/32”)Hazel Nuts (Acorn Nuts, Cap Nuts, Toothpaste Caps).Screws, Nuts and Bolts.Wire clip (speed nut).

2

Page 6: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

Cutting CansThe building of these planes requires that the Tops and/or Bottoms of beverage cans becut off. While you can decide for yourself which method you use to accomplish this,most builders use a Dremal® Tool in a fashion similar to that shown below.

SEE ALL THE BUILDERS TIPS ON-LINE AT > www.bcair.com/BT

What I’ve done here is taken a piece ofboard wood (aprox 12” x 15” x 3/4”) and toit I’ve attached (screw or glue) Two Blocksof wood (2” x 2” x 5”) and Two Rails ofwood (1” x 1” x 10”)

Using a Hose Clamp, I’ve secured myDremal® Tool to the board. The twoguide rails are used to cradle the can.

A cutting wheel is used to cut theBottom and the Top off the Cans.

Again, you can use any other method at your disposal to remove the Tops and Bottoms ofthe cans. Use whatever means you feel most comfortable with.ALWAYS USE PROTECTIVE HAND & EYE GEAR WHEN CUTTING CANS!

In ALL cases, cutthe Bottom off theCan FIRST, thencut the Top off.Get as much of theCan as possible.

Page 7: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

Another Way Of Cutting Cans

Once you’ve selected which Cans your plane will be made out of, take one Can and hold it firmly atit’s bottom. Using your wire snips, cut through the ring at the top of the Can.

Now grab the ring with your wire snips and PULL the top off the Can. The top will normally tare offright where the Can begins to taper inward to the ring.

Continue PULLING until the top of the Can comes off. Then cut down the side of the Can with yourscissors. Next use a smaller scissor to cut the bottom off the Can.

Use a straight edge, or a papercutter to trim the edges smooth.

Trim Can to 3 5/8” x 8 1/4”

SEE ALL THE BUILDERS TIPS ON-LINE AT > www.bcair.com/BT

Page 8: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

Cutting Cans

The building of these planes requires that both the Tops and/or Bottoms of beverage cansbe cut off. While you can decide for yourself which method you use to accomplish this,most builders use a Dremal® Tool in a fashion similar to that shown above. TheDremal® is secured to a board with the use of a hose clamp. Two guide rails are used tocradle the can. A cutting wheel is used to cut the Bottom of the can off first, and then theTop is cut off. Again, you can use any other method at your disposal to remove the Topsand Bottoms of the cans. Use whatever means you feel most comfortable with.

www.bcair.com

STEP # 1

Cut the Tops and Bottoms off 17 Cans.

If you’re using 12 oz Cans, to build your plane, get asmuch of the can as possable. You will need at least 3 5/8”of usable Can.

STEP # 2

Use your Scissors and openup all the Cans as shown here.

Page 9: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

F-1 F-2 F-3

STEP # 3Cut 2 F-1’s and 2 F-2’s from corrugated cardboard.Cut 1 F-3 and 1 F-4 from corrugated cardboard.

F-1 F-2

F-3

F-1

F-4

F-2

F-4

DON’T FORGET TO PUT THE HOLE IN THE CENTER OF EACH “F”.

Page 10: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 4

Take one of the Cans from Step # 1 anddesignate it as the Planes main body Can B-1.

Cut Template B-1 from that Can and form itinto a cone matching up “A” with “A” and“B” with “B”. Tab goes INSIDE. Tape Cantogether on the INSIDE and OUTSIDE of theCan.

Be sure F-1 is FLUSH with the end of the Can B-1.

www.bcair.com

B-1

F-1

Tape

F-1Glue one of the F-1’s from Step# 3 inside the “A” end of B-1.Trim F-1 if needed.

STEP # 5

Glue/Epoxy

B-1Enlarge the Pin hole, in the center of F-1, to 1/4”

TEMPLATE B-1

A A

BB

TAB

To FRONT of Plane

. .

..

1 2

3 4

Use a Push Pin to make Holes 1, 2, 3 & 4.

WHEN PRINTING OUT THIS TEMPLATE A TO A MUST MEASURE 7 1/4”.

Page 11: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 6

Take one Can and cut TEMPLATE B-2 from it.

Match up “A” with “A” and “B” with“B” and using cellophane tape, tape theCan into a cone (on BOTH the INSIDEand OUTSIDE) as shown here.

