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WATER TANK COATINGS GUIDE

WATER TANK COATINGS GUIDE - Induron Protective … TANKS Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 50,000 2,200 2,700 3,950 100,000 3,350 2,950 ... WATER TANK COATINGS GUIDE

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WATER TANK COATINGS GUIDE

PRODUCT VOL SOLIDS RECOMMENDED FILM THICKNESS

AC 403 Acrylic coating which will bridge small cracks and reduce freeze-thaw damage.

44% <75 g/l

Aquanaut Primer 37% <110 g/l

Aquanaut II Gloss Finishes in a unique high performance, user-friendly water based system.

<192 g/l

Armorlux Aluminum 43% <450 g/l

Armorlux Color Chrome Aluminum

Aluminum Alkyd 32% <540 g/l

Ceramapure TL70 70% < 255 g/l

Induraguard High Solids, Surface Tolerant Epoxy that meets OTC/VOC restrictions that is available in a wide range of colors.

75% <240 g/l

Induramastic 85 Surface Tolerant Epoxy available in Tan or Off White. 73% <240 g/l

Indurazinc MC67 NSF Std 61 Certified Tank Lining. Zinc provides galvanic protection, MCU provides durability, toughness and quick cure.

67% <238 g/l

Indurazinc DF 67 Zinc provides galvanic protection, MCU provides durability, toughness, quick dry times and dry fall characteristics.

67%

Indurethane 6600 Plus

High Solids, High Gloss polyurethane that meets OTC requirements for VOC and provides up to 50%

%46 <336 g/l

Indurethane 6700 Flat Urethane

Acrylic Polyurethane High Solids, Flat polyurethane that meets OTC requirements for VOC

67% <324 g/l

Indurethane 5000 Clear Coat

Acrylic Polyurethane Excellent roller application properties. Significantly extends the color retention of darker colors.

45% <440 g/l

P-30 Universal Primer

Phenolic Alkyd Primer

Excellent one package corrosion protection and may be recoated with most Induron finishes including, alkyds, acrylics, polyurethanes and epoxies.

51% <380 g/l

PE-70 NSF Std 61 Certified Tank Lining. Available in Tan, Gray or Aqua White.

70% <252 g/l

Rust Inhibitive Primer

Acrylic Elastomeric

Acrylic

Acrylic Enamel

Aluminum Alkyd Uniform Metallic Finish

A unique high build NSF Std 61 Certified Tank Lining.Incorporates ceramic pigment for maximum corrosion protection of immersed substrates.

Polyamide Epoxy

Uniform Colored Metallic Finish

Epoxy Mastic

extended protection from ultra-violet light

Polyamidoamine Epoxy

Zinc Rich MCU

Zinc Rich MCU

Acrylic Polyurethane

Polyamide Epoxy

6.0-12.0

1.5-3.0

36% 2.0-4.0

1.0-2.0

1.0-1.5

10.0-15.0

3.0-7.0

3.0-7.0

2.5-3.5

<238 g/l 2.5-3.5

2.0-3.0

2.0-3.0

1.0-2.0

2.0-3.5

3.0-6.0

TYPE COMMENTS VOC

Polyamide Epoxy NSF Std 61 Certified Tank Lining for rapid cure applications. Available in Tan, Gray or Aqua White.

<264 g/l

Perma-Clean 100Ceramic Epoxy

Amine Epoxy NSF Std 61 Certified Tank Lining. A solvent free, ZERO VOC immersion grade lining incorporating ceramic pigment for maximum corrosion protection of immersed substrates.

100% 0.0 g/l

Perma-ClearFluorourethane

Fluorourethane Provides extended color and gloss retention beyond the normal life of conventional polyurethane, clearurethanes and even fluorourethane finishes.

<300 g/l

RC-70 70% 3.0-6.0

15.0-30.0

52% 2.0-3.0

WATER TANK COATINGS GUIDE

SYSTEM SECOND COAT THIRD COAT

STEEL INTERIOR, WET-SURFACE PREPARATION SSPC-SP10

Epoxy: ICS-1 10.0-15.04.0-6.04.0-6.0

Epoxy: ICS-2 PE-70RC-70

3.0-5.0

Epoxy: ICS-3 Perma-Clean 100 N/A ––––––

Zinc/Epoxy: ICS-5 PE-70RC-70

3.0-5.0

STEEL INTERIOR, DRY - SURFACE PREPARATION SSPC-SP6

Epoxy Induraguard 4.0-6.0

Zinc/Epoxy Induraguard 4.0-6.0

STEEL EXTERIOR, BLASTED - SURFACE PREPARATION SSPC-SP6

Alkyd: OCS-1A Armorlux Aluminum 1.0-2.0

Alkyd: OCS-1B P30 Universal Primer

Aquanaut Primer 2.0-4.0Zinc/Acrylic: OCS-3 Indurazinc MC67 or DF67

Indurethane 6700Flat Urethane

2.0-3.0 Zinc/Fluorourethane:OCS-4

Indurazinc MC 67 or DF67

InduraguardEpoxy/Urethane:OCS-5

Induraguard 3.0-5.0

Ceramapure TL70PE-70RC-70

PE-70RC-70

Indurazinc MC67

PE-70RC-70

Indurazinc MC67 or DF67

P30 Universal Primer

PE-70 or RC-70 Induraguard

Ceramapure TL70PE-70RC-70

N/A

PE-70RC-70

N/A

PE-70RC-70

N/A

N/A

Armorlux Aluminum

Aquanaut II

Perma-ClearFluorourethane

Indurethane 6600 PlusIndurethane 6700 Flat

Indurethane 6600 PlusIndurethane 6700 Flat

FIRST COAT MILS MILS

Indurazinc MC 67or DF67

2.0-4.0Acrylic Aquanaut II

Aluminum Armorlux Aluminum

Zinc/Epoxy/Urethane:OCS-6

Aquanaut II N/A

2.0-4.0

MILS TOTAL DFT

10.0-15.03.0-5.03.0-5.0

3.0-5.0

20.0-25.0

2.5-3.5

20.0-30.07.0-11.07.0-11.0

9.0-15.0

20.0-25.0

8.5-13.5

3.0-5.0

––––––

3.0-5.0

––––––

3.0-5.0

2.5-3.5

2.0-3.0

2.0-3.0

2.5-3.5

Armorlux Color Chrome 1.0-1.5 Armorlux Color Chrome

1.0-2.0

2.0-4.0

1.0-1.5

–––––– 7.0-11.0

–––––– 6.5-9.5

4.0-7.0

6.5-11.5

4.0-6.0

2.5-3.5 2.0-3.0 6.5-9.5

3.0-5.0 3.0-5.0 2.0-3.0 8.0-13.0

2.5-3.5 2.0-3.0 7.5-11.5

STEEL EXTERIOR, OVERCOATING - SURFACE PREPARATION DEPENDS ON CONDITION OF SURFACE

2.0-4.0 –––––– 4.0-8.0

Epoxy Mastic/Urethane

Induramastic 85Induraguard

3.0-5.0 Indurethane 6600 PlusIndurethane 6700 Flat

2.0-3.0 N/A –––––– 5.0-8.0

1.0-2.0 Armorlux Aluminum 1.0-2.0 N/A ––––––

Color Chrome Aluminum

Armorlux Color Chrome

2.0-3.0 1.0-1.5 Armorlux Color Chrome

1.0-1.5 N/A ––––––

Penetrating Epoxy Spot: Induramastic 85 E-Bond 100

6.0-9.0 1.0-2.0 Optional:InduraguardPE-70RC-70Aquanaut II

3.0-4.0 Indurethane 6600 PlusAquanaut II

2.0-3.0

CONCRETE - SURFACE PREPARATION CLEAN, FULLY CURED AND DRY

3.0-5.0Interior PE-70RC-70

Interior Perma-Clean 100

PE-70RC-70

PE-70RC-70

20.0-25.0

3.0-5.0 3.0-5.0 9.0-15.0

Interior Ceramapure TL70 10.0-15.0 Ceramapure TL70 10.0-15.0 N/A –––––– 20.0-30.0

20.0-25.0 N/A N/A ––––––

Exterior AC403 Acrylic Elastomeric

12.0-24.0 6.0-12.0 AC403 Acrylic Elastomeric

6.0-12.0 N/A ––––––

NOTES:1. Brush or roller application may require additional coat(s) to achieve recommended film thickness and/or complete hiding.2. When using heavily pigmented colors it is recommended to use Perma-Clear Fluorourethane over Indurethane 6700 Flat to maximize color and gloss retention.3. All ICS and OCS designated systems correspond with the ANSI/AWWA D102 Latest Version System Number.

––––––

ESTIMATING TANK SURFACE AREAS

ELEVATED TANKS Capacity (Gals.) Riser Diameter Inside Area (Sq.Ft.) Outside Area (Sq. Ft.) 50,000 4 ft. 3,150 6,500 100,000 4 ft. 4,300 8,000 150,000 5 ft. 5,100 9,900 200,000 6 ft. 5,900 11,100 250,000 7 ft. 6,700 12,700 500,000 5 ft. 10,000 19,600 750,000 Dry 8 ft. 13,600 29,100 1,000,000 Dry 8 ft. 17,000 36,900

Inside Area (Sq. Ft.)

PEDESTAL COLUMNSPHERICAL TANKS Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 50,000 2,200 2,700 3,950 100,000 3,350 2,950 5,350 150,000 4,150 3,450 6,500 200,000 5,000 4,100 7,750 250,000 5,700 4,500 8,700 500,000 9,000 5,500 12,750 750,000 11,750 7,100 16,500 1,000,000 14,750 8,900 20,450

Inside Area (Sq. Ft.)

SINGLE FLUTED COLUMN TANKSSINGLE PEDESTAL COLUMN TANK Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 500,000 12,000 17,500 19,300 750,000 15,900 26,750 27,675 1,000,000 19,850 31,850 33,250 1,500,000 27,850 35,975 39,750 2,000,000 31,000 54,250 47,750

Inside Area (Sq. Ft.)

COMPOSITEELEVATED TANK Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 500,000 11,000 1,400 9,500 1,000,000 18,000 1,600 15,200 1,500,000 25,000 1,900 20,200 2,000,000 30,900 2,000 25,100 2,500,000 35,100 2,300 28,500

STANDPIPES AND RESERVOIRSFlat Roof or Floor Area = .7854 x diameter²Roof and Framing Area = 1.22 x diameter² Cone Roof Area = .85 x diameter² Shell Area = 3.1416 x diameter x height

WATER TANK COATINGS GUIDE