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CENTRIFUGAL PUMPS WAUKESHA 200 SERIES PUMPS Waukesha Cherry-Burrell

Wauk esha Cherry-Burrell SERIES PUMPS - · PDF fileCENTRIFUGAL PUMPS WAUKESHA 200 SERIES PUMPS Wauk esha Cherry-Burrell

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Page 1: Wauk esha Cherry-Burrell SERIES PUMPS -  · PDF fileCENTRIFUGAL PUMPS WAUKESHA 200 SERIES PUMPS Wauk esha Cherry-Burrell

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WaukeshaCherry-Burrell

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WAUKESHA CHERRY-BURRELL

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Waukesha’sTradition as theLeading Producer of Stainless SteelRotary P.D. Pumps for sanitary andindustrial markets reachesback years...five decades of producing a quality product and providing excellentservice to its customers.

Now, combining all of itsmanufacturing and application experience with advanced technologyand new concepts, Waukesha takes particular pride in its 200Series Centrifugal Pump Line, offering the pump user higher levels ofperformance and thebenefits of Waukesha’straditional quality, value and service.

To back this product,Waukesha’s trained sales and application engineers are always available forpersonal consultation to help solve any installation or operational problem. Alarge number of fully-trained Waukesha stocking distributorsthroughout the country (and the world), providequality Waukeshareplacement parts andservice.

Through the use of 316Lstainless steel in all wetted parts, and extra heavy duty motor and solid drive linkage,Waukesha’s 200 Seriescentrifugal pumps are ideal product movers in abroad range of sanitary and industrial applications. In addition tobeing designed for cleaning in place, the sanitary version of this Series is designed andmanufactured to meet therequirements of U.S.D.A.and 3A Standards.

CONTENTSIntro to Centrifugal

Pumps ....................4-5Impeller and Volute........8Motor .............................8Seals ..........................6-7Dimensions ...................9Dimensions

Base-MountedModels................10-11

Capacity Curves..........12Other Models .........13-15Warranty......................15

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Typical Products*Efficiently Handledby 200 Series Pump

SANITARYBAKERY -BattersFats & OilsFlavoringsSweetenersYeast Slurry

BEVERAGE -Alcohols & WinesBeer, Wort, YeastFruit DrinksSoft Drinks

CONFECTIONERY -Syrups

COSMETICS -Dyes, AlcoholsEssential Oils

DAIRY -WheyCream, MilkSweetened CondensedRO/UF Systems

PHARMACEUTICAL -EmulsionsExtractsSlurriesSyrupsHigh Purity WaterWFI (Water for Injection)

INDUSTRIALAcetic AcidAcetic AnhydrideAcetoneAluminum SulfateAmmonium ChlorideAmmonium HydroxideAmmonium NitrateAnaline DyesAnhydrous AmmoniaBeet JuiceBenzeneBloodBoric AcidBrinesButadieneButyl AlcoholCalcium CarbonateCarbolic AcidCarbon DisulfideCarbon TetrachlorideCellulose AcetateChloroformCitric AcidCleansersDetergentsDyesEtherEthyl AlcoholFatty AcidsFerric SulfateFormaldehydeFreonFruit AcidFurfuralGelatinGlycerinGlycols-Ethylene

HydrazineHydrogen PeroxideInkInsecticidesKetonesLacquersLactic AcidLactoseLatexMagnesium SulfateMethyl AlcoholMethyl Ethyl KetoneNaphthaOils, Mineral & VegetableOxalic AcidPaintPalmitic AcidPhosphoric Acid below 85%PlasticizersPolyvinyl AcetatePolyvinyl ChloridePotassium ChloridePropyl AlcoholRO/UF SystemsRosinSoap Liquors & SolutionsSodium AcetateSodium BisulfideSodium CarbonateSodium CyanideSodium HydroxideSodium NitrateSodium PeroxideSodium Phosphate (neutral)Sodium SilicateStarch SlurryStyreneTallow

Tannic AcidTolueneTrichloroethyleneTurpentineWaxes & EmulsionsXyleneZinc Sulfate

*Consult Factory for Specific Recommendation.

WAUKESHA CHERRY-BURRELL

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WAUKESHA CHERRY-BURRELL

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Where WaukeshaDeparts From the“Norm” inCentrifugal PumpDesign:

• Exclusive direct assemblyof impeller-to-motor shaftfor maximum rigidity andlonger seal life.

• Clearance-ideal for allapplications and a widerange of temperatures (to450° F.).

• Designed for cleaning inplace (CIP).

• Stronger JM-type motorhas larger bearings andstronger shaft.

• Base mounting optionsavailable for all sizes.• Extra deep impeller “eye”

offers improved inletcharacteristics.

• Industrial options includeunpolished wetted parts withcommercially available sealchoices that includecartridge type seals.

WaukeshaCentrifugal Pumpsare More Durable,Efficient, andEconomical thanOther CentrifugalsOur design eliminatesproblems with vibration,short bearing life, highNPSH requirements, highseal maintenance costsand poor tolerance toadverse operatingconditions.The Waukesha line offers an

advanced generation ofpumps. In all aspects ofdesign, construction andperformance, WaukeshaCentrifugal pumps are ageneration ahead of theindustry.

ConstructionFeatures:

Pump Motor Bracket -NEDOX® nickel plated,polymer coated cast iron.

Motor Types - NEMA JMFrame (standard): TEFC andWashdown enclosuresavailable from stock. Energy-efficient, Chem-duty,Explosion Proof andstainless steel alsoavailable, as well as singlephase or three phase, 60 or50 Hertz.

Casing - Investment Cast(machined from solid baroptional on selected models)316L, satin exterior withsanitary finish in productzone. Industrial models areunpolished.

Port Connections -S-Clamp; Bevel Seat;Flanged; NPT Threaded;I-Line; DIN; ButtWeld.

Mounting - Heavy dutyflange with clamp.

Backplate - Machined fromsolid bar 316L stainlesssteel.

Impeller - Machined fromsolid bar 316L stainlesssteel with five compoundcurved vanes with integralmotor shaft sleeve (2045has four vanes.) Directlybolted to motor shaft withimpeller retaining nut.

Specifications

INLET OUTLET MAXIMUM MAXIMUM MAXIMUMMODEL SIZE SIZE IMPELLER SIZE CAPACITY HEAD

in (mm) in (mm) in (mm) GPM (M3/HR) FEET (METERS)1750 RPM 3500 RPM 1750 RPM 3500 RPM

1.50 (40) 1.50 (40) 4.50 (115) 97 (22) 190 (43) 22 (6) 88 (27)2045 2.0 (50)

1.50 (40) thru 100 (23) 200 (45) 44 (13) 180 (54)2065LV 2.50 (65) 1.50 (40) 6.50 (165)

2065 2.50 (65) 2.00 (50) 6.50 (165) 245 (56) 400 (91) 47 (14) 190 (58)2065HV 3.00 (75) 2.00 (50) 6.50 (165) 370 (84) 500 (114) 50 (15) 200 (61)2085LV 2.00 (50) 1.50 (40) 8.50 (215) 70 (16) 145 (33) 81 (24) 330 (100)

3.00 (75) 2.50 (65) 8.50 (215) 480 (109) 840 (191) 85 (26) 342 (104)2085 4.00 (100)2092 3.00 (75) 2.00 (50) 9.25 (235) 380 (86) 720 (164) 90 (27) 360 (110)

4.00 (100) 4.00 (100) 10.50 (265) 1400 (318) N/A 133 (40) N/A2105 6.00 (150)

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WAUKESHA CHERRY-BURRELL

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Seals - One SealSize Fits AllWaukesha 200Series Model

Waukesha’s one-pieceimpeller/shaft sleevedesign not only extendsthe life of seals, but itreduces the number ofshaft seal sizes to one,resulting in a minimumspare parts inventoryrequirement.

Waukesha stationaryseals are designed to lastlonger with a siliconizedcarbon (standard) lappedseat that is replaceableand reversible. Thisprovides an excellentmating surface for thevariety of rotary sealsincluding food grade hardcarbon, siliconizedcarbon, silicon carbideand tungsten carbide. Nomatter how demandingyour application, there’s aWaukesha seal that’stough enough to handle it.

Waukesha’s pumpoffering includes eightsizes of pumps form 4-1/2"to 10-1/2" impeller diameter.All use the same size seal.These pumps have:

•Seal combinationoptions of:

Single externalmechanical seal

Single mechanical witha water cascade

Double mechanicalseal

•Optional ElastomerChoices:

Fluroelastomer O-RingStandard

EPDMSiliconePTFE EncapsulatedKalrez

Waukesha pumps are alsoset up to accept, asstandard, a large number ofcommercially availablemechanical seals.

For Example:

• John Crane Type 8-1(inside mounted seal)

• John Crane Type 8B2(outside mounted seal)

• John Crane Type 8-1Double Seal

• John Crane Type 9(inside mounted seal)

• John Crane Type 9Double Seal

• John Crane Type 21(inside mounted seal)

• John Crane Type 21(Double seal)

• Chesterton 440(outside mounted seal)

• Chesterton 880(inside mounted seal)

• Flowserve/DurametallicType “CRO” Double Seal

• Flowserve/DurametallicType “RA” (externallymounted seal)

• Flowserve/DurametallicType “RO” (internallymounted seal)

An optional watercascade attachment isavailable for handlingproducts that tend tocrystallize. It also protectsthe seal againstoverheating due to highvacuum conditions or highproduct temperatures.

For particularly adverseapplications, Waukeshapumps are also availablewith an external balancedseal with replaceablesilicon carbide matingsurface. The water-cooledrotary double seal

(Type 4) features twoseals fully enclosed with astainless steel sealhousing. Water or othersuitable coolant circulatesthrough the housing undermoderate pressure to coolthe seal surfaces. Highercoolant pressures may beused to assure properinterface between productseal face and productswhich have a tendency tosolidify or otherwisedenature when in contactwith hot, rotating surfaces.For unique applicationsnot covered by stockseals: Consult thefactory for specificrecommendations andother commercial sealtypes available.

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WAUKESHA CHERRY-BURRELL

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Enlarged Ports

Investment Cast, ormachined from solid (notstamped & welded).

Deeper, more efficientinlet “eye”.

Volute casing (highcapacity models), evensflow, minimizesturbulence.

Exclusive one-pieceimpeller/shaft; eliminatesimpeller/hub wear.

Top efficiency impeller.

No clips or crevices tobreed contaminants.

Five blade impeller (4blades on Model 2045)

The Waukesha Volute Casing (HighCapacity Models are More VersatileThe optimized Waukesha design performsmore efficiently over a wide range of operatingconditions. The efficient casing and portdesign maximize performance under lowNPSH conditions.

Waukesha’s Exclusive ImpellerDesignThe Waukesha impeller/shaft sleeve is asingle, piece mounted rigidly on the motorshaft. Unlike C-flange mounted pumps, itstays aligned and performs with lessvibration under the most rigorous operatingconditions and maximizes seal life.

Waukesha Offers Exclusive NEMA JM Frame Motorsfor both Sanitary and Industrial ApplicationsJM Frame Motors are specifically designed for centrifugal closecoupled pumps and conform to NEMA, Hydraulic Institute andANSI Standards

Heavier front bearing extends life.

Extra large motor shaft increases rigidity,reduces vibration.

Direct connecting impeller; no stub shaftrequired.

Enclosure Options:• TEFC• EXPLOSION PROOF• CHEM-DUTY• WASHDOWN• ENERGY-EFFICIENT• STAINLESS STEEL

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WAUKESHA CHERRY-BURRELL

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Capacity CurvesBased on water at 70°F. (22°C.)

Maximum Inlet Size ● = Best Efficiency Point

60 Hz 50 Hz

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WAUKESHA CHERRY-BURRELL

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SPECIFICATIONS:Model 2065HPLVInlet Size: 2.0" Discharge: 11⁄2"Max Head: 165 Ft. TDHMax Flow: 175 GPM*Max Discharge Pressure: 600 PSIModel 2085HPLVInlet Size: 2.0" Discharge: 11⁄2"Max Head: 330 Ft. TDH*Max Flow: 140 GPM*Max Discharge Pressure: 700 PSI

Model 2085HPInlet Size: 21⁄2" Discharge: 2"Max Head: 340 Ft. TDH*Max Flow: 400 GPM*Max Discharge Pressure: 700 PSI

Model MS 85 MultistageInlet Size: 21⁄2" Discharge: 11⁄2"Max Head: 600 Ft. TDH*Max Flow: 250 GPM*Max Discharge Pressure: 1250 PSI*At 3500 RPM

Casing: 316SSPort Connections: Sanitary S-Line (Clamp)Backplate: 316L Stainless SteelImpeller with Integral Shaft: 316L Stainless SteelImpeller Retainer: 316L Stainless SteelShaft Seal: Double Mechanical - Type 4Rotary Seal Material: Silicon Carbide inboard / Carbon

outboardStationary Seal Material: Silicon Carbide inboard / Purebide

(Siliconized graphite) outboardElastomers: Fluoroelastomers FDA approvedFinish: All product contact surfaces polished to 150 grit (32 Ra)Base Mounting: Carbon Steel

Waukesha Cherry-Burrell offers three single stage and onemultistage high-pressure 200 Series centrifugal pump models.Designed for use in membrane filtration systems (reverseosmosis and ultra filtration), they can accommodate highsystem pressure inlet conditions to 1000 PSI producing asmooth, pulse-free high discharge pressure for reducedmembrane wear and increased product quality.

FEATURES:• Sanitary design for food and dairy processing service.

• Strong cast iron bearing frames, that provide support for thepump independent of the motor.

• Coupling alignment is assured by motor flange adapterresulting in longer pump life by reducing coupling wear,bearing loads and improving shaft seal performance.

• Large bearings with non-wearing labyrinth seals for longer life;low maintenance.

• Balanced double mechanical shaft seals that are the samesize as used on all 200 series pumps; reducing inventorycosts.

• Mounted on heavy plate steel bases with adjustable sanitary legs.

High Pressure Centrifugal Pumps

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WAUKESHA CHERRY-BURRELL

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WFI Pumps

Pure Water PumpingPumping water forinjection (WFI) is amandate for a reliablebarrier between theproduct being pumpedinside and threats ofcontamination outside.Waukesha heavy-duty,centrifugal pumps areparticularly adaptable tothis application. Theirdesign, construction andmaterials are aimedspecifically to satisfysanitary requirements.To accommodate WFI,modifications to the sealarea prevent leakage ofcontaminants into thepumpage and thus anycompromise to productintegrity.

Although the term “WFI”describes the high purity,pyrogen-free fluid usedin pharmaceuticalproducts, the same highpump standards arerequired for producinghigh purity, deionizedwater for industrial uses,such as rinses andcleansers for electronicintegrated circuitry.

Versatile Seal OptionsDouble seals areavailable with or withoutthe factory installed flushsystem. The flushsystem includes controlsfor pressure,temperature and flowrate. A uniquelypositioned temperature

probe in the Waukeshaflush system measuretemperatures at the sealarea rather than simplyof the coolant.Single or doublemechanicals seals, suchas John Crane Type 9,may be used with theWaukesha WFI closecoupled pumps. Inaddition, Chesterton 241cartridge seals areoptional for basemounted pumps.In addition, hard sealface materials, such assilicon carbide ortungsten carbide, maybe specified to minimizeparticle generation. Forhigh temperatureservice, includingsteaming duringsterilization, Viton orEPDM elastomers areavailable.

Versatile CasingDrain DesignJust as important assanitary cooling of theseal area is thecomplete draining of thecasing. Pooling of thecondensate duringsteaming, for example,could lead to incompletesterilization. A variety ofcasing drainconfigurations arepossible to suit yourspecific installation.

Sanitary SurfaceFinishesAll wetted parts aremanufactured of 316Lstainless steel.WFI applications requiresmoother productcontact surfaces tominimize microscopiccracks or pockets thatmight trap impurities orfoster bacterial growth.The standard finish forthe Waukesha WFIcentrifugal is 32 Ra (150grit); additional polish isoption up to a 20 Ra(240 grit). Electro-polishis also available.

NOTEDimensions of close coupledand pedestal models are thesame as those on pages 9through 11.

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WAUKESHA CHERRY-BURRELL

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Waukesha Cherry-Burrell WarrantySeller warrants its products to be free from defects in materials and workmanship from a period of one (1) year from the date of shipment. This warranty shall not apply toproducts which require repair or replacement due to normal wear and tear or to products which are subjected to accident, misuse or improper maintenance. This warrantyextends only to the original Buyer. Products manufactured by others by furnished by Seller are exempted from this warranty and are limited to the original manufacturer’swarranty.

Because of Waukesha’s constant program of improvement, specifications are subject to change without notice.

Aseptic Centrifugal Models

For aseptic flow applications, centrifugal models areavailable that retain the benefits of the WaukeshaHeavy-Duty Centrifugal but also include specialdesign features that protect the product zone againstcontamination microorganisms. Modifications assurethat every potential entry point for contaminated air orliquid is bathed in sterile steam.

The JM motor, equipped with a stainless steel shaft, isstandard. Aspectic models may be specified in eitherpedestal or close-coupled configuration.

NOTEDimensions of close coupled and pedestal models are the same as those on pages 9 through 11.

Models C-114 through C-328

Fast, easy takedown —no tools required; quick-

opening, heavy-duty castclamp secures casing;impeller pin retained bycentrifugal force.

Longer seal life — wavespring provides more

uniform loading on seal facethan single coil spring;hydraulic balancing reducessealing surface pressures forless wear and less downtime.

Casing matches job —choose from standard or

enlarged inlet with portconnection that meets yourpiping system.

CIP capability —grooves-in-impeller/shaft

routes CIP chemical solutionsto all critical areas for clean-in-place.

Tested performance —every pump passes strict

testing before release forshipping.

304 stainless steeladapters — standard,

eliminate the rust, corrosionand chipping paint ofconventional carbon steeladapters.

Also Available:Waukesha C-Seriessanitary pumps:

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Now covers even more Centrifugal pump models!

For emergency or special orders, you

can get our standard* centrifugal

pump with either a TEFC or

Washdown motor within 3 days!

With the addition of the Washdown motors, theprogram now covers the majority

of the centrifugal product line. The 3-dayshipment is guaranteed, or we pay the freight onthe order. The program can helpyou:

• Minimize system downtime• Meet project deadlines• Eliminate expediting headaches• Provide superior service to your customers!

Waukesha Cherry-Burrell

611 Sugar Creek Road

Delavan, WI 53115 USA

Tel: 1-800-252-5200 or 262-728-1900

Fax: 1-800-252-5012 or 262-728-4904

E-mail: [email protected]

Web site: www.gowcb.com

WaukeshaCherry-Burrell

FH-1702

CPC-3M-9/01

Printed in U.S.A.

Effective 9/01

Because of Waukesha Cherry-Burrell’s constant program of improvement, specifications are subject to change without notice. © 2000 Waukesha Cherry-Burrell

THIS PROGRAM IS designed for emergency service or special orders requiringimmediate shipment rather than the standard stock or long-lead-time pump projects.

*All standard close coupled 200 series, except the 2105 with type 1 seals and S-line connections.

200 Series Centrifugal

Waukesha C-Series Centrifugal