A B

B-1

Take ONE of the F-2’s and enlarge thePin Hole in the center to approx 3/4”.

Insert the F-2 into the “B” end of B-1.Use your finger to manipulate it intoposition where it will be FLUSH with theend of the Can. Trim F-2 if needed.

Use a Hooked piece of 1/8” Rod toplace glue/epoxy on the INSIDE of B-1securing the F-2 in place.

STEP # 7

TAB goes on the INSIDE

F-2This assembly will now become “B-1”.

www.bcair.comTEMPLATE B-2

“B” “B”

“A”“A”

TAB

Page 12: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 8

B-2F-2

Be sure that F-2 and F-3 align with each other.

B-2

F-3

Drop F-3 into the LARGE end of B-2 and push it intoposition (at the “B” end) of B-2. Then glue/epoxy it inplace on the INSIDE of the Can. Trim F-3 if needed.

Enlarge the Pin hole, in F-3, to approx 1/4”.

STEP # 9

F-3 and F-2 are FLUSH with the ends of B-2.

Take the second F-2 and enlarge the Pin Holein the center to approx 3/4”.

Insert the F-2 into the “A” end of B-2. Use yourfinger to manipulate it into position where it willbe FLUSH with the end of the Can.Trim F-2 if needed.

Use a Hooked piece of 1/8” Rod to place glue/epoxy on the INSIDE of B-2 securing the F-2 inplace.

TEMPLATE B-3

A A

B B

TAB

This assembly will now become “B-2”.

.

.

...

.

5

6

7

8

9 10

Use a Push Pin to make Holes......5, 6, 7, 8, 9,10, 11 & 12.

. .11 12

Page 13: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 10

This assembly will now become “B-3”.

www.bcair.com

B-3

B-3

B-3

F-4

Cut Template B-3 from a Can and tape itinto a cone, using cellophane tape onBOTH the INSIDE and the OUTSIDE,matching up “A” with “A” and “B” with“B”.

Drop F-4 into the “B” end and push it intoplace, at the “A” end, using a pencil asshown here. Trim F-4 if needed.

Glue/epoxy F-4 in place on theINSIDE of the Can.

TAPE

Enlarge the Pin hole, in F-4, to 1/8”.

Take the second F-1 and enlarge the PinHole in the center to approx 3/4”.

Insert the F-1 into the “B” end of B-3. Useyour finger to manipulate it into position where itwill be FLUSH with the end of the Can.Trim F-1 if needed.

Use a Hooked piece of 1/8” Rod to place glue/epoxy on the INSIDE of B-3 securing the F-1in place.

F-1

STEP # 11

Page 14: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 13

B-1B-3 B-2

STEP # 12

Glue/Epoxy B-2 to B-1, then B-3 to B-1. Line up each assembly and trim where needed to get a close fit.

B-3 B-1 B-2

Front of Plane

Back of Plane

Enlarge the Pin holes 1, 2, 3 & 4 (in B-1) to 1/16”.Take Two pieces of 1/16” Rod, approx 15” long andinsert into these holes as shown to the Left.

If your rods are not parallel and square with each other,square them up in the following manner.

If one side is higher then the other, enlarge the HIGHEND “downward” to a 3/32” hole and enlarge the LOWEND “upward” to a 3/32” hole.

The Wing Spars MUST be parallel and square with eachother.

12

34

B-1

F-4

B-3

Page 15: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 14

Take ONE piece of 1/16” Rod , 16 inches long, and using the pattern at the Left, bend it asshown above. This will be the AWS.

AWS - 1/16”

FWS - 3/32”

2 1/

2”1

1/4”

1 5/

8”1

1/4”

2 1/

2”

Take ONE piece of 3/32” Rod , 16 inches long, and using the pattern at the Left, bend it asshown above. This will be the FWS.

2 1/2” 1”

1/2”

3/4”

6”7 1/4”

STEP # 15

Cut Four pieces of corrugated cardboardto the dementions shown at the Right.

WAFL

WAFR

Score Lines

Score Lines

CBWL

CBWR

Page 16: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 16

Insert the FWS (from Step # 13) through holes1 & 2 in B-1 and tape CBWL & CBWR to itas shown at the Right.

CBWL CBWR

FWS FWS1 2

Insert the AWS (from Step # 13) through holes3 & 4 in B-1 (as shown Above) and tape it toCBWL & CBWR as shown at the Left.

STEP # 17

AWS AWS3

3

4

4

B-1

B-1

AWS AWS

STEP # 18

Tape AWS to the CBWL &CBWR as shown at the Right.

STEP # 19Place a strip of double sided tapeon the leading edge of CBWL & CBWR and placeWAFL & WAFR in place as shown to the Left.

WAFL WAFR

CBWL CBWR

1234567890123412345678901234

123456789012123456789012

CBWL CBWR

CBWL CBWR

B-1

B-1

Page 17: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 20

Place TWO strips of double sided tapeon the UNDERSIDE of Both CBW’s as shown atthe Right.

Stick a Can to the UNDERSIDE of the wing asshown at the Right.

CBW

12345678901234561234567890123456123456789012345123456789012345123456789012345123456789012345123456789012345

123456123456

CanCellophane TapeDouble-Sided Tape

Cans are trimmed and logosare matched up at this point.

If you’re using 12 oz Cans to build this plane you’ll need to marry TWOCans together, as show below, to get enough Can to complete the wings.

STEP # 21Place Two strips of double face tape on the TOP of the CBW’s (as you didon the Bottom side) and cover the Top of the Wing with a Can. The TOPCan overlaps the leading edge of the wing as shown below. Trace wingTemplate # 4 (next page) onto the Top Can and Trim Off excess Can.Leave 1” Extra Can on the Trailing Edge of the Wing.Secure Top & Bottom Cans with 7 Staples as shown below.

12345678901234567890121234567890123456789012123456789012345678901212345678901234567890121234567890123456789012123456789012345678901212345678901234567890121234567890123456789012

WAF’s

CBWFWSAWS(SIDE VIEW OF WING)

Can

CanNOTE: Top Can overlapsBottom Can by approx. 1/4”.

Bottom Can will be longer thanTop Can. Trim after securing.

Double face tape on Bottomof CBW to hold Can in place.

Double face tape on Top ofWAF’s to hold Can in place.

www.bcair.com

STAPLES

1” Extra

Repeat on other wing.

Page 18: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

WIN

G T

EMPL

ATE

# 4

AIL

ERO

N T

EMPL

ATE

#5

VS TEMPLATE #6

After you have the wings covered and trimed, use a piece of plastictape, or Similar tape, to close the gap where the wing meets B-1.

B-1

STEP # 22

.

.

13

14

Page 19: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 23Cut TWO VS Template # 6 from Cans. Be sure to “FLIP” VSTemplate to get the corresponding pattern.

VS VS

Cut the TAB off one of the VS’s and tape them together matchingup A with A and B with B. The TAB goes on the INSIDE.

TAB

STEP # 24

STEP # 25Take a piece of corrugated cardboard and cut it to the dimensions shownat the Right. Place a 3/32” hole in the VSCB where indicated.This will be VSCB. VSCB

Take a piece of 3/32” Rod, 15” long, and benda “hook” in one end of it. This will be PS.

STEP # 26

STEP # 27STAPLES

STA

PLES

Staple VS together as shown here.

STEP # 28

Insert the Hook End of PS through the 3/32”hole in VSCB and bend Hook CLOSED.

STEP # 29Trim VSCB as shown and insert it into VS.

VSVSCB

VS

Page 20: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

CP TEMPLATE # 7Score Line Score Line

A

A

B

B

C

C

D

D

STEP # 30After inserting VSCB into VS,secure the Front of VS withThree Staples as shown at theRight.

VS

VS

B-2

B-2

PS Stap

les

Now insert PS into the hole in F-3 (in the back of B-2) andthrough the holes in F-2, F-1 (inB-1) and out through the 3/32”hole in F-4 (at the Front of B-3).

F-4

B-3

STEP # 31Now pull VS up OVER B-2 and secure in place with Tape, glue or epoxy.

BE SURE VS IS SQUARED UP WITHTHE BODY OF THE PLANE.

STEP # 32

TAB 1

TAB 3

TAB 2

TAB 4

Cut CP Template # 7 from Can and, AFTER making theScore Lines, Tape “B” to “A” and “C” to “D” on the INSIDEof the Cockpit Canopy.

Any Can can be used since you’re only interested in the shineyside of the Can.

You can also use any kind of tape but you should also epoxy/glue the joints on the INSIDE of the CP.

CP

CP

CP CP

FRONTBACK

Page 21: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 33

Place CP on top of B-1 and mark B-1 where theslits for the Tabs (on CP) will need to be made.

CP

STEP # 34

Use your X-Acto knife and cut sluts for Tabs 1, 2, 3& 4. Place some glue/epoxy on the INDISE of CPand insert the Tabs in their proper slots. Hold CP inplace, until glue/epoxy is dry, with any kind of tape.

STEP # 35

Use plastic tape to outlinethe window frames asshown here.

FRONT

FRONT

BACK

BACK

Page 22: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 36

Cut TWO pieces ofcorrugated cardboard asshown at the Left andcover them with Canpieces as shown at thrRIGHT. These will be theHS. HS

HS

HSHSHSHS

HS

HS

1 1/2”

3 1/2”

BOTTOM

TOP

STEP # 37

<--- Corrugation runs --->

Take TWO pieces of3/32” Rod and insertthem through Holes13 & 14 in HS. Putsome glue/epoxy onthe Rods and insertthe HS’s onto them.Hold in place untildry.

13

14

STEP # 38Take another 3/32” Rod (or similar piece of wire) and insert itthrough holes you’ve made in the bottom of the VS. Markwhere the Rod needs to be bent and after making the bendsglue/epoxy the ends to the UNDERSIDE of HS as shown here.

BE SURE HS ENDSUP PARALLEL withthe Main Wing.

HS HS

Page 23: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 39

Stack 20 Pull Tabs on end and hold in place witha thin strip of tape (any tape).

Next glue/epoxy all the Tabs together by placingthe glue/epoxy in the INSIDE of the Tabs.

Remove the tape AFTER the glue/epoxy hasdried and the Tabs are secure in their place.

This will become the OC.

PULL TABBOTTOM VIEW

SIDE VIEWFRONT VIEW

STEP # 40

Place some glue/epoxy IN and AROUND holes 11 & 12(on theBOTTOM SIDE of B-3) and place the OC in position (centeredover the holes). Hold OC in position with a strip of tape until theglue/epoxy has dried.

B-3

B-3 B-3F-4

OC

1211

B-1

Page 24: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 41

OCC

OCC

Cut OCC from Can and place in position OVER OC.

Hold in place with a strip of tape on each sideand check to see if Holes 5, 6, 7 & 8 (in B-3)line up with the Tabs 6, 7, 8 & 9.

TRIM OCC IF NEEDED.

Make slits in B-3 and place glue/epoxyon Tabs 6 & 8 and insert them intotheir prospective slits.

Place glue/epoxy on Tabs 7 & 9and insert them into their prospectiveslits.

Hold OCC in place with tape untilglue/epoxy is dry.

68

6

8

7

9

B-3

STEP # 42

Tape the FORWARD Edgeof OCC to soften it.

You can also tape this edgeBEFORE you secure it toB-3.

B-3

OCC

Page 25: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 43Pin a strip of Duct Tape, 1/2” wide by 6” long, onto apiece of cardboard. STICKY SIDE UP.

Take SIX Electricial Connectors (I use Ring Terminals4-6 Stud) and bend them as shown here. These willbecome the Engine Exhaust Pipes EEP.

Place the 6 EEPonto the Duct Tapeas shown.

Side Views

Epoxy/glue theEEP’s together.

When the epoxy/glue is dry, remove the EEP’s from theDuct Tape and cut off the end with the ring.

Spray paint the whole assembly whatever color you’dlike.

Make TWO EEP Assembles.

STEP # 44

www.bcair.com

Enlarge Holes 9 & 10 (inB-3) to approx 1/4” insize. Put some Glue/epoxyin and around Holes 9 &10 . Place the EEP intoposition. Hold in placewith tape until secure.

B-3

OCC

EEP

Page 26: Wayne - bcair.com · Originals Junkers Ju-87 Stuke. Before you start building your first plane it is suggested that you review the entire set of plan directions. Once you have pre-viewed

STEP # 45 Take FOUOR Bottle Caps and put a 3/32” hole in the center of each cap. Glue/epoxy TWO Caps together to make One Wheel. Paint the wheels Black.

STEP # 463/4”

3/8”

1/4”

1 3/4” 2”

Bend TWO pieces of 3/32” Rod as shown at the Left.Be sure to REVERSE Bend the 2” bend on one of theRods. Install Wheels and hold in place with a smallamount of glue/epoxy on the end of the Rod.

STEP # 47

Cut TWO WP from Cans.

WP

WP

A A

B B

C C

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STEP # 48

Put a small strip of double face tape on the INSIDE of the Tab.Bring point “A” to it’s OPPOSITE side of the cut and tape againstthe Tab. Repeat with the other point “A”. Then FOLD OVER thepoint of the Tab as shown below.

STEP # 49Now bring Point “B” & “C” together.OVERLAP one side slightly and securein place with a strip of cellophane tapeon the BOTH the INSIDE & OUT-SIDE as shown below.

B

C

B

C

B

C

WP

WP WPWP

WP WP WP

TAB

TABAA

TAB

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STEP # 50

WP WP

Slide WP over the Landing Gear.Place some glue/epoxy on the 2” end of the LGand slide into main wing at the point shown below.

Glue/Epoxy

STEP # 51

TEMPLATE # 9 LGF

TAB

WP LGFTAPE

Cut TWO LGF from Cans.

Fold LGF around the Main Landing Gear and securethe ends with clear cellophane tape as shown.

STEP # 52

Push LGF against the underside of the wingand secure in place with glue/epoxy.

STEP # 53Put glue/epoxy on the INSIDE of the LGF and pushthe WP up into it.

Turn plane Rightside Up and hold WP in place untilglue/epoxy is dry.

WP

WP

LGF

LGF

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STEP # 54

STEP # 55

STEP # 56

STEP # 57

Bend the Tab on the LGF over thewing and glue/epoxy in place.

Take a piece of 3/32” Rod, approx 2 1/2” long, andbend it as shown at the Left. This is the TW.

Put a 3/32” Hole in the bottom of VS.

Put some glue/epoxy on the end of TW and insertinto the hole and up INTO VSCB (Step # 25).

VS

Make a slit in the leadingedge of each wing, 1”OUTWARD of the landinggear.

Glue/epoxy an EC intothe wing as the gun barrel.

EC

1”

1”

1 1/2”

Take a piece of 3/32” Rod, 1 1/2” long,and glue/epoxy an EC at one end asshown at the Right. This is the RGB.

Use a Black Magic Marker to color, orpaint the RGB Black.

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STEP # 58Make a 3/32” Hole in the BACKwindshield (CP) and glue/epoxyRGB in place as shown here.

Take a piece of 1/16” Rod approx 2”long and, after making a 1/16” Hole inthe top of CP as shown, glue/epoxythe RP in place. String a heavy stringfrom the RP to the VS as shown.

VS

STEP # 59

STEP # 60

Take the 1” extra Can Strips thatyou cut off back in Step # 21and cut 4 (FOUR) Template # 5out of them. (Be sure to flip/flop the template to getcorresponding patterns.)

Put double sided tape on theINSIDE of the Can pieces andstick them to a piece of “chip-board” (NOT CARDBOARD).

Cut away excess chipboard.

Glue/epoxy and insert 5 (FIVE)small pieces of Can BETWEENthe Cans on the wing’s trailingedge and the aileron’s leadingedge as shown at the Right.

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STEP # 61

Cut Template # 11 SPN from any Can.

TEMPLATE # 11 SPN SPNTAB

STEP # 62

Form SPN into a cone by bring “A” to “A” and “B” to “B”.Hold in place with a strip of tape. Glue/epoxy the INSIDE ofSPN at the Tab.

A

A

B B

TAB

Paint SPN whatever color you like.

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STEP # 50

Add aircraft markings and Unit Insignias if desired.

Your B. C. Air Originals Junkers Ju-87 Stuka is now complete.

STEP # 63

STEP # 64

STEP # 65

STEP # 66

F-4

SPN

Use a Black MagicMarker and fill in theface of F-4.

install the prop and cutoff excess PS. Leaveenough PS on which toglue/epoxy a “STOP”.

Glue/epoxy a nut ontoPS to act as a“STOP” for the Prop.

Install the SPN ontothe prop. Glue inplace if necessary.

On this plane I used a prop from Tower Hobbies(www.towerhobbies.com). Prop # LXFTE